Construction method with protruding concrete works movement joint vertical sealing swaging die
Technical field
The present invention relates to a kind of underground/submerged structure water-tight device, particularly to a kind of with protruding concrete works
The construction method of movement joint vertical sealing swaging die.
Background technology
In existing xoncrete structure, the such as underground such as checkdam, cistern, subway, culvert, sluice, tunnel, under water
In engineering, due to can not continuous placing or the deformation due to settlement of foundation (earthquake), or the coagulation caused due to the change of temperature
The reason such as expand with heat and contract with cold of soil component, the most deliberately leaves movement joint, construction joint pouring, and these gaps antiseep to be taked is arranged
Executing, prevent external water or subsoil water from leaking in structure space, present usual way is, at fist stage concrete and second phase coagulation
Concrete pit is set between soil, in groove, sets maltha and copper sheet or rubber water-proof sheet, but, this method needs precast concrete in advance
Groove, in order to make concrete pit can combine closely with second stage concrete, needs 3 faces peripheral to concrete pit to carry out dabbing process, this
Sample will extend the duration and increase artificial, simultaneously because the most every segment length of concrete pit (highly) only has 50-100cm, deformation
Gap to be connected and composed by multiple concrete pits, therefore can produce a plurality of transverse slot, and multiple concrete pit is irregular
Deformation, can cause the race of postorder perfusion maltha to emit phenomenon, and be difficult to clean up;And use number of patent application 2014100489253
With channel-section steel replace concrete pit technology, although expense and reduction of erection time can be saved than former construction method, but due to groove
In steel dam body to be deposited in, it is not possible to recycling, the most still cause waste.
Summary of the invention
In order to solve the problems referred to above, the present invention provides a kind of with protruding concrete works movement joint vertical sealing die cavity
The construction method of mould, the swaging die of the present invention can second stage concrete section preset go out a semicircle die cavity, pour into Colophonium
, and take out and can repeatedly use after swaging die use, use the vertical water sealing structure of this swaging die to meet
Multiple ground condition/stratum differential settlement or the changing of the relative positions, telescopic displacement etc., can save Master Cost and reduction of erection time.
For achieving the above object, the present invention provides following technical scheme:
A kind of construction method with protruding concrete works movement joint vertical sealing swaging die, described swaging die bag
Including sealing piece, skeleton and air bag, described air bag circular arc external surface is provided with lobe, and described lobe is vertical or horizontal convex
Go out the glazing bar on surface, in the middle part of described skeleton, be provided with groove, and the longitudinally spaced fixing hole that is provided with in both sides of described skeleton, and institute
The upper and lower end stating skeleton is respectively equipped with lifting hole(eyelet) and base, the radius of described base be equal to described depth of groove, described air bag with
Skeleton connects and is arranged on outside skeleton, and when applying described swaging die, described sealing piece part is embedded in fist stage concrete and breaks
At face, described skeleton is connected with described sealing piece, is filled with the gas with preset air pressure in described air bag, and at second phase coagulation
After soil initial set, the air pressure in discharging described air bag, and after described skeleton and air bag are removed, formed in second stage concrete
It is available for injecting the semicircle die cavity of molten asphalt;
More preferred, described sealing piece is rectangle copper sheet, and its pre-side being embedded in fist stage concrete longitudinally sets
Having 90 ° of knuckles, opposite side is from the protruding preseting length in the middle part of fist stage concrete section.Such as, by described rectangle copper sheet
Half is embedded in fist stage concrete in advance, and second half stretches out from fist stage concrete section.
More preferred, the dual-side of described skeleton arranges 45 ° of chamferings.
More preferred, described air bag has arc section structure, and its upper end is provided with valve cock, and lower end sets Packed
The end.
More preferred, the upper surface of described air bag is plane, and the middle part of this plane is along being longitudinally provided with air bag groove, and
In the longitudinally spaced fixing point that is provided with in described air bag groove both sides, described air bag groove is tight with the skeleton groove on described skeleton
Coordinate.
