CN105990034A - Nonwoven fabric anti-tear and antibacterial capacitor composite separator material - Google Patents

Nonwoven fabric anti-tear and antibacterial capacitor composite separator material Download PDF

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Publication number
CN105990034A
CN105990034A CN201610055304.7A CN201610055304A CN105990034A CN 105990034 A CN105990034 A CN 105990034A CN 201610055304 A CN201610055304 A CN 201610055304A CN 105990034 A CN105990034 A CN 105990034A
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Prior art keywords
parts
water
concentration
polyacrylonitrile
tear
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CN201610055304.7A
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Chinese (zh)
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杜其信
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Anhui Surephon Capacitor Co Ltd
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Anhui Surephon Capacitor Co Ltd
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Priority to CN201610055304.7A priority Critical patent/CN105990034A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/52Separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/84Processes for the manufacture of hybrid or EDL capacitors, or components thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Nonwoven Fabrics (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses nonwoven fabric anti-tear and antibacterial capacitor composite separator material which is prepared by the raw material of the following parts by weight: 35-40 parts of polyvinyl alcohol fiber, 33-35 parts of mekralon, 10-13 parts of polyacrylonitrile powder, 30-32 parts of acetone, 72-75 parts of N,N-dimethyl formamide, 8-10 parts of water soluble PVA fiber of 70 DEG C, 5-6 parts of ptfe emulsion, 4-5 parts of bamboo charcoal fiber, 1-1.3 parts of chitosan, 8-9 parts of clay, a moderate amount of hydrochloric acid solution of which the concentration is 5wt%, 2-3 parts of ammonium dihydrogen phosphate, 5-6 parts of nanometer zinc oxide, 2-2.5 parts of microcrystalline wax and 2-3 parts of shell-lac. The bamboo charcoal fiber, the nanometer zinc oxide and the chitosan are added in preparation of the product through a series of technique means so that toughness and strength of the product can be enhanced, the product also has natural antibacterial property and prevents deterioration and corruption of the separator material and thus the service life can be prolonged.

