CN105996064A - Pneumatic ejection walnut shelling device - Google Patents

Pneumatic ejection walnut shelling device Download PDF

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Publication number
CN105996064A
CN105996064A CN201610330126.4A CN201610330126A CN105996064A CN 105996064 A CN105996064 A CN 105996064A CN 201610330126 A CN201610330126 A CN 201610330126A CN 105996064 A CN105996064 A CN 105996064A
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CN
China
Prior art keywords
valve
air chamber
pneumatic
valve plug
transmitting tube
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Granted
Application number
CN201610330126.4A
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Chinese (zh)
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CN105996064B (en
Inventor
徐云杰
杨俊凯
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Langxi pinxu Technology Development Co., Ltd
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Huzhou University
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Publication of CN105996064A publication Critical patent/CN105996064A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts

Abstract

The present invention provides a pneumatic ejection walnut shelling device. The walnut shelling device consists of a gas pipe for conveying high-pressure gas, a pneumatic unit for conducting or cutting off the high-pressure gas, at least one emission pipe, a feeder and an impact chamber. The pneumatic unit is connected between the gas pipe and the emission pipes. The tail portions of the emission pipes communicate with one side wall of the impact chamber. The feeder is arranged above the emission pipes and communicates with the front portions of the emission pipes. The walnut shelling device is suitable for the walnuts of different diameter sizes and the best cracking effects can be achieved under the condition of minimum loss.

