CN105970402A - Translucent-color-reduced eight-harness double-brocade woven label and knitting method thereof - Google Patents

Translucent-color-reduced eight-harness double-brocade woven label and knitting method thereof Download PDF

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Publication number
CN105970402A
CN105970402A CN201610539185.2A CN201610539185A CN105970402A CN 105970402 A CN105970402 A CN 105970402A CN 201610539185 A CN201610539185 A CN 201610539185A CN 105970402 A CN105970402 A CN 105970402A
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China
Prior art keywords
shuttle
knitting needle
color
tissue
lining
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CN201610539185.2A
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Chinese (zh)
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CN105970402B (en
Inventor
江国元
邓贇
周军
谷臣利
薛矛
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Guangdong Kangpai Huanchuang Technology Co ltd
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Guangdong Esquel Textiles Co Ltd
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Priority to CN201610539185.2A priority Critical patent/CN105970402B/en
Publication of CN105970402A publication Critical patent/CN105970402A/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D21/00Lappet- or swivel-woven fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00Double or multi-ply fabrics not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a translucent-color-reduced eight-harness double-brocade woven label and a knitting method thereof. The woven label is a light-colored 'ground' and a deep-colored pattern and composed of one warp system and 3-12 weft systems; the weft system is based on the 'ground' and comprises a 'ground' organization layer, a lining organization layer and a netting shuttle organization layer. The 'ground' organization layer is an 8/5 or 8/3 weft face organization; the netting shuttle organization layer is an amplified organization of the 'ground' organization layer; a novel lining organization is adopted for the lining organization layer, and point loosening processing is conducted on netting shuttle points. The translucent color phenomenon of the eight-harness double-cotton multi-color woven label is reduced through a series of methods of selection of the lining shuttle, improvement of the lining shuttle organization, arrangement of the color shuttle from the light color to the deep color, selection of the netting shuttle mode, control over tension of warp and weft in the knitting process and the like.

Description

8 pieces of color minimizing double brocade woven labels and method for weaving thereof thoroughly
Technical field
The invention belongs to garment accessories technical field, particularly relate to 8 pieces of double brocade woven labels that a kind of color reduces And method for weaving.
Background technology
Woven label is that the warp thread by 1 system forms with multiple system weft yarns, and existing woven label machine is most There are 12 weft systems.The basic side of woven label be referred to as " ", performance " " color shuttle claim ground shuttle, show style The color shuttle of pattern claims flower shuttle.Participate in the weft yarn of the colored shuttle interweaved, all run through whole woven label broadwise.
Fly for 8 piece 5 with 8 piece 3 fly be double brocade woven label the most frequently used " " tissue.8 pieces of double brocades that we are described, Generally offset 4 interlacing points with the ground shuttle of 8 piece of 5 enclave tissue with 8 piece of 5 anti-tissue flown broadwise Lining shuttle, or the anti-tissue that flies of the ground shuttle of 8 piece of 3 enclave tissue and 8 piece 3 broadwise 4 interlacing points of skew Lining shuttle, two color shuttles constitute reversible cloths, and as the basis of woven label, therefore 8 pieces of double brocades are also called 8 Piece two-sided.When woven label color is many, in order to avoid woven label back side flower shuttle float is long, generally with 8 pieces of tissues Times big tissue (16 pieces, 24 pieces, 32 pieces, 40 pieces, 48 pieces, 56 pieces, 64 pieces etc.) to flower shuttle row Knitting needle.When woven label is the dark flower in light color ground, the saturating color of meeting at the interlacing point position of knitting needle, woven label front occurs bright Aobvious some trace, affects the attractive in appearance of woven label surface.To woven label " " color require strict, some employings not knitting needle, But the float at the wider woven label back side is oversize and at random, impact weaving is processed with cutting folding, and woven label percent defective is high.
Summary of the invention
Based on this, in order to overcome the defect of above-mentioned prior art, the invention provides the 8 of a kind of color minimizing Piece double brocade woven labels and method for weaving thereof, this method for weaving is a kind of 8 pieces of polychrome shuttle for the dark flower in light color ground Double brocade woven labels, reduce the process of its saturating color in knitting needle interlacing point position.
In order to realize foregoing invention purpose, this invention takes techniques below scheme:
8 pieces of double brocade woven labels that a kind of color reduces, described woven label is the dark flower in light color ground, by 1 warp thread system System is constituted with 3~12 weft systems, described weft systems by " " based on, include successively ground organized layer, Lining organized layer and knitting needle organized layer;Described ground organized layer is 8 piece 5 and flies or filling face tissue that 8 piece 3 flies; Described knitting needle organized layer is times big tissue of described ground organized layer;Described lining organized layer is to be organized as base with ground Plinth, is organized in described knitting needle the warp-wise organized describedly and respectively offsets novel group of 1 interlacing point Knit, its objective is that carrying out pine point processes, i.e. when lining tatting is made, make interlacing point and its warp of knitting needle point position Warp thread to two adjacent interlacing points sinks the most entirely, loosens knitting needle point position.
Wherein in some embodiments, the color shuttle face of described ground organized layer, lining organized layer and knitting needle organized layer Color by from shallow to being deeply arranged in order.
Wherein in some embodiments, the end count of described woven label is 140~152dpi, and filling density is 112~228dpi; The warp thread thickness of described woven label is 50D~100D, and weft yarn thickness is 30D~150D.