Description

A kind of non-weaving cloth tear-proof antibacterial capacitor composite diaphragm material
Technical field
The present invention relates to capacitor diaphragm technical field, particularly relate to a kind of non-weaving cloth tear-proof antibacterial capacitor composite diaphragm material.
Background technology
Ultracapacitor is the accumulator of a kind of great market competitiveness, owing to it can realize quick charge, heavy-current discharge, and has the charge lifetimes of more than 100,000 times, needs to occupy critical role in the application of high-multiplying power discharge in short-term at some.The extensive of this Novel energy storage apparatus of ultracapacitor is paid attention in also result in worldwide by hybrid vehicle and the requirement to electrical source of power for the electric automobile.In the composition of ultracapacitor, electrode, electrolyte and the diaphragm paper performance on ultracapacitor plays conclusive impact.The electrode of current ultracapacitor and electrolyte are the focuses of research, but people are not high for research and the attention rate of barrier film.
The diaphragm paper of ultracapacitor is positioned between two porous carbon electrodes, and complete wetting is in the electrolytic solution together with electrode, plays the effect of isolation during repeated charge, stops electronics conduction, prevents from contacting the internal short-circuit causing between the two poles of the earth.This requires the insulator that diaphragm material is electronics, has good isolation performance, and its hole should be as far as possible less than the minimum grain size of electrode active surface material.The necessary aperture of the preferable diaphragm paper of isolation performance is little, the circulation of electrolyte so can be made to decline, battery charging and discharging hydraulic performance decline;And electrolyte to be impregnated with rate higher, ion is more more by the good diaphragm material often hole of property, easily causes and contacts the internal short-circuit causing between the two poles of the earth.The maximum advantage of ultracapacitor be charge/discharge rates fast, can be with high power discharge, therefore, diaphragm material will thinner towards thickness, porosity is higher, aperture is less and the contour performance trend development that is more evenly distributed.
The material being currently used for diaphragm of supercapacitor mainly has cellulosic separator paper and conventional batteries barrier film, and High-performance diaphragm paper manufactures technical difficulty, and price is high;Conventional batteries membrane thicknesses is thicker, and porosity is low, and to electrolyte compatibility difference, and electrostatic spinning nano fiber film manufacturing technology is simple, low cost, and barrier film porosity is up to 90%, good to electrolyte compatibility, but a disadvantage is that intensity is not high.If cellulosic separator paper can be combined with electrospun fibers film, learning from other's strong points to offset one's weaknesses, low cost, the composite diaphragm material that porosity is high, intensity is big can be obtained.
Content of the invention
The object of the invention is contemplated to make up the defect of prior art, provides a kind of non-weaving cloth tear-proof antibacterial capacitor composite diaphragm material.
The present invention is achieved by the following technical solutions:
A kind of non-weaving cloth tear-proof antibacterial capacitor composite diaphragm material, it is prepared by the raw materials in: vinal 35-40, polypropylene fibre 33-35, polyacrylonitrile powder 10-13, acetone 30-32, DMF 72-75,70 DEG C of water-soluble PVA fiber 8-10, ptfe emulsion 5-6, bamboo-carbon fibre 4-5, shitosan 1-1.3, clay 8-9, concentration are that the hydrochloric acid solution of 5wt% is appropriate, ammonium dihydrogen phosphate 2-3, nano zine oxide 5-6, microwax 2-2.5, shellac 2-3.
A kind of non-weaving cloth tear-proof antibacterial capacitor composite diaphragm material according to claims 1, is prepared from by following concrete grammar:
(1) by acetone and N, dinethylformamide mixes at normal temperatures, add polyacrylonitrile powder, stir 3 hours with the speed of 100 revs/min at normal temperatures, form polyacrylonitrile spinning solution, receiving range be 20cm, voltage be that 25kV, feed flow speed carry out electrostatic spinning 2 hours under conditions of being 1mL/h, spin out the polyacrylonitrile nanofiber film that thickness is 10 μm stand-by;
(2) polypropylene fibre is mixed with vinal, add appropriate water, put in beater, carry out being dispersed into fibrous suspension by 2% concentration, add 70 DEG C of water-soluble PVA fibers, be heated to 70 DEG C while stirring with the speed of 1000 revs/min, until 70 DEG C of water-soluble PVA fibers to be completely dissolved formation mixing suspension stand-by;
(3) clay is put into roasting 2 hours in the temperature of 800 DEG C, be cooled to take out after room temperature, be immersed in the hydrochloric acid solution that the concentration of 2 times amount is 5wt%, filter after stirring 30 minutes, wash 2 times with clear water, obtain filter residue, be then placed in baking oven is dried under conditions of 100 DEG C stand-by;Being dissolved in shellac in the water of 10 times amount, adding shitosan, stirring, to being completely dissolved, adds bamboo-carbon fibre, nano zine oxide; agitation grinding 40 minutes, is eventually adding the calcined clay of above-mentioned drying, sends into granulation in comminutor; finally particle is pulverized, cross 600 mesh sieves, obtain reinforcer;
