CN105949932A - Electrostatic coating used for surface of exhaust equipment - Google Patents
Electrostatic coating used for surface of exhaust equipment Download PDFInfo
- Publication number
- CN105949932A CN105949932A CN201610180747.9A CN201610180747A CN105949932A CN 105949932 A CN105949932 A CN 105949932A CN 201610180747 A CN201610180747 A CN 201610180747A CN 105949932 A CN105949932 A CN 105949932A
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- CN
- China
- Prior art keywords
- powder
- coating
- added
- resin
- exhaust equipment
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D161/00—Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
- C09D161/04—Condensation polymers of aldehydes or ketones with phenols only
- C09D161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
- C09D161/14—Modified phenol-aldehyde condensates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
- C09D5/10—Anti-corrosive paints containing metal dust
- C09D5/103—Anti-corrosive paints containing metal dust containing Al
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/14—Paints containing biocides, e.g. fungicides, insecticides or pesticides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/04—Antistatic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Plant Pathology (AREA)
- Paints Or Removers (AREA)
Abstract
The invention discloses an electrostatic coating used for the surface of exhaust equipment. The coating is made from the following raw materials: coal ash, methyl amyl alcohol, polyphenylmethylsiloxane, copper powder, an epoxy-modified phenolic resin, a polyvinyl acetate resin, polyvinyl butyral, xylene, basalt powder, aluminium powder, styrene, azodiisobutyronitrile, dodecyl trimethyl ammonium chloride, an epoxy resin emulsion, aluminium powder, tea saponin and a proper amount of absolute ethanol and deionized water. The coating has the functions of alkali resistance, moisture resistance, water tolerance, mildew resistance, antistatic property, high adhesive fore, good toughness of a coating film, and high hardness. The coating is simple in manufacturing method and worthy of popularization.
Description
Technical field
The present invention relates to technical field of coatings, particularly relate to a kind of electrostatic coatings for exhaust equipment shell surface.
Background technology
The surface of shell of exhaust equipment can be brushed different pigment and guarantee that housing is without damage, the use longevity of extension device
Life.Aluminum pigment is widely used in traditional solvent based coating and oil due to its special metallic luster and " changeable colors along with angle " effect
Mo Zhong.It is big that it has excellent metallic effect demand, and flake aluminum has good reflection light and the energy of reflective thermal radiation
Power, forms continuous print metal film in coating, can reflect visible ray, ultraviolet and infrared ray.Reflection to visible light full spectrum
It is silvery white in color so that it is there is good decoration performance, ultrared reflection is made it have the heat-insulating property of reflective thermal radiation, and
To the reflection of ultraviolet then can protective coating not by ultraviolet damage, extend the life-span of coating.Due to the performance of pure aluminum own
Vivaciously, aluminium powder specific surface area is big, and the most surface treated aluminium powder is easy to reunite, and aluminium powder occurs chemistry anti-with other media
Should easily lose original performance.Common aluminium powder pigment easily reacts with water, therefore can not directly use, with acid in water paint again
Property or alkaline medium contact time be easily corroded, corrosion can make the glossiness of aluminium powder pigment decline, and color is gloomy, the hydrogen of release
The biggest pressure is formed, consequently, it is possible to there is the danger of blast in container.Therefore to adapt to different application demands, improve aluminum
The weatherability of powder, widens application, needs aluminium powder is carried out surface modification, makes powder body in preparation process and last handling process
In be in high degree of dispersion state, be current aluminium powder pigment research important topic.
Having carried out the research of styrene polymerization cladding aluminium powder in " research of styrene polymerization cladding flake aluminum ", author adopts
Being coated with aluminium powder under the system of dehydrated alcohol with refined styrene, result shows along with the increase of monomer consumption, slow
Releasing efficiency to be gradually increased, conversion ratio, clad ratio, coating efficiency are had the biggest by the quality of the quality of monomer, consumption and aluminium powder
Impact, the quality stability of product is the highest, and the corrosion resistant effect played in coating also needs to improve.The thing that flyash is good
Reason, chemical characteristic make it have and well apply potential quality, add flyash and be not only able to strengthen the mobility of coating in coating,
The pore structure of system can also be improved, improve the function of coating.The present invention utilizes aluminium powder and flyash to be mixed with high-alumina fly
Coal ash microsphere, corrosion-resistant, impact strength, the erosion-wear-resisting performance that play in coating can play the biggest raising, but
It is that to be directly added into the compatibility the highest, the combination property of material can be substantially reduced.
Summary of the invention
The object of the invention is contemplated to make up the defect of prior art, it is provided that a kind of electrostatic for exhaust equipment shell surface
Coating.
