CN105952825B - A kind of high-performance composite fibre brake block - Google Patents
A kind of high-performance composite fibre brake block Download PDFInfo
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- CN105952825B CN105952825B CN201610065723.9A CN201610065723A CN105952825B CN 105952825 B CN105952825 B CN 105952825B CN 201610065723 A CN201610065723 A CN 201610065723A CN 105952825 B CN105952825 B CN 105952825B
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- brake
- fibre
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- 239000000835 fiber Substances 0.000 title claims abstract description 59
- 239000002131 composite material Substances 0.000 title claims abstract description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 22
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims abstract description 20
- 239000013078 crystal Substances 0.000 claims abstract description 18
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims abstract description 12
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 claims abstract description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000919 ceramic Substances 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000010439 graphite Substances 0.000 claims abstract description 10
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 10
- 241000357293 Leptobrama muelleri Species 0.000 claims abstract description 9
- 239000002245 particle Substances 0.000 claims abstract description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 8
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 8
- 239000011425 bamboo Substances 0.000 claims abstract description 8
- 229910052796 boron Inorganic materials 0.000 claims abstract description 8
- 239000003610 charcoal Substances 0.000 claims abstract description 8
- 229920001342 Bakelite® Polymers 0.000 claims abstract description 7
- 229920002748 Basalt fiber Polymers 0.000 claims abstract description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000004637 bakelite Substances 0.000 claims abstract description 7
- 229910052802 copper Inorganic materials 0.000 claims abstract description 7
- 239000010949 copper Substances 0.000 claims abstract description 7
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229920002239 polyacrylonitrile Polymers 0.000 claims abstract description 7
- 229920005989 resin Polymers 0.000 claims abstract description 7
- 239000011347 resin Substances 0.000 claims abstract description 7
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000010455 vermiculite Substances 0.000 claims abstract description 7
- 229910052902 vermiculite Inorganic materials 0.000 claims abstract description 7
- 235000019354 vermiculite Nutrition 0.000 claims abstract description 7
- 244000226021 Anacardium occidentale Species 0.000 claims abstract description 6
- 229910052582 BN Inorganic materials 0.000 claims abstract description 6
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229920000459 Nitrile rubber Polymers 0.000 claims abstract description 6
- RCEAADKTGXTDOA-UHFFFAOYSA-N OS(O)(=O)=O.CCCCCCCCCCCC[Na] Chemical compound OS(O)(=O)=O.CCCCCCCCCCCC[Na] RCEAADKTGXTDOA-UHFFFAOYSA-N 0.000 claims abstract description 6
- 235000020226 cashew nut Nutrition 0.000 claims abstract description 6
- 239000010466 nut oil Substances 0.000 claims abstract description 6
- 239000000843 powder Substances 0.000 claims abstract description 6
- 239000005543 nano-size silicon particle Substances 0.000 claims abstract description 5
- AJCDFVKYMIUXCR-UHFFFAOYSA-N oxobarium;oxo(oxoferriooxy)iron Chemical compound [Ba]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O AJCDFVKYMIUXCR-UHFFFAOYSA-N 0.000 claims abstract description 4
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 4
- 244000082204 Phyllostachys viridis Species 0.000 claims abstract 2
- 239000003365 glass fiber Substances 0.000 claims description 2
- 206010046996 Varicose vein Diseases 0.000 claims 1
- 235000012241 calcium silicate Nutrition 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- 238000005562 fading Methods 0.000 abstract description 8
- 239000000378 calcium silicate Substances 0.000 abstract description 7
- 229910052918 calcium silicate Inorganic materials 0.000 abstract description 7
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 abstract description 7
- 239000002419 bulk glass Substances 0.000 abstract description 6
- 230000001681 protective effect Effects 0.000 abstract description 2
- 239000002783 friction material Substances 0.000 description 15
- 239000000463 material Substances 0.000 description 13
- 239000000203 mixture Substances 0.000 description 12
- 239000010425 asbestos Substances 0.000 description 7
- 229910052895 riebeckite Inorganic materials 0.000 description 7
