A kind of self-reinforcing profile shapes and its preparation method and application
Technical field
The present invention relates to plastic material technical field, be specifically related to a kind of self-reinforcing profile shapes and preparation method thereof and answer
With.
Background technology
Wardrobe, cabinet, the main body sheet material use melamine plate of desk, density board or particieboard, but due to different shaped
The size of number product is different, is required for according to different size, main body sheet material being cut, then the portion cut in manufacturing process
Dividing is exactly exposed plate core, having a strong impact on the outward appearance of product, so being accomplished by bound edge material, exposed plate core segment being encased, bag
The quality on limit is also the major criterion weighing wardrobe quality.It addition, the also deformation to cabinet of bound edge material plays important
Effect, so the requirement such as the bound edge material of wardrobe also needs to certain intensity, rigidity.
At present, aluminum alloy edge-wrapped bar is mainly used to apply at aspects such as wardrobe, cabinet, desks.Compared with steel, aluminum
It is light that alloy has material, and intensity is high, and airtight performance is good, and anticorrosion effect is good, deforms the advantages such as little during installation, but aluminium alloy bag
Sapwood material there is also following weak point: the energy consumption of aluminum alloy edge-wrapped material is high, and insulation, soundproof effect are poor, material
Density is big, and color is single, and when mounted, complex process.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, it is an object of the invention to provide a kind of self-reinforcing profile shapes, should be certainly
Strengthen profile shapes and there is the advantages such as the thermal and insulating performance of excellence, relatively low density and excellent outward appearance, can be as bound edge material
Aluminium alloy is replaced to be applied to wardrobe, cabinet, desk bound edge etc..
Another object of the present invention is the preparation method being to provide above-mentioned self-reinforcing profile shapes.
The present invention is realized by following technical proposals:
A kind of self-reinforcing profile shapes, including sandwich layer and the cortex that is arranged on outside sandwich layer, described cortex is thermoplastic resin section bar,
Described sandwich layer is for strengthening styryl composition material, and its parts by weight are as follows:
Strengthen styryl composition material 100 parts
Thermoplastic resin section bar 5-100 part;
Wherein, described enhancing styryl composition material is counted, by weight including following component:
Styrene-based copolymers 25-65 part;
Reinforcing agent 30-65 part.
Testing by GB/T 10297 standard of described self-reinforcing profile shapes, test equipment is that Hunan, Xiang Tan section DRX-II leads
Hot coefficient tester, thermal conductivity is 0.20-0.30W/mK.
Described self-reinforcing profile shapes is tested by ISO 2813 standard, and test equipment is the WG60G of prestige good fortune photoelectricity, angle
By 60 ° of glossiness carrying out testing more than 90 °
Described thermoplastic resin section bar be polyvinylchloride section bar, acrylonitrile-styrene-acrylic ester copolymer ASA section bar,
Acrylonitrile-ethylene propylene diene rubber-styrol copolymer AES section bar, acrylonitrile-butadiene-styrene copolymer ABS section bar, benzene
Ethylene-propylene lonitrile copolymer AS section bar or acrylonitrile-silicon the third rubber-styrene copolymer SAS.
Described styrene-based copolymers resin is at 220 DEG C, and the melt flow rate (MFR) under 10kg load-up condition is 1 g/
10min-80g/10min, for being more easy to extrusion molding, preferably 5 g/10min-20g/10min, more preferably 10 g/10min-15
g/10min。
Described styrene-based copolymers is selected from SAN AS, styrene-butadiene-acrylonitrile compolymer
Thing ABS, methyl methacrylate-styrene-butadiene-acrylonitrile copolymer MABS, acrylonitrile-styrene-acrylic ester are common
Polymers ASA, acrylonitrile-ethylene propylene diene rubber-styrol copolymer AES, acrylonitrile-silicon the third rubber-styrene copolymer SAS,
One or more in copolymer of methyl methacrylatestyrene MS.
Described reinforcing agent is selected from glass fibre, carbon fiber, basalt fibre, Pulvis Talci, wollastonite, whisker, glass microballoon
In one or more, preferably glass fibre, a diameter of 6-20 μm of described glass fibre.
Enhancing styryl composition material of the present invention, counts by weight, also includes compatilizer 0.5-10 part, idol
Connection agent 0.1-5.0 part, processing aid 0.1-5.0 part.
Described compatilizer is selected from styrene-butadiene-Acrylonitrile-Maleic Anhyoride Copolymer, styrene-butadiene-propylene
Nitrile-glycidyl methacrylate copolymer, styrene-acrylonitrile-copolymer-maleic anhydride, styrene-acrylonitrile-methyl
Glycidyl acrylate copolymer, acrylate, copolymer of methyl methacrylatestyrene resin, styrene-horse
Carry out one or more in acid anhydride copolymer;
Described coupling agent one in silane coupler, titanate coupling agent, aluminate coupling agent, the zirconium ester coupling agent or
Several;
Described processing aid includes one or more in lubricant or antioxidant.