Wherein in some embodiments, described knitting needle is organized as times big tissue organized describedly, including: 16 Pieces 32 pieces 64 pieces ..., 24 pieces 48 pieces 96 pieces ..., 32 pieces 64 pieces 128 pieces ... etc..
Wherein in some embodiments, when the color shuttle of knitting needle tissue is two or more, described knitting needle organized layer Using stratified form, described layering uses a times big tissue, makes the barry dyeing that tissue piece number is big, is sunken to woven label lower floor.
Wherein in some embodiments, the barry dyeing of described layering knitting needle is arranged in order from shallow to deep by color.
Wherein in some embodiments, the knitting needle of described times of big tissue can also do skew subnetting and process.
The method for weaving of 8 pieces of double brocade woven labels that a kind of color reduces, comprises the following steps:
(1), it is organized as basis with common 8 pieces of double brocade woven labels, knitting needle is organized in described common 8 pieces of double brocades The warp-wise of woven label ground tissue respectively offsets 1 interlacing point, forms novel lining tissue, and is stored in and knits Mark is write in the organization table of colored design software system, conveniently calls;
(2), in woven label writes colored design software, complete woven label pattern design editor, by ground shuttle, lining shuttle, Knitting needle by color shuttle color from shallow to deeply sorting successively, wherein lining shuttle select with the close the most shallow face of shuttle Color;The control law of woven label tissue is: organize with the filling face setup action of 8 pieces of double brocade woven labels, step (1) The anti-tissue of novel lining tissue, and broadwise offsets 4 interlacing points as weaving lining tissue;Step (1) The anti-tissue of knitting needle tissue, and broadwise offsets 4 interlacing points as weaving knitting needle tissue;
(3), woven label write after colored design completes, make electronics stricture of vagina version, workshop is weaved, picking sequences be shuttle → Lining shuttle → knitting needle;Woven label end count is 140~152dpi, and filling density is 112~228dpi;Woven label warp thread thickness is 50D~100D, weft yarn thickness is 30D~150D;During weaving, warp tension is 30~40g;Ground shuttle and lining shuttle Weft tension be 5~20g, the weft tension of knitting needle is 0~15g.
Wherein in some embodiments, in step (2), if described lining shuttle is not close to the color of ground shuttle, add Many 1 color shuttles are as the color shuttle of lining shuttle, and the barry dyeing of the most described lining shuttle is consistent with the barry dyeing of described ground shuttle.
Wherein in some embodiments, in step (2), when the color shuttle of knitting needle is more than 2, can do big again Knitting needle processes, and i.e. on the basis of the 1st knitting needle, the tissue piece number of the 2nd knitting needle is 2 times of the 1st knitting needle, and the 3rd The tissue piece number of knitting needle is 2 times of the 2nd knitting needle, by that analogy.
Wherein in some embodiments, the color shuttle of described knitting needle is arranged in order from shallow to deep by color.
Wherein in some embodiments, in step (2), after a times big knitting needle processes, it is also possible to carry out offseting subnetting Processing, the tissue piece number used by the i.e. the 3rd knitting needle and the 2nd knitting needle is identical, but the 3rd knitting needle is relative to the 2nd net Shuttle offset by piece number of the 1st knitting needle.
Compared with prior art, the method have the advantages that
1, the present invention uses 8 piece 5 to fly or 8 piece of 3 fabric tissue flown is weaved as ground tissue, because of 8 Pieces 5 fly or 8 piece 3 fly tissue and long floating with latitude long all have 7 through floating, have space (warp-wise or broadwise) in one direction Extending tissue to count, this be that the special handling of lining shuttle tissue of the present invention provides and processes space;By knitting needle Be organized in described 8 pieces of double brocade woven labels " " warp-wise of tissue respectively offsets 1 interlacing point, makes lining shuttle tissue Two interlacing points that warp-wise is adjacent sink together with the interlacing point of knitting needle point position entirely, form novel lining tissue, Adjacent 3 interlacing points sink entirely, warp thread crippling stress make 3 weft yarns of lining color shuttle be close to and with ground shuttle weft yarn Forming a double-deck barry dyeing cover-up surface, the warp-wise knitting needle barry dyeing of lining shuttle has the displacement of 3 weft yarns in this position Space, can be sunken to the lower section of double-deck barry dyeing cover-up surface well, reduces knitting needle because the dislocation that interweaves is thoroughly in shuttle face, ground On;Knitting needle reduces in knitting needle point position tightness, and closing with the two-sided laminating of woven label will not be very tight, also reduces knitting needle color Thoroughly on shuttle face, ground;
2, the method for weaving of the present invention makees a times big process by the knitting needle that shuttle of checking colors is more, in interleaving process, The knitting needle that the tissue little knitting needle of piece number is big with tissue piece number forms different layers, the little knitting needle layer of tissue piece number oneself So it is arranged in before the knitting needle layer that tissue piece number is big;So knitting needle is divided into different levels, light color near " ", Dark away from " ", in terms of woven label front, color shuttle color is deepened the most backward, after light color above blocks The dark color in face, efficiently reduces color phenomenon;
3, the method for weaving of the present invention offsets subnetting on the basis of making times big process by the knitting needle that shuttle of checking colors is more again Process, make knitting needle point position weft yarn uniform amount, it is to avoid the knitting needle point position weft yarn quantity having is many, some knitting needle points Position weft yarn quantity is few, causes the phenomenon that the knitting needle point position crowded color of weft yarn, fabric compactness differ and deform;
4, the method for weaving of the present invention is by controlling warp thread and the tension force of weft yarn so that woven label warp thread is the tightest, It is easy to knitting needle displacement, is sunken to the two-sided back side that ground shuttle becomes with lining fusiformis;Ground shuttle and lining shuttle weft tension Bigger, make two-sided formation tight;Flower shuttle knitting needle weft tension smaller, it is simple to knitting needle displacement, be sunken to ground shuttle with The two-sided back side that lining fusiformis becomes;
By using technique scheme, the double brocade of 8 pieces of polychrome shuttle that can efficiently reduce the dark flower in light color ground is knitted The saturating color phenomenon of mark knitting needle, the novel lining tissue of improvement, on woven label " " lines and woven label tightness affect not Greatly, the woven label after knitting needle is easy to weaving and cuts folding process, decreases defective products.
