CN105990035A - Ultrathin low-impedance supercapacitor-used separator material - Google Patents

Ultrathin low-impedance supercapacitor-used separator material Download PDF

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Publication number
CN105990035A
CN105990035A CN201610055305.1A CN201610055305A CN105990035A CN 105990035 A CN105990035 A CN 105990035A CN 201610055305 A CN201610055305 A CN 201610055305A CN 105990035 A CN105990035 A CN 105990035A
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parts
powder
polyacrylonitrile
stand
prepared
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CN201610055305.1A
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Chinese (zh)
Inventor
杜其信
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Anhui Surephon Capacitor Co Ltd
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Anhui Surephon Capacitor Co Ltd
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Priority to CN201610055305.1A priority Critical patent/CN105990035A/en
Publication of CN105990035A publication Critical patent/CN105990035A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/52Separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/411Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/44Fibrous material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention discloses an ultrathin low-impedance supercapacitor-used separator material which is prepared by the raw material of the following parts by weight: 35-40 parts of polyvinyl alcohol fiber, 33-35 parts of mekralon, 10-13 parts of polyacrylonitrile powder, 30-32 parts of acetone, 72-75 parts of N,N-dimethyl formamide, 8-10 parts of water soluble PVA fiber of 70 DEG C, 3-4 parts of gelatin, 2-2.5 parts of polyacrylamide emulsion, 8-10 parts of ceramic fiber, 7-8 parts of polypropylene powder, 1-1.3 parts of dilauryl thiodipropionate, 3-4 parts of nanometer zinc oxide and 1.2-1.5 parts of aluminum triphosphate. Polypropylene powder, nanometer zinc oxide and other components are added in the nonwoven fabric pulping process so that the prepared product has the characteristics of bending resistance and low resistance. Meanwhile, the wet nonwoven fabric process is used and the ultrathin porous material can be prepared so that the material is safe and anti-explosion, great in stability, convenient to install and suitable for multiple electronic fields.