Description

Pneumatic launch walnut shell-breaking device
Technical field
Present invention relates particularly to a kind of pneumatic launch walnut shell-breaking device.
Background technology
Hands stripping the many employings of walnut shell-breaking manually tap broken shell and machinery broken shell (201510739732.7, 201510376155.X, 201510314923.9).The former uses mould and the method broken shell manually beaten, The latter is also to use mould to use machinery force method to realize broken shell, and force method is extruding, hammering, cuts Cut.The major defect that artificial broken shell exists is that production efficiency is low, and labor intensity is big, is not suitable for batch raw Producing, mechanical type broken shell is not of uniform size due to Semen Juglandis, and the size of mould is fixing, thus results in macronucleus Fructus Persicae easily crushes, little Semen Juglandis cannot the situation of pressure break, produce limitation bigger.
Hands stripping Semen Juglandis requires that walnut shell-breaking rate is about 1/5th, and existing technology is all to use half mountain The indent hammer of Semen Juglandis size or the mould of indent process, broken shell poor effect, and broken shell rate is higher, Energy resource consumption is big.
Summary of the invention
The technical problem to be solved in the present invention, is that offer one is pneumatic and launches walnut shell-breaking device.
The present invention is achieved in that one is pneumatic and launches walnut shell-breaking device, including one for carrying height Calm the anger the trachea of body, one make the pneumatic unit of gases at high pressure on or off, at least one transmitting tube, one add Glassware and one clashes into room;Described pneumatic unit is connected between trachea and transmitting tube;The tail of described transmitting tube Portion connects with the sidewall clashing into room;Described feeder is positioned at above transmitting tube, and with the front portion of transmitting tube Connection.
Further, the sidewall that described shock room is relative with transmitting tube is provided with plural number row's cone-shaped nail;Institute Stating shock room is a cylinder, and the bottom of this cylinder is provided with a blanking port.
Further, the front portion of described transmitting tube is provided with a feeding mouth;
Described feeder includes a hopper, a blanking valve and a cylinder, and the bottom of described hopper is with described Feeding mouth connects;Described baiting valve door shield is located at the bottom of hopper, and described cylinder controls to connect blanking valve.
Further, the side concave downward that described transmitting tube is relative with described feeding mouth, form a scrobicula Groove.
Further, being provided with a round nozzle in described transmitting tube, described round nozzle is positioned at feeding mouth Front, and neighbouring described shallow grooves, and the internal diameter of the external diameter of this round nozzle and transmitting tube matches;Institute State round nozzle and be provided with a plurality of spout.
Further, described pneumatic unit includes a two position three-way valve and a pneumatic quck-opening valve, described two Position three-way valve connects with trachea, and on this two position three-way valve, connection has an acoustic filter;
Described pneumatic quck-opening valve includes valve body, valve gap, elastomeric element, convoluted diaphragm, spring;
Described valve body include inlet plenum, recreation room, valve plug, valve plug mouth, spool, the first air chamber, second Air chamber;
Described inlet plenum and the second air chamber realize connecting by a choke valve, and described inlet plenum is with recreation room even Logical;
Described valve plug can be located in recreation room up or down, and the end of the top of this valve plug and described spool End is fixing to be connected;Described valve plug and valve plug mouth match setting, when in running order, described valve plug Seal or move apart valve plug mouth;Described spring housing is located on valve plug, and the head and the tail two ends of this spring are stuck in respectively Bottom valve plug and recreation room;
Described first air chamber is respectively communicated with leading section, the valve plug mouth of transmitting tube;
The top of described spool interlocks with convoluted diaphragm and arranges;
Having the 3rd air chamber inside described valve gap, described 3rd air chamber connects with two position three-way valve;Described bullet Property parts are positioned at the 3rd air chamber, described convoluted diaphragm be fixed on described second air chamber and the 3rd air chamber it Between, and the bottom of this convoluted diaphragm and elastomeric element is fixing is connected.
Further, described convoluted diaphragm is provided with a plurality of ripple corresponding at the second air chamber.
Further, described pneumatic quck-opening valve also includes that an adjusting rod, described adjusting rod are inserted in valve gap Top, and the bottom of this adjusting rod is connected to the top of elastomeric element;The outer wall of described adjusting rod is provided with One screw thread, the inwall at described valve gap top is provided with the second screw thread matched with described first screw thread, described Adjusting rod realizes being rotatably connected by described first screw thread, the second screw thread with valve gap.
