CN105969549A - 环保超浓缩沐浴片/颗粒及其制作方法 - Google Patents

环保超浓缩沐浴片/颗粒及其制作方法 Download PDF

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CN105969549A
CN105969549A CN201610379591.7A CN201610379591A CN105969549A CN 105969549 A CN105969549 A CN 105969549A CN 201610379591 A CN201610379591 A CN 201610379591A CN 105969549 A CN105969549 A CN 105969549A
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郭光彬
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Mingyan Biotechnology (shanghai) Co Ltd
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Abstract

本发明公开了一种环保超浓缩沐浴片/颗粒及其制作方法,该环保超浓缩沐浴片/颗粒的组分百分比含量如下所述:占比为15‑60%的阴离子活性剂、10‑30%的非离子活性剂、1‑15%的两性表面活性剂、0.1‑5%的植物粘液素、2‑6%的小分子肽复合酶、0.1‑6%的增稠剂、0.1‑0.5%的防腐剂、0.1‑2%的润滑剂、0.1‑3%的填料、0.1‑0.5%的香精,以及余量的去离子水。有益效果是:通过在复合酶中加入小分子肽粉,进而增强复合酶对各活性物的激发作用,从而大幅提升活性物的去污能力,同时,利用先干化后喷酶的科学工艺、以及自主研发的沐浴片/颗粒生产设备,有效确保了酶的活性成分不会被破坏。

Description

环保超浓缩沐浴片/颗粒及其制作方法
技术领域
本发明涉及洗涤用品技术领域,尤其是涉及一种去污能力强的环保超浓缩沐浴片/颗粒及其制作方法。
背景技术
洗洁精是人们生活中必不可少的日常清洁用品,广泛适用于餐具、灶台、厨房用品等清洁,对去油污能力要求高。目前,洗洁精都是液体状态,不仅携带不够方便,而且使包装运输的成本偏高,更重要的是使用量很难实现精准控制。
为了解决现有技术不足,本案发明人开发出了一种环保超浓缩沐浴片/颗粒,并提出了一种制作该沐浴片/颗粒的方法,通过自主研制生产设备,使烘干后的沐浴片/颗粒中活性物和有效去污成份的含量最高可以达到90%以上,去污力达到并超过市面上常用的洗洁精的去污标准,弥补了市场空缺。
发明内容
本发明提供环保超浓缩沐浴片/颗粒,以解决现有技术中的洗洁精不易携带、包装运输成本高、使用量不够精准等问题。
本发明所解决的技术问题采用以下技术方案来实现:
一种环保超浓缩沐浴片/颗粒,包括以下质量百分比的组分:
占比为15-60%的阴离子活性剂,所述阴离子活性剂为脂肪醇羟乙基磺酸钠、十二烷基硫酸铵、N-月桂酰肌胺酸钠、N-月桂酰基谷胺酸钠、月桂醇聚醚硫酸酯钠、月桂醇聚氧乙烯醚羧酸钠、酰胺基聚氧乙烯醚硫酸镁、椰子酰甲基牛磺酸钠、十二烷基磷酸酯钾盐、十二烷基磷酯酯三乙醇胺、十二醇聚氧乙烯醚磺基琥珀酸酯二钠、钾皂、钠皂中的一种或多种混合物;
占比为10-30%的非离子活性剂,所述非离子活性剂为烷基糖苷、椰子油脂肪酸二乙醇酰胺、椰油脂肪酸单乙醇胺、PEG-7橄榄油甘油酯中的一种或多种混合物;
