CN105984194A - Ultrasonic plodder for folding type cloth cabinet and implementation method thereof - Google Patents
Ultrasonic plodder for folding type cloth cabinet and implementation method thereof Download PDFInfo
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- CN105984194A CN105984194A CN201510055315.0A CN201510055315A CN105984194A CN 105984194 A CN105984194 A CN 105984194A CN 201510055315 A CN201510055315 A CN 201510055315A CN 105984194 A CN105984194 A CN 105984194A
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Abstract
The invention discloses an ultrasonic plodder for a folding type cloth cabinet. The ultrasonic plodder comprises a cloth delivery mechanism, an ultrasonic welding device, cloth roll delivery rubber-roller modules, a counting mechanism, a floating regulation mechanism, a cutting mechanism and a supporting frame, wherein the cloth delivery mechanism is arranged at the front end of the supporting frame of the ultrasonic plodder; the remaining parts of the ultrasonic plodder are successively arranged along the movement direction of a cloth; the ultrasonic welding device is connected with and arranged on the supporting frame; the rear end of the ultrasonic welding device is adjacent to two cloth roll delivery rubber-roller modules; the floating regulation mechanism is fixedly arranged in the middle of two cloth roll delivery rubber-roller modules; and the cutting mechanism is fixedly arranged at the discharge outlet of the second cloth roll delivery rubber-roller module. The ultrasonic plodder provided by the invention applies an ultrasonic welding technology in ultrasonic plodding operation for the folding type cloth cabinet, can adapt to processing of cloth materials with different sizes, can automatically regulate the position of the cloth delivery mechanism, and has buffering and pressure-regulating functions; and a cutter of the cutting mechanism has positive and reverse rotation ability, so production efficiency is greatly improved. The invention also discloses an implementation method of the ultrasonic plodder for the folding type cloth cabinet.
Description
Technical field
The present invention relates to the use of the novel field of ultrasound wave press strip, particularly relate to ultrasound wave plodder and its implementation of a kind of folding cloth cabinet.
Background technology
Ultrasound wave process technology is one of special processing technology, tend to be applied to tradition difficult processing with on the difficult-to-machine material that completes, moreover, in today that production process is day by day deeply complicated, ultrasound wave, in adapting to the modern production course of processing, has increasingly given play to irreplaceable effect.Thus utilize ultrasonic technology characteristic to carry out press strip processing and can be described as a change in batten strap technique field.
As Patent No. 201320392931.1 discloses a kind of seamless ultrasonic multi-functional bonder, this ultrasonic bonds machine have employed ultrasound wave and replaces traditional suturing skill and bonding technique, not only save material and cost of labor, and binding speed is very fast, improves production efficiency to a certain extent.Although this kind of ultrasonic bonds machine can adapt to existing production in some respects, but owing to ultrasonic bonding head is affixed on bracing frame, can be only done the rotation of 360 °, immovable, size thus for rapidoprint has the biggest limitation, can not adapt to current day by day complicated processing status.The cloth roll of current bonder flipe cabinet in process of production can offset because of inevitably shaking on air-expanding shaft; cannot normally produce; in order to avoid skew; mostly being employing frame for movement makes it fix; but this method is the most stiff; it is easily generated bigger noise, the vibrations of aggravation lathe, is unfavorable for the protection of lathe on the contrary.Cloth tensioning degree is also to ensure that the key factor of process velocity and quality in process of production, and is often left in the basket in tradition processing, and be unfavorable for ensureing product cuts the clean and tidy of the smooth of edge and flipe cabinet cloth.At the production field of flipe cabinet, not yet having the quickest mode that cuts, production efficiency can not effectively improve.
In view of above situation, the invention discloses the ultrasound wave plodder of a kind of flipe cabinet, there is automatic deviation correction, adapt to sizes material, buffer pressure regulation, two-way cut, low noise advantages, it is possible to formed multi-functional, on a large scale, production model rapidly and efficiently.
Summary of the invention
Present invention is primarily intended to for above technical problem, it is provided that a kind of method being applicable to modernize integrated production so that production cost is less expensive, the production model that efficiency is more excellent, quality is more perfect, working environment is more comfortable.
In order to solve the problems referred to above, the technical scheme is that
The ultrasound wave plodder of a kind of folding cloth cabinet, it includes cloth feeding mechanism (1), ultrasonic brazing unit (2), send volume rubber roll module (3), counting mechanism (4), floating governor motion (5), cutting mechanism (6), bracing frame (7)；It is characterized in that: described cloth feeding mechanism (1) is positioned at complete machine foremost, be sequentially arranged along cloth motion simulation direction ultrasonic brazing unit (2), two send volume rubber roll module (3), counting mechanism (4), floating governor motion (5), cutting mechanism (6), be each attached on bracing frame (7) with upper-part.