It is an advantage of the current invention that: be suitable for the Semen Juglandis of different-diameter size, and in the case of minimal losses Realize most preferably ftractureing effect.
Accompanying drawing explanation
The present invention is further illustrated the most in conjunction with the embodiments.
Fig. 1 is the pneumatic front view launching walnut shell-breaking device of the present invention.
Fig. 2 is the side view of part A in Fig. 1.
Fig. 3 is the side view of part B in Fig. 1.
Fig. 4 is the sectional elevation clashing into room in the present invention.
Detailed description of the invention
Referring to shown in Fig. 1, one is pneumatic launches walnut shell-breaking device 100, including one for carrying height The trachea 1, one of body of calming the anger make gases at high pressure on or off pneumatic unit 2, an at least transmitting tube 3, One feeder 4 and clashes into room 5;
Referring again to Fig. 1, described pneumatic unit 2 is connected between trachea 1 and transmitting tube 3;Described The afterbody penetrating pipe 3 connects with the sidewall clashing into room 5;Described feeder 4 is positioned at above transmitting tube 3, And connect with the anterior of transmitting tube 3.Described feeder 4 includes hopper 41, blanking valve 42 and One cylinder 43, the bottom of described hopper 41 is connected with described feeding mouth;Described blanking valve 42 gear sets In the bottom of hopper 41, described cylinder 43 controls to connect blanking valve 42.
Referring again to Fig. 1-2, the front portion of described transmitting tube 3 is provided with a feeding mouth 31;Described transmitting tube 3 The side concave downward relative with described feeding mouth 31, forms a shallow grooves 33.Shallow grooves 33 ensures Semen Juglandis is close nozzle after falling into transmitting tube 3, it is to avoid because hypertelorism causes jet flow force to weaken.Described transmitting Being provided with a round nozzle 32 in pipe 3, described round nozzle 32 is positioned at the front of feeding mouth 31, and adjacent Nearly described shallow grooves 33, and the internal diameter of the external diameter of this round nozzle 32 and transmitting tube 3 matches;Described Round nozzle 32 is provided with a plurality of spout 321;Spout 321 is uniformly distributed, no matter Semen Juglandis size is all Can provide emissivity, spout 321 diameter is less, uses the principle of jet, increases jet flow force.
Referring again to Fig. 1 and Fig. 3-4, described shock room 5 sidewall relative with transmitting tube 3 is provided with Plural number row's cone-shaped nail 6;The setting of cone-shaped nail 6 adds the impact force after Semen Juglandis clashes into, and enhances Semen Juglandis Cracking effect, can adjust the spacing between cone-shaped nail 6 according to the kind of Semen Juglandis.Described shock room 5 It is a cylinder, and the bottom of this cylinder is provided with a blanking port 52.
Referring again to Fig. 1, described pneumatic unit 2 includes that a two position three-way valve 21 and pneumatic is opened soon Valve 22, described two position three-way valve 21 connects with trachea 1, and on this two position three-way valve 21, connection has one Acoustic filter 3;Described pneumatic quck-opening valve 22 includes valve body 221, valve gap 222, elastomeric element 223, ripple Stricture of vagina diaphragm 224, spring 225 and an adjusting rod 226;Described valve body 221 includes inlet plenum 2211, lives Dynamic room 2212, valve plug 2213, valve plug mouth 2214, spool the 2215, first air chamber the 2216, second gas Room 2217;Described inlet plenum 2211 realizes being connected by a choke valve 23 with the second air chamber 2217, institute State inlet plenum 2211 to connect with recreation room 2212;Described convoluted diaphragm 224 is corresponding to the second air chamber 2217 Place is provided with a plurality of ripple so that convoluted diaphragm 224 has ductility, when filling in the second air chamber 2217 During full gases at high pressure, the ripple of convoluted diaphragm 224 can launch upwards to swell.
Referring again to Fig. 1, described valve plug 2213 can be located in recreation room 2212 up or down, and should The top of valve plug 2213 is fixing with the bottom of described spool 2215 to be connected;Described valve plug 2213 and valve plug Mouthfuls 2214 match setting, and when in running order, described valve plug 2213 seals or move apart valve plug mouth 2214;Described spring 225 is sheathed on valve plug 2213, and the head and the tail two ends of this spring 225 are blocked respectively Bottom valve plug 2213 and recreation room 2212;Spring 225 is responsible for not opening it at two position three-way valve 21 Before, make valve plug 2213 close valve plug mouth 2214, thus ensure pneumatic quck-opening valve 22 do not work before gas Body does not leaks.
Referring again to Fig. 1, described first air chamber 2216 and the leading section of transmitting tube 3, valve plug mouth 2214 It is respectively communicated with;The top of described spool 2215 interlocks with convoluted diaphragm 224 and arranges;Described valve gap 222 Inside has the 3rd air chamber 2221, and described 3rd air chamber 2221 connects with two position three-way valve 21;Described Elastomeric element 223 is positioned at the 3rd air chamber 2221, and described convoluted diaphragm 224 is fixed on described second gas Between room 2217 and the 3rd air chamber 2221, and this convoluted diaphragm 224 is solid with the bottom of elastomeric element 223 Fixed connection.Described adjusting rod 226 is inserted in the top of valve gap 222, and the bottom of this adjusting rod 226 is supported It is connected to the top of elastomeric element 223;The outer wall of described adjusting rod 226 is provided with the first screw thread (not shown), The inwall at described valve gap 222 top is provided with the second screw thread (not shown) matched with described first screw thread, Described adjusting rod 226 realizes being rotatably connected by described first screw thread, the second screw thread with valve gap 222.