- 241001330002 Bambuseae Species 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 206010003694 Atrophy Diseases 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000037444 atrophy Effects 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- 241000826860 Trapezium Species 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910021418 black silicon Inorganic materials 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007580 dry-mixing Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Compositions of linings; Methods of manufacturing
- F16D69/023—Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0034—Materials; Production methods therefor non-metallic
- F16D2200/0039—Ceramics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/006—Materials; Production methods therefor containing fibres or particles
Abstract
A kind of high-performance composite fibre brake block, including steel back, brake pad, it is characterized in that the brake pad is made of the component proportion of following parts by weight：Basalt fibre, pre-oxidized polyacrylonitrile fiber, alkali-free bulk glass fiber, fragrant logical sequence fiber, ceramic fibre, red copper fiber, nano aluminium oxide, nano silicon dioxide, nanometer barium ferrite, bamboo charcoal fiber, calcium sulfate crystal whiskers, potassium titanate crystal whisker, crystalline flake graphite, cashew nut oil Frication powder, nitrile rubber, PROMAXON D calcium silicate particles, expanded vermiculite, boron nitride, molybdenum trioxide, boron bakelite resin, amino silane, isopropanol, lauryl sodium sulfate.The present invention has the features such as environmentally protective, high temperature resistance character of heat-fading can be good, and wear-resisting property is good, stable friction factor, service life is long.
Description
Technical field
The invention belongs to auto parts and components fields, more particularly, to a kind of high-performance composite fibre brake block.
Background technology
In the brake system of automobile, brake block is the breaking piece of most critical, with the fast development of modern science and technology, as
The component of other braking systems is the same, and brake block itself is also constantly developing and changing in recent years.
Existing brake block is broadly divided into：Asbestos-type brake pad, " semimetal " mixture type brake block and organic without asbestos
Object type brakes（NAO）；
Asbestos-type brake pad：In the component ratio of asbestos-type brake pad, asbestos account for 40~60%, and asbestos fibre is rubbed
Wiping after material itself is fixed will not cause damages to the health of staff, but when asbestos fibre is along with drag friction shape
When being discharged at braking dust, it is possible to become a series of unhealthful roots；" semimetal " mixture type brake block：It is stopping
Brake disc and brake drum is helped to distribute heat from its surface when vehicle, heat is passed on caliper and its component,
Temperature can rise after brake-fluid is heated, if temperature reaches certain level, will cause to brake atrophy and brake-fluid boiling, this heat
Amount simultaneously also has a certain impact to caliper, piston packing and return spring, can accelerate that these are component aging, is tieed up in braking
Caliper is ressembled when repairing and replaces metalwork；No asbestos organic type brake：Closer to asbestos brake lining, but unlike half
Metal brake block has good thermal conductivity and good high temperature controllability like that.
Invention content
The present invention provides a kind of high-performance composite fibre brake block, easy to solve poor thermal conductivity, corner in the prior art
The technical problems such as embrittlement, heat fading, abrasiveness height.
In order to solve the above technical problem, the technical solution used in the present invention is：A kind of high-performance composite fibre brake
Piece, including steel back, brake pad, it is characterized in that the brake pad is made of the component proportion of following parts by weight：Basalt fibre 8~
10 parts, 8~15 parts of pre-oxidized polyacrylonitrile fiber, 6~10 parts of alkali-free bulk glass fiber, fragrant 4~6 parts of logical sequence fiber, ceramics it is fine
8~10 parts of dimension, 5~7 parts of red copper fiber, 5~7 parts of nano aluminium oxide, 6~10 part, nanometer barium ferrite 6~10 of nano silicon dioxide
Part, 5~6 parts of bamboo charcoal fiber, 15~17 parts of calcium sulfate crystal whiskers, 3~6 parts of potassium titanate crystal whisker, 5.5~7 parts of crystalline flake graphite, cashew nut oil
6~8 parts of Frication powder, 6~10 parts of nitrile rubber, 9~12 parts of PROMAXON-D calcium silicate particles, 5~6 parts of expanded vermiculite, nitrogen
Change 1.5~2 parts of boron, 1.5~2 parts of molybdenum trioxide, 17~18 parts of boron bakelite resin, 2~3 parts of amino silane, isopropanol 0.5~1
Part, 0.2~0.5 part of lauryl sodium sulfate.
