CN105984821A - Hoisting device used according to needs and used in wind power unit cabin - Google Patents
Hoisting device used according to needs and used in wind power unit cabin Download PDFInfo
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- CN105984821A CN105984821A CN201510092555.8A CN201510092555A CN105984821A CN 105984821 A CN105984821 A CN 105984821A CN 201510092555 A CN201510092555 A CN 201510092555A CN 105984821 A CN105984821 A CN 105984821A
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Abstract
本发明涉及一种按需使用的风电机组舱内起吊装置,主要包括起重机支架、固定式电动葫芦、临时起重系统三个部分,其中起重机支架由支柱、横向梁及纵向梁组成,固定式电动葫芦安装在起重机支架的横向梁上,临时起重系统由安装在起重机支架两侧纵向梁上的行走小车、两端固定在行走小车上的两用横梁、安装在两用横梁上的手推单轨小车和手拉葫芦组合组成。这种按需使用的起吊装置既可满足日常维护的需要,也可满足维护偏航驱动等较重零部件的需要,采用固定式电动葫芦和取消行车架降低了电动葫芦晃动对起重机支架和机舱罩的冲击,提高了机组稳定性和安全性。
The invention relates to an on-demand hoisting device in the cabin of a wind turbine, which mainly includes three parts: a crane bracket, a fixed electric hoist, and a temporary hoisting system. The crane bracket is composed of a pillar, a transverse beam and a longitudinal beam. The hoist is installed on the transverse beam of the crane bracket, and the temporary lifting system consists of a trolley installed on the longitudinal beams on both sides of the crane bracket, a dual-purpose beam fixed on the trolley at both ends, and a hand-push monorail installed on the dual-purpose beam. Composed of trolley and chain hoist. This on-demand lifting device can not only meet the needs of daily maintenance, but also meet the needs of maintaining heavier components such as yaw drives. The fixed electric hoist and the cancellation of the driving frame reduce the impact of the electric hoist shaking on the crane bracket and The impact of the nacelle cover improves the stability and safety of the unit.
Description
技术领域 technical field
本发明涉及一种用于大型风力发电机组中的舱内起吊装置。 The invention relates to an in-cabin hoisting device used in a large-scale wind power generating set.
背景技术 Background technique
在大型风力发电机组中,机舱内进行维护所需的起重机结构主要采用单梁行车。单梁行车由行车横梁、带小车的环链电动葫芦、行车纵梁和行车轨道组成,使用时行车的滚轮在纵向轨道上行走,电动葫芦可以横向移动。电动葫芦将需要维修的零部件在舱内吊至吊物孔并降至地面,电动葫芦停止工作时需要可靠的固定。采用单梁行车形式的结构相对复杂,行车架和电动葫芦都可移动,风机运行时电动葫芦链条箱的晃动会对行车架产生冲击,行车架对起重机支架和机舱产生冲击,行车架和电动葫芦固定不可靠时会撞击机舱内其他部件,产生安全隐患。 In large wind turbines, the crane structures required for maintenance in the nacelle are mainly single-girder cranes. The single-girder crane is composed of a driving beam, an electric chain hoist with a trolley, a driving longitudinal beam and a driving rail. When in use, the rollers of the crane walk on the longitudinal rail, and the electric hoist can move laterally. The electric hoist lifts the parts that need to be repaired to the lifting hole in the cabin and lowers them to the ground. When the electric hoist stops working, it needs to be fixed reliably. The structure in the form of single-girder crane is relatively complicated, and both the truck frame and the electric hoist can be moved. When the fan is running, the shaking of the chain box of the electric hoist will have an impact on the truck frame, and the truck frame will have an impact on the crane bracket and the engine room. If the frame and electric hoist are not fixed reliably, it will hit other components in the cabin, causing potential safety hazards.
发明内容 Contents of the invention
为了克服现有使用行车架的单梁行车成本高、结构相对复杂不稳定的缺陷,本发明提供了一种按需使用的风电机组舱内起吊装置,既可满足日常维护的需要,也可满足维护偏航驱动等较重零部件的需要。 In order to overcome the defects of high cost and relatively complex and unstable structure of the existing single-girder driving frame using the driving frame, the invention provides an on-demand hoisting device in the cabin of the wind turbine unit, which can not only meet the needs of daily maintenance, but also Meets the need to maintain heavier components such as yaw drives.