More preferred, the thickness of described air bag two side is 2 times of anterior wall thickness.
More preferred, described air bag is also mingled with reinforcing fiber silk in using rubber pneumatic bag, and the cyst wall of described air bag.
More preferred, described air bag circular arc external surface is provided with lobe.Wherein, in the middle part of described skeleton, it is provided with groove,
With accommodating preset sealing piece, the both sides of skeleton are longitudinally spaced is provided with fixing hole, to deform after fixation balloon prevention pressurization, and bone
The upper end of frame is provided with lifting hole(eyelet), and conveniently stripped and taking-up, the lower end of skeleton is provided with base, it is ensured that air bag hangs out type together
Chamber;The dual-side of skeleton arranges 45 ° of chamferings, conveniently stripped.
Wherein, the radius of described base is equal to described depth of groove or about the 2/3 of base radius, can undertake big
Part air bag bottom surface, it is ensured that disposably skeleton and air bag are hung out.
Wherein, described air bag is semi-cylindrical or more than half elliptical cylinder-shape, and its upper end is provided with valve cock, and lower end is provided with sealing
The end, the middle part of its plane side is longitudinally provided with air bag groove, the size of air bag groove and skeleton groove close-fitting, the plane of air bag
Both sides be longitudinally spaced-apart and be provided with fixing point;Described air bag two side is 2 times of anterior wall thickness, and two side is gradually
Forward wall circular arc is thinning, and air bag groove and fixing point are correspondingly arranged with groove and the fixing hole of skeleton, and dimensional fits is good, permissible
It is assembled integrally.
The demoulding and reach some strength for convenience, described air bag is selected rubber pneumatic bag, and is also pressed from both sides inside airbag wall
Miscellaneous have reinforcing fiber silk, the reinforcing fiber silk intersected the most in length and breadth.
In order to make Colophonium concrete-type intracavity adhesive more preferably, projection can be distributed with in air bag circular arc external surface
Portion, lobe can be round point shape, or in the vertical or horizontal glazing bar protruding surface, can form concave point after the demoulding in die cavity
Or groove, to increase the cohesive force of Colophonium.
The invention also discloses a kind of Specific construction with protruding concrete works movement joint vertical sealing swaging die
Method, including following technique and step:
1) sealing piece is arranged: sealing piece has the section part being preset in deformed concrete crack of knuckle, sealing piece edge
It is longitudinally disposed at the centre of concrete cross section width, and the side that described sealing piece is in the width direction is partly embedded in concrete,
Fixed form and sealing piece after-pouring fist stage concrete;
2) assembling of swaging die: air bag groove is directed at skeleton groove, is arranged on bottom air bag on skeleton base, is positioned at gas
The fixing point of capsule backward plane is equipped with to be assembled integrally in the fixing hole that skeleton is corresponding and i.e. forms swaging die;
3) setting of swaging die: after fist stage concrete solidification, the groove of skeleton is stuck on the sealing piece of protrusion, at skeleton
Both sides concrete cross section on bituminous felt is set;
4) air bag pressurization: add compressed air, air bag from the valve cock being arranged on air bag top in the air bag set
Form certain air pressure;
5) second stage concrete pours: after setting air bag pressure and template, second stage concrete pours according to highl stratification, often
Secondary every layer of about 50cm, waits lower floor's initial set to pour last layer again after having certain degree of hardness, until it reaches the height of needs;
6) die cavity is formed: after second stage concrete initial set, releases air bag internal gas pressure, arranges suspension hook in the lifting hole(eyelet) of skeleton,
Hang out swaging die, form semicircle die cavity at second stage concrete section part;
7) asphalt reperfusion: fill molten asphalt in semicircle die cavity, cool down;
When arranging multiple movement joint, repeat the above steps 1)-6), Colophonium does once perfusion or irrigates for several times;
The swaging die hung out is cleared up in time, is maintained, and stores, in order to recycling.
