CN105948709B - A kind of low-cost high-strength white clouds greenwave body and preparation method thereof - Google Patents

A kind of low-cost high-strength white clouds greenwave body and preparation method thereof Download PDF

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CN105948709B
CN105948709B CN201610277068.3A CN201610277068A CN105948709B CN 105948709 B CN105948709 B CN 105948709B CN 201610277068 A CN201610277068 A CN 201610277068A CN 105948709 B CN105948709 B CN 105948709B
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mud
base
white clouds
low
cost high
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CN105948709A (en
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郭建洲
陈欣方
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Fujian Dehua Wuzhou Ceramic Co Ltd
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Fujian Dehua Wuzhou Ceramic Co Ltd
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Abstract

The present invention discloses a kind of low-cost high-strength white clouds greenwave body, it is fired in multiple elements design dicyandiamide solution by base-material and additive, base-material includes eluriating 25~35wt% of mud, 10~15wt% of smolmitza, 0~1wt% of bentonite, 5~6wt% of pyrophillite, 12~25wt% of hypothermia grait, 3~8wt% of lithium porcelain stone, 5~12wt% of dolomite, 6~12wt% of black talc, 6~10wt% of lime stone, 8~15wt% of diopside, Yongchun 0~5wt% of thick soil, useless 0~5wt% of porcelain powder;Additive is organic silicon nano liquid, and the weight percent of opposite base-material is 1~3%.The present invention is by being added multielement composite fluxing agent, firing temperature is greatly reduced in the especially addition of elemental lithium and organic silicon nano liquid, and since organic silicon nano liquid forms mullite crystal at low temperature, elemental lithium easily forms the high glass phase of intensity in easy fired, improves blank strength and degradable.