占比为1-15%的两性表面活性剂,所述两性表面活性剂为椰油酰胺丙基甜菜碱、十二烷基二甲基磺丙基甜菜碱、癸烷基二甲基羟丙基磺基甜菜碱、椰油酰胺丙基二甲基甜菜碱中的一种或多种混合物;
占比为0.1-5%的植物粘液素,所述植物粘液素为仙人掌提取物、芦荟提取物、山药提取物的一种或多种;
占比为2-6%的小分子肽复合酶;
占比为0.1-6%的增稠剂,所述增稠剂为黄原胶、海藻酸钠、卡拉胶、羟甲基纤维素、聚乙烯醇等的一种或多种混合物;
占比为0.1-0.5%的防腐剂,所述防腐剂为卡松(简称CIT/MIT)、苯氧乙醇、乳过氧化物酶中的一种或多种混合物;
占比为0.1-2%的润滑剂,所述润滑剂为甘油;
占比为0.1-0.5%的香精;
占比为0.1-3%的填料,所述填料为玉米淀粉;以及
余量的去离子水。
其中,所述小分子肽复合酶为小分子肽粉与复合酶按照1:4—1:19的混合比进行混合的复合物,其中,所述复合酶由淀粉酶、蛋白酶、脂肪酶、纤维素酶、甘露聚糖酶中的两种或两种以上混合而成。
所述复合酶为淀粉酶、脂肪酶、蛋白酶三种酶按照3:3:4的混合比进行混合后的三合一复合酶;
或者,所述复合酶为淀粉酶、脂肪酶、甘露聚糖酶、蛋白酶四种酶按照2:3:1:4的混合比进行混合后的四合一复合酶;
或者,所述复合酶为纤维酶、淀粉酶、脂肪酶、甘露聚糖酶、蛋白酶五种酶按照3:2:1:1:3的混合比进行混合后的五合一复合酶。
本发明还提出了一种环保超浓缩沐浴片的制作方法,其特征在于,该制作方法包括以下步骤:
步骤S001、按比例取上述阴离子活性剂、非离子活性剂、以及两性表面活性剂放入配制容器内,不断搅拌,再按比例取上述增稠剂、抗菌剂、防腐剂、润滑剂、香精、填料、以及适量去离子水同样放入所述配制容器内,不断搅匀并使各组份充分混合,得到液态环保超浓缩沐浴片制作原料;
步骤S002、将上述步骤S001中所制得的液态环保超浓缩沐浴片制作原料置于带有干化功能的制片装置内,在80摄氏度以上的高温状态下进行水分蒸发,并制得含水量不超过6%的超浓缩型沐浴片;
步骤S003、取所述小分子肽复合酶,并将其与水按照不低于1:0.5的稀释比进行稀释后加入喷洒装置内;
步骤S004、将上述步骤S003中所述喷洒装置内的液态状所述小分子肽复合酶,喷洒在上述步骤S002中所制得的超浓缩型沐浴片表面上,并晾干即可。
进一步地,本发明还提出了一种环保超浓缩洗洁精粒的制作方法,该制作方法的前序工作如同上述环保超浓缩沐浴片的制作方法一致,后续工作是:将经过上述步骤S004处理后的片状固体超浓缩型沐浴片放入造粒机内,制作出粒径不低于0.1cm的颗粒状超浓缩型洗洁精粒。
本发明具有的有益效果是:通过在复合酶中加入小分子肽粉,进而增强复合酶对各活性物的激发作用,从而大幅提升活性物的去污能力。同时,利用先干化后喷酶的科学工艺、以及自主研发的沐浴片/颗粒生产设备,有效确保了酶的活性成分不会被破坏。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例示,进一步阐述本发明。
实施例1
一种环保超浓缩沐浴片/颗粒,该环保超浓缩沐浴片/颗粒通过下述方法来制得;
步骤S001、取阴离子活性剂脂肪醇羟乙基磺酸钠58克、非离子活性剂椰油脂肪酸单乙醇胺16克、两性表面活性剂椰油酰胺丙基甜菜碱10克,放入配制容器内并不断搅拌;
再取增稠剂聚乙烯醇4克、防腐剂苯氧乙醇0.1克、填料玉米淀粉1克、甘油2克、植物粘液素芦荟提取物0.2克、香精0.2克、以及适量去离子水,同样放入所述配制容器内,不断搅匀并使各组份充分混合,得到液态环保超浓缩沐浴片/颗粒制作原料;