Beneficial effects of the present invention
1. use the swaging die preset mode of the present invention so that one, second stage concrete pour conveniently, section is neat;
2. hanging out second stage concrete after swaging die use i.e. can reuse, can economize on resources minimizing waste;
3. can solve the permanent seam in underground, the Underwater Engineering such as checkdam, cistern, subway, culvert, sluice, tunnel
Leakage problems;
4. compare with conventional construction method, because it is not required to concrete soil box, it is possible to reduce needed for concrete soil box
Manually, the expense such as machinery, template;
The most again because being not required to reserved channel-section steel in inside, save metal material consumption;
6. use this method construction the working procedure on critical circuits in the past, become non-key circuit operation, save
Duration.Create the biggest economic benefit and social benefit.
7. the coagulation that the technology of the present invention can solve multiple ground condition/stratum differential settlement or the change due to temperature causes
The deformation joint seepage problem that the reason such as expand with heat and contract with cold of soil component causes;Can also prevent because of breaking that the natural disasters such as earthquake cause
The leakage problems that the face interface changing of the relative positions, deformation cause.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram that the sealing piece of the present invention is preset in fist stage concrete, wherein sealing piece half
Being preset in fist stage concrete, a semi-convex is outside section;
Fig. 2 is the perspective view of Fig. 1, it is seen that red copper sealing piece is longitudinally positioned at the middle part of fist stage concrete section;
Fig. 3 is the plan structure schematic diagram of the skeleton of the present invention;
Fig. 4 is the skeleton of the swaging die of the present invention and air bag assemble after cross-sectional structure schematic diagram, wherein visible air bag is put down
The fixing point in face coordinates with the fixing hole of skeleton plane, groove fit in the middle part of groove in the middle part of air bag and skeleton is tight;
Fig. 5 is the projecting surface perspective view of Fig. 3 skeleton;
Fig. 6 is the another side flat and stereo structural representation of Fig. 5 skeleton;
Fig. 7 is the skeleton of the swaging die of the present invention and air bag assemble after plan structure schematic diagram, wherein visible air bag plane
Fixing point protrude from framework fixing hole, to ensure not fall out and cause deformation;
Fig. 8 is structure for amplifying schematic diagram at Fig. 7 A, it is seen that skeleton side is provided with 45 ° of chamferings;
Fig. 9 is the skeleton of the swaging die of the present invention and air bag assemble after projecting surface perspective view, wherein visible bone
Frame top exceeds air bag top certain distance, typically exceeds 20-40cm, to facilitate lifting;
Figure 10 is the skeleton of the present invention and air bag assemble after another side flat and stereo structural representation;
Figure 11 is the air bag projecting surface perspective view of the present invention;
Figure 12 is the air bag another side flat and stereo structural representation of the present invention;
Figure 13 is the perspective view that the skeleton of the present invention is arranged on fist stage concrete section part together with air bag, its
The sealing piece of middle protrusion is arranged in the groove of skeleton, and skeleton is higher than the sealing piece certain altitude of concrete cross section;
Figure 14 be the present invention die cavity in be arranged on the plan structure schematic diagram of a phase and second stage concrete section part, wherein
The sealing piece protruded is arranged in the groove of skeleton, and air bag is equal to or slightly higher than concrete cross section;
Figure 15 is after the swaging die demoulding of the present invention hangs out, and notes in the semicircle die cavity that second stage concrete section part is preset
Plan structure schematic diagram after full Colophonium, wherein sealing piece half is positioned in fist stage concrete, and the half of protrusion is positioned at die cavity
Colophonium in;
Figure 16 is that another air bag of the present invention coordinates skeleton schematic diagram, and wherein air bag is more than half ellipse, can be supporting
It is applied to the engineering that dam body is narrow, can be that both sides reserve bigger concrete wall, there is the effect strengthening dam body.