Referring again to Fig. 1, elastomeric element 223 can be regulated to pneumatic quck-opening valve 22 by adjusting rod 226 Initial pressure is provided, thus adapts to the walnut shell-breaking of different cultivars.Pneumatic quck-opening valve 22 initial pressure Need not at work after adjusting adjust, timer or counter controls two position three-way valve 21 can be passed through Power on/off can realize automatically launching.A Semen Juglandis can only be placed in each transmitting tube 3 every time, if Launch multiple Semen Juglandis and need multiple transmitting tubes 3 in parallel, can control many with a pneumatic quck-opening valve 22 Individual transmitting tube 3 is launched.
Referring again to Fig. 1, gases at high pressure enter trachea 1 and are divided into two-way, and a road 7 enters two by the road Three-way valve 21, another road enters inlet plenum 2211.Two position three-way valve 21 pipeline in the case of idle 7 outlets are to close, the 3rd air chamber 2221 through pipe 8 and two position three-way valve 21, acoustic filter 3 with big Gas connects.In inlet plenum 2211, gas is divided into two-way, and a road flow to recreation room 2212, now at spring Under 225 effects providing starting force, valve plug mouth 2214 is closed;Therefore gas route only along another After choke valve 23 throttling, entering the second air chamber 2217, the second air chamber 2217 is arranged above convoluted diaphragm 224, Gas pressure produces thrust upwards on convoluted diaphragm 224, and this thrust magnitude is more than acting on convoluted diaphragm The elastic force of elastomeric element 223 on 224, now the 3rd air chamber 2221 leads to atmospheric pressure, does not has pressure, the The pressure of two air chambers 2217 destroys the balance of original power more than the active force of elastomeric element 223, makes ripple The middle part of stricture of vagina diaphragm 224 is upwards moved.Convoluted diaphragm 224 links together with spool 2215, at ripple Under the common effect of diaphragm 224 power and spring 225 starting force, spool 2215 moves up, valve plug 2213 With the seal between valve plug mouth 2214 is more preferably, opens blanking valve 42 now by cylinder 43, material A Semen Juglandis in bucket 41 falls in the shallow grooves 33 in transmitting tube 3.
Referring again to Fig. 1, two position three-way valve 21 is energized, and pipeline 7 outlet is opened, the gas of band pressure Enter the 3rd air chamber 2221 through two position three-way valve 21, pipe 8, in the 3rd air chamber 2221, be full of high pressure, this Time convoluted diaphragm 224 two-way pressure identical, under the active force of elastomeric element 223, convoluted diaphragm 224 Moving down, valve plug 2213 leaves valve plug mouth 2214, and valve plug mouth 2214 is opened, and gases at high pressure enter to be launched Pipe 3, ejects gases at high pressure through the spout 321 of nozzle;Gases at high pressure act on Semen Juglandis, make Semen Juglandis Launching with the speed of 20m/s, the tube wall of emitted pipe 3 is launched to the cone-shaped nail 6 groups clashing into room 5 On, under the effect of impact force, Semen Juglandis is rushed open and is split, and the Semen Juglandis of cracking is through clashing into the blanking port below room 5 52 fall.The starting force of the spring in elastomeric element 223 can be adjusted by regulation adjusting rod 226, Thus regulate transmitting pressure, and then adjust emission rate.
Referring again to Fig. 1, two position three-way valve 21 power-off, the 3rd air chamber 2221 inner high voltage gas through pipe 8, Two position three-way valve 21 enters air;No pressure in 3rd air chamber 2221, the pressure of the second air chamber 2217 Destroy the balance of original power more than elastomeric element 223 active force, make the middle part of convoluted diaphragm 224 upwards Mobile, spool 2215 moves up therewith, and valve plug 2213 seals valve plug mouth 2214, replys just such as shape State.
Whether great or small, the pressure size that housing can bear is identical to Semen Juglandis.As long as therefore applying identical External force, no matter Semen Juglandis size all can uniformly broken shell.The present invention uses gases at high pressure to provide starting force Launching the method clashed into, high-pressure gas medium is air, pollution-free and specific consumption is low, gas impact Semen Juglandis Producing the effect that similar bullet is launched, emissivity is much larger than the weight of Semen Juglandis, and after therefore launching, Semen Juglandis clashes into Power essentially identical.
The invention have the advantages that
1. use air pressure to launch the method clashed into, the size of Semen Juglandis size can be considered, only need to apply Identical air pressure can realize.
The most applied widely, the diameter that only need to adjust transmitting tube 3 can realize different cultivars Semen Juglandis or nut Broken shell work.
3. the simple low cost of apparatus structure, installs easily, and the method using multi-emitting pipe 3 parallel connection can be real Now produce in enormous quantities.