Accompanying drawing explanation
Fig. 1 is the rear view of the woven label of the embodiment of the present invention 1, and wherein, 1 is warp thread, and 2 is ground shuttle, 3 For lining shuttle, 4 is knitting needle;
Fig. 2 is 8 piece 5 used in the embodiment of the present invention 1, embodiment 3, embodiment 4 and comparative example and flies Ground organization charts;
Fig. 3 is 8 piece 5 used in the embodiment of the present invention 1, embodiment 3, embodiment 4 and flies+24 piece 5 The lining organization charts flown;
Fig. 4 is 24 piece of 5 knitting needle flown used in the embodiment of the present invention 1, embodiment 3, embodiment 4 Organization charts;
Fig. 5 is employing enclave, 8 shown in Fig. 2 piece 5 in the embodiment of the present invention 1, embodiment 3, embodiment 4 8 piece 5 shown in tissue, Fig. 3 flies+24 piece 5 to fly 24 shown in lining tissue and Fig. 4 piece 5 flying mesh The color shuttle scattergram of shuttle weave;
Fig. 6 is 8 piece 3 used in the embodiment of the present invention 2 ground organization charts flown;
Fig. 7 is the lining organization charts that 8 piece 3 used in the embodiment of the present invention 2 flies+24 piece 19 to fly;
Fig. 8 is 24 piece 19 used in the embodiment of the present invention 2 knitting needle organization charts flown;
Fig. 9 is the lining organization charts that 8 piece 5 used in comparative example of the present invention flies+32 piece 5 to fly;
Figure 10 is 32 piece 5 used in comparative example of the present invention the 1st knitting needle organization charts flown;
Figure 11 is the 2nd, the 3 knitting needle organization chartss that 64 piece 37 used in comparative example of the present invention flies;
Figure 12 is the full pattern figure using method for weaving of the present invention in comparative example of the present invention;
Figure 13 is the full pattern figure using existing conventional textile processes in comparative example of the present invention.
Detailed description of the invention
Be further discussed below the present invention below in conjunction with the accompanying drawings with specific embodiment, the present invention does not addresses part and is applicable to Prior art.
The specific embodiment of the present invention is given below, but embodiment is merely to be described in further detail this explanation, It is not limiting as the claim of the present invention.
The method for weaving of a kind of minimizing 8 pieces double brocade saturating color of woven label of the present invention, comprises the following steps:
(1), it is organized as basis with common 8 pieces of double brocade woven labels, knitting needle is organized in described common 8 pieces of double brocades Warp thread 1 direction of woven label ground tissue respectively offsets 1 interlacing point, forms novel lining tissue, and protects It is stored in the organization table that woven label writes colored design software system, conveniently calls;
The use of novel lining tissue, as it is shown in figure 1, the interlacing point of knitting needle 4 knitting needle point position and lining shuttle 3 The warp thread of two interlacing points that warp-wise is adjacent is sunken to the woven label back side the most entirely, and warp thread crippling stress makes lining shuttle 3 3 weft yarns of color shuttle are close to, and form a double-deck barry dyeing cover-up surface with ground shuttle 2 weft yarn.Knitting needle 4 barry dyeing There is the displacement space of 3 weft yarns in this position, the lower section of double-deck barry dyeing cover-up surface can be sunken to well, reduce Knitting needle 4 is because interweaving dislocation thoroughly on 2, ground shuttle;Knitting needle 4 reduces in knitting needle point position tightness, double with woven label Surface layer laminating will not be very tight, also reduces knitting needle color thoroughly on 2, ground shuttle;
(2), in woven label writes colored design software, complete woven label pattern design editor, by ground shuttle, lining shuttle, The color shuttle of knitting needle by color from shallow to deeply sorting successively, wherein the color shuttle of lining shuttle select with shuttle close Shallow color;The control law of woven label tissue is: organize with the filling face setup action of 8 pieces of double brocade woven labels, The anti-tissue of the novel lining tissue of step (1), and broadwise 4 interlacing points of skew are as lining tissue;Step Suddenly the anti-tissue of the knitting needle tissue of (1), and broadwise 4 interlacing points of skew are as knitting needle tissue;
When the color shuttle of knitting needle is more than 2, big knitting needle again can be done and process, it may be assumed that on the basis of the 1st knitting needle, The tissue piece number of the 2nd knitting needle is 2 times of the 1st knitting needle, and the tissue piece number of the 3rd knitting needle is the 2 of the 2nd knitting needle Times, by that analogy:
1st knitting needle 16 piece the 2nd 32 piece of the 3rd knitting needle of knitting needle 64 pieces ...
1st knitting needle 24 piece the 2nd 48 piece of the 3rd knitting needle of knitting needle 96 pieces ...