Described ultrasonic brazing unit (2) includes supersonic generator (21), ultrasonic bonding head (22), ultrasonic bonding base (23)；Supersonic generator (21) is fixed on plodder bracing frame (7) base plate, and ultrasonic bonding head (22) is placed in directly over ultrasonic bonding base (23).
Described floating governor motion (5) includes regulating tank (51), regulation axle (52) of can floating；Regulating tank (51) is fixed in two and send between volume rubber roll module (3) on bracing frame (7), and regulation axle (52) of can floating is placed in regulating tank (51).
Described cutting mechanism (6) includes supporting crossbeam (61), cutting table (62), rotating cutter (63), driving motor (64)；Cutting table (62) is arranged on second left side sending volume rubber roll module (3), it is installed above in support crossbeam (61) that rotating cutter (63) is placed at cutting table (62), supports crossbeam (61) and is fixed on ultrasound wave plodder bracing frame (7).
Described cloth feeding mechanism (1) includes upper strata cloth feed device (11), lower layer mix feeding pay-off (12)；Described upper strata cloth feed device (11) and lower layer mix feeding pay-off (12) are in horizontal positioned.
The implementation method of a kind of ultrasound wave plodder, it includes cloth feeding mechanism (1), ultrasonic brazing unit (2), send volume rubber roll module (3), counting mechanism (4), floating governor motion (5), cutting mechanism (6), bracing frame (7)；It is characterized in that: specifically comprise the steps of 1. feeding, during work, top layer cloth raw material is arranged on upper strata cloth feed device (11), ply stratum raw material is arranged on lower layer mix feeding pay-off (12), and by giving volume rubber roll module (3) to be delivered to front end；2. welding, upper strata cloth and lower layer mix feeding together enter ultrasonic brazing unit (2), and ultrasonic brazing unit (2) carries out ultrasonic bonding to upper strata cloth and lower layer mix feeding, makes upper strata cloth and lower layer mix feeding form entirety；3. cut, volume rubber roll module (3) is sent in the cloth entrance first completing welding, owing to second is sent volume rubber roll module (3) to need interval to roll so that the cutting of cloth, then send at two and between volume rubber roll module (3), floating governor motion (5) is set, dependence can float regulation axle (52) self gravitation regulation feeding process in tensile force, in the range of ensureing that tensile force is rational at one, finally complete the cloth of welding by second cutting table (62) sending volume rubber roll module (3) to enter cutting mechanism (6), cloth is cut by rotating cutter (63), the cloth processed is added up by counting mechanism (4) simultaneously, then cloth machines.
Compared with prior art, technique scheme has the advantage that
1. the characteristic utilizing ultrasound wave carries out gapless pressing to the cloth of flipe cabinet, and the position of ultrasonic bonding head can be adjusted according to the needs of processing staff and production content, is adapted to the raw-material processing of different size；
2. the ultrasonic compressing machine of folding cloth cabinet is simultaneously installed with floating regulating device, for the unstable state of tensile force of change in the course of processing, it is possible to pressure regulation of floating at any time, it is ensured that in the range of tensile force is rational at one；
3. cutting mechanism have employed the rotating cutter head that folding cloth cabinet is special, improves largely and cuts speed and power utilization rate；
The present invention is further illustrated with specific embodiment below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention；
Fig. 2 is welding portion structural representation of the present invention；
Fig. 3 is close-up schematic view at A in Fig. 2.
Detailed description of the invention
As shown in Figure 1, it it is overall structure schematic diagram of the present invention, the ultrasound wave plodder of a kind of folding cloth cabinet, it includes cloth feeding mechanism (1), ultrasonic brazing unit (2), send volume rubber roll module (3), counting mechanism (4), floating governor motion (5), cutting mechanism (6), bracing frame (7)；It is characterized in that: described cloth feeding mechanism (1) is positioned at complete machine foremost, be sequentially arranged along cloth motion simulation direction ultrasonic brazing unit (2), two send volume rubber roll module (3), counting mechanism (4), floating governor motion (5), cutting mechanism (6), be each attached on bracing frame (7) with upper-part.