本发明解决其技术问题所采用的技术方案是:该起吊装置主要包括起重机支架、固定式电动葫芦、临时起重系统三个部分,其中起重机支架由安装在机舱内的支柱、横向梁及纵向梁组成,固定式电动葫芦安装在起重机支架的横向梁上,临时起重系统由安装在起重机支架两侧纵向梁上的行走小车、两端固定在行走小车上的两用横梁、安装在两用横梁上的手推单轨小车和手拉葫芦组合组成。 The technical solution adopted by the present invention to solve the technical problem is: the lifting device mainly includes three parts: a crane support, a fixed electric hoist, and a temporary lifting system. The fixed electric hoist is installed on the transverse beam of the crane bracket, and the temporary lifting system consists of a walking trolley installed on the longitudinal beams on both sides of the crane bracket, a dual-purpose beam fixed on both ends of the walking trolley, and a dual-purpose beam installed on the dual-purpose beam. It consists of a combination of a hand-push monorail trolley and a chain hoist.
所述的两用横梁在日常维护期间与起重机支架和机舱罩固定,在维护较重零部件期间固定在行走小车上。 The dual-purpose beam is fixed to the crane support and the nacelle cover during routine maintenance, and is fixed to the traveling trolley during maintenance of heavier parts.
所述的行走小车、手推单轨小车和手拉葫芦组合可以在维护较重零部件期间利用固定式电动葫芦起吊至机舱内临时组装,以便在维修后拆除。 The combination of the walking trolley, the hand-push monorail trolley and the chain hoist can be temporarily assembled in the engine room by using a fixed electric hoist during the maintenance of heavy parts, so as to be dismantled after maintenance.
通过采用本发明所述的一种按需使用的风电机组舱内起吊装置,在需要维护较重零部件时,可以通过装配临时起重系统来完成零部件的拆装,固定式电动葫芦完成零部件的起吊。由于取消了行车架和行车架行走的轨道,使起重机支架结构得到简化,维修成本降低,同时由于采用固定式电动葫芦,减小了电动葫芦晃动对起重机支架和机舱罩的冲击,提高了起吊装置的稳定性和安全性。 By adopting an on-demand hoisting device in the wind turbine cabin of the present invention, when it is necessary to maintain heavy parts, the disassembly and assembly of the parts can be completed by assembling a temporary lifting system, and the fixed electric hoist can complete zero maintenance. Lifting of parts. Due to the cancellation of the driving frame and the running track of the driving frame, the structure of the crane bracket is simplified, and the maintenance cost is reduced. At the same time, due to the use of a fixed electric hoist, the impact of the shaking of the electric hoist on the crane bracket and the nacelle cover is reduced, and the safety is improved. Stability and safety of the lifting device.
附图说明 Description of drawings
附图为一种按需使用的风电机组舱内起吊装置的结构示意图。 The accompanying drawing is a structural schematic diagram of a hoisting device in the cabin of a wind turbine used on demand.
图中:1、支柱;2、行走小车;3、纵向梁;4、固定式电动葫芦;5、横向梁;6、两用横梁;7、手推单轨小车和手拉葫芦组合。 In the figure: 1. pillar; 2. walking trolley; 3. longitudinal beam; 4. fixed electric hoist; 5. transverse beam; 6. dual-purpose beam;
具体实施方式 detailed description
下面将结合附图对本发明作进一步说明。 The present invention will be further described below in conjunction with accompanying drawing.
图中示出了一种按需使用的风电机组舱内起吊装置的结构,主要包括起重机支架、固定式电动葫芦4、临时起重系统三个部分,其中起重机支架由安装在机舱内的支柱1、横向梁5及纵向梁3组成,固定式电动葫芦4安装在起重机支架的横向梁5上,临时起重系统由安装在起重机支架两侧纵向梁3上的行走小车2、两端固定在行走小车2上的两用横梁6、安装在两用横梁6上的手推单轨小车和手拉葫芦组合7组成。 The figure shows a structure of an on-demand hoisting device in the cabin of a wind turbine, which mainly includes three parts: a crane bracket, a fixed electric hoist 4, and a temporary lifting system. The crane bracket consists of a pillar 1 installed in the nacelle , transverse beam 5 and longitudinal beam 3, the fixed electric hoist 4 is installed on the transverse beam 5 of the crane support, and the temporary lifting system is composed of the walking trolley 2 installed on the longitudinal beam 3 on both sides of the crane support, and the two ends are fixed on the walking The dual-purpose beam 6 on the trolley 2, the hand-push monorail trolley and the chain hoist combination 7 installed on the dual-purpose beam 6 are composed.
