CN105967608A - Moisture-proof cement hollow brick and preparation method thereof - Google Patents
Moisture-proof cement hollow brick and preparation method thereof Download PDFInfo
- Publication number
- CN105967608A CN105967608A CN201610212605.6A CN201610212605A CN105967608A CN 105967608 A CN105967608 A CN 105967608A CN 201610212605 A CN201610212605 A CN 201610212605A CN 105967608 A CN105967608 A CN 105967608A
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- Prior art keywords
- parts
- hollow brick
- powder
- raw material
- cement
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/06—Aluminous cements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
- B28C5/006—Methods for mixing involving mechanical aspects
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/10—Forming beads
- C03B19/1005—Forming solid beads
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/002—Use of waste materials, e.g. slags
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1321—Waste slurries, e.g. harbour sludge, industrial muds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/138—Waste materials; Refuse; Residues from metallurgical processes, e.g. slag, furnace dust, galvanic waste
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention discloses a moisture-proof cement hollow brick and a preparation method thereof. The moisture-proof cement hollow brick is prepared from the following raw materials (by weight): 57-69 parts of fluoraluminate cement, 21-27 parts of anorthite, 4-9 parts of organosilicon microspheres, 17-24 parts of ferronickel slag, 13-21 parts of mineral wool leftover, 18-26 parts of the Yellow River silt, 10-15 parts of heavy calcium powder, 5-10 parts of waste polyethylene, 12-19 parts of gravel chippings, 15-20 parts of boiler ash, 4-6 parts of sodium stearate, 8-16 parts of phosphorus tailings, 3-5 parts of polyamide wax micro-powder, 14-22 parts of blast furnace water-quenched slag, 5-10 parts of waste tire rubber powder, 7-14 parts of polyacrylamide, 3-5 parts of lithium fluoride, 10-15 parts of tungsten tailings, 4-7 parts of sodium tripolyphosphate and a proper amount of water. By the addition of raw materials including organosilicon microspheres, waste polyethylene, sodium stearate, polyamide wax micro-powder, waste tire rubber powder, etc., water absorption of the cement hollow brick is significantly reduced, and humidity resistance of the cement hollow brick is then enhanced.
Description
Technical field
The present invention relates to a kind of hollow brick and preparation method thereof, be specifically related to a kind of hydrophobic cement hollow brick and system thereof
Preparation Method.
Background technology
Hollow concrete block is the one of novel wall material, has excellent from heavy and light, intensity height, good heat insulating etc.
Point.Produce and use this kind of novel wall material, it is possible to achieve energy-conservation, save land, economize on water, profit is useless, increase and build
Build effective usable floor area, shorten the purposes such as construction period, there is the superiority that conventional clay is incomparable, be
Substitute one of preferred material of solid clay brick, by the support energetically of national industrial policies.But current cement
Hollow brick there is also the shortcoming of humidity resistance difference, and life-time service is easily damaged in wet condition, thus shortens
In the service life of hollow concrete block, limit the range of hollow concrete block.
Summary of the invention
It is an object of the invention to provide a kind of hydrophobic cement hollow brick and preparation method thereof.This hollow concrete block is inhaled
Water rate is low, and humidity resistance is excellent.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of hydrophobic cement hollow brick, is made up of the raw material of following weight portion: fluoroaluminate cement 57-69,
Anorthite 21-27, organosilicon microsphere 4-9, ferronickel slag 17-24, mineral wool leftover bits and pieces 13-21, Yellow river silt
18-26, dicalcium powder 10-15, polyethylene waste material 5-10, stone fragment 12-19, Boiler Ash 15-20, stearic acid
Sodium 4-6, phosphorus ore tailing 8-16, polyamide wax micropowder 3-5, blast furnace water quenching slag 14-22, waste-tyre rubber-powder
5-10, polyacrylamide 7-14, lithium fluoride 3-5, Tungsten tailing 10-15, sodium tripolyphosphate 4-7, water are appropriate.