As shown in Figure 2,3, being welding portion structural representation of the present invention and close-up schematic view thereof, described ultrasonic brazing unit (2) includes supersonic generator (21), ultrasonic bonding head (22), ultrasonic bonding base (23)；Supersonic generator (21) is fixed on plodder bracing frame (7) base plate, and ultrasonic bonding head (22) is placed in directly over ultrasonic bonding base (23).The characteristic utilizing ultrasound wave carries out gapless pressing to the cloth of flipe cabinet, and the position of ultrasonic bonding head can be adjusted according to the needs of processing staff and production content, is adapted to the raw-material processing of different size, saves processing cost.
As in figure 2 it is shown, described floating governor motion (5) includes regulating tank (51), regulation axle (52) of can floating；Regulating tank (51) is fixed in two and send between volume rubber roll module (3) on bracing frame (7), and regulation axle (52) of can floating is placed in regulating tank (51).For the unstable state of tensile force of change in the course of processing, it is possible to pressure regulation of floating at any time, it is ensured that in the range of tensile force is rational at one.
As in figure 2 it is shown, described cutting mechanism (6) includes supporting crossbeam (61), cutting table (62), rotating cutter (63), driving motor (64)；Cutting table (62) is arranged on second left side sending volume rubber roll module (3), it is installed above in support crossbeam (61) that rotating cutter (63) is placed at cutting table (62), supports crossbeam (61) and is fixed on ultrasound wave plodder bracing frame (7).Because rotating cutter (63) can carry out reciprocating cutting, thus improve largely and cut speed and power utilization rate.
As it is shown in figure 1, described cloth feeding mechanism (1) includes upper strata cloth feed device (11), lower layer mix feeding pay-off (12)；Described upper strata cloth feed device (11) and lower layer mix feeding pay-off (12) are in horizontal positioned.
A kind of concrete methods of realizing of ultrasound wave plodder:
As it is shown in figure 1, specifically comprise the steps of
1. feeding, during work, top layer cloth raw material is arranged on upper strata cloth feed device (11), and ply stratum pay-off is arranged on lower layer mix feeding pay-off (12), and by giving volume rubber roll module (3) to be delivered to front end；
2. welding, upper strata cloth and lower layer mix feeding together enter ultrasonic brazing unit (2), and ultrasonic brazing unit (2) carries out ultrasonic bonding to upper strata cloth and lower layer mix feeding, makes upper strata cloth and lower layer mix feeding form entirety；
3. cut, volume rubber roll module (3) is sent in the cloth entrance first completing welding, owing to second is sent volume rubber roll module (3) to need interval to roll so that the cutting of cloth, then send at two and between volume rubber roll module (3), floating governor motion (5) is set, dependence can float regulation axle (52) self gravitation regulation feeding process in tensile force, in the range of ensureing that tensile force is rational at one, finally complete the cloth of welding by second cutting table (62) sending volume rubber roll module (3) to enter cutting mechanism (6), cloth is cut by rotating cutter (63), the cloth processed is added up by counting mechanism (4) simultaneously, then cloth machines.
To sum up, the ultrasound wave plodder of a kind of folding cloth cabinet that present example provides and its implementation, can adapt to the processing of various sizes of cloth material, and can automatically adjust cloth feeding mechanism position, and there is buffering pressure regulation effect, cutting mechanism cutter has rotating ability, substantially increases production efficiency.
Simultaneously for one of ordinary skill in the art, according to the thought of the present invention, the most all will change, in sum, this specification content should not be construed as limitation of the present invention.
Claims (6)
1. a ultrasound wave plodder for folding cloth cabinet, it includes cloth feeding mechanism (1), ultrasonic brazing unit (2), send volume rubber roll module (3), counting mechanism (4), floating governor motion (5), cutting mechanism (6), bracing frame (7)；It is characterized in that: described cloth feeding mechanism (1) is positioned at complete machine foremost, be sequentially arranged along cloth motion simulation direction ultrasonic brazing unit (2), two send volume rubber roll module (3), counting mechanism (4), floating governor motion (5), cutting mechanism (6), be each attached on bracing frame (7) with upper-part.
The ultrasound wave plodder of a kind of folding cloth cabinet the most according to claim 1, it is characterised in that: described ultrasonic brazing unit (2) includes supersonic generator (21), ultrasonic bonding head (22), ultrasonic bonding base (23)；Supersonic generator (21) is fixed on plodder bracing frame (7) base plate, and ultrasonic bonding head (22) is placed in directly over ultrasonic bonding base (23).