The present invention is achieved by the following technical solutions:
A kind of electrostatic coatings for exhaust equipment shell surface, is made up of the raw material of following weight portion: flyash 13-16,
Methyl anyl alcohol 0.6-0.8, polyphenyl methyl siloxane 0.4-0.6, copper powder 0.5-0.7, epoxy modified phenolic resin 55-60, poly-
Vinyl acetate resin 25-30, polyvinyl butyral resin 10-12, dimethylbenzene 14-20, basalt powder 4-5, aluminium powder 8-10, styrene
12-14, azodiisobutyronitrile 1.2-1.4, Dodecyl trimethyl ammonium chloride 0.4-0.6, epoxy resin latex 1.5-2, argentum powder
1.8-2, tea saponin 0.3-0.5, dehydrated alcohol is appropriate, deionized water is appropriate.
Described a kind of electrostatic coatings for exhaust equipment shell surface, is made up of step in detail below:
(1) the flyash concentrated sulphuric acid of 3-5 times amount being soaked 8-10h, it is neutrality that taking-up is washed with deionized to filtrate, dries
After be added in dehydrated alcohol stirring, and be heated to 75-80 DEG C, by anhydrous for Dodecyl trimethyl ammonium chloride 4-5 times amount
Ethanol dilution, is then added in flyash solution, and adds argentum powder and tea saponin ultrasonic agitation 20-30min, filters, and product is used
Deionized water cyclic washing, dry for standby;
(2) product and aluminium powder step (1) prepared is added to ground and mixed in colloid mill, is subsequently adding epoxy resin latex and is added to
Comminutor is made granule, after drying, is ground into fine powder;
(3) in equipped with the flask of agitator add step (2) prepare product, dehydrated alcohol, styrene, in the protection of nitrogen
Under, start agitator heat make bottle in temperature control, at 70 DEG C, to be slowly added dropwise initiator azo two at this temperature
Isopropyl cyanide, then constant temperature keeps this temperature to continue reaction 3-3.5h, and reaction cools down after terminating, reactant mixture methanol extraction,
Filtering, filter cake is placed in that to dry, pulverize 300-400 mesh sieve in 50 DEG C of vacuum drying ovens standby;
(4) in high-speed stirred dispersion machine, it is sequentially added into epoxy modified phenolic resin, polyvinyl acetate resin, polyvinyl alcohol contracting fourth
Product and dimethylbenzene prepared by aldehyde, step (3) first stir 10-12min with 400r/min, add methyl anyl alcohol with 1200r/
Min stirs 12-16min, is eventually adding polyphenyl methyl siloxane and surplus materials stirs 3-5min with 600-800r/min,
4-6min is stood after having stirred.
The invention have the advantage that acidleach flyash of the present invention increases specific surface area, recycling and antibiotic and sterilizing material mixing,
Improve the sterilizing rate of flyash, be then mixed and made into granule with aluminium powder, make aluminium powder be embedded in flyash, stopped aluminum surface easy
There is chemical reaction, improve erosion-resisting ability, then carry out styrene monomer emulsion cladding with it for core so that clad ratio is high,
Effective, improve powder dispersibility, permeability in resin matrix, and also efficiently solve aluminium powder in matrix resin
It is easily generated the problem of cross-linkable adhesive between trace, unordered polymerization aluminium powder;Coating prepared by the present invention has alkali resistant, protection against the tide, water-fast, anti-
The effects such as mould, antistatic, adhesive force strong, film good toughness, hardness height, preparation method is simple, is worthy to be popularized.
Detailed description of the invention
A kind of electrostatic coatings for exhaust equipment shell surface, is made up of the raw material of following weight portion (kilogram): powder
Coal ash 13, methyl anyl alcohol 0.6, polyphenyl methyl siloxane 0.4, copper powder 0.5, epoxy modified phenolic resin 55, polyvinyl acetate
Resin 25, polyvinyl butyral resin 10, dimethylbenzene 14, basalt powder 4, aluminium powder 8, styrene 12, azodiisobutyronitrile 1.2, ten
Dialkyl group trimethyl ammonium chloride 0.4, epoxy resin latex 1.5, argentum powder 1.8, tea saponin 0.3, dehydrated alcohol are appropriate, deionized water
In right amount.
Described a kind of electrostatic coatings for exhaust equipment shell surface, is made up of step in detail below:
(1) the flyash concentrated sulphuric acid of 3 times amount being soaked 8h, it is neutrality that taking-up is washed with deionized to filtrate, incites somebody to action after drying
It is added in dehydrated alcohol stirring, and is heated to 75 DEG C, Dodecyl trimethyl ammonium chloride is diluted with 4 times amount dehydrated alcohol,
Being then added in flyash solution, and add argentum powder and tea saponin ultrasonic agitation 20min, filter, product is with deionized water repeatedly
Washing, dry for standby;
(2) product and aluminium powder step (1) prepared is added to ground and mixed in colloid mill, is subsequently adding epoxy resin latex and is added to
Comminutor is made granule, after drying, is ground into fine powder;
(3) in equipped with the flask of agitator add step (2) prepare product, dehydrated alcohol, styrene, in the protection of nitrogen
Under, start agitator heat make bottle in temperature control, at 70 DEG C, to be slowly added dropwise initiator azo two at this temperature
Isopropyl cyanide, then constant temperature keeps this temperature to continue reaction 3h, and reaction cools down after terminating, and reactant mixture methanol extraction filters,
Filter cake is placed in that to dry, pulverize 300 mesh sieves in 50 DEG C of vacuum drying ovens standby;
(4) in high-speed stirred dispersion machine, it is sequentially added into epoxy modified phenolic resin, polyvinyl acetate resin, polyvinyl alcohol contracting fourth
Product and dimethylbenzene prepared by aldehyde, step (3) first stir 10min with 400r/min, add methyl anyl alcohol and stir with 1200r/min
Mix 12min, be eventually adding polyphenyl methyl siloxane and surplus materials stirs 3min with 600r/min, stand after having stirred
4min.
