CN105970394A - Composite sewing thread for sewing polyphenylene sulfide filter bags - Google Patents
Composite sewing thread for sewing polyphenylene sulfide filter bags Download PDFInfo
- Publication number
- CN105970394A CN105970394A CN201610570877.3A CN201610570877A CN105970394A CN 105970394 A CN105970394 A CN 105970394A CN 201610570877 A CN201610570877 A CN 201610570877A CN 105970394 A CN105970394 A CN 105970394A
- Authority
- CN
- China
- Prior art keywords
- polyphenylene sulfide
- sewing
- sewing thread
- composite
- politef
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/46—Sewing-cottons or the like
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J3/00—Modifying the surface
- D02J3/18—Treating with particulate, semi-solid, or solid substances, e.g. wax
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/04—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons
- D10B2321/042—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons polymers of fluorinated hydrocarbons, e.g. polytetrafluoroethene [PTFE]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/30—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14
- D10B2331/301—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14 polyarylene sulfides, e.g. polyphenylenesulfide
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Filtering Materials (AREA)
Abstract
The invention relates to a composite sewing thread for sewing polyphenylene sulfide filter bags. The composite sewing thread is obtained in the manner that teflon filaments and polyphenylene sulfide yarns are mixed and subjected to doubling and twisting, and then the mixture is coated with hot-melt liquid colloid matter. According to the composite sewing thread, sewing stitch holes of filter bags can be effectively filled, so that dust penetrating into dust removal filter bags is reduced, and the filter efficiency of filter materials is improved.
Description
Technical field
The invention belongs to a kind of special sewing thread for sewing filtering bag, particularly relate to a kind of composite sewing thread for sewing polyphenylene sulfide filter bag.
Background technology
Polluting administering industrial waste gas, alleviate in the field that atmospheric environment is endangered by haze, the control emission of coal-fired power plant is an importance.In recent years, undertaking the technical way of solid particulate matter emission control in coal-fired plant boiler waste gas is bag type dust removing technology and electricity, bag one composite dedusting technology, because both technology all refer to the use of dust removal and filtration bag, and adapt to filtrate first-selection polyphenylene sulfide (PPS) filtrate of coal-burning power plant's exhaust filtering operating mode or the filtrate being composited with polyphenylene sulfide fibre with other high-performance fiber, such as polyphenylene sulfide fibre mixes compound spiked felt, the spun lacing felt that (PPS+PTFE) makes with polytetrafluoroethylene fibre.Because media performance adapts to coal-burning power plant's exhaust temperature and has the operating mode of certain acid corrosion, newly go up the transformation project that engineering is still carried out for emission compliance, be substantially all and select this kind of filtrate a large amount of.
Example: in a domestic large-scale Thermal generation unit of relatively advanced 1000MW, the filter bag of the filtrate 160 × 8000 of needs 2000, filtrate area is just up to more than 80000 square metres.If PPS Yu PTFE is according to the proportioning of 60:40, then need PPS fiber 30 tons, PTFE chopped fiber 20 tons, PTFE base fabric 11 tons.