The preparation method of a kind of hydrophobic cement hollow brick, comprises the following steps:
(1) by ferronickel slag, Yellow river silt, stone fragment, Tungsten tailing mix homogeneously, pulverize, cross 50-70
Mesh sieve, adds appropriate water, stirs, ball processed, and size controlling is at 3-6mm, then by prepared
Raw material ball is dried at 90-100 DEG C to moisture content below 1%, then dried raw material ball is placed in Muffle
Roasting in stove: be first warming up to 1190-1270 DEG C with 8-10 DEG C/min, is incubated 12-18min, then with 4-8 DEG C
/ min is cooled to 580-640 DEG C, is incubated 24-32min, is cooled to room temperature, obtains haydite;
(2) by anorthite, dicalcium powder, phosphorus ore tailing, lithium fluoride mix homogeneously, it is heated to material the most molten
Chemical conversion fused solution, then puts into the fused solution obtained and carries out shrend in clear water, obtain the glass particle material crushed,
Being dried 5-7h after dewatered and washed part at 60-80 DEG C, the glass particle material then drying obtained is placed in microwave calcining
Roasting in stove: first control microwave power at 400-500W, roasting 20-40min, then control microwave power and exist
700-800W, calcines 15-25min, then controls microwave power at 900-1000W, calcines 10-15min, cold
But to room temperature, glass microballoon is obtained;
(3) fluoroaluminate cement, mineral wool leftover bits and pieces, Boiler Ash, organosilicon microsphere, polyethylene are given up
Material, sodium stearate, polyamide wax micropowder, blast furnace water quenching slag, waste-tyre rubber-powder mix homogeneously, then
Adding appropriate water once to stir, mixing speed is 400-600r/min, and mixing time is
8-14min, still aging 12-24h after stirring, then add remaining former in the raw material after ageing
Material and step (1) prepare haydite and step (2) prepare glass microballoon carry out secondary mixing,
Mixing speed is 600-800r/min, and mixing time is 4-9min;
(4) compound that step (3) prepares is added in air brick brick press compressing, the demoulding
It is placed on maintenance under natural environment, obtains required hollow brick.
Beneficial effects of the present invention:
(1) present invention by organosilicon microsphere, polyethylene waste material, sodium stearate, polyamide wax micropowder,
The interpolation of the raw materials such as waste-tyre rubber-powder, significantly reduces the water absorption rate of hollow concrete block, thus improves
The humidity resistance of hollow concrete block, by raw materials such as mineral wool leftover bits and pieces, Boiler Ash, blast furnace water quenching slags
Interpolation, heat stability and the chemical stability of hollow concrete block can be improved.
(2) present invention uses the haydite that the raw materials such as ferronickel slag, Yellow river silt, stone fragment, Tungsten tailing prepare
It is the most compound with the glass microballoon that the raw material such as anorthite, dicalcium powder, phosphorus ore tailing, lithium fluoride prepares,
It is evenly distributed in hollow concrete block, the heat conductivity of hollow concrete block can be substantially reduced so that
It has the heat preservation and insulation of excellence, can also improve mechanical property and the change of hollow concrete block simultaneously
Learn the performances such as stability.
Detailed description of the invention
A kind of hydrophobic cement hollow brick, is made up of the raw material of following weight (kg): fluoroaluminate cement 66,
Anorthite 24, organosilicon microsphere 6, ferronickel slag 21, mineral wool leftover bits and pieces 17, Yellow river silt 22, dicalcium powder 12,
Polyethylene waste material 7, stone fragment 15, Boiler Ash 17, sodium stearate 5, phosphorus ore tailing 12, polyamide wax are micro-
Powder 4, blast furnace water quenching slag 16, waste-tyre rubber-powder 8, polyacrylamide 11, lithium fluoride 4.5, Tungsten tailing 12,
Sodium tripolyphosphate 6, water are appropriate.
The preparation method of a kind of hydrophobic cement hollow brick, comprises the following steps:
(1) by ferronickel slag, Yellow river silt, stone fragment, Tungsten tailing mix homogeneously, pulverize, cross 60 mesh sieves,
Adding appropriate water, stir, ball processed, prepared raw material ball, at 4mm, is then existed by size controlling
It is dried at 95 DEG C to moisture content below 1%, then dried raw material ball is placed in roasting in Muffle furnace: first
It is warming up to 1260 DEG C with 9 DEG C/min, is incubated 12min, then is cooled to 620 DEG C with 6 DEG C/min, be incubated 28min,
It is cooled to room temperature, obtains haydite;
(2) by anorthite, dicalcium powder, phosphorus ore tailing, lithium fluoride mix homogeneously, it is heated to material the most molten
Chemical conversion fused solution, then puts into the fused solution obtained and carries out shrend in clear water, obtain the glass particle material crushed,
Being dried 6h after dewatered and washed part at 70 DEG C, the glass particle material then drying obtained is placed in microwave baking furnace
Roasting: first control microwave power at 450W, roasting 30min, then control microwave power at 750W, calcine 20min,
Control microwave power again at 900W, calcine 12min, be cooled to room temperature, obtain glass microballoon;
(3) fluoroaluminate cement, mineral wool leftover bits and pieces, Boiler Ash, organosilicon microsphere, polyethylene are given up
Material, sodium stearate, polyamide wax micropowder, blast furnace water quenching slag, waste-tyre rubber-powder mix homogeneously, then
Adding appropriate water once to stir, mixing speed is 500r/min, and mixing time is 12min,
Still aging 12h after stirring, then adds remaining raw material and step in the raw material after ageing
(1) glass microballoon that the haydite prepared and step (2) prepare carries out secondary mixing, and mixing speed is
700r/min, mixing time is 6min;
(4) compound that step (3) prepares is added in air brick brick press compressing, the demoulding
It is placed on maintenance under natural environment, obtains required hollow brick.