The ultrasound wave plodder of a kind of folding cloth cabinet the most according to claim 1, it is characterised in that: described floating governor motion (5) includes regulating tank (51), regulation axle (52) of can floating；Regulating tank (51) is fixed in two and send between volume rubber roll module (3) on bracing frame (7), and regulation axle (52) of can floating is placed in regulating tank (51).
The ultrasound wave plodder of a kind of folding cloth cabinet the most according to claim 1, it is characterised in that: described cutting mechanism (6) includes supporting crossbeam (61), cutting table (62), rotating cutter (63), driving motor (64)；Cutting table (62) is arranged on second left side sending volume rubber roll module (3), it is installed above in support crossbeam (61) that rotating cutter (63) is placed at cutting table (62), supports crossbeam (61) and is fixed on ultrasound wave plodder bracing frame (7).
The ultrasound wave plodder of a kind of folding cloth cabinet the most according to claim 1, it is characterised in that: described cloth feeding mechanism (1) includes upper strata cloth feed device (11), lower layer mix feeding pay-off (12)；Described upper strata cloth feed device (11) and lower layer mix feeding pay-off (12) are in horizontal positioned.
6. an implementation method for ultrasound wave plodder, it includes cloth feeding mechanism (1), ultrasonic brazing unit (2), send volume rubber roll module (3), counting mechanism (4), floating governor motion (5), cutting mechanism (6), bracing frame (7)；It is characterized in that: specifically comprise the steps of 1. feeding, during work, top layer cloth raw material is arranged on upper strata cloth feed device (11), ply stratum raw material is arranged on lower layer mix feeding pay-off (12), and by giving volume rubber roll module (3) to be delivered to front end；2. welding, upper strata cloth and lower layer mix feeding together enter ultrasonic brazing unit (2), and ultrasonic brazing unit (2) carries out ultrasonic bonding to upper strata cloth and lower layer mix feeding, makes upper strata cloth and lower layer mix feeding form entirety；3. cut, volume rubber roll module (3) is sent in the cloth entrance first completing welding, owing to second is sent volume rubber roll module (3) to need interval to roll so that the cutting of cloth, then send at two and between volume rubber roll module (3), floating governor motion (5) is set, dependence can float regulation axle (52) self gravitation regulation feeding process in tensile force, in the range of ensureing that tensile force is rational at one, finally complete the cloth of welding by second cutting table (62) sending volume rubber roll module (3) to enter cutting mechanism (6), cloth is cut by rotating cutter (63), the cloth processed is added up by counting mechanism (4) simultaneously, then cloth machines.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510055315.0A CN105984194A (en) | 2015-02-03 | 2015-02-03 | Ultrasonic plodder for folding type cloth cabinet and implementation method thereof |
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| CN201510055315.0A CN105984194A (en) | 2015-02-03 | 2015-02-03 | Ultrasonic plodder for folding type cloth cabinet and implementation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108638522A (en) * | 2018-07-18 | 2018-10-12 | 侯晓冬 | A kind of ultrasonic wave fusing machine and its working method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011032603A (en) * | 2009-07-31 | 2011-02-17 | Uni Charm Corp | Ultrasonic bonding device and apparatus for manufacturing absorptive article |
| CN202241993U (en) * | 2011-09-22 | 2012-05-30 | 无锡市灵山香烛工艺制品有限公司 | Ultrasonic inside page manufacturing machine |
| CN203435764U (en) * | 2013-07-03 | 2014-02-19 | 东莞市新发源自动化科技有限公司 | Seamless ultrasonic multi-function bonding machine |
| CN204506050U (en) * | 2015-02-03 | 2015-07-29 | 冠达星股份有限公司 | A kind of ultrasonic wave plodder of folding cloth cabinet |
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2015
- 2015-02-03 CN CN201510055315.0A patent/CN105984194A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011032603A (en) * | 2009-07-31 | 2011-02-17 | Uni Charm Corp | Ultrasonic bonding device and apparatus for manufacturing absorptive article |
| CN202241993U (en) * | 2011-09-22 | 2012-05-30 | 无锡市灵山香烛工艺制品有限公司 | Ultrasonic inside page manufacturing machine |
| CN203435764U (en) * | 2013-07-03 | 2014-02-19 | 东莞市新发源自动化科技有限公司 | Seamless ultrasonic multi-function bonding machine |
| CN204506050U (en) * | 2015-02-03 | 2015-07-29 | 冠达星股份有限公司 | A kind of ultrasonic wave plodder of folding cloth cabinet |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108638522A (en) * | 2018-07-18 | 2018-10-12 | 侯晓冬 | A kind of ultrasonic wave fusing machine and its working method |
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