1st knitting needle 32 piece the 2nd 64 piece of the 3rd knitting needle of knitting needle 128 pieces ...
1st knitting needle 40 piece the 2nd 80 piece of the 3rd knitting needle of knitting needle 160 pieces ...
……
Times big knitting needle tissue of 8 pieces of double brocade woven labels, need to support the use, i.e. a times big tissue tissue point can put previous The interlacing point of tissue, such as:
Fly 16 piece 5 to fly 32 piece 5 to fly 64 piece 37 for 8 piece 5 to fly ...
Fly 24 piece 5 to fly 48 piece 5 to fly 96 piece 53 for 8 piece 5 to fly ...
……
Fly 16 piece 11 to fly 32 piece 27 to fly 64 piece 27 for 8 piece 3 to fly ...
Fly 24 piece 19 to fly 48 piece 19 to fly 96 piece 67 for 8 piece 3 to fly ...
……
Many for knitting needle quantity, after a times big knitting needle processes, it is also possible to carry out offseting subnetting and process, the i.e. the 3rd Tissue piece number used by knitting needle and the 2nd knitting needle is identical, but the 3rd knitting needle offset by the 1st relative to the 2nd knitting needle Piece number of knitting needle, by that analogy:
1st knitting needle 16 piece the 2nd 32 piece of the 3rd knitting needle of knitting needle 32 pieces, offsets 16 interlacing points ...
1st knitting needle 24 piece the 2nd 48 piece of the 3rd knitting needle of knitting needle 48 pieces, offsets 24 interlacing points ...
1st knitting needle 32 piece the 2nd 64 piece of the 3rd knitting needle of knitting needle 64 pieces, offsets 32 interlacing points ...
1st knitting needle 40 piece the 2nd 80 piece of the 3rd knitting needle of knitting needle 80 pieces, offsets 40 interlacing points ...
……
(3), woven label write after colored design completes, make electronics stricture of vagina version, workshop is weaved, picking sequences be shuttle → Lining shuttle → knitting needle;Woven label end count is 140~152dpi, and filling density is 112~228dpi;Woven label warp thread thickness For 50D~100D, weft yarn thickness is 30D~150D;During weaving, warp tension is 30~40g;Ground shuttle and lining The weft tension of shuttle is 5~20g, and the weft tension of knitting needle is 0~15g.
The woven label of 18 piece of 5 enclave tissue of embodiment++ 24 piece of 5 flying mesh shuttle weave of novel lining tissue
Woven label in the present embodiment uses 8 piece of 5 enclave tissue++ 24 piece 5 of novel lining tissue flying mesh shuttle tissue Weave, specifically include following steps:
(1), before woven label writes flower design, thread count and the thickness of yarn of woven label are determined.The present embodiment End count is applicable to 140~152dpi, and filling density is applicable to 112~228dpi;Woven label warp thread thickness is applicable to 50D~100D, weft yarn thickness is applicable to 30D~150D;
(2), in woven label writes colored design software, the novel lining tissue for 24 piece of 5 flying mesh shuttle is made: Based on 8 piece of 5 enclave tissue (Fig. 2), by 24 piece of 5 flying mesh shuttle tissue (Fig. 4), at 8 piece 5 The warp-wise flying tissue (Fig. 2) respectively offsets 1 interlacing point, forms the lining tissue (figure of new 24 piece 3), and name be stored in the organization table that woven label writes colored design system, conveniently call;
(3), in woven label writes colored design software, completing woven label pattern design editor, color shuttle order is by light color To dark color arrangement, and determine lining shuttle.Lining shuttle first-selected with " " the most shallow close color.Without connecing Closely " " color, just add 1 color shuttle as lining shuttle, now barry dyeing used by lining shuttle is chosen as and ground shuttle Barry dyeing is consistent;
(4), in woven label writes colored design software, woven label organizational controls rule is: ground is organized as 8 piece 5 and flies Filling face tissue (Fig. 2);Lining is organized as the anti-tissue of novel 24 piece lining tissue (Fig. 3), and Broadwise 4 interlacing points of skew;Flower shuttle knitting needle is organized as 24 piece 5 flying the anti-tissue of (Fig. 4), and broadwise is inclined Move 4 interlacing points;
(5), woven label write after colored design completes, make electronics stricture of vagina version, give workshop weave, the present embodiment is electric The form of sub-stricture of vagina version is EP, in color shuttle scattergram (Fig. 5) in the pattern control district of electronics stricture of vagina version, by under Up weaving, weaving picking sequences is ground shuttle → lining shuttle → flower shuttle;During weaving, warp tension is 30~40g; Ground shuttle is 5~20g with the weft tension of lining shuttle, and the weft tension of flower shuttle knitting needle is 0~15g.
8 pieces of double brocade woven labels that the present embodiment weaving obtains are made up of 1 warp systems and 3 weft systems, Described weft systems by " " based on, include successively 8 piece 5 the ground organized layer flown, novel lining organized layer and The knitting needle organized layer that 24 piece 5 flies, described novel lining organized layer is to be organized as basis with 8 piece of 5 enclave, and Make obtained by the process of loose point in conjunction with described 24 piece of 5 flying mesh shuttle tissue;Described pine point is processed as: by described 24 Piece 5 flying mesh shuttles are organized in the warp-wise of described 8 piece of 5 enclave tissue and respectively offset 1 interlacing point, make knitting needle Entirely sink together with the warp thread of interlacing point two interlacing points adjacent with its warp-wise of some position, loosen knitting needle point position.