The main performance testing result of the hollow concrete block that above-described embodiment prepares is as shown in the table:
Claims (2)
1. a hydrophobic cement hollow brick, it is characterized in that, be made up of the raw material of following weight portion: fluoroaluminate cement 57-69, anorthite 21-27, organosilicon microsphere 4-9, ferronickel slag 17-24, mineral wool leftover bits and pieces 13-21, Yellow river silt 18-26, dicalcium powder 10-15, polyethylene waste material 5-10, stone fragment 12-19, Boiler Ash 15-20, sodium stearate 4-6, phosphorus ore tailing 8-16, polyamide wax micropowder 3-5, blast furnace water quenching slag 14-22, waste-tyre rubber-powder 5-10, polyacrylamide 7-14, lithium fluoride 3-5, Tungsten tailing 10-15, sodium tripolyphosphate 4-7, water are appropriate.
2. the preparation method of a hydrophobic cement hollow brick as claimed in claim 1, it is characterised in that comprise the following steps:
(1) by ferronickel slag, Yellow river silt, stone fragment, Tungsten tailing mix homogeneously, pulverize, cross 50-70 mesh sieve, add appropriate water, stir, ball processed, size controlling is at 3-6mm, then prepared raw material ball is dried at 90-100 DEG C to moisture content below 1%, then dried raw material ball is placed in roasting in Muffle furnace: be first warming up to 1190-1270 DEG C with 8-10 DEG C/min, is incubated 12-18min, it is cooled to 580-640 DEG C again with 4-8 DEG C/min, insulation 24-32min, is cooled to room temperature, obtains haydite;
(2) by anorthite, dicalcium powder, phosphorus ore tailing, lithium fluoride mix homogeneously, it is heated to material and is completely melt into fused solution, then the fused solution obtained is put into and clear water carries out shrend, obtain the glass particle material crushed, at 60-80 DEG C, 5-7h it is dried after dewatered and washed part, then glass particle material drying obtained is placed in roasting in microwave baking furnace: first control microwave power at 400-500W, roasting 20-40min, control microwave power again at 700-800W, calcining 15-25min, control microwave power again at 900-1000W, calcining 10-15min, it is cooled to room temperature, obtain glass microballoon;
(3) by fluoroaluminate cement, mineral wool leftover bits and pieces, Boiler Ash, organosilicon microsphere, polyethylene waste material, sodium stearate, polyamide wax micropowder, blast furnace water quenching slag, waste-tyre rubber-powder mix homogeneously, add appropriate water once to stir, mixing speed is 400-600r/min, mixing time is 8-14min, still aging 12-24h after stirring, then raw material after ageing add remaining raw material and haydite that step (1) prepares and the glass microballoon that step (2) prepares carry out secondary mixing, mixing speed is 600-800r/min, mixing time is 4-9min;
(4) adding in air brick brick press compressing by the compound that step (3) prepares, the demoulding is placed on maintenance under natural environment, obtains required hollow brick.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106518105A (en) * | 2016-10-10 | 2017-03-22 | 马鞍山豹龙新型建材有限公司 | Water-resistant moisture-proof refractory brick and preparation method thereof |
CN106518104A (en) * | 2016-10-10 | 2017-03-22 | 马鞍山豹龙新型建材有限公司 | Chromium-free refractory brick for rotary cement kiln burning zone and preparation method of chromium-free refractory brick |
CN106518100A (en) * | 2016-10-10 | 2017-03-22 | 马鞍山豹龙新型建材有限公司 | Refractory brick containing waste foam concrete and preparation method thereof |
CN107032803A (en) * | 2016-10-10 | 2017-08-11 | 马鞍山豹龙新型建材有限公司 | A kind of antiwear refractory brick and preparation method thereof |
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CN101857400A (en) * | 2010-04-22 | 2010-10-13 | 连来才 | Lightweight insulating brick and production process thereof |
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CN101857400A (en) * | 2010-04-22 | 2010-10-13 | 连来才 | Lightweight insulating brick and production process thereof |
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夏寿荣等: "《最新混凝土外加剂生产配方精选400例》", 31 January 2014, 中国建材工业出版社 * |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106518105A (en) * | 2016-10-10 | 2017-03-22 | 马鞍山豹龙新型建材有限公司 | Water-resistant moisture-proof refractory brick and preparation method thereof |
CN106518104A (en) * | 2016-10-10 | 2017-03-22 | 马鞍山豹龙新型建材有限公司 | Chromium-free refractory brick for rotary cement kiln burning zone and preparation method of chromium-free refractory brick |
CN106518100A (en) * | 2016-10-10 | 2017-03-22 | 马鞍山豹龙新型建材有限公司 | Refractory brick containing waste foam concrete and preparation method thereof |
CN107032803A (en) * | 2016-10-10 | 2017-08-11 | 马鞍山豹龙新型建材有限公司 | A kind of antiwear refractory brick and preparation method thereof |
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Application publication date: 20160928 |