日常维护情况下,通过固定式电动葫芦4起吊维护用品。需要维护较重零部件时,通过固定式电动葫芦4将行走小车2、手推单轨小车和手拉葫芦组合7,以及新的零部件和维护工具起吊至机舱内。行走小车2、手推单轨小车和手拉葫芦组合7属于按需使用的部套,平时放在风场工具仓库内,一个风场只需配置1至2套。两用横梁6出厂时使用螺栓固定在起重机支架的纵向梁3上,同时通过弹性支撑与机舱罩连接固定。在拆除需要维护的零部件时,同时拆除两用横梁6与机舱罩和支柱1连接的螺栓,在起重机支架纵向梁3上安装行走小车2,将两用横梁6两端固定在行走小车2上,然后将手推单轨小车和手拉葫芦组合7安装在两用横梁6下方,即可组成一台临时起重机。 In the case of daily maintenance, the maintenance articles are hoisted by the fixed electric hoist 4 . When heavy parts need to be maintained, the traveling trolley 2, the hand-push monorail trolley and chain hoist combination 7, as well as new parts and maintenance tools are hoisted into the engine room through the fixed electric hoist 4. The walking trolley 2, the hand-push monorail trolley and the chain hoist combination 7 belong to the parts used on demand, and are usually placed in the tool warehouse of the wind farm. One wind farm only needs to configure 1 to 2 sets. The dual-purpose beam 6 is bolted to the longitudinal beam 3 of the crane support when it leaves the factory, and is connected and fixed with the nacelle cover by an elastic support. When removing the parts that need to be maintained, remove the bolts connecting the dual-purpose beam 6 with the nacelle cover and the pillar 1 at the same time, install the traveling trolley 2 on the longitudinal beam 3 of the crane support, and fix the two ends of the dual-purpose beam 6 on the traveling trolley 2 , and then the hand-push monorail trolley and chain hoist combination 7 are installed below the dual-purpose beam 6 to form a temporary crane.
使用临时起重机将需要拆下更换的零部件吊至固定式电动葫芦4附近,然后将新的零部件吊至安装位置进行安装,在安装完新部件之后,用临时起重机将拆下的零件运至固定式电动葫芦4可以起吊的位置,然后拆除按需使用的部套,两用横梁6还原为固定方式,最后利用固定式电动葫芦4将按需使用的部套、维护工具和拆下来的零件吊至地面。 Use a temporary crane to hoist the parts that need to be removed and replaced to the vicinity of the fixed electric hoist 4, and then hoist the new parts to the installation location for installation. After installing the new parts, use the temporary crane to transport the removed parts to The fixed electric hoist 4 can be hoisted, and then remove the parts used on demand, the dual-purpose beam 6 is restored to the fixed mode, and finally use the fixed electric hoist 4 to remove the parts used on demand, maintenance tools and removed parts Lift to the ground.
虽然经过对本发明结合具体实施例进行描述,对于在本技术领域熟练的人士,根据上文的叙述做出的替代、修改与变化将是显而易见的。因此,在这样的替代,修改和变化落入本发明的权利要求的精神和范围内时,应该被包括在本发明中。 Although the present invention has been described in conjunction with specific embodiments, substitutions, modifications and changes based on the above descriptions will be apparent to those skilled in the art. Therefore, when such substitutions, modifications and changes fall within the spirit and scope of the claims of the present invention, they should be included in the present invention.
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Cited By (3)
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CN109052167A (en) * | 2018-11-05 | 2018-12-21 | 南京中人能源科技有限公司 | A kind of detachable hang formula loop wheel machine system for wind power generating set |
CN110201316A (en) * | 2019-05-16 | 2019-09-06 | 上海电气集团股份有限公司 | A kind of device for cabin replacement |
CN110562861A (en) * | 2019-10-16 | 2019-12-13 | 南京高速齿轮制造有限公司 | lifting maintenance device and wind driven generator |
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CN110562861A (en) * | 2019-10-16 | 2019-12-13 | 南京高速齿轮制造有限公司 | lifting maintenance device and wind driven generator |
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Address after: 8th Floor, Building No. 1, 555 Dongchuan Road, Minhang District, Shanghai, 200241 Patentee after: SHANGHAI ELECTRIC WIND POWER GROUP Co.,Ltd. Address before: 200241 4, 4 building, 555 Dongchuan Road, Minhang District, Shanghai. Patentee before: Shanghai Electric Wind Power Group Co.,Ltd |
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Address after: 200241 Dongchuan Road, Shanghai, No. 555, building No. 8, floor, floor, No. Patentee after: Shanghai Electric Wind Power Group Co.,Ltd. Address before: 200241 Dongchuan Road, Shanghai, No. 555, building No. 8, floor, floor, No. Patentee before: SHANGHAI ELECTRIC WIND POWER GROUP Co.,Ltd. |
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Granted publication date: 20180821 |