The woven label of 28 piece of 3 enclave tissue of embodiment++ 24 piece of 19 flying mesh shuttle weave of novel lining tissue
Woven label in the present embodiment uses 8 piece of 3 enclave tissue++ 24 piece 19 of novel lining tissue flying mesh shuttle tissue Weave, specifically include following steps:
(1), before woven label writes flower design, thread count and the thickness of yarn of woven label are determined, the present embodiment End count is applicable to 140~152dpi, and filling density is applicable to 112~228dpi;Woven label warp thread thickness is applicable to 50D~100D, weft yarn thickness is applicable to 30D~150D;
(2), in woven label writes colored design software, the novel lining tissue for 24 piece of 19 flying mesh shuttle is made: Based on 8 piece of 3 enclave tissue (Fig. 6), knitting needle tissue is flown (Fig. 8) for 24 piece 19, at 8 piece 3 The warp-wise flying tissue (Fig. 6) respectively offsets 1 interlacing point, forms the lining tissue (figure of new 24 piece 7), and name be stored in the organization table that woven label writes colored design system, conveniently call;
(3), in woven label writes colored design software, completing woven label pattern design editor, color shuttle order is by light color To dark color arrangement, and determine lining shuttle.Lining shuttle first-selected with " " the most shallow close color.Without connecing Closely " " color, just add 1 color shuttle as lining shuttle, now barry dyeing used by lining shuttle is chosen as and ground shuttle Barry dyeing is consistent;
(4), in woven label writes colored design software, woven label organizational controls rule is: ground is organized as 8 piece 3 and flies Filling face tissue (Fig. 6);Lining is organized as the anti-tissue of novel 24 piece lining tissue (Fig. 7), and Broadwise 4 interlacing points of skew;Flower shuttle knitting needle is organized as 24 piece 19 flying the anti-tissue of (Fig. 8), and broadwise is inclined Move 4 interlacing points;
(5), woven label write after colored design completes, make electronics stricture of vagina version, give workshop to weave.Weaving is throwed a spear suitable Sequence is ground shuttle → lining shuttle → flower shuttle.During weaving, warp tension is 30~40g;The weft yarn of ground shuttle and lining shuttle is opened Power is 5~20g, and the weft tension of flower shuttle knitting needle is 0~15g.
8 pieces of double brocade woven labels that the present embodiment weaving obtains are made up of 1 warp systems and 3 weft systems, Described weft systems based on ground, include successively 8 piece 3 the ground organized layer flown, novel lining organized layer and The knitting needle organized layer that 24 piece 19 flies, described novel lining organized layer is to be organized as basis with 8 piece of 3 enclave, and Make obtained by the process of loose point in conjunction with described 24 piece of 19 flying mesh shuttle tissue;Described pine point is processed as: by described The warp-wise that 24 piece of 19 flying mesh shuttle is organized in described 8 piece of 3 enclave tissue respectively offsets 1 interlacing point, makes net Entirely sink together with the warp thread of two interlacing points that the interlacing point of shuttle point position is adjacent with its warp-wise, loosen knitting needle point position.
38 piece of 5 enclave shuttle tissue of embodiment++ 24 piece 5 of novel lining tissue flying mesh shuttle tissue flies for+48 piece 5 big again Knitting needle tissue flies the woven label of big knitting needle weave again for+96 piece 53
Woven label in the present embodiment uses 8 piece of 5 enclave shuttle tissue++ 24 piece 5 of novel lining tissue flying mesh shuttle group Knit+48 piece 5 and fly big knitting needle tissue again and fly knitting needle tissue greatly again for+96 piece 53 and weave, specifically include following Step:
(1), before woven label writes flower design, thread count and the thickness of yarn of woven label are determined.The end count of this example Being applicable to 140~152dpi, filling density is applicable to 112~228dpi;Woven label warp thread thickness is applicable to 50D~100D, Weft yarn thickness is applicable to 30D~150D.
(2), in woven label writes colored design software, the novel lining tissue for 24 piece of 5 flying mesh shuttle is made: By 8 piece 5 fly tissue (Fig. 2) based on, knitting needle tissue is flown (Fig. 4) for 24 piece 5, flies at 8 piece 5 The warp-wise of tissue (Fig. 2) respectively offsets 1 interlacing point, forms the lining tissue (Fig. 3) of new 24 piece, And name is stored in the organization table that woven label writes colored design system, conveniently call;
(3), in woven label writes colored design software, completing woven label pattern design editor, color shuttle order is by light color To dark color arrangement, and determine lining shuttle.Lining shuttle first-selected with " " the most shallow close color, without connecing Closely " " color, just add 1 color shuttle as lining shuttle, now barry dyeing used by lining shuttle is chosen as and ground shuttle Barry dyeing is consistent.
(4), in woven label writes colored design software, woven label organizational controls rule is: ground is organized as 8 piece 5 and flies Filling face tissue (Fig. 2);Lining is organized as the anti-tissue of novel 24 piece lining tissue (Fig. 3), and Broadwise 4 interlacing points of skew;1st flower shuttle knitting needle is organized as 24 piece 5 flying the anti-tissue of (Fig. 4), and latitude To 4 interlacing points of skew;2nd flower shuttle knitting needle is organized as flying with 8 piece 5 consistent 48 piece 5 of tissue starting point and flies Anti-tissue, and broadwise 4 interlacing points of skew;3rd flower shuttle knitting needle is organized as flying tissue starting point with 8 piece 5 The anti-tissue that consistent 96 piece 53 flies, and broadwise 4 interlacing points of skew;
(5), woven label write after colored design completes, make electronics stricture of vagina version, give workshop weave, weave throw a spear suitable Sequence is ground shuttle → lining shuttle → flower shuttle;During weaving, warp tension is 30~40g;The weft yarn of ground shuttle and lining shuttle is opened Power is 5~20g, and the weft tension of flower shuttle knitting needle is 0~15g.