The present invention has environmentally protective, and high temperature resistance character of heat-fading can be good, and wear-resisting property is good, stable friction factor, uses
The features such as long lifespan.The present invention is by reasonably arranging in pairs or groups to Multiple components, it is ensured that the advantages of each material in friction material
It is fully played.And there is no heavy metal substance in being formulated, it is very friendly to environment.It is a variety of new in friction material composition
It is fibrous material, especially fine with basalt fibre, pre-oxidized polyacrylonitrile fiber, alkali-free bulk glass fiber, fragrant logical sequence fiber, ceramics
Dimension, red copper fiber, nanometer ferrous acid, bamboo charcoal fiber it is compound, can not only mutually make up the deficiency of its respective performance, can also cooperate with work
With and form rapid cooling, stablize friction coefficient, reduce the high performance such as brake block deformation.In the course of work, brake block is formed more
Adding excellent frictional layer and transfer membrane so that car brake is sensitive, and braking is steady, and brakeless shriek, comfort property is preferable,
Brake process is not damaged to brake disc.
Specific implementation mode
The present invention is further elaborated on by following example：
Specific embodiment one：The high-performance composite fibre brake block, including steel back, brake pad, the brake pad is by following
The component proportion of parts by weight is made：10 parts of basalt fibre (1000 grams every part, similarly hereinafter）, 8 parts of pre-oxidized polyacrylonitrile fiber, nothing
10 parts of alkali bulk glass fiber, fragrant 4 parts of logical sequence fiber, 10 parts of ceramic fibre, 5 parts of red copper fiber, 7 part, nanometer two of nano aluminium oxide
10 parts of 6 part, nanometer barium ferrite of silica, 5 parts of bamboo charcoal fiber, 17 parts of calcium sulfate crystal whiskers, 3 parts of potassium titanate crystal whisker, crystalline flake graphite 7
Part, 6 parts of cashew nut oil Frication powder, 10 parts of nitrile rubber, 12 parts of PROMAXON-D calcium silicate particles, 5 parts of expanded vermiculite, boron nitride
2 parts, 1.5 parts of molybdenum trioxide, 18 parts of boron bakelite resin, 2 parts of amino silane, 1 part of isopropanol, 0.2 part of lauryl sodium sulfate.
The friction material converted is poured into high speed dispersor, evenly dispersed powdered composition is stirred into, then takes
Go out the material compositions and be put into compression moulding in shaping dies, then with steel back it is compound after be put into vulcanizing press in 500 DEG C of high temperature,
Pressure is kept for 60 minutes under conditions of being 35MPa, brake block is finally taken out, except deburring becomes finished product.
Specific embodiment two：The high-performance composite fibre brake block, including steel back, brake pad, the brake pad is by following
The component proportion of parts by weight is made：8 parts of basalt fibre, 15 parts of pre-oxidized polyacrylonitrile fiber, alkali-free bulk glass fiber 6
Part, fragrant 6 parts of logical sequence fiber, 8 parts of ceramic fibre, 7 parts of red copper fiber, 5 parts of nano aluminium oxide, 10 parts of nano silicon dioxide, Nanoscale Iron
6 parts of sour barium, 6 parts of bamboo charcoal fiber, 15 parts of calcium sulfate crystal whiskers, 6 parts of potassium titanate crystal whisker, 5.5 parts of crystalline flake graphite, cashew nut oil Frication powder 8
Part, 6 parts of nitrile rubber, 9 parts of PROMAXON-D calcium silicate particles, 6 parts of expanded vermiculite, 1.5 parts of boron nitride, 2 parts of molybdenum trioxide,
17 parts of boron bakelite resin, 3 parts of amino silane, 0.5 part of isopropanol, 0.5 part of lauryl sodium sulfate.
The friction material converted is poured into high speed dispersor, evenly dispersed powdered composition is stirred into, then takes
Go out the material compositions and be put into compression moulding in shaping dies, then with steel back it is compound after be put into vulcanizing press in 500 DEG C of high temperature,
Pressure is kept for 60 minutes under conditions of being 35MPa, brake block is finally taken out, except deburring becomes finished product.