Described lubricant selected from soap, fatty acid amide, pentaerythritol stearate, hard paraffin, liquid paraffin,
Stearate, silicone, N, one or more in N'-ethylene bis stearic acid amide.
Described antioxidant is four [β-(3,5-di-tert-butyl-hydroxy phenyl) propanoic acid] Ji Maosi alcohol ester and three [2,4-
Di-tert-butyl-phenyl] mixture of phosphite ester.
The preparation method of self-reinforcing profile shapes of the present invention, comprises the following steps:
(1) strengthen the preparation of styryl composition material: in addition to reinforcing agent, each of styryl compositions will be strengthened by proportioning
It is uniform that raw material adds high-speed mixer and mixing;Being sent into by said mixture material in double screw extruder, wherein reinforcing agent passes through first
Steam vent or side are fed system and are added, and melt extrude pelletize, must strengthen styryl composition material;
(2) coextrusion mold: it is standby that employing main frame and the subsidiary engine of this main frame vertical design carry out co-extrusion, and main frame is used for extruding enhancing benzene
Vinyl compositions material, subsidiary engine is used for extruding thermoplastic resins section bar, and main frame, subsidiary engine are extruded simultaneously, cooling and shaping after molding
Obtain self-reinforcing profile shapes.
In step (1), described mixing temperature is 20-50 DEG C, and rotating speed is 100-800 rev/min, and incorporation time is that 2-5 divides
Clock;Each section of temperature of described double screw extruder is 200-240 DEG C, and the draw ratio of double screw extruder is 36-48, and screw speed is
300-500 rev/min.
In step (2), described main frame is single screw extrusion machine, and each section of temperature of single screw extrusion machine is 160-215 DEG C;Institute
Stating subsidiary engine is double screw extruder, and each section of temperature of double screw extruder is 150-200 DEG C.
Preferably, described main frame is single screw extrusion machine, and head temperature is 175-195 DEG C, and fuselage one district temperature is 160-
165 DEG C, fuselage two district temperature is 160-175 DEG C, and fuselage three district temperature is 175-185 DEG C, and fuselage four district temperature is 175-185
DEG C, screw speed is 18-22rpm.Described subsidiary engine is double screw extruder, and head temperature is 175-195 DEG C, fuselage one district temperature
For 155-165 DEG C, fuselage two district temperature is 165-175 DEG C, and fuselage three district temperature is 175-185 DEG C, and fuselage four district temperature is
175-185 DEG C, screw speed is 18-22rpm;
Present invention also offers the application in desk bound edge, wardrobe bound edge or cabinet bound edge of the above-mentioned self-reinforcing profile shapes.
Relative to prior art, present invention have the advantage that
The self-reinforcing profile shapes that the present invention utilizes thermoplastic resin section bar standby with strengthening styryl composition material co-extrusion comes
Replacing aluminum alloy edge-wrapped material, its mediopellis is thermoplastic resin section bar, and it provides the appearance of excellence, and sandwich layer is high rigidity
Strengthen styryl composition material, the serviceabilities such as it provides the intensity required for bound edge material, rigidity.The present invention increases certainly
Strong profile shapes has the thermal and insulating performance of excellence, relatively low density and excellent outward appearance, and coextrusion process is simple, can be applicable to
Wardrobe bound edge, desk bound edge, cabinet bound edge material, have preferable application prospect.
Detailed description of the invention
For being more fully understood that the present invention, below by embodiment, the present invention is further illustrated, it should be noted that
Embodiment is not intended that limiting the scope of the invention.
Raw materials is as follows:
PVC profile, PVC-EX23, golden hair science and technology is made by oneself;
ASA section bar, ASA PW-997, TaiWan, China is the most beautiful;
AS section bar, SAN PN-137H, TaiWan, China is the most beautiful;
ABS section bar, ABS AG10NP, platform;
AES section bar, AES HW500E, Korea S Jin Hu;
SAS section bar, DIALAC E259B, Japan UMG;
AS SAN, SAN PN-137H, TaiWan, China is the most beautiful, melt flow rate (MFR) 12 g/10min;
AS SAN, SAN NF-5 platformization customizes;Melt flow rate (MFR) 5 g/10min;
AS SAN, SAN NF2200, platform, melt flow rate (MFR) 35g/10min;
ABS resin, ABS AG10NP, platform;Melt flow rate (MFR) 6 g/10min;
ASA styrene-acrylonitrile-acrylate copolymer, ASA PW-997, TaiWan, China is the most beautiful;Melt flow rate (MFR) 5g/
10min;
Glass fibre, ECS13-4.5-534A, Tongxiang megalith, a diameter of 6 ~ 20 μm.