8 pieces of double brocade woven labels that the present embodiment weaving obtains are made up of 1 warp systems and 5 weft systems, Described weft systems by " " based on, include successively 8 piece 5 the ground organized layer flown, novel lining organized layer and 24 piece of 5 flying mesh shuttle tissue flies big knitting needle tissue again for+48 piece 5 and flies the knitting needle group of big knitting needle tissue again for+96 piece 53 Tissue layer, described novel lining organized layer is to be organized as basis with 8 piece of 5 enclave, and combines described 24 piece 5 and fly Knitting needle tissue has been made obtained by the process of loose point;Described pine point is processed as: be organized in by described 24 piece of 5 flying mesh shuttle The warp-wise of described 8 piece of 5 enclave tissue respectively offsets 1 interlacing point, make the interlacing point of knitting needle point position and its The warp thread of two interlacing points that warp-wise is adjacent sinks the most entirely, loosens knitting needle point position;Described knitting needle organized layer includes Three layers, the second knitting needle organized layer and the 3rd knitting needle organized layer have made big knitting needle again and have processed, it may be assumed that with the 1st knitting needle (24 Piece) on the basis of, the tissue piece number of the 2nd knitting needle is 2 times (48 pieces) of the 1st knitting needle, the tissue piece of the 3rd knitting needle Number is 2 times (96 pieces) of the 2nd knitting needle.
48 piece of 5 enclave shuttle tissue of embodiment++ 24 piece 5 of novel lining tissue flying mesh shuttle tissue fly for+48 piece 5 again big, The woven label of skew subnetting knitting needle weave
Woven label in the present embodiment uses 8 piece of 5 enclave shuttle tissue++ 24 piece 5 of novel lining tissue flying mesh shuttle group Knit+48 piece 5 and fly big, skew subnetting knitting needle tissue again and weave, specifically include following steps:
(1), before woven label writes flower design, thread count and the thickness of yarn of woven label are determined.The end count of this example Being applicable to 140~152dpi, filling density is applicable to 112~228dpi;Woven label warp thread thickness is applicable to 50D~100D, Weft yarn thickness is applicable to 30D~150D;
(2), in woven label writes colored design software, the novel lining tissue for 24 piece of 5 flying mesh shuttle is made: By 8 piece 5 fly tissue (Fig. 2) based on, knitting needle tissue is flown (Fig. 4) for 24 piece 5, flies at 8 piece 5 The warp-wise of tissue (Fig. 2) respectively offsets 1 interlacing point, forms the lining tissue (Fig. 3) of new 24 piece, And name is stored in the organization table that woven label writes colored design system, conveniently call;
(3), in woven label writes colored design software, completing woven label pattern design editor, color shuttle order is by light color To dark color arrangement, and determine lining shuttle.Lining shuttle first-selected with " " the most shallow close color;Without connecing Closely " " color, just add 1 color shuttle as lining shuttle, now barry dyeing used by lining shuttle is chosen as and ground shuttle Barry dyeing is consistent;
(4), in woven label writes colored design software, woven label organizational controls rule is: ground is organized as 8 piece 5 and flies Filling face tissue (Fig. 2);Lining is organized as the anti-tissue of novel 24 piece lining tissue (Fig. 3), and Broadwise 4 interlacing points of skew;1st flower shuttle knitting needle is organized as 24 piece 5 flying the anti-tissue of (Fig. 4), and latitude To 4 interlacing points of skew;2nd flower shuttle knitting needle is organized as flying with 8 piece 5 consistent 48 piece 5 of tissue starting point and flies Anti-tissue, and broadwise 4 interlacing points of skew;3rd flower shuttle is skew knitting needle, and knitting needle is organized as and 8 piece 5 Fly 48 piece of 5 anti-tissue flown that tissue starting point is consistent, and broadwise 28 interlacing points of skew;
(5), woven label write after colored design completes, make electronics stricture of vagina version, give workshop weave, weave throw a spear suitable Sequence is ground shuttle → lining shuttle → flower shuttle;During weaving, warp tension is 30~40g;The weft yarn of ground shuttle and lining shuttle is opened Power is 5~20g, and the weft tension of flower shuttle knitting needle is 0~15g.