Description

A kind of low-cost high-strength white clouds greenwave body and preparation method thereof
Technical field
The present invention relates to ceramic technical fields, more particularly to a kind of low-cost high-strength white clouds greenwave body and its system Preparation Method.
Background technique
White clouds pottery is also known as light ceramics, is the environment-friendly ceramic product generally acknowledged on international market.Lightweight white clouds pottery can be applied Coloured glaze colored drawing, can be made various types, such as tea tableware, craftwork, and appearance looks elegant is popular among consumers.It is especially white Yun Tao is since water absorption rate is big, after broken tile is embedded under soil, makes moist degradable, is finally divided into soil, and other hard-pastes Without this function, so white clouds pottery takes from the soil of underground, finally becomes soil again after completing mission, be to belong to enviroment protective ceramic Product.
But many producers develop and strengthen white clouds mud, in order to improve the mechanical strength of white clouds pottery, improve firing temperature (1080 DEG C -1130 DEG C), reach half porcelain, reduce the degradation function of white clouds pottery, and does not meet the purpose of white clouds pottery energy-saving and emission-reduction. The compression of increase glaze is proposed to improve intensity there are also research patent, and firing temperature also reaches 1080 ± 15 DEG C, generally Glaze is all in compressive stress state, and the method by improving compression raising intensity is unreliable, is difficult to control, controls bad meeting Reduce the intensity of white clouds pottery.
Utility model content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of raw materials to be easy to get, it is cheap, can guarantee produce The white clouds greenwave body of product performance indicator, and meet white clouds and make pottery degradable function, meet the policy of national energy conservation and emission reduction.
The technical solution that the present invention uses is: a kind of low-cost high-strength white clouds greenwave body, the green body by base-material with Additive is fired in multiple elements design flux system, wherein the additive is organic silicon nano liquid, and green body obtained is inhaled Water rate 18%~22%, flexural strength are 46MPa~52MPa, and whiteness is 68%~71%, and 160 DEG C~20 DEG C chillings are not It splits.
Preferably, the base-material includes the following raw material by weight percentage: elutriation 25~35wt% of mud, smolmitza 10~ 15wt%, 0~1wt% of bentonite, 5~6wt% of pyrophillite, 12~25wt% of hypothermia grait, 3~8wt% of lithium porcelain stone, dolomite 5 ~12wt%, it 6~12wt% of black talc, 6~10wt% of lime stone, 8~15wt% of diopside, Yongchun 0~5wt% of thick soil, gives up 0~5wt% of porcelain powder;The additive is 1~3% with respect to the weight percent of base-material.The thick soil in described Yongchun is mainly by 70% left side Right kaolin, 30% or so quartz composition, play the plasticity of enhancing product in the present invention.
Preferably, the multiple elements design flux system is K2O-Na2O-Li2O-Al2O3-SiO2Eutectic system and CaO- MgO-Al2O3-SiO2Eutectic system.
Another object of the present invention is to provide a kind of preparation methods of low-cost high-strength white clouds greenwave body, pass through reduction Firing temperature realizes energy-saving purpose, and greatly reduces CO2The discharge of exhaust gas promotes row in favor of environment protection The sustainable development of industry production.
Its technical solution used is a kind of preparation method of low-cost high-strength white clouds greenwave body, including following specific step It is rapid:
(1) inferior raw material is subjected to rolling, elutriation, sieving, removes iron, be prepared into elutriation mud;
(2) step (1) elutriation mud obtained is scored respectively with other raw materials in the base-material by weight percentage Grinding machine is milled to mixture particle and crosses 200-250 mesh, and it is spare to go out mud afterwards;
(3) mud that step (2) is prepared into is mixed with additive according to weight percent, by dehydration, vacuum pugging, Aging process, is prepared into qualified white clouds pottery mud item, and standby molding is used;
(4) white clouds prepared are made pottery into mud item through overmolding, glazing, oxidizing atmosphere firing, it is white obtains low-cost high-strength Cloud Tao Chengpin, wherein the maximum sintering temperature in sintering process is 1020 DEG C~1040 DEG C, and soaking time is 10 minutes~15 points Clock, being burnt into total used time is 6 hours~7 hours.
Preferably, the firing temperature control of the sintering process specifically: at the uniform velocity risen in 90min~110min from room temperature Temperature is to 300 DEG C, then 600 DEG C are at the uniform velocity warming up in 70min~85min, is then at the uniform velocity warming up in 100min~120min 900 DEG C, it is then at the uniform velocity warming up to maximum sintering temperature in 85min~95min, then keeps the temperature 10min in maximum sintering temperature ~15min.
Beneficial effects of the present invention:
1, raw material of the present invention is easy to get, cheap, reduces cost of material, and in general household porcelain production technique stream By the way that the addition of multielement composite fluxing agent, especially elemental lithium and the addition of organic silicon nano liquid is added in journey, make green body can Occur Partial Liquid Phase in advance and bond other hard particles, considerably reduces firing temperature, expand the firing temperature model of green body It encloses, greatly reduces CO2Energy-saving purpose is realized in the discharge of exhaust gas, and economic benefit and social benefit are significant, to conservation of nature Environment is of great significance, and may advantageously facilitate the sustainable development of industry production, while solving asking for mold high temperature deformation Topic, implementation easy to produce are easy to industrialization promotion and application.
2, the present invention joined organic silicon nano liquid in blank, forms eutectic substance with other elements in base-material, makes It obtains white clouds pottery and just generates sintering liquid phase under ultralow temperature, and be highly viscous liquid phase, form mullite crystal at low temperature, then The very high glass phase of intensity is easily formed in easy fired process in conjunction with the elemental lithium in base-material, to improve the intensity of green body, greatly The big sintering qualified rate for improving white clouds pottery, directly reduces the production cost of white clouds pottery.
3, low-cost and high-performance white clouds of the present invention pottery product properties have a significant raising, and water absorption rate 18%~ 22%, flexural strength is 46MPa~52MPa, and whiteness is 68%~71%, and 160 DEG C~20 DEG C chillings are not split, and are buried to underground It is easy to be broken up degradation by the erosion of water, it is environmentally protective.
Specific embodiment