步骤S002、将上述步骤S001中所制得的液态环保超浓缩沐浴片/颗粒制作原料置于带干化功能的制片装置内,通过80度以上的高温进行水分蒸发,通过计算液态环保超浓缩沐浴片的厚度及进入干化装置内的面积,来智能控制蒸发时间,进而实现将液态环保超浓缩沐浴片中的水分蒸发,并得到含水量为不超过6%的固体状超浓缩型沐浴片;
步骤S003、取所述小分子肽复合酶5克,并将其与水按照不低于1:0.5的稀释比进行稀释后加入一喷洒装置内,其中,所述小分子肽复合酶是由小分子肽粉与复合酶按照1:12的混合比进行混合的复合物,这其中所述的复合酶为淀粉酶、脂肪酶、蛋白酶三种酶按照3:3:4的混合比进行混合后的三合一复合酶;
步骤S004、将上述步骤S003中所述喷洒装置内稀释后的所述小分子肽复合酶,喷洒在上述步骤S002中所制得的固体状超浓缩型沐浴片表面上,并晾干。
进一步地,本实施例还提出了一种环保超浓缩洗洁精粒的制作方法,该制作方法的前序工作如同上述环保超浓缩沐浴片的制作方法一致,后续工作是:将经过上述步骤S004处理后的片状固体超浓缩型沐浴片放入造粒机内,制作出粒径不低于0.1cm的颗粒状超浓缩型洗洁精粒。
综上所述,本实施例所制作出来的超浓缩型沐浴片/颗粒,其组成成分及百分比如下所述:
本实施例所制作出来的上述超浓缩型沐浴片/颗粒,与现有产品相比所具有的独特之处是:利用混合比为1:12的小分子肽三合一复合酶,来对阴离子活性剂十二烷基醇聚氧乙烯醚硫酸钠、非离子活性剂烷基酚聚氧乙烯醚、以及两性表面活性剂椰油基咪唑啉的活性成份进行最大潜能的激发,进而成倍提升上述活性剂的加溶去污能力。尤其是三合一复合酶中的蛋白酶在小分子肽的促进作用下,能将阴离子活性剂十二烷基醇聚氧乙烯醚硫酸钠的去油、去垢能力发挥到极致。
本实施例还通过先高温干化,然后再喷酶的创新工艺,有效地保护了上述小分子肽三合一复合酶的活性不会被高温所破坏,进而确保了整体功效的有效性。
实施例2
一种环保超浓缩沐浴片/颗粒,该环保超浓缩沐浴片/颗粒通过下述方法来制作;
步骤S001、将阴离子活性剂十二烷基硫酸铵25克、N-月桂酰肌胺酸钠10克、椰子酰甲基牛磺酸钠15克,从而组成总质量为45克、混合比为5:2:3的混合型阴离子活性剂;
将非离子活性剂烷基糖苷12克与椰油脂肪酸二乙醇酰胺16克进行混合,从而组成总质量为28克、混合比为3:4的混合型非离子活性剂;
将两性表面活性剂椰油酰胺丙基二甲基甜菜碱9克与十二烷基二甲基磺丙基甜菜碱3克进行混合,从而组成总质量为12克、混合比为3:1的混合型两性表面活性剂;
将上述混合型的阴离子活性剂、非离子活性剂、以及两性表面活性剂放入配制容器内并不断搅拌,再取增稠剂卡拉胶与羟甲基纤维素的混合物3克、防腐剂乳过氧化物酶0.1克、甘油1克、植物粘液素芦荟提取物0.2克、芳香剂香精0.1克、填料玉米淀粉2克、以及适量去离子水,同样放入所述配制容器内,不断搅匀并使各组份充分混合,得到液态环保超浓缩沐浴片/颗粒制作原料;
步骤S002、将上述步骤S001中所制得的液态环保超浓缩沐浴片/颗粒制作原料置于带干化功能的制片装置内,通过80度以上的高温进行水分蒸发,并通过计算液态环保超浓缩沐浴片的厚度及进入干化装置内的面积,来智能控制蒸发时间,进而实现将液态环保超浓缩沐浴片中的水分蒸发,并得到含水量不超过6%的固体状超浓缩型沐浴片;
步骤S003、取所述小分子肽复合酶5克,并将其与水按照不低于1:0.5的稀释比进行稀释后加入一种喷洒装置内,其中,所述小分子肽复合酶是由小分子肽粉与复合酶按照1:10的混合比进行混合的复合物,这其中所述的复合酶为淀粉酶、脂肪酶、甘露聚糖酶、蛋白酶四种酶按照2:3:1:4的混合比进行混合后的四合一复合酶;