Sequence number in figure: 1. fist stage concrete, 2. sealing piece, 3. skeleton, 4. base, 5. groove, 6. air bag groove, 7. before
Wall, 8. sidewall, 9. fixing point, 10. fixing hole, 11. lifting hole(eyelet)s, 12. valve cocks, 13. lobe, 14. bituminous felts, 15. 2
Phase concrete, 16. Colophoniumes, 17. big semiellipse air bags.
Detailed description of the invention
The present invention will be further described with embodiment below in conjunction with the accompanying drawings.
Embodiment 1, with reference to accompanying drawing: a kind of with protruding concrete works movement joint vertical sealing swaging die, described
Swaging die includes sealing piece 2, skeleton 3 and air bag, and described air bag is connected with skeleton 3 and is arranged on outside skeleton 3, described in application
During swaging die, described sealing piece 2 part is embedded in fist stage concrete 1 section part, and described skeleton 3 is connected with described sealing piece 2, institute
The gas with preset air pressure it is filled with in stating air bag, and after second stage concrete 15 initial set, in discharging described air bag
Air pressure, and after described skeleton 3 and air bag are removed, formed in second stage concrete 15 and be available for injecting the semi-circular of molten asphalt
Chamber.
Further, described sealing piece 2 is rectangle copper sheet, and its pre-side being embedded in fist stage concrete 1 longitudinally sets
Having 90 ° of knuckles, opposite side is from the protruding preseting length in the middle part of fist stage concrete section.Such as, by described rectangle copper sheet
Half is embedded in fist stage concrete 1 in advance, and second half stretches out (see Fig. 1, Fig. 2) from fist stage concrete section.
Further, in the middle part of described skeleton 3, be provided with groove 5, and the both sides of described skeleton 3 longitudinally spaced be provided with fixing
Hole 10, and the upper and lower end of described skeleton 3 is respectively equipped with lifting hole(eyelet) 11 and base 4, the dual-side of the most described skeleton 3 arranges 45 ° and falls
Angle (see Fig. 3-8).
Further, the radius of described base 4 is equal to described groove 5 degree of depth (see Fig. 5).
Further, described air bag has arc section structure, and its upper end is provided with valve cock 12, and lower end sets Packed
The end.
Further, the upper surface of described air bag is plane, and the middle part of this plane is along being longitudinally provided with air bag groove 6, and
In the longitudinally spaced fixing point 9 that is provided with in described air bag groove 6 both sides, described air bag groove 6 and the skeleton groove on described skeleton 3
5 closely cooperate.
Further, described air bag is semi-cylindrical, or is more than half elliptical cylinder-shape, and its upper end is provided with valve cock 12,
Lower end sets the Packed end, and the middle part of its plane side is longitudinally provided with air bag groove 6, the both sides longitudinally spaced of the plane of air bag
Set a distance is provided with fixing point 9;Described air bag two side 8 is 2 times of air bag antetheca 7 thickness, and two side 8 wall thickness is the most forward
Wall 7 circular arc thinning (see Fig. 4,11,12).
Further, the demoulding and reach some strength for convenience, described air bag uses rubber pneumatic bag, and described air bag
Reinforcing fiber silk also it is mingled with in cyst wall.
Further, described air bag circular arc external surface is provided with lobe 13.
Wherein, in the middle part of described skeleton 3, it is provided with groove 5, with accommodating preset sealing piece 2, between edge, the both sides longitudinal direction of skeleton 3
Every being provided with fixing hole 10, to deform after fixation balloon prevention pressurization, the upper end of skeleton 3 is provided with lifting hole(eyelet) 11, conveniently stripped and take out,
The lower end of skeleton 3 is provided with base 4, it is ensured that air bag hangs out die cavity together;The dual-side of skeleton 3 arranges 45 ° of chamferings, convenient
The demoulding.