For improving the service life of filter bag, filtrate enterprise makes polyphenylene sulfide and the filter bag of composite filtering material thereof at present, almost all selects the politef sewing thread sewing with superior chemical performances such as heatproof, corrosion-resistant, antioxidation and hydrolysis, High-Speed Automatic sewing machine for sewing filtering bag bag body typically selects line density specification to be 1350dtex(1200den), fracture strength reaches more than 3.5cN/dtex, use three strands of monofilament pool capital and be twisted into, then need to select the line of more high linear density specification to use according to design at the bottom of bag mouth, bag.But, while politef sewing thread meets the resistance to gentle chemistry of filter bag and mechanics function needs, also occur in that a variation rather perplexing filter bag manufacturing enterprise, it is simply that the leakage ash problem of filter bag sewing pin hole.Specifically: because manufacturing the needs that polyphenylene sulfide fibre is adaptation filtration efficiency that filtrate uses, typically all select the fine fibre between line density 1.5-3dtex, these fabric hand are more fine and soft, and the initial modulus of fiber is relatively low, there is the material characteristics that the restoration after deformation is poor.After filtrate then shows as suture needle thorn needle outlet during sewing, the less resilience of fiber of pinhole edges resets, and sewing thread, through afterwards, still suffers from pinhole aperture around suture；Plus politef sewing thread smooth surface, the self-lubricity that material is had can cause obvolvent fastness between suture and filtrate relatively low, thus the dust granules causing sewing thread can not solidify pin hole obstruction well becomes pin hole occluder.So, filter bag is when cleaner unit works, and owing to discharging the effect of air inducing pressure, dust remains able to be penetrated by pin hole clearance, enters discharge, thus affects filter efficiency.For overcoming this shortcoming, current filter bag manufacturing enterprise major part is the way using silica gel manually to smear closure pin hole, filter bag is sewed needle tracking reworking, although also can obtain preferable effect, but result in substantial amounts of artificial waste.And if filtrate enterprise is to block pin hole to exchange as thicker sewing thread, in addition to needs increase material cost, foregoing politef profit certainly and not adhesiveness, it is also difficult to obstruction dust completely is escaped after penetrating pin hole, the most also can affect filter efficiency.
Therefore, tightened up coal-burning power plant's dust emission standard is put into effect in the Chinese government, bag type dust removing technology is had under the background that more filtration efficiency requires by coal-burning power plant, as one of technical factor improving media filtration efficiency, the research and development of " self-closing from resistance " technology of filter bag pin hole will have important value.Therefore, the present invention from this angle, has invented and a kind of can meet mechanical property, the chemical property that filter bag uses, the most also can not affect the sewing thread of filter efficiency because sewing pin hole.
Summary of the invention
The present invention provides a kind of composite sewing thread for sewing polyphenylene sulfide filter bag, and the sewing pin hole of filter bag can effectively be filled by this line, thus the dust reduced in dust removal and filtration penetrates, and improves media filtration efficiency.
The technical solution adopted in the present invention is:
A kind of composite sewing thread for sewing polyphenylene sulfide filter bag, after being mixed by politef monofilament and polyphenylene sulfide yams and twisted with the fingers, then makes after hot melt liquid gum material is coated with.
As preferably, described politef monofilament is politef circular shaped filaments or politef flat long filament.
As preferably, described polyphenylene sulfide yams is the multiply merging yarn of one-ply yarn or more than 2 strands.
As preferably, described politef monofilament and polyphenylene sulfide yams should be not limit many plying of number of share of stock and twist with the fingers more than one.
As preferably, described colloid is the material under heat fusing and room temperature state for solid-state, can be silicone oil, wax or PUR, and wherein PUR effect is preferable.
As preferably, described politef monofilament is to have certain continuous length, and line density is at the flat filament of the film cutting process production of 300-1000dtex, or the round silk that paste-extruded technique produces, fracture strength >=3cN/dtex；The polyphenylene sulfide yams used is that 10-30 props up, and can be single thread or many plying also twisted yarn.
And sth. made by twisting is to use one or more politef twisted monofilaments and one or more polyphenylene sulfide yams to carry out and twisted stock.
Politef monofilament, through twisting, twist 300-480T/m, is twisted with the fingers to for " S ".
The present invention and after twisting with the fingers and being plied to line, then cross adhesive dispenser by one, in a heated state, line be coated with, be wound around and make after cooling down thereafter by air cooling equipment.