步骤S004、将上述步骤S003中所述喷洒装置内稀释后的所述小分子肽复合酶,喷洒在上述步骤S002中所制得的固体状超浓缩型沐浴片表面上,并晾干:
进一步地,本实施例还提出了一种环保超浓缩洗洁精粒的制作方法,该制作方法的前序工作如同上述环保超浓缩沐浴片的制作方法一致,后续工作是:将经过上述步骤S004处理后的片状固体超浓缩型沐浴片放入造粒机内,制作出粒径不低于0.1cm的颗粒状超浓缩型洗洁精粒。
综上所述,本实施例所制作出来的超浓缩型沐浴片/颗粒,其组成成分及百分比如下所述:
本实施例所制作出来的上述超浓缩型沐浴片/颗粒,与现有产品相比所具有的独特之处是:通过将配伍性能优异的阴离子活性剂十二烷基硫酸铵、N-月桂酰肌胺酸钠、椰子酰甲基牛磺酸钠三者按照5:2:3的混合比进行混合,从而形成对多种污渍具有协同增效去除作用的混合型阴离子活性剂;
同样,通过将烷基糖苷与椰油脂肪酸二乙醇酰胺按照3:4的混合比进行配伍,进而形成协同去污能力更加高效的混合型非离子活性剂;
还通过将椰油酰胺丙基二甲基甜菜碱与十二烷基二甲基磺丙基甜菜碱按照3:1的混合比进行配伍,从而形成协同去污能力更强的混合型两性表面活性剂;
并且,利用小分子肽四合一复合酶中的四种酶,在小分子肽的协同作用下,使得上述各种混合型活性剂的去污能力再次得到加速与翻倍提升。
本实施例还通过先高温干化,然后再喷酶的创新工艺,有效地保护了上述小分子肽四合一复合酶的活性不会被高温所破坏,进而确保了整体功效的有效性。
实施例3
一种环保超浓缩沐浴片/颗粒,该环保超浓缩沐浴片/颗粒通过下述方法来制作;
步骤S001、将阴离子活性剂十二烷基磷酸酯钾盐25克、十二烷基磷酯酯三乙醇胺20克、十二醇聚氧乙烯醚磺基琥珀酸酯二钠15克进行混合,从而组成总质量为60克、混合比为5:4:3的混合型阴离子活性剂;
将非离子活性剂PEG-7橄榄油甘油酯15克;
将上述混合型的阴离子活性剂、以及非离子活性剂放入配制容器内并不断搅拌,再取两性表面活性剂癸烷基二甲基羟丙基磺基甜菜碱10克、增稠剂黄原胶3克、防腐剂乳过氧化物酶0.1克、甘油2克、植物粘液素芦荟提取物0.2克、芳香剂香精0.2克、填料玉米淀粉2克、以及适量去离子水,同样放入所述配制容器内,不断搅匀并使各组份充分混合,得到液态环保超浓缩沐浴片/颗粒制作原料;
步骤S002、将上述步骤S001中所制得的液态环保超浓缩沐浴片/颗粒制作原料置于带干化功能的制片装置内,通过80度以上的高温进行水分蒸发,通过计算液态环保超浓缩沐浴片的厚度及进入干化装置内的面积,来智能控制蒸发时间,进而实现将液态环保超浓缩沐浴片中的水分蒸发,并得到含水量不超过6%的固体状超浓缩型沐浴片;
步骤S003、取所述小分子肽复合酶4克,并将其与水按照不低于1:0.5的稀释比进行稀释后加入一种喷洒装置内,其中,所述小分子肽复合酶是由小分子肽粉与复合酶按照1:4的混合比进行混合的复合物,这其中所述复合酶为纤维酶、淀粉酶、脂肪酶、甘露聚糖酶、蛋白酶五种酶按照3:2:1:1:3的混合比进行混合后的五合一复合酶;
步骤S004、将上述步骤S003中所述喷洒装置内稀释后的所述小分子肽复合酶,喷洒在上述步骤S002中所制得的固体状超浓缩型沐浴片表面上,并晾干:
进一步地,本实施例还提出了一种环保超浓缩洗洁精粒的制作方法,该制作方法的前序工作如同上述环保超浓缩沐浴片的制作方法一致,后续工作是:将经过上述步骤S004处理后的片状固体超浓缩型沐浴片放入造粒机内,制作出粒径不低于0.1cm的颗粒状超浓缩型洗洁精粒。
综上所述,本实施例所制作出来的超浓缩型沐浴片/颗粒,其组成成分及百分比如下所述:
本实施例所制作出来的上述超浓缩型沐浴片/颗粒,与现有产品相比所具有的独特之处是:通过将阴离子活性剂十二烷基醇聚氧乙烯醚硫酸钠与N-月桂酰基谷胺酸钠两者按照7:13的混合比进行混合,从而形成对污渍具有协同增效去除作用的混合型阴离子活性剂;
同样,通过将非离子活性剂烷基酚聚氧乙烯醚与烷基糖苷两者按照2:3的混合比进行混合配伍,进而形成协同去污能力更加高效的的混合型非离子活性剂;
并且,利用小分子肽五合一复合酶中的五种酶,在小分子肽的协同作用下,使得上述各种活性剂的去污能力再次得到加速与翻倍提升。
本实施例同样通过先高温干化,然后再喷酶的创新工艺,有效地保护了上述小分子肽五合一复合酶的活性不会被高温所破坏,进而确保了整体功效的有效性。
去污效率对比实验
取上述3种实施例所制作出来的环保超浓缩沐浴片/颗粒,与目前市面上销售的液态洗洁精进行对比试验,分别从去除脂肪油、橄榄油、大豆油、花生油、山茶籽油、菜籽油,油烟聚集物等几种油渍与油污的去污效率进行对比评价,结果如下表。
上述实验发现,本发明所提供的3种实施例所制作成的环保超浓缩沐浴片/颗粒各项去污效率均高于目前现有洗洁精。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (8)

1.环保超浓缩沐浴片/颗粒,其特征在于:该沐浴片/颗粒包括以下质量百分比的组分:
占比为15-60%的阴离子活性剂,所述阴离子活性剂为脂肪醇羟乙基磺酸钠、十二烷基硫酸铵、N-月桂酰肌胺酸钠、N-月桂酰基谷胺酸钠、月桂醇聚醚硫酸酯钠、月桂醇聚氧乙烯醚羧酸钠、酰胺基聚氧乙烯醚硫酸镁、椰子酰甲基牛磺酸钠、十二烷基磷酸酯钾盐、十二烷基磷酯酯三乙醇胺、十二醇聚氧乙烯醚磺基琥珀酸酯二钠、钾皂、钠皂中的一种或多种混合物;
占比为10-30%的非离子活性剂,所述非离子活性剂为烷基糖苷、椰子油脂肪酸二乙醇酰胺、椰油脂肪酸单乙醇胺、PEG-7橄榄油甘油酯中的一种或多种混合物;
占比为1-15%的两性表面活性剂,所述两性表面活性剂为椰油酰胺丙基甜菜碱、十二烷基二甲基磺丙基甜菜碱、癸烷基二甲基羟丙基磺基甜菜碱、椰油酰胺丙基二甲基甜菜碱中的一种或多种混合物;
占比为0.1-5%的植物粘液素,所述植物粘液素为仙人掌提取物、芦荟提取物、山药提取物的一种或多种;
占比为2-6%的小分子肽复合酶;
占比为0.1-6%的增稠剂,所述增稠剂为黄原胶、海藻酸钠、卡拉胶、羟甲基纤维素、聚乙烯醇的一种或多种混合物;
占比为0.1-0.5%的防腐剂,所述防腐剂为卡松、苯氧乙醇、乳过氧化物酶的一种或多种混合物;
占比为0.1-2%的润滑剂;
占比为0.1-0.5%的香精;
占比为0.1-3%的填料;以及
余量的去离子水。
2.根据权利要求1所述的环保超浓缩沐浴片/颗粒,其特征在于,该环保超浓缩沐浴片/颗粒烘干后的组成成分及质量百分比如下所述:
3.根据权利要求1所述的环保超浓缩沐浴片/颗粒,其特征在于,该环保超浓缩沐浴片烘干/颗粒后的组成成分及质量百分比如下所述:
4.根据权利要求1所述的环保超浓缩沐浴片/颗粒,其特征在于,该环保超浓缩沐浴片/颗粒烘干后的组成成分及质量百分比如下所述:
5.根据权利要求1-4任一权利要求所述的环保超浓缩沐浴片/颗粒,其特征在于,所述小分子肽复合酶为小分子肽粉与复合酶按照1:4—1:19的混合比进行混合的复合物;
所述复合酶由淀粉酶、蛋白酶、脂肪酶、纤维素酶、甘露聚糖酶中的两种或两种以上混合而成。
6.根据权利要求5所述的环保超浓缩沐浴片/颗粒,其特征在于,所述复合酶为淀粉酶、脂肪酶、蛋白酶三种酶按照3:3:4的混合比进行混合后的三合一复合酶;