(4) mixing suspension that will obtain in step (2) adds reinforcer, dodecyl sodium sulfate and remaining residual components that step (3) obtains, continuously add appropriate water, stir 30 minutes with the speed of 600 revs/min, form the slurry that online concentration is 0.1wt%, use wet therapy forming process that above-mentioned slurry is sent into paper machine through wet end and press section drainage and formation, then electricity consumption hot blast is dried 10 minutes, then it is stand-by to use hot forming machine to obtain non-weaving cloth base fabric with the temperature heat pressure adhesive of 135 DEG C;
(5) the polyacrylonitrile nanofiber film obtaining step (1) covers on the non-weaving cloth base fabric that step (4) obtains, and carries out hot binding by the hot-rollings of 135 DEG C, shears, is packaged to be the present invention after cooling.
The invention have the advantage that first polyacrylonitrile is carried out electrostatic spinning and make polyacrylonitrile nanofiber film by the present invention, then vinal is utilized to mix with polypropylene fibre, wet nonwoven fabrics technique is used to make non-weaving cloth, both are well bonded together by way of hot pressing, intensity height, the performance of good permeability can be obtained, and preferably control aperture and the distribution of diaphragm material, aperture less is more evenly distributed, porosity high, it is thus possible to be preferably impregnated with electrolyte so that discharge current is evenly;70 DEG C of water-soluble PVA fibers of interpolation are as reinforcing agent simultaneously, and the composite diaphragm material made also has preferable tensile strength, chemical stability, and fluidity and isolation performance are protected in imbibition.
The composition such as bamboo-carbon fibre, nano zine oxide and shitosan is compounded by a series of process means and makes in the preparation that product is added in reinforcer to by the present invention, it is possible not only to improve toughness, the intensity of product, also there is natural antibiotic property, prevent the rotten corruption of diaphragm material, increase the service life, coordinate the interpolation of ptfe emulsion simultaneously, further increase the tear resistance of product.
Detailed description of the invention
A kind of non-weaving cloth tear-proof antibacterial capacitor composite diaphragm material, it is made up of the raw material of following weight portion (kilogram): vinal the 35th, polypropylene fibre the 33rd, polyacrylonitrile powder the 10th, acetone the 30th, DMF the 72nd, 70 DEG C of water-soluble PVA fiber the 8th, ptfe emulsion the 5th, bamboo-carbon fibre the 4th, shitosan the 1st, clay the 8th, concentration is that the hydrochloric acid solution of 5wt% is appropriate, ammonium dihydrogen phosphate the 2nd, nano zine oxide the 5th, microwax the 2nd, shellac 2.
A kind of non-weaving cloth tear-proof antibacterial capacitor composite diaphragm material according to claims 1, is prepared from by following concrete grammar:
(1) by acetone and N, N-dimethylformamide mixes at normal temperatures, add polyacrylonitrile powder, stir 3 hours with the speed of 100 revs/min at normal temperatures, form polyacrylonitrile spinning solution, receiving range be 20cm, voltage be that 25kV, feed flow speed carry out electrostatic spinning 2 hours under conditions of being 1mL/h, spin out the polyacrylonitrile nanofiber film that thickness is 10 μm stand-by;
(2) polypropylene fibre is mixed with vinal, add appropriate water, put in beater, carry out being dispersed into fibrous suspension by 2% concentration, add 70 DEG C of water-soluble PVA fibers, be heated to 70 DEG C while stirring with the speed of 1000 revs/min, until 70 DEG C of water-soluble PVA fibers to be completely dissolved formation mixing suspension stand-by;
(3) clay is put into roasting 2 hours in the temperature of 800 DEG C, be cooled to take out after room temperature, be immersed in the hydrochloric acid solution that the concentration of 2 times amount is 5wt%, filter after stirring 30 minutes, wash 2 times with clear water, obtain filter residue, be then placed in baking oven is dried under conditions of 100 DEG C stand-by;Being dissolved in shellac in the water of 10 times amount, adding shitosan, stirring, to being completely dissolved, adds bamboo-carbon fibre, nano zine oxide; agitation grinding 40 minutes, is eventually adding the calcined clay of above-mentioned drying, sends into granulation in comminutor; finally particle is pulverized, cross 600 mesh sieves, obtain reinforcer;
(4) mixing suspension that will obtain in step (2) adds reinforcer, dodecyl sodium sulfate and remaining residual components that step (3) obtains, continuously add appropriate water, stir 30 minutes with the speed of 600 revs/min, form the slurry that online concentration is 0.1wt%, use wet therapy forming process that above-mentioned slurry is sent into paper machine through wet end and press section drainage and formation, then electricity consumption hot blast is dried 10 minutes, then it is stand-by to use hot forming machine to obtain non-weaving cloth base fabric with the temperature heat pressure adhesive of 135 DEG C;
(5) the polyacrylonitrile nanofiber film obtaining step (1) covers on the non-weaving cloth base fabric that step (4) obtains, and carries out hot binding by the hot-rollings of 135 DEG C, shears, is packaged to be the present invention after cooling.
By testing the present embodiment diaphragm material, thickness is 64 μm, and average pore size is 0.17 μm, and porosity is 66%, and pick up is 555%, and at 110 DEG C, percent thermal shrinkage is less than 1%, and at 150 DEG C, percent thermal shrinkage is less than 1%.