8 pieces of double brocade woven labels that the present embodiment weaving obtains are made up of 1 warp systems and 5 weft systems, Described weft systems by " " based on, include successively 8 piece 5 the ground organized layer flown, novel lining organized layer and 24 piece of 5 flying mesh shuttle tissue flies big, the knitting needle organized layer of skew subnetting knitting needle tissue again for+48 piece 5, described newly Type lining organized layer is to be organized as basis with 8 piece of 5 enclave, and combines described 24 piece of 5 flying mesh shuttle tissue and make Obtained by pine point processes;Described pine point is processed as: described 24 piece of 5 flying mesh shuttle is organized in described 8 piece 5 and flies The warp-wise of ground tissue respectively offsets 1 interlacing point, make that the interlacing point of knitting needle point position is adjacent with its warp-wise two The warp thread of individual interlacing point sinks the most entirely, loosens knitting needle point position;Described knitting needle organized layer includes two-layer, ground floor Being 24 piece of 5 flying mesh shuttle tissue of the 1st knitting needle, the second layer comprises the 2nd knitting needle and 2 color shuttles of the 3rd knitting needle, and Make big, skew subnetting knitting needle again to process, it may be assumed that with the 1st knitting needle, (24 piece 5 flies, broadwise 4 tissues of skew Point) on the basis of, the tissue piece number of the 2nd knitting needle is 2 times (48 pieces) of the 1st knitting needle, and broadwise 4 groups of skew Knit a little, the tissue piece number identical (48 pieces) used by the tissue piece number of the 3rd knitting needle and the 2nd knitting needle, but the 3rd knitting needle Piece number (i.e. 28 interlacing points of broadwise skew) of the 1st knitting needle is offset by relative to the 2nd knitting needle.
The method for weaving of the comparative example present invention and the contrast of existing conventional textile processes
For the present invention is more preferably described, this comparative example is by the method for weaving A of the present invention and existing conventional textile processes B contrasts.
A, the method for weaving of the present invention: 8 piece of 5 enclave tissue++ 32 piece 5 of novel lining tissue flying mesh shuttle tissue Fly big knitting needle, skew subnetting again for+64 piece 37
In woven label writes colored design software, the woven label organizational controls rule of method A is: ground is organized as 8 piece 5 The filling face tissue (Fig. 2) flown;Lining is organized as the anti-tissue of novel 32 piece lining tissue (Fig. 9), And broadwise 4 interlacing points of skew;Flower shuttle the 1st knitting needle is organized as 32 piece 5 flying the anti-tissue of (Figure 10), and Broadwise 4 interlacing points of skew;Flower shuttle the 2nd knitting needle is a times big knitting needle, is organized as 64 piece 37 and flies (Figure 11) Anti-tissue, and broadwise 4 interlacing points of skew;Flower shuttle the 3rd knitting needle is skew knitting needle, is organized as 64 piece 37 Fly the anti-tissue of (Figure 11), and broadwise 36 interlacing points of skew.
B, existing conventional textile processes: 8 piece of 5 enclave tissue flies+32 piece of 5 flying mesh shuttle of lining tissue for+8 piece 5 Organize+64 piece 37 and fly big knitting needle, skew subnetting again
In woven label writes colored design software, the woven label organizational controls rule of method B is: ground is organized as 8 piece 5 The filling face tissue (Fig. 2) flown;Lining is organized as 8 piece 5 flying the anti-tissue of (Fig. 2), and broadwise skew 4 Individual interlacing point;Flower shuttle the 1st knitting needle is organized as 32 piece 5 flying the anti-tissue of (Figure 10), and broadwise offsets 4 Interlacing point;Flower shuttle the 2nd knitting needle is a times big knitting needle, is organized as 64 piece 37 flying the anti-tissue of (Figure 11), and Broadwise 4 interlacing points of skew;Flower shuttle the 3rd knitting needle is skew knitting needle, is organized as 64 piece 37 and flies (Figure 11) Anti-tissue, and broadwise 36 interlacing points of skew.
In this comparison example, two kinds of method for weaving of A, B use same machine weaving, machine weaving parameters Completely the same, raw material is just the same.Technological parameter is the most identical: the long 76mm of woven label, wide 70mm;Style warp Yarn number is 408, and weft yarn number is 432, and total shuttle number is 1724;End count is 146dpi, and filling density is 146dpi; Warp thread is that 75D is white, and weft systems is: 1, shuttle _ _ 100D white ();2, lining shuttle _ _ 100D is white; 3, the 1st knitting needle _ _ 100D ash (cattle);4, the 2nd knitting needle _ _ 100D black (word);5, the 3rd knitting needle _ _ 100D Red (print).
In this comparison example, only difference is that of two kinds of method for weaving of A, B, lining shuttle is selected Different tissues.Method A have employed novel lining tissue (Fig. 9): flies tissue (Fig. 2) with 8 piece 5 Based on, knitting needle tissue is flown (Figure 10) for 32 piece 5, the warp-wise flying tissue (Fig. 2) at 8 piece 5 is upper and lower 1 interlacing point of each skew, forms the lining tissue (Fig. 9) of new 32 piece.Method B uses 8 piece 5 to fly (Fig. 2) lining tissue, for the normal way of existing common 8 pieces of double brocade woven labels.
As shown in figure 12, the saturating color in site is inconspicuous for the full pattern figure of the method for weaving A of the present invention, " " relatively white, Smooth.Its reason is the use of novel lining tissue, and the interlacing point making knitting needle point position is adjacent with its warp-wise The warp thread of two interlacing points sinks the most entirely, relaxes knitting needle point position.As it is shown in figure 1, knitting needle 4 knitting needle point position Interlacing point two interlacing points adjacent with lining shuttle 3 warp-wise warp thread together be entirely sunken to the woven label back side, warp thread Crippling stress makes 3 weft yarns of lining shuttle 3 color shuttle be close to, and forms a double-deck barry dyeing with ground shuttle 2 weft yarn Cover-up surface.Knitting needle 4 barry dyeing has the displacement space of 3 weft yarns in this position, can be sunken to double-deck barry dyeing well The lower section of cover-up surface, reduces knitting needle 4 because interweaving dislocation thoroughly on 2, ground shuttle;Knitting needle 4 is tight in knitting needle point position Degree reduces, and closing with the two-sided laminating of woven label will not be very tight, also reduces knitting needle color thoroughly on 2, ground shuttle.