或者,所述复合酶为淀粉酶、脂肪酶、甘露聚糖酶、蛋白酶四种酶按照2:3:1:4的混合比进行混合后的四合一复合酶;
或者,所述复合酶为纤维酶、淀粉酶、脂肪酶、甘露聚糖酶、蛋白酶五种酶按照3:2:1:1:3的混合比进行混合后的五合一复合酶。
7.环保超浓缩沐浴片/颗粒的制作方法,其特征在于,该制作方法包括以下步骤:
步骤S001、按比例取上述权利要求1—4任意一项所述的阴离子活性剂、非离子活性剂、以及两性表面活性剂放入配制容器内,不断搅拌,再按比例取上述权利要求1—4任意一项所述的增稠剂、防腐剂、润滑剂、香精、填料、以及适量去离子水同样放入所述配制容器内,不断搅匀并使各组份充分混合,得到液态环保超浓缩沐浴片制作原料;
步骤S002、将上述步骤S001中所制得的液态环保超浓缩沐浴片制作原料置于带有干化功能的制片装置内,在80摄氏度以上的高温状态下进行水分蒸发,并制得含水量不超过6%的超浓缩型沐浴片;
步骤S003、取所述小分子肽复合酶,并将其与水按照不低于1:0.5的稀释比进行稀释后加入喷洒装置内;
步骤S004、将上述步骤S003中所述喷洒装置内的液态状所述小分子肽复合酶,喷洒在上述步骤S002中所制得的超浓缩型沐浴片表面上,并晾干,即可。
8.根据权利要求7所述的环保超浓缩沐浴片/颗粒的制作方法,其特征在于,将经过所述步骤S004处理后的片状固体超浓缩型沐浴片放入造粒机内,制作出粒径不低于0.1cm的颗粒状超浓缩型洗洁精粒。
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107929104A (zh) * 2017-12-25 2018-04-20 深圳市芭格美生物科技有限公司 一种生物酶三合一洗护液及其制备方法
CN107998028A (zh) * 2017-12-25 2018-05-08 深圳市芭格美生物科技有限公司 一种沐浴露及其制备方法
EP4226908A1 (de) * 2022-02-10 2023-08-16 Mann & Schröder GmbH Pulver/granulat zur herstellung eines duschgels oder shampoos
WO2024095185A1 (en) * 2022-11-02 2024-05-10 Tru Earth Environmental Products Inc. Plastics-free dissolvable cleaning products

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107929104A (zh) * 2017-12-25 2018-04-20 深圳市芭格美生物科技有限公司 一种生物酶三合一洗护液及其制备方法
CN107998028A (zh) * 2017-12-25 2018-05-08 深圳市芭格美生物科技有限公司 一种沐浴露及其制备方法
EP4226908A1 (de) * 2022-02-10 2023-08-16 Mann & Schröder GmbH Pulver/granulat zur herstellung eines duschgels oder shampoos
WO2024095185A1 (en) * 2022-11-02 2024-05-10 Tru Earth Environmental Products Inc. Plastics-free dissolvable cleaning products

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