Claims (2)

1. the antibacterial capacitor composite diaphragm material of a non-weaving cloth tear-proof, it is characterized in that, it is prepared by the raw materials in: vinal 35-40, polypropylene fibre 33-35, polyacrylonitrile powder 10-13, acetone 30-32, DMF 72-75,70 DEG C of water-soluble PVA fiber 8-10, ptfe emulsion 5-6, bamboo-carbon fibre 4-5, shitosan 1-1.3, clay 8-9, concentration are that the hydrochloric acid solution of 5wt% is appropriate, ammonium dihydrogen phosphate 2-3, nano zine oxide 5-6, microwax 2-2.5, shellac 2-3.
2. a kind of non-weaving cloth tear-proof antibacterial capacitor composite diaphragm material according to claims 1, it is characterised in that be prepared from by following concrete grammar:
(1) by acetone and N, dinethylformamide mixes at normal temperatures, add polyacrylonitrile powder, stir 3 hours with the speed of 100 revs/min at normal temperatures, form polyacrylonitrile spinning solution, receiving range be 20cm, voltage be that 25kV, feed flow speed carry out electrostatic spinning 2 hours under conditions of being 1mL/h, spin out the polyacrylonitrile nanofiber film that thickness is 10 μm stand-by;
(2) polypropylene fibre is mixed with vinal, add appropriate water, put in beater, carry out being dispersed into fibrous suspension by 2% concentration, add 70 DEG C of water-soluble PVA fibers, be heated to 70 DEG C while stirring with the speed of 1000 revs/min, until 70 DEG C of water-soluble PVA fibers to be completely dissolved formation mixing suspension stand-by;
(3) clay is put into roasting 2 hours in the temperature of 800 DEG C, be cooled to take out after room temperature, be immersed in the hydrochloric acid solution that the concentration of 2 times amount is 5wt%, filter after stirring 30 minutes, wash 2 times with clear water, obtain filter residue, be then placed in baking oven is dried under conditions of 100 DEG C stand-by;Being dissolved in shellac in the water of 10 times amount, adding shitosan, stirring, to being completely dissolved, adds bamboo-carbon fibre, nano zine oxide; agitation grinding 40 minutes, is eventually adding the calcined clay of above-mentioned drying, sends into granulation in comminutor; finally particle is pulverized, cross 600 mesh sieves, obtain reinforcer;
(4) mixing suspension that will obtain in step (2) adds reinforcer, dodecyl sodium sulfate and remaining residual components that step (3) obtains, continuously add appropriate water, stir 30 minutes with the speed of 600 revs/min, form the slurry that online concentration is 0.1wt%, use wet therapy forming process that above-mentioned slurry is sent into paper machine through wet end and press section drainage and formation, then electricity consumption hot blast is dried 10 minutes, then it is stand-by to use hot forming machine to obtain non-weaving cloth base fabric with the temperature heat pressure adhesive of 135 DEG C;
(5) the polyacrylonitrile nanofiber film obtaining step (1) covers on the non-weaving cloth base fabric that step (4) obtains, and carries out hot binding by the hot-rollings of 135 DEG C, shears, is packaged to be the present invention after cooling.
CN201610055304.7A 2016-01-27 2016-01-27 Nonwoven fabric anti-tear and antibacterial capacitor composite separator material Pending CN105990034A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107033501A (en) * 2017-04-07 2017-08-11 苏州海凌达电子科技有限公司 A kind of ultracapacitor polyvinylidene fluoride membranes
CN107527748A (en) * 2017-08-14 2017-12-29 苏州海凌达电子科技有限公司 A kind of diaphragm of supercapacitor material of high isolation and high intensity and preparation method thereof
CN112793266A (en) * 2020-12-29 2021-05-14 中广核研究院有限公司 Composite material and preparation method and application thereof
CN112981717A (en) * 2021-02-05 2021-06-18 广州金立电子有限公司 Capacitor diaphragm and preparation method thereof
WO2024087747A1 (en) * 2022-10-25 2024-05-02 清华大学 Ultrathin composite diaphragm for alkaline water electrolysis, preparation method therefor, and alkaline water electrolysis apparatus

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CN103100264A (en) * 2013-02-06 2013-05-15 吕凯 Battery and capacitor diaphragm filter material formed by wet nonwoven fabrics and preparation method of filter material
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CN104466064A (en) * 2014-12-12 2015-03-25 天津工业大学 Preparation method of battery diaphragm
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CN103100264A (en) * 2013-02-06 2013-05-15 吕凯 Battery and capacitor diaphragm filter material formed by wet nonwoven fabrics and preparation method of filter material
CN103172989A (en) * 2013-04-15 2013-06-26 杭州昌翔化纤新材料有限公司 Environment-friendly antibacterial polyester material and preparation method thereof
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107033501A (en) * 2017-04-07 2017-08-11 苏州海凌达电子科技有限公司 A kind of ultracapacitor polyvinylidene fluoride membranes
CN107527748A (en) * 2017-08-14 2017-12-29 苏州海凌达电子科技有限公司 A kind of diaphragm of supercapacitor material of high isolation and high intensity and preparation method thereof
CN112793266A (en) * 2020-12-29 2021-05-14 中广核研究院有限公司 Composite material and preparation method and application thereof
CN112981717A (en) * 2021-02-05 2021-06-18 广州金立电子有限公司 Capacitor diaphragm and preparation method thereof
CN112981717B (en) * 2021-02-05 2022-04-05 广州金立电子有限公司 Capacitor diaphragm and preparation method thereof
WO2024087747A1 (en) * 2022-10-25 2024-05-02 清华大学 Ultrathin composite diaphragm for alkaline water electrolysis, preparation method therefor, and alkaline water electrolysis apparatus

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