As shown in figure 13, the saturating color in site is obvious for the full pattern figure of existing conventional textile processes B, " " more grey, have Substantially lines.Its reason is 8 piece of 5 lining tissue flown, and only the warp thread of an interlacing point is sunken to the woven label back side, In this interlacing point position, the weft yarn of existing 1 latitude lining shuttle, there are again the 1~2 latitude knitting needle weft yarns needing knitting needle, The most crowded.The weft yarn of 1 latitude lining shuttle is not enough to block 1~2 latitude knitting needle weft yarns, and knitting needle weft yarn is because of the dislocation that interweaves Thoroughly on shuttle face, ground.In addition knitting needle point tightness is big, " " the obvious lines of upper formation, the laminating of knitting needle weft yarn is tight, Color phenomenon is obvious thoroughly.
By this comparative example, illustrate that the method for weaving of the present invention can be for 8 pieces of the polychrome shuttle of the dark flower in light color ground Double brocade woven labels, reduce its knitting needle interlacing point position saturating color phenomenon.
Embodiment described above only have expressed the several embodiments of the present invention, and it describes more concrete and detailed, But can not therefore be construed as limiting the scope of the patent.It should be pointed out that, for this area For those of ordinary skill, without departing from the inventive concept of the premise, it is also possible to make some deformation and change Entering, these broadly fall into protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be with appended power Profit requires to be as the criterion.

Claims (8)

1. 8 pieces of double brocade woven labels that a saturating color reduces, it is characterised in that described woven label is the dark flower in light color ground, Be made up of 1 warp systems and 3~12 weft systems, described weft systems by " " based on, wrap successively Kuo Di organized layer, lining organized layer and knitting needle organized layer;Described ground organized layer be 8 piece 5 fly or 8 piece 3 fly Filling face tissue;Described knitting needle organized layer is times big tissue of described ground organized layer;Described lining organized layer is It is organized as basis with ground, described knitting needle is organized in the warp-wise organized describedly and respectively offsets 1 interlacing point Form.
8 pieces of double brocade woven labels that color the most according to claim 1 reduces, it is characterised in that describedly The color shuttle of organized layer, lining organized layer and knitting needle organized layer by color from shallow to being deeply arranged in order.
8 pieces of double brocade woven labels that color the most according to claim 1 reduces, it is characterised in that described in knit The end count of mark is 140~152dpi, and filling density is 112~228dpi;The warp thread thickness of described woven label is 50D~100D, weft yarn thickness is 30D~150D.
4. a method for weaving for 8 pieces of double brocade woven labels that the saturating color described in any one of claims 1 to 3 reduces, It is characterized in that, comprise the following steps:
(1), it is organized as basis with the ground of common 8 pieces of double brocade woven labels, knitting needle is organized in the warp organized describedly To respectively 1 interlacing point of skew, form novel lining tissue;
(2), by the pick and pick of ground shuttle → lining shuttle → knitting needle, the double bright and beautiful woven label of weaving, wherein, ground shuttle, lining Ground shuttle, knitting needle color from shallow to deeply sorting successively, lining shuttle select with the close the most shallow color of shuttle; The control law of woven label tissue is: organize with being organized as weaving with the filling face of common 8 pieces of double brocade woven labels, step (1) The anti-tissue of novel lining tissue, and broadwise offsets 4 interlacing points for weaving lining tissue;Step (1) The anti-tissue of knitting needle tissue, and broadwise offsets 4 interlacing points for weaving knitting needle tissue;Woven label end count is 140~152dpi, filling density is 112~228dpi;Woven label warp thread thickness is 50D~100D, and weft yarn thickness is 30D~150D;During weaving, warp tension is 30~40g;Ground shuttle is 5~20g with the weft tension of lining shuttle, net The weft tension of shuttle is 0~15g.
The method for weaving of 8 pieces of double brocade woven labels that color the most according to claim 4 reduces, its feature exists In, in step (2), if described lining shuttle is not close to the color of ground shuttle, add 1 color shuttle as lining shuttle Color shuttle, the barry dyeing of the most described lining shuttle is consistent with the barry dyeing of described ground shuttle.
The method for weaving of 8 pieces of double brocade woven labels that color the most according to claim 4 reduces, its feature exists In, in step (2), when the color shuttle of knitting needle is more than 2, knitting needle is done and processes the most greatly, described times of general goal Reason step is: on the basis of the 1st knitting needle, and the tissue piece number of the 2nd knitting needle is 2 times of the 1st knitting needle, the 3rd The tissue piece number of knitting needle is 2 times of the 2nd knitting needle, by that analogy.
The method for weaving of 8 pieces of double brocade woven labels that color the most according to claim 6 reduces, its feature exists In, the color shuttle of described knitting needle is arranged in order from shallow to deep by color.
The method for weaving of 8 pieces of double brocade woven labels that color the most according to claim 6 reduces, its feature exists In, in step (2), after the big process of knitting needle times, then carry out knitting needle offseting subnetting process, described skew subnetting Process step be: the tissue piece number used by the 3rd knitting needle and the 2nd knitting needle is identical, but the 3rd knitting needle relative to 2nd knitting needle offset by piece number of the 1st knitting needle.
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