Description

The low ultracapacitor diaphragm material of a kind of ultra-thin impedance
Technical field
The present invention relates to capacitor diaphragm technical field, particularly relate to the low ultracapacitor diaphragm material of a kind of ultra-thin impedance.
Background technology
Ultracapacitor is the accumulator of a kind of great market competitiveness, owing to it can realize quick charge, heavy-current discharge, and has the charge lifetimes of more than 100,000 times, needs to occupy critical role in the application of high-multiplying power discharge in short-term at some.The extensive of this Novel energy storage apparatus of ultracapacitor is paid attention in also result in worldwide by hybrid vehicle and the requirement to electrical source of power for the electric automobile.In the composition of ultracapacitor, electrode, electrolyte and the diaphragm paper performance on ultracapacitor plays conclusive impact.The electrode of current ultracapacitor and electrolyte are the focuses of research, but people are not high for research and the attention rate of barrier film.
The diaphragm paper of ultracapacitor is positioned between two porous carbon electrodes, and complete wetting is in the electrolytic solution together with electrode, plays the effect of isolation during repeated charge, stops electronics conduction, prevents from contacting the internal short-circuit causing between the two poles of the earth.This requires the insulator that diaphragm material is electronics, has good isolation performance, and its hole should be as far as possible less than the minimum grain size of electrode active surface material.The necessary aperture of the preferable diaphragm paper of isolation performance is little, the circulation of electrolyte so can be made to decline, battery charging and discharging hydraulic performance decline;And electrolyte to be impregnated with rate higher, ion is more more by the good diaphragm material often hole of property, easily causes and contacts the internal short-circuit causing between the two poles of the earth.The maximum advantage of ultracapacitor be charge/discharge rates fast, can be with high power discharge, therefore, diaphragm material will thinner towards thickness, porosity is higher, aperture is less and the contour performance trend development that is more evenly distributed.
The material being currently used for diaphragm of supercapacitor mainly has cellulosic separator paper and conventional batteries barrier film, and High-performance diaphragm paper manufactures technical difficulty, and price is high;Conventional batteries membrane thicknesses is thicker, and porosity is low, and to electrolyte compatibility difference, and electrostatic spinning nano fiber film manufacturing technology is simple, low cost, and barrier film porosity is up to 90%, good to electrolyte compatibility, but a disadvantage is that intensity is not high.If cellulosic separator paper can be combined with electrospun fibers film, learning from other's strong points to offset one's weaknesses, low cost, the composite diaphragm material that porosity is high, intensity is big can be obtained.
Content of the invention
The object of the invention is contemplated to make up the defect of prior art, provides the ultracapacitor diaphragm material that a kind of ultra-thin impedance is low.
The present invention is achieved by the following technical solutions:
The low ultracapacitor diaphragm material of a kind of ultra-thin impedance, it is prepared by the raw materials in: vinal 35-40, polypropylene fibre 33-35, polyacrylonitrile powder 10-13, acetone 30-32, DMF 72-75,70 DEG C of water-soluble PVA fiber 8-10, gelatin 3-4, polyacrylamide emulsion 2-2.5, ceramic fibre 8-10, polypropylene powder 7-8, dilauryl thiodipropionate 1-1.3, nano zine oxide 3-4, aluminium triphosphate 1.2-1.5.
The low ultracapacitor diaphragm material of a kind of ultra-thin impedance according to claims 1, is prepared from by following concrete grammar:
(1) by acetone and N, dinethylformamide mixes at normal temperatures, add polyacrylonitrile powder, stir 3 hours with the speed of 100 revs/min at normal temperatures, form polyacrylonitrile spinning solution, receiving range be 20cm, voltage be that 25kV, feed flow speed carry out electrostatic spinning 2 hours under conditions of being 1mL/h, spin out the polyacrylonitrile nanofiber film that thickness is 10 μm stand-by;
(2) polypropylene fibre is mixed with vinal, add appropriate water, put in beater, carry out being dispersed into fibrous suspension by 2% concentration, add 70 DEG C of water-soluble PVA fibers, be heated to 70 DEG C while stirring with the speed of 1000 revs/min, until 70 DEG C of water-soluble PVA fibers to be completely dissolved formation mixing suspension stand-by;
(3) ceramic fibre is pulverized; cross 200 mesh sieves, make ceramic fibre powder stand-by, polypropylene powder is put in banbury; it is heated to melting; continuously add dilauryl thiodipropionate, nano zine oxide, ceramic fibre powder banburying 15 minutes, be then fed in comminutor granulation, particle put in vacuum drying chamber; dry with the temperature of 80 DEG C; again particle is pulverized, cross 800 mesh sieves, obtain reinforcer;
(4) mixing suspension that will obtain in step (2) adds reinforcer, polyacrylamide emulsion and remaining residual components that step (3) obtains, continuously add appropriate water, stir 30 minutes with the speed of 600 revs/min, form the slurry that online concentration is 0.1wt%, use wet therapy forming process that above-mentioned slurry is sent into paper machine through wet end and press section drainage and formation, then electricity consumption hot blast is dried 10 minutes, then it is stand-by to use hot forming machine to obtain non-weaving cloth base fabric with the temperature heat pressure adhesive of 135 DEG C;
(5) the polyacrylonitrile nanofiber film obtaining step (1) covers on the non-weaving cloth base fabric that step (4) obtains, and carries out hot binding by the hot-rollings of 135 DEG C, shears, is packaged to be the present invention after cooling.
The invention have the advantage that first polyacrylonitrile is carried out electrostatic spinning and make polyacrylonitrile nanofiber film by the present invention, then vinal is utilized to mix with polypropylene fibre, wet nonwoven fabrics technique is used to make non-weaving cloth, both are well bonded together by way of hot pressing, intensity height, the performance of good permeability can be obtained, and preferably control aperture and the distribution of diaphragm material, aperture less is more evenly distributed, porosity high, it is thus possible to be preferably impregnated with electrolyte so that discharge current is evenly;70 DEG C of water-soluble PVA fibers of interpolation are as reinforcing agent simultaneously, and the composite diaphragm material made also has preferable tensile strength, chemical stability, and fluidity and isolation performance are protected in imbibition.
The present invention adds the composition such as polypropylene powder, nano zine oxide in non-weaving cloth pulping process, the product made has resistance to bending, low-resistance characteristic, use wet nonwoven fabrics technique simultaneously, the material of ultra-thin porous gap can be made, safety anti-explosive, good stability, easy for installation, it is suitable for multiple electronic applications.
Detailed description of the invention
The low ultracapacitor diaphragm material of a kind of ultra-thin impedance, it is made up of the raw material of following weight portion (kilogram): vinal the 35th, polypropylene fibre the 33rd, polyacrylonitrile powder the 10th, acetone the 30th, DMF the 72nd, 70 DEG C of water-soluble PVA fiber the 8th, gelatin the 3rd, polyacrylamide emulsion the 2nd, ceramic fibre the 8th, polypropylene powder the 7th, dilauryl thiodipropionate the 1st, nano zine oxide the 3rd, aluminium triphosphate 1.2.
The low ultracapacitor diaphragm material of a kind of ultra-thin impedance according to claims 1, is prepared from by following concrete grammar:
(1) by acetone and N, N-dimethylformamide mixes at normal temperatures, add polyacrylonitrile powder, stir 3 hours with the speed of 100 revs/min at normal temperatures, form polyacrylonitrile spinning solution, receiving range be 20cm, voltage be that 25kV, feed flow speed carry out electrostatic spinning 2 hours under conditions of being 1mL/h, spin out the polyacrylonitrile nanofiber film that thickness is 10 μm stand-by;
(2) polypropylene fibre is mixed with vinal, add appropriate water, put in beater, carry out being dispersed into fibrous suspension by 2% concentration, add 70 DEG C of water-soluble PVA fibers, be heated to 70 DEG C while stirring with the speed of 1000 revs/min, until 70 DEG C of water-soluble PVA fibers to be completely dissolved formation mixing suspension stand-by;
(3) ceramic fibre is pulverized; cross 200 mesh sieves, make ceramic fibre powder stand-by, polypropylene powder is put in banbury; it is heated to melting; continuously add dilauryl thiodipropionate, nano zine oxide, ceramic fibre powder banburying 15 minutes, be then fed in comminutor granulation, particle put in vacuum drying chamber; dry with the temperature of 80 DEG C; again particle is pulverized, cross 800 mesh sieves, obtain reinforcer;
(4) mixing suspension that will obtain in step (2) adds reinforcer, polyacrylamide emulsion and remaining residual components that step (3) obtains, continuously add appropriate water, stir 30 minutes with the speed of 600 revs/min, form the slurry that online concentration is 0.1wt%, use wet therapy forming process that above-mentioned slurry is sent into paper machine through wet end and press section drainage and formation, then electricity consumption hot blast is dried 10 minutes, then it is stand-by to use hot forming machine to obtain non-weaving cloth base fabric with the temperature heat pressure adhesive of 135 DEG C;
(5) the polyacrylonitrile nanofiber film obtaining step (1) covers on the non-weaving cloth base fabric that step (4) obtains, and carries out hot binding by the hot-rollings of 135 DEG C, shears, is packaged to be the present invention after cooling.
By testing the present embodiment diaphragm material, thickness is 60 μm, and average pore size is 0.25 μm, and porosity is 54%, and pick up is 612%, and at 110 DEG C, percent thermal shrinkage is less than 1%, and at 150 DEG C, percent thermal shrinkage is less than 1%.