Claims (8)

1. one kind pneumatic is launched walnut shell-breaking device, it is characterised in that: include one for conveying high-pressure gas The trachea of body, one make the pneumatic unit of gases at high pressure on or off, at least one transmitting tube, a feeder Room is clashed into one;Described pneumatic unit is connected between trachea and transmitting tube;The afterbody of described transmitting tube with Clash into a sidewall connection of room;Described feeder is positioned at above transmitting tube, and connects with the anterior of transmitting tube.
The most pneumatic launch walnut shell-breaking device, it is characterised in that hit described in: Hit a room sidewall relative with transmitting tube and be provided with plural number row's cone-shaped nail;Described shock room is a cylinder, And the bottom of this cylinder is provided with a blanking port.
The most pneumatic launch walnut shell-breaking device, it is characterised in that: described transmitting The front portion of pipe is provided with a feeding mouth;
Described feeder includes a hopper, a blanking valve and a cylinder, and the bottom of described hopper is with described Feeding mouth connects;Described baiting valve door shield is located at the bottom of hopper, and described cylinder controls to connect blanking valve.
The most pneumatic launch walnut shell-breaking device, it is characterised in that: described Penetrate the side concave downward that pipe is relative with described feeding mouth, form a shallow grooves.
The most pneumatic launch walnut shell-breaking device, it is characterised in that: described Being provided with a round nozzle in penetrating pipe, described round nozzle is positioned at the front of feeding mouth, and neighbouring described scrobicula Groove, and the internal diameter of the external diameter of this round nozzle and transmitting tube matches;Described round nozzle is provided with plural number Individual spout.
The most pneumatic launch walnut shell-breaking device, it is characterised in that: described gas Moving cell includes a two position three-way valve and a pneumatic quck-opening valve, and described two position three-way valve connects with trachea, And connection has an acoustic filter on this two position three-way valve;
Described pneumatic quck-opening valve includes valve body, valve gap, elastomeric element, convoluted diaphragm, spring;
Described valve body include inlet plenum, recreation room, valve plug, valve plug mouth, spool, the first air chamber, second Air chamber;
Described inlet plenum and the second air chamber realize connecting by a choke valve, and described inlet plenum is with recreation room even Logical;
Described valve plug can be located in recreation room up or down, and the end of the top of this valve plug and described spool End is fixing to be connected;Described valve plug and valve plug mouth match setting, when in running order, described valve plug Seal or move apart valve plug mouth;Described spring housing is located on valve plug, and the head and the tail two ends of this spring are stuck in respectively Bottom valve plug and recreation room;
Described first air chamber is respectively communicated with leading section, the valve plug mouth of transmitting tube;
The top of described spool interlocks with convoluted diaphragm and arranges;
Having the 3rd air chamber inside described valve gap, described 3rd air chamber connects with two position three-way valve;Described bullet Property parts are positioned at the 3rd air chamber, described convoluted diaphragm be fixed on described second air chamber and the 3rd air chamber it Between, and the bottom of this convoluted diaphragm and elastomeric element is fixing is connected.
The most pneumatic launch walnut shell-breaking device, it is characterised in that: described ripple Stricture of vagina diaphragm is provided with a plurality of ripple corresponding at the second air chamber.
The most pneumatic launch walnut shell-breaking device, it is characterised in that: described gas Dynamic quck-opening valve also includes that an adjusting rod, described adjusting rod are inserted in the top of valve gap, and the end of this adjusting rod End is connected to the top of elastomeric element;The outer wall of described adjusting rod is provided with the first screw thread, described valve gap top Inwall be provided with the second screw thread matched with described first screw thread, described adjusting rod and valve gap are by described First screw thread, the second screw thread realize being rotatably connected.
CN201610330126.4A 2016-05-18 2016-05-18 Pneumatic ejection walnut shell-breaking device Active CN105996064B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107865034A (en) * 2017-12-21 2018-04-03 福建农林大学 Hard shell prizes shell machine and its application method
CN111110078A (en) * 2020-01-09 2020-05-08 刘战军 Walnut shell breaking device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4515076A (en) * 1983-06-22 1985-05-07 David Reznik Apparatus for cracking and separating nuts
CN101347262A (en) * 2007-07-17 2009-01-21 新疆农业科学院农业机械化研究所 Pneumatic shell-breaking machine of walnut
CN103230080A (en) * 2013-04-24 2013-08-07 新疆农业大学 Pneumatic walnut hull breaking machine
CN104207304A (en) * 2014-08-08 2014-12-17 陇南荣鑫矿业有限责任公司成州机械厂 Novel gun-cocking-type elastic-collision walnut hull breaking device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4515076A (en) * 1983-06-22 1985-05-07 David Reznik Apparatus for cracking and separating nuts
CN101347262A (en) * 2007-07-17 2009-01-21 新疆农业科学院农业机械化研究所 Pneumatic shell-breaking machine of walnut
CN103230080A (en) * 2013-04-24 2013-08-07 新疆农业大学 Pneumatic walnut hull breaking machine
CN104207304A (en) * 2014-08-08 2014-12-17 陇南荣鑫矿业有限责任公司成州机械厂 Novel gun-cocking-type elastic-collision walnut hull breaking device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107865034A (en) * 2017-12-21 2018-04-03 福建农林大学 Hard shell prizes shell machine and its application method
CN107865034B (en) * 2017-12-21 2023-12-22 福建农林大学 Hard shell prying machine and using method thereof
CN111110078A (en) * 2020-01-09 2020-05-08 刘战军 Walnut shell breaking device
CN111110078B (en) * 2020-01-09 2021-06-08 刘战军 Walnut shell breaking device

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