Specific embodiment three：The high-performance composite fibre brake block, including steel back, brake pad, the brake pad is by following
The component proportion of parts by weight is made：9 parts of basalt fibre, 12 parts of pre-oxidized polyacrylonitrile fiber, alkali-free bulk glass fiber 8
Part, fragrant 5 parts of logical sequence fiber, 9 parts of ceramic fibre, 6 parts of red copper fiber, 6 parts of nano aluminium oxide, 9 part, nanometer ferrous acid of nano silicon dioxide
8 parts of barium, 5.5 parts of bamboo charcoal fiber, 16 parts of calcium sulfate crystal whiskers, 5 parts of potassium titanate crystal whisker, 6 parts of crystalline flake graphite, 7 parts of cashew nut oil Frication powder,
8 parts of nitrile rubber, 11 parts of PROMAXON-D calcium silicate particles, 5.5 parts of expanded vermiculite, 1.8 parts of boron nitride, molybdenum trioxide 1.8
Part, 17 parts of boron bakelite resin, 2.3 parts of amino silane, 0.8 part of isopropanol, 0.5 part of lauryl sodium sulfate.
The friction material converted is poured into high speed dispersor, evenly dispersed powdered composition is stirred into, then takes
Go out the material compositions and be put into compression moulding in shaping dies, then with steel back it is compound after be put into vulcanizing press in 500 DEG C of high temperature,
Pressure is kept for 60 minutes under conditions of being 35MPa, brake block is finally taken out, except deburring becomes finished product.
Material explanation selected by the various embodiments described above：
Fragrant logical sequence fiber has the excellent performances such as high intensity, high-modulus and high temperature resistant, acid-fast alkali-proof, light-weight.Its intensity is
5~6 times of steel wire, modulus are 2~3 times of steel wire or glass fibre, and toughness is 2 times of steel wire, and weight is only the 1/5 of steel wire
Left and right, at a temperature of 560 DEG C, does not decompose, does not melt.Using brake block made of fragrant logical sequence fiber have good heat resistance and
The features such as shearing resistance, bending strength, good braking effect.
PROMAXON D calcium silicate particles（U.S. chemical abstract services society（CAS）Registration number PROMAXON D:
1344-95-2 ）It is a kind of calcium silicate products of high porosity, PROMAXON D are given birth to by Promat international corporations of European Belgium
Production, Dutch LAPINUS fibers Co., Ltd are its global friction material unique agents in market.Pass through its special crystallization work
The crystal growth of skill and stability contorting, white particle form porous high permeability spherical state.Due to PROMAXON D particles
External den is high and solid, and when being sheared by such as dry-mixing during thermoplastic, and shape remains unchanged.It uses
PROMAXON-D can significantly improve noise performance.Its heat fading is low, and restorability is good, and braking ability does not drop under fast state
Low, braking automobile is sensitive, noiseless, and comfort property is good, does not occur braking atrophy phenomenon after braking repeatedly.
Acrylonitrile pre-oxidized fibers have the pyridine ring trapezium structure of semi-conductor electricity resistance value, heat resistance, flame resistance and lead
It electrically waits and increases compared to common.
Bamboo charcoal fiber construction is fine and closely woven porous, has stronger adsorptivity, adsorbable various pulverulent materials that friction material is made to consolidate
Property enhancing.And it is thin that its distinctive vesicular structure can be such that other fiberous materials fully open, and pulverulent material is uniformly mixed.
Expanded vermiculite（40 ~ 120 mesh）With light weight, wear-resisting, sound-absorbing, high temperature resistant and high porosity, for improving friction
The high-temperature behavior and damping effect of material, keep automobile brake more steady, increase the comfort of seating, acoustic absorptivity is in sound
When frequency is 100 ~ 4000Hz, up to 0.06 ~ 0.6, to reducing noise pollution, environmental protection plays great effect；Through height
Clinker is formed after temperature heating, friction material is added as filler, can play the role of reinforcing agent, heat stabilizer.