This coating artificial ageing resistance 4800 hours, pliability > 1mm, resistance to impact > 55cm, resistance to 30% sulfuric acid solution >
180d, resistance to 30% sodium hydroxide solution > 180d, resistance to 3% sodium chloride solution > 180d, thermostability (heating 80h at 500 DEG C) is without becoming
Change, fire resistance >=4 grade.
Claims (2)
1. the electrostatic coatings for exhaust equipment shell surface, it is characterised in that be made up of the raw material of following weight portion:
Flyash 13-16, methyl anyl alcohol 0.6-0.8, polyphenyl methyl siloxane 0.4-0.6, copper powder 0.5-0.7, epoxide modified phenolic aldehyde
Resin 55-60, polyvinyl acetate resin 25-30, polyvinyl butyral resin 10-12, dimethylbenzene 14-20, basalt powder 4-5, aluminum
Powder 8-10, styrene 12-14, azodiisobutyronitrile 1.2-1.4, Dodecyl trimethyl ammonium chloride 0.4-0.6, epoxy resin breast
Liquid 1.5-2, argentum powder 1.8-2, tea saponin 0.3-0.5, dehydrated alcohol is appropriate, deionized water is appropriate.
A kind of electrostatic coatings for exhaust equipment shell surface, it is characterised in that by detail below
Step is made:
(1) the flyash concentrated sulphuric acid of 3-5 times amount being soaked 8-10h, it is neutrality that taking-up is washed with deionized to filtrate, dries
After be added in dehydrated alcohol stirring, and be heated to 75-80 DEG C, by anhydrous for Dodecyl trimethyl ammonium chloride 4-5 times amount
Ethanol dilution, is then added in flyash solution, and adds argentum powder and tea saponin ultrasonic agitation 20-30min, filters, and product is used
Deionized water cyclic washing, dry for standby;
(2) product and aluminium powder step (1) prepared is added to ground and mixed in colloid mill, is subsequently adding epoxy resin latex and is added to
Comminutor is made granule, after drying, is ground into fine powder;
(3) in equipped with the flask of agitator add step (2) prepare product, dehydrated alcohol, styrene, in the protection of nitrogen
Under, start agitator heat make bottle in temperature control, at 70 DEG C, to be slowly added dropwise initiator azo two at this temperature
Isopropyl cyanide, then constant temperature keeps this temperature to continue reaction 3-3.5h, and reaction cools down after terminating, reactant mixture methanol extraction,
Filtering, filter cake is placed in that to dry, pulverize 300-400 mesh sieve in 50 DEG C of vacuum drying ovens standby;
(4) in high-speed stirred dispersion machine, it is sequentially added into epoxy modified phenolic resin, polyvinyl acetate resin, polyvinyl alcohol contracting fourth
Product and dimethylbenzene prepared by aldehyde, step (3) first stir 10-12min with 400r/min, add methyl anyl alcohol with 1200r/
Min stirs 12-16min, is eventually adding polyphenyl methyl siloxane and surplus materials stirs 3-5min with 600-800r/min,
4-6min is stood after having stirred.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610180747.9A CN105949932A (en) | 2016-03-28 | 2016-03-28 | Electrostatic coating used for surface of exhaust equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610180747.9A CN105949932A (en) | 2016-03-28 | 2016-03-28 | Electrostatic coating used for surface of exhaust equipment |
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CN105949932A true CN105949932A (en) | 2016-09-21 |
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CN201610180747.9A Pending CN105949932A (en) | 2016-03-28 | 2016-03-28 | Electrostatic coating used for surface of exhaust equipment |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1152012A (en) * | 1995-12-15 | 1997-06-18 | 中国人民解放军海军后勤技术装备研究所 | Fire-retardant, electrostatic-conducting, heat-resisting and anticorrosive paint |
-
2016
- 2016-03-28 CN CN201610180747.9A patent/CN105949932A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1152012A (en) * | 1995-12-15 | 1997-06-18 | 中国人民解放军海军后勤技术装备研究所 | Fire-retardant, electrostatic-conducting, heat-resisting and anticorrosive paint |
Non-Patent Citations (1)
Title |
---|
陈子路: "苯乙烯聚合包覆片状铝粉的研究", 《中国优秀硕士学位论文全文数据库,工程科技第Ⅰ辑》 * |
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Application publication date: 20160921 |