Further, described injects molten asphalt 16 at semi-circular intracavity, selects No. 30 building asphalts here, and Colophonium is cold
But, depending on general 2-12 hour of cool time of job site temperature;
In order to make Colophonium 16 concrete-type intracavity adhesive more preferably, be also distributed with projection in air bag circular arc external surface
Portion 13, lobe 13 can be round point shape, or in vertical or horizontal glazing bar, can form concave point or groove after the demoulding in die cavity
(see Fig. 7-12).
The present embodiment also discloses a kind of construction party with protruding concrete works movement joint vertical sealing swaging die
Method, comprises the steps:
1) sealing piece is arranged: sealing piece 2 has the section part being preset in deformed concrete crack of knuckle, sealing piece 2
Longitudinally disposed in the centre of concrete cross section width, and the side that described sealing piece is in the width direction is partly embedded into concrete
In, fixed form and sealing piece after-pouring fist stage concrete 1;
2) assembling of swaging die: air bag groove 6 is directed at skeleton groove 5, is arranged on bottom air bag on skeleton base 4, position
Fixing point 9 in air bag backward plane is equipped with to be assembled integrally in the fixing hole 10 of skeleton 3 correspondence and i.e. forms swaging die;
3) setting of swaging die: after fist stage concrete 1 solidification, the groove 5 of skeleton 3 is stuck on the sealing piece 2 of protrusion,
Bituminous felt 14 (with reference to Figure 13-14) is set on the both sides concrete cross section of skeleton 3;
4) air bag pressurization: add compressed air, gas from the valve cock 12 being arranged on air bag top in the air bag set
Capsule forms certain air pressure;
5) second stage concrete pours: after setting air bag pressure and template, and second stage concrete 15 pours according to highl stratification,
Each every layer of about 50cm, waits lower floor's initial set to pour last layer again after having certain degree of hardness, until it reaches the height of needs;
6) die cavity is formed: after second stage concrete 15 initial set, releases air bag internal gas pressure, arranges in the lifting hole(eyelet) 11 of skeleton 3
Suspension hook, hangs out swaging die, forms semicircle die cavity at second stage concrete 15 section part;
7) asphalt reperfusion 16: fill melted No. 30 building asphalt 16 at semi-circular intracavity, cool down depending on job site temperature
General 2-12 hour of the time (with reference to Figure 15);
When concrete works length is longer, when needing to arrange multiple movement joint, repeat the above steps 1-6, Colophonium 16 can do
Once irrigate or irrigate for several times.
The swaging die hung out should be cleared up in time, maintain, and stores, in order to recycling.
When being applied to narrower dam body engineering, can select big semiellipse air bag 17, its elongated die cavity can be that both sides are stayed
Go out bigger concrete wall, there are the effect (with reference to Figure 16) strengthening dam body bulk strength, general die cavity both sides concrete walls
Body is more than 20cm.
The skeleton height of the present invention is generally 2.5M, air bag height 2.0M, and each frame film can pour 2.0M concrete wall,
If body of wall is more than 2.0M, after form removal, improve 2.0M, repeat aforementioned construction method, until meeting body of wall height;This red copper sealing piece
It is connected by Site Welding with horizontal sealing piece.
The present invention is not required to concrete soil box, can 20-30 days reduction of erection time;Swaging die can be reused;Can be
The construction of the box dam retaining wall such as checkdam, cistern, can also be used for undergrounds such as subway, culvert, sluice, tunnel, various mixed under water etc.
The construction application of solidifying geotechnique's vertical sealing of journey movement joint, movement joint is the most non-leakage;Use this technology can solve stratum uneven
The deformation joint seepage water problems that even sedimentation causes, or the expanding with heat and contract with cold of concrete component caused because of the change of ambient temperature cause
Deformation joint seepage problem;The movement joint section interface changing of the relative positions because the natural disasters such as earthquake cause, displacement etc. can also be prevented to become
The leakage problems that shape etc. cause.
Above-described is only the preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, it is also possible to make some deformation and improvement, these broadly fall into the present invention
Protection domain.