Maleic anhydride styrene copolymer, SMA-700, Shanghai Hua Wen company;
Coupling agent, KH560, boiling point chemical industry;
Lubricant, N, N'-ethylenebisstearamide, upper Haining becomes;
Antioxidant, 168 and 1010, Ciba fine chemicals.
The preparation of enhancing styryl composition material:
In addition to reinforcing agent, by table 1 proportioning, each raw material strengthening styryl compositions is added high-speed mixer and mixing uniform;By upper
Stating mixed material and send in double screw extruder, wherein reinforcing agent feeds system addition by first row pore or side, melt extrudes
Pelletize, must strengthen styryl composition material.Wherein, described mixing temperature is 20-50 DEG C, and rotating speed is 100-800 rev/min
Clock, incorporation time is 2-5 minute;Each section of temperature of described double screw extruder is 200-240 DEG C, the draw ratio of double screw extruder
For 36-48, screw speed is 300-500 rev/min.
After being dried 4 hours in the convection oven of 90 DEG C by the enhancing styryl composition material obtained, use Ning Bohai
BS650-III sample preparation of it injection (mo(u)lding) machine, injection temperature is set as 230-240-240-250 DEG C, and gained strengthens styryl combination
The physical property measurement result performance of thing material is shown in Table 1.
Hot strength is tested by ISO 527 standard, and sample is I type sample, and test equipment is Zwick company of Germany
Cupping machine Z020.
Bending modulus is tested by ISO 178 standard, and specimen size is 4mm × 10mm × 80mm, and test equipment is moral
The Apparatus for Bending at low-temp Z005 of Zwick Roell company of state.
IZOD notch impact strength is tested according to ISO 180 standard, and specimen size is 4mm × 10mm × 80mm, lacks
The mouth degree of depth is 2mm.Test equipment is the shock machine HIT5.5P of Zwick Roell company of Germany.
Density is tested by ISO 1183 standard, and test equipment is the digital display fluid density meter of Japan ALFA MIRAGE
MD-300S。
Glossiness is tested by ISO 2813 standard, and test equipment is the WG60G of prestige good fortune photoelectricity, and angle is carried out by 60 °
Test.
Thermal conductivity is tested by GB/T 10297 standard, and test equipment is Hunan, Xiang Tan section DRX-II Determination of conductive coefficients
Instrument.
Table 1 strengthens styryl compositions each component proportion (weight portion) transitivity
As it can be seen from table 1 the enhancing styryl composition material of the present invention is as sandwich layer, there is the intensity of excellence, rigidity
Etc. mechanical property, and density is relatively low, only about the half of aluminum alloy materials.
The preparation of self-reinforcing profile shapes:
It is standby that employing main frame and the subsidiary engine of this main frame vertical design carry out co-extrusion, and by table 2 proportioning, main frame is used for extruding enhancing benzene second
Thiazolinyl composition material, subsidiary engine is used for extruding thermoplastic resins section bar, and main frame, subsidiary engine are extruded simultaneously, and after molding, cooling and shaping obtains
To self-reinforcing profile shapes;
Wherein, described main frame is single screw extrusion machine, and head temperature is 175-195 DEG C, and fuselage one district temperature is 160-165 DEG C,
Fuselage two district temperature is 160-175 DEG C, and fuselage three district temperature is 175-185 DEG C, and fuselage four district temperature is 175-185 DEG C, screw rod
Rotating speed is 18-22rpm;Described subsidiary engine is double screw extruder, and head temperature is 175-195 DEG C, and fuselage one district temperature is
155-165 DEG C, fuselage two district temperature is 165-175 DEG C, and fuselage three district temperature is 175-185 DEG C, and fuselage four district temperature is 175-
185 DEG C, screw speed is 18-22rpm.
Each component proportion of table 2 self-reinforcing profile shapes and results of property (weight portion)
As can be seen from Table 2, the present invention utilizes thermoplastic resin section bar as cortex, and its glossiness reaches more than 90 °, and relatively aluminum closes
The glossiness (about 70 °) of gold is significantly improved, it is possible to provide excellent appearance, high rigidity reinforced styryl compositions material
Material is as sandwich layer, and the serviceabilities such as it can provide the intensity required for bound edge material, rigidity, the two co-extrusion prepares in addition
The thermal conductivity of self-reinforcing profile shapes is the thermal conductivity (about 200 W/mK) of 0.20-0.30 W/mK, substantially less than aluminium alloy, because of
This, the self-reinforcing section bar of the present invention has lower thermal conductivity, and at insulation, appearance aspect more has advantage.This
The profile shapes of invention preparation can replace aluminum alloy edge-wrapped material, before desk, cabinet, wardrobe bound edge etc. have preferably application
Scape.