Ceramic fibre is using high-quality alumina silicate fibre by the man-made mineral fiber being process that is chopped.With it is light-weight,
It environmental protection, the advantages that high temperature resistant, thermal stability is good, thermal conductivity is low, specific heat is small and mechanical resistant vibrations, tension High anti bending strength, can be with
Greatly improve stability of friction material during manufacture and use.Ceramic fibre in above example can select China
The high aluminium profiles of the plump special fibre Co., Ltd production in Jiangsu Province Changzhou（Aluminium oxide >=65%）Ceramic fibre.
The heat resistance of boron bakelite resin, instantaneous heat-resisting quantity, ablation resistance and mechanical property ratio phenolic resin are good
It is more, so that character of heat-fading, restorability, polishing machine and the mechanical performance of material is improved.
Calcium sulfate crystal whiskers（1~6 μm, draw ratio >=30）, collect the advantage of both reinforcing fiber and ultra-fine inorganic filler in one
Body has high intensity, high-modulus, high tenacity, high-insulativity, abrasion performance, high temperature resistant, acid and alkali-resistance, anticorrosive, infrared reflectivity
Well, be easy to surface treatment, easily with polymer is compound, many excellent physicochemical properties such as nontoxic.Brake prepared by calcium sulfate crystal whiskers
Vehicle piece has heat fading phenomenon caused by the thermal decomposition of reduction organic matter at high temperature, stable friction factor, during use
Braking is comfortable, noiseless generation, and product abrasion is small.Calcium sulfate crystal whiskers in above example can select Chinese Hefei in Anhui
The calcium sulfate crystal whiskers that Jian Kun Chemical Co., Ltd.s provide.
Potassium titanate crystal whisker can be used as heat-insulating material, and compared with asbestos, abrasion loss about reduces 32%.
Crystalline flake graphite (60~80 mesh) can reduce the heat fading of friction material for friction material, stablize rubbing for friction material
Wipe coefficient.Crystalline flake graphite in above example can select Henan, China Neixiang County road river graphite ore provide phosphorus content be
94.99% crystalline flake graphite.
Amino silane is tackifier, and thermal conductivity is good, it has, and there are two types of functional groups, i.e. amino and ethyoxyl；Wherein three
Hydrolyzable groups（Ethyoxyl）, in the reaction first hydrolysis generate silanol, since silanol is unstable, easily with inorganic matter or metal watch
The hydroxy combining in face is dehydrated, to combine with inorganic matter or metal；There are two active hydrogens to gather with various for band on amino
It closes object to react, to the combining material tight of different nature by chemical bond, make between friction combined material
Combination it is more close, to improve the stability of friction material.
Boron nitride have the features such as lubricity is good, coefficient of thermal expansion is small, and chemical stability is high, especially its thermal conductivity with
Stainless steel is suitable.
Silicon carbide in above example can select Henan China Anyang Jia Xinnai materials Co., Ltd provide purity be
98.50% black silicon carbide.
In order to verify the effect of the present invention, China's national standards of GB5763~1998 are pressed, are used to stop by prepared by embodiment 3
The environment-friendly type high performance friction material composition of vehicle piece is with Japanese certain company production without metal brake block respectively in constant speed friction
It is tested in experimental machine, result is as follows：
Verification result shows：Compared to same kind of products at abroad, the environment-friendly type for brake block prepared using inventive formulation
High-quality friction material composition has better friction and wear behavior and high temperature resistance character of heat-fading energy.In addition, to embodiment 1,
2 ceramic brakes prepared are tested respectively, there is excellent properties similar to Example 1.
In order to further verify effect of the present invention, the brake block that inventor prepares the present invention is on vehicle mounted on BMW 5
Skidding experiment is carried out, by five drivers（Driving age is at 15 years or more）It brakes repeatedly, confirms prepared by the present invention
Brake block is sensitive, and braking is steady, while noiseless, seating it is comfortable splendid.
Finally it is pointed out that the above specific implementation mode is only the more representational example of the present invention.Obviously, of the invention
It is not limited to above-mentioned specific implementation mode, acceptable there are many deformations.It is every according to the technical essence of the invention to above specific real
Any simple modification, equivalent change and modification made by mode are applied, are considered as belonging to the scope of protection of the present invention.