Claims (2)

1. the low ultracapacitor diaphragm material of a ultra-thin impedance, it is characterized in that, it is prepared by the raw materials in: vinal 35-40, polypropylene fibre 33-35, polyacrylonitrile powder 10-13, acetone 30-32, DMF 72-75,70 DEG C of water-soluble PVA fiber 8-10, gelatin 3-4, polyacrylamide emulsion 2-2.5, ceramic fibre 8-10, polypropylene powder 7-8, dilauryl thiodipropionate 1-1.3, nano zine oxide 3-4, aluminium triphosphate 1.2-1.5.
2. the low ultracapacitor diaphragm material of a kind of ultra-thin impedance according to claims 1, it is characterised in that be prepared from by following concrete grammar:
(1) by acetone and N, dinethylformamide mixes at normal temperatures, add polyacrylonitrile powder, stir 3 hours with the speed of 100 revs/min at normal temperatures, form polyacrylonitrile spinning solution, receiving range be 20cm, voltage be that 25kV, feed flow speed carry out electrostatic spinning 2 hours under conditions of being 1mL/h, spin out the polyacrylonitrile nanofiber film that thickness is 10 μm stand-by;
(2) polypropylene fibre is mixed with vinal, add appropriate water, put in beater, carry out being dispersed into fibrous suspension by 2% concentration, add 70 DEG C of water-soluble PVA fibers, be heated to 70 DEG C while stirring with the speed of 1000 revs/min, until 70 DEG C of water-soluble PVA fibers to be completely dissolved formation mixing suspension stand-by;
(3) ceramic fibre is pulverized; cross 200 mesh sieves, make ceramic fibre powder stand-by, polypropylene powder is put in banbury; it is heated to melting; continuously add dilauryl thiodipropionate, nano zine oxide, ceramic fibre powder banburying 15 minutes, be then fed in comminutor granulation, particle put in vacuum drying chamber; dry with the temperature of 80 DEG C; again particle is pulverized, cross 800 mesh sieves, obtain reinforcer;
(4) mixing suspension that will obtain in step (2) adds reinforcer, polyacrylamide emulsion and remaining residual components that step (3) obtains, continuously add appropriate water, stir 30 minutes with the speed of 600 revs/min, form the slurry that online concentration is 0.1wt%, use wet therapy forming process that above-mentioned slurry is sent into paper machine through wet end and press section drainage and formation, then electricity consumption hot blast is dried 10 minutes, then it is stand-by to use hot forming machine to obtain non-weaving cloth base fabric with the temperature heat pressure adhesive of 135 DEG C;
(5) the polyacrylonitrile nanofiber film obtaining step (1) covers on the non-weaving cloth base fabric that step (4) obtains, and carries out hot binding by the hot-rollings of 135 DEG C, shears, is packaged to be the present invention after cooling.
CN201610055305.1A 2016-01-27 2016-01-27 Ultrathin low-impedance supercapacitor-used separator material Pending CN105990035A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107331532A (en) * 2017-08-11 2017-11-07 苏州海凌达电子科技有限公司 One kind inhales acid super-capacitor diaphragm material and preparation method thereof
CN107507708A (en) * 2017-08-14 2017-12-22 苏州海凌达电子科技有限公司 It is a kind of to inhale acid ageing-resistant ultracapacitor diaphragm material and preparation method thereof
CN107527748A (en) * 2017-08-14 2017-12-29 苏州海凌达电子科技有限公司 A kind of diaphragm of supercapacitor material of high isolation and high intensity and preparation method thereof
CN107527749A (en) * 2017-08-14 2017-12-29 苏州海凌达电子科技有限公司 A kind of fine and close low-resistance diaphragm of supercapacitor material and preparation method thereof
CN107564732A (en) * 2017-08-14 2018-01-09 苏州海凌达电子科技有限公司 The capacitor diaphragm material and its preparation technology of a kind of durability
CN109021275A (en) * 2018-07-10 2018-12-18 福建师范大学 A kind of preparation method of the polymer film of polymer/metallic salt
CN109056417A (en) * 2018-08-13 2018-12-21 安徽长容电子有限公司 It is a kind of to inhale acid and high-intensitive diaphragm of supercapacitor material and preparation method thereof