The invention has the beneficial effects as follows:
Politef monofilament in the present invention, is to have heatproof 260 DEG C and good corrosion resistance, non-oxidizability and hydrolytic resistance, is to ensure that the filter bag place of sewing up is not by damaged basic guarantee；And as the polyphenylene sulfide yams of be plied to point, owing to being that short staple spinning forms, itself possesses a certain amount of filoplume, can preferably adhere to the colloid under hot melt state, after being in dedusting duty, affected by cleaner unit temperature, colloid be melted after through the support of Yarn filoplume, it is easy to be distributed in the periphery of sewing thread, thus stop well and catch through dust granules, adhere among pin hole, for a long time it, forming the obstruction to pin hole clearance, preventing penetrating so that affecting the filter efficiency of filter bag of dust.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
In figure, 1,2,3 is politef monofilament, and 4 is polyphenylene sulfide yams, and 5 is politef monofilament and polyphenylene sulfide yams twisted stock.
Detailed description of the invention
Below in conjunction with the accompanying drawings presently preferred embodiments of the present invention is described in detail.
Step one, uses three paste-extruded monofilament of 440dtex politef, and twists monofilament, twist 420T/m, twists with the fingers to for " S ", adds and be twisted politef monofilament 1,2 and 3；A 20Nm two is used to pool capital polyphenylene sulfide yams 4, single twist 520T/m, twist 500T/m of pooling capital, it is " S " and twists with the fingers.Polyphenylene sulfide yams uses 2dtex, and the polyphenylene sulfide fibre combing of length 51mm spins.
Step 2, by above-mentioned three politef monofilament and polyphenylene sulfide yams twisted stock 5, and twist 480T/m, Z twists with the fingers.
After step 3, above-mentioned politef monofilament and polyphenylene sulfide yams twisted stock, it is wound in axle, then by a mistake adhesive dispenser line is coated with and is formed and wrap layer uniformly, thereafter finished product is carried out coiling molding.
Step 4, crosses mucilage binding and is set to an electrified heating device, and using electrothermal melting solid thermal melten gel is the liquid condition of thickness.
Step 5, is immersed recombination line in the PUR being in molten condition by godet roller, and the other end is drawn by electric winding device, is involved by line, after air-cooled section, is winding into axle.
Step 6, on line after-combustion to sewing thread special plastic spool, finished product completes.
This example product testing result is: line density is 2000dtex (1800den), ultimate strength 48N (fracture strength 2.2cN/dtex), and strength requires to meet the GB1996 strength requirement about filtrate sewing thread.The coefficient of friction of product line is 1.3.
This product is mainly used in polyphenylene sulfide filter material and makes the sewing of filter bag containing the composite filter material of polyphenylene sulfide fibre.
The above; being only the detailed description of the invention of the present invention, but protection scope of the present invention is not limited thereto, any those of ordinary skill in the art are in the technical scope that disclosed herein; the change that can readily occur in or replacement, all should contain within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims are limited.
Claims (4)
1. the composite sewing thread being used for sewing polyphenylene sulfide filter bag, it is characterised in that: after being mixed by politef monofilament and polyphenylene sulfide yams and twisted with the fingers, then make after hot melt state colloidal substance is coated with.
A kind of composite sewing thread for sewing polyphenylene sulfide filter bag the most according to claim 1, it is characterised in that: politef monofilament is politef circular shaped filaments or politef flat long filament.
A kind of composite sewing thread for sewing polyphenylene sulfide filter bag the most according to claim 1, it is characterised in that: polyphenylene sulfide yams is the multiply merging yarn of one-ply yarn or more than 2 strands.