Claims (1)
1. a kind of high-performance composite fibre brake block, including steel back, brake pad, it is characterized in that the brake pad is by following parts by weight
Component proportion be made：8~10 parts of basalt fibres, 8~15 parts of pre-oxidized polyacrylonitrile fibers, 6~10 parts of alkali-free varicosity glass
Glass fiber, fragrant 4~6 parts of logical sequence fiber, 8~10 parts of ceramic fibre, 5~7 parts of red copper fiber, 5~7 parts, 6~10 parts of nano aluminium oxide
Nano silicon dioxide, 6~10 parts of nanometer barium ferrite, 5~6 parts of bamboo charcoal fiber, 15~17 parts of calcium sulfate crystal whiskers, potassium titanate crystal whisker 3
~6 parts, 5.5~7 parts of crystalline flake graphite, 6~8 parts of cashew nut oil Frication powder, 6~10 parts of nitrile rubber, PROMAXON-D calcium silicates
9~12 parts of particle, 5~6 parts of expanded vermiculite, 1.5~2 parts of boron nitride, 1.5~2 parts of molybdenum trioxide, boron bakelite resin 17~18
Part, 2~3 parts of amino silane, 0.5~1 part of isopropanol, 0.2~0.5 part of lauryl sodium sulfate.
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| CN105952825B true CN105952825B (en) | 2018-09-25 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109456570A (en) * | 2018-10-10 | 2019-03-12 | 安徽省科晟生态木装饰材料有限公司 | A kind of bamboo carbon fibre phenolic resin composite |
| CN112123646A (en) * | 2020-09-14 | 2020-12-25 | 来安县隆华摩擦材料有限公司 | Vulcanization method for producing low-wear carbon fiber automobile clutch friction plate |
| CN112010584A (en) * | 2020-09-14 | 2020-12-01 | 来安县隆华摩擦材料有限公司 | High-strength wear-resistant composite fiber automobile clutch friction plate and production method thereof |
| CN112625458B (en) * | 2020-12-11 | 2022-09-09 | 黄山菲英汽车零部件有限公司 | High-performance automobile brake pad friction material and brake pad thereof |
| CN112594308B (en) * | 2020-12-11 | 2024-03-12 | 黄山菲英汽车零部件有限公司 | Preparation method of high-performance automobile brake pad |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101555920A (en) * | 2009-01-25 | 2009-10-14 | 瑞阳汽车零部件（仙桃）有限公司 | Ceramic brake pad of high-performing automobile |
| CN101759862A (en) * | 2009-12-21 | 2010-06-30 | 中国计量学院 | Method for preparing nanoparticle-modified friction material |
| CN104110454A (en) * | 2014-05-04 | 2014-10-22 | 中国矿业大学 | Automotive hard magnetic brake pad formula and manufacturing method thereof |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101555920A (en) * | 2009-01-25 | 2009-10-14 | 瑞阳汽车零部件（仙桃）有限公司 | Ceramic brake pad of high-performing automobile |
| CN101759862A (en) * | 2009-12-21 | 2010-06-30 | 中国计量学院 | Method for preparing nanoparticle-modified friction material |
| CN104110454A (en) * | 2014-05-04 | 2014-10-22 | 中国矿业大学 | Automotive hard magnetic brake pad formula and manufacturing method thereof |
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Effective date of registration: 20180625 Address after: No. 10, Mo Zhou Avenue, Xiantao Industrial Park, Hubei Province, Hubei Applicant after: The No.1 that rubs braking science and technology(Flat peach)Co., Ltd. Address before: 433000 Hubei provincial and provincial administrative unit, 1 Rui Yang Road, Xiantao. Applicant before: Zhang Zewei |
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Denomination of invention: A high-performance composite fiber brake pad Effective date of registration: 20231226 Granted publication date: 20180925 Pledgee: Bank of China Limited Xiantao branch Pledgor: The No.1 that rubs braking science and technology(Flat peach)Co., Ltd. Registration number: Y2023980074306 |