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CN103100264A (en) * 2013-02-06 2013-05-15 吕凯 Battery and capacitor diaphragm filter material formed by wet nonwoven fabrics and preparation method of filter material
CN103633273A (en) * 2013-12-10 2014-03-12 深圳市星源材质科技有限公司 High-puncture-strength lithium ion battery diaphragm and preparation method thereof
CN104681764A (en) * 2015-02-10 2015-06-03 龙岩紫荆创新研究院 Composite lithium ion battery ceramic diaphragm and preparation method thereof
CN104766938A (en) * 2015-02-10 2015-07-08 龙岩紫荆创新研究院 Composite lithium ion battery diaphragm and preparation method thereof

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CN103100264A (en) * 2013-02-06 2013-05-15 吕凯 Battery and capacitor diaphragm filter material formed by wet nonwoven fabrics and preparation method of filter material
CN103633273A (en) * 2013-12-10 2014-03-12 深圳市星源材质科技有限公司 High-puncture-strength lithium ion battery diaphragm and preparation method thereof
CN104681764A (en) * 2015-02-10 2015-06-03 龙岩紫荆创新研究院 Composite lithium ion battery ceramic diaphragm and preparation method thereof
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107331532A (en) * 2017-08-11 2017-11-07 苏州海凌达电子科技有限公司 One kind inhales acid super-capacitor diaphragm material and preparation method thereof
CN107507708A (en) * 2017-08-14 2017-12-22 苏州海凌达电子科技有限公司 It is a kind of to inhale acid ageing-resistant ultracapacitor diaphragm material and preparation method thereof
CN107527748A (en) * 2017-08-14 2017-12-29 苏州海凌达电子科技有限公司 A kind of diaphragm of supercapacitor material of high isolation and high intensity and preparation method thereof
CN107527749A (en) * 2017-08-14 2017-12-29 苏州海凌达电子科技有限公司 A kind of fine and close low-resistance diaphragm of supercapacitor material and preparation method thereof
CN107564732A (en) * 2017-08-14 2018-01-09 苏州海凌达电子科技有限公司 The capacitor diaphragm material and its preparation technology of a kind of durability
CN109021275A (en) * 2018-07-10 2018-12-18 福建师范大学 A kind of preparation method of the polymer film of polymer/metallic salt
CN109056417A (en) * 2018-08-13 2018-12-21 安徽长容电子有限公司 It is a kind of to inhale acid and high-intensitive diaphragm of supercapacitor material and preparation method thereof

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Inventor after: Luo Shenxu

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Application publication date: 20161005