A kind of composite sewing thread for sewing polyphenylene sulfide filter bag the most according to claim 1, it is characterised in that: colloid is silicone oil, wax or PUR.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610570877.3A CN105970394B (en) | 2016-07-20 | 2016-07-20 | A kind of composite material sewing thread for sewing polyphenylene sulfide filter bag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610570877.3A CN105970394B (en) | 2016-07-20 | 2016-07-20 | A kind of composite material sewing thread for sewing polyphenylene sulfide filter bag |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105970394A true CN105970394A (en) | 2016-09-28 |
| CN105970394B CN105970394B (en) | 2018-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610570877.3A Active CN105970394B (en) | 2016-07-20 | 2016-07-20 | A kind of composite material sewing thread for sewing polyphenylene sulfide filter bag |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107326501A (en) * | 2017-08-25 | 2017-11-07 | 苏州耐德新材料科技有限公司 | A kind of composite sewing thread of silk, yarn clad structure |
| CN108744715A (en) * | 2018-07-16 | 2018-11-06 | 江苏鼎盛滤袋有限公司 | A kind of production method of PPS filter clothes |
| CN108854264A (en) * | 2018-07-16 | 2018-11-23 | 江苏鼎盛滤袋有限公司 | A kind of production method of aramid fiber filter cloth |
| CN111719211A (en) * | 2020-07-24 | 2020-09-29 | 四川逸维服饰有限公司 | Sewing thread suitable for special clothes and cold protective clothing sewing process for preventing fibers from being drilled out |
| CN113584663A (en) * | 2021-07-27 | 2021-11-02 | 苏州耐德新材料科技有限公司 | Filter bag sewing thread with hot melting dust-sticking performance |
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| CN104372429A (en) * | 2014-09-24 | 2015-02-25 | 江苏埃塞启航新材料装备制造有限公司 | Method for producing high-strength polyphenylene sulfide compound filaments |
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| CN105274699A (en) * | 2014-06-27 | 2016-01-27 | 中原工学院 | Basalt fiber chenille circular weaving machine weaving filter bag |
| CN206143385U (en) * | 2016-07-20 | 2017-05-03 | 苏州耐德新材料科技有限公司 | A combined material sewing thread for making polyphenylene sulfide filter bag |
-
2016
- 2016-07-20 CN CN201610570877.3A patent/CN105970394B/en active Active
Patent Citations (10)
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| US6008146A (en) * | 1997-09-02 | 1999-12-28 | Gore Enterprise Holdings, Inc. | Filter material and cartridge filters made therefrom |
| CN1724111A (en) * | 2005-05-30 | 2006-01-25 | 东北大学 | Process for mfg. high temp. filtering material of composite fibre |
| CN1923502A (en) * | 2006-09-12 | 2007-03-07 | 天津信一包装制品有限公司 | Composite plastic woven bag for fine powder product |
| CN102614715A (en) * | 2011-01-28 | 2012-08-01 | 江苏博奥滤料有限公司 | A plurality of fiber composite high temperature needle blanket and its preparation method |
| CN102500168A (en) * | 2011-11-16 | 2012-06-20 | 中原工学院 | Seamless filtering bag of angle interlocking structure for filtering high-temperature flue gas |
| CN105274699A (en) * | 2014-06-27 | 2016-01-27 | 中原工学院 | Basalt fiber chenille circular weaving machine weaving filter bag |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107326501A (en) * | 2017-08-25 | 2017-11-07 | 苏州耐德新材料科技有限公司 | A kind of composite sewing thread of silk, yarn clad structure |
| CN108744715A (en) * | 2018-07-16 | 2018-11-06 | 江苏鼎盛滤袋有限公司 | A kind of production method of PPS filter clothes |
| CN108854264A (en) * | 2018-07-16 | 2018-11-23 | 江苏鼎盛滤袋有限公司 | A kind of production method of aramid fiber filter cloth |
| CN108854264B (en) * | 2018-07-16 | 2023-10-27 | 江苏鼎盛滤袋有限公司 | Production method of aramid fiber filter cloth |
| CN108744715B (en) * | 2018-07-16 | 2024-01-30 | 江苏鼎盛滤袋有限公司 | Production method of PPS filter cloth |
| CN111719211A (en) * | 2020-07-24 | 2020-09-29 | 四川逸维服饰有限公司 | Sewing thread suitable for special clothes and cold protective clothing sewing process for preventing fibers from being drilled out |
| CN113584663A (en) * | 2021-07-27 | 2021-11-02 | 苏州耐德新材料科技有限公司 | Filter bag sewing thread with hot melting dust-sticking performance |
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| Publication number | Publication date |
|---|---|
| CN105970394B (en) | 2018-09-21 |
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