The present invention provides a kind of low-cost high-strength white clouds greenwave body, by base-material and additive in multiple elements design flux system In fire, wherein the multiple elements design flux system be K2O-Na2O-Li2O-Al2O3-SiO2Eutectic system and CaO- MgO-Al2O3-SiO2Eutectic system, the additive are organic silicon nano liquid, and the base-material includes the following raw material: eluriating mud Slurry, smolmitza, pyrophillite, hypothermia grait, lithium porcelain stone, dolomite, black talc, lime stone, diopside and selectivity addition are certain The bentonite of amount, the thick soil in Yongchun and useless porcelain powder.
Embodiment one:
In the present embodiment, the base-material includes the following raw material by weight percentage: eluriating mud 28wt%, smolmitza 12wt%, bentonite 1wt%, pyrophillite 5wt%, hypothermia grait 12wt%, lithium porcelain stone 4wt%, dolomite 10wt%, black talc 6wt%, lime stone 8wt%, diopside 9wt%, Yongchun slightly soil 2wt%, useless porcelain powder 3wt%;The additive is with respect to base-material Weight percent is 1%.The additive is organic silicon nano liquid, and the weight percent of opposite base-material is 1%.
The preparation method of the low-cost high-strength white clouds greenwave body of the present embodiment, comprises the following specific steps that:
(1) inferior raw material is subjected to rolling, elutriation, sieving, removes iron, be prepared into elutriation mud;
(2) step (1) elutriation mud obtained is scored respectively with other raw materials in the base-material by weight percentage Grinding machine is milled to mixture particle and crosses 200-250 mesh, and it is spare to go out mud afterwards;
(3) mud that step (2) is prepared into is mixed with additive according to weight percent, by dehydration, vacuum pugging, Aging process, is prepared into qualified white clouds pottery mud item, and standby molding is used;
(4) white clouds prepared are made pottery into mud item through overmolding, glazing, oxidizing atmosphere firing, it is white obtains low-cost high-strength Cloud Tao Chengpin, wherein the maximum sintering temperature in sintering process is 1020 DEG C, and soaking time is 15 minutes, and being burnt into total used time is 7 Hour.The firing temperature of the sintering process controls specifically: at the uniform velocity it is warming up to 300 DEG C from room temperature in 110min, then It is at the uniform velocity warming up to 600 DEG C in 85min, 900 DEG C are then at the uniform velocity warming up in 115min, is then at the uniform velocity warming up in 95min Then maximum sintering temperature keeps the temperature 15min in maximum sintering temperature.
Embodiment two:
In the present embodiment, the base-material includes the following raw material by weight percentage: eluriating mud 30wt%, smolmitza 15wt%, pyrophillite 6wt%, hypothermia grait 13wt%, lithium porcelain stone 5wt%, dolomite 7wt%, black talc 6wt%, lime stone 7wt%, diopside 10wt%, Yongchun slightly soil 1wt%.The additive is organic silicon nano liquid, the weight hundred of opposite base-material Divide than being 2%.
The preparation method of the low-cost high-strength white clouds greenwave body of the present embodiment, comprises the following specific steps that:
(1) inferior raw material is subjected to rolling, elutriation, sieving, removes iron, be prepared into elutriation mud;
(2) step (1) elutriation mud obtained is scored respectively with other raw materials in the base-material by weight percentage Grinding machine is milled to mixture particle and crosses 200-250 mesh, and it is spare to go out mud afterwards;
(3) mud that step (2) is prepared into is mixed with additive according to weight percent, by dehydration, vacuum pugging, Aging process, is prepared into qualified white clouds pottery mud item, and standby molding is used;
(4) white clouds prepared are made pottery into mud item through overmolding, glazing, oxidizing atmosphere firing, it is white obtains low-cost high-strength Cloud Tao Chengpin, wherein the maximum sintering temperature in sintering process is 1030 DEG C, and soaking time is 12 minutes, and being burnt into total used time is 6.5 hour.The firing temperature of the sintering process controls specifically: at the uniform velocity it is warming up to 300 DEG C from room temperature in 110min, then It is at the uniform velocity warming up to 600 DEG C in 80min, 900 DEG C are then at the uniform velocity warming up in 100min, is then at the uniform velocity warming up in 88min Then maximum sintering temperature keeps the temperature 12min in maximum sintering temperature.
Embodiment three:
In the present embodiment, the base-material includes the following raw material by weight percentage: eluriating mud 32wt%, smolmitza 15wt%, bentonite 1wt%, pyrophillite 5wt%, hypothermia grait 13wt%, lithium porcelain stone 5wt%, dolomite 10wt%, black talc 7wt%, lime stone 7wt%, diopside 8wt%;The additive is 1% with respect to the weight percent of base-material.The additive For organic silicon nano liquid, the weight percent of opposite base-material is 1%.
The preparation method of the low-cost high-strength white clouds greenwave body of the present embodiment, comprises the following specific steps that:
(1) inferior raw material is subjected to rolling, elutriation, sieving, removes iron, be prepared into elutriation mud;
(2) step (1) elutriation mud obtained is scored respectively with other raw materials in the base-material by weight percentage Grinding machine is milled to mixture particle and crosses 200-250 mesh, and it is spare to go out mud afterwards;
(3) mud that step (2) is prepared into is mixed with additive according to weight percent, by dehydration, vacuum pugging, Aging process, is prepared into qualified white clouds pottery mud item, and standby molding is used;
(4) white clouds prepared are made pottery into mud item through overmolding, glazing, oxidizing atmosphere firing, it is white obtains low-cost high-strength Cloud Tao Chengpin, wherein the maximum sintering temperature in sintering process is 1020 DEG C, and soaking time is 14 minutes, and being burnt into total used time is 7 Hour.The firing temperature of the sintering process controls specifically: at the uniform velocity it is warming up to 300 DEG C from room temperature in 108min, then It is at the uniform velocity warming up to 600 DEG C in 83min, 900 DEG C are then at the uniform velocity warming up in 120min, is then at the uniform velocity warming up in 95min Then maximum sintering temperature keeps the temperature 14min in maximum sintering temperature.
Example IV:
In the present embodiment, the base-material includes the following raw material by weight percentage: eluriating mud 28wt%, smolmitza 13wt%, bentonite 0.5wt%, pyrophillite 5.5wt%, hypothermia grait 15wt%, lithium porcelain stone 5wt%, dolomite 6wt%, black cunning Stone 9wt%, lime stone 9wt%, diopside 8wt%, useless porcelain powder 1wt%;The additive is with respect to the weight percent of base-material 1%.The additive is organic silicon nano liquid, and the weight percent of opposite base-material is 3%.
The preparation method of the low-cost high-strength white clouds greenwave body of the present embodiment, comprises the following specific steps that:
(1) inferior raw material is subjected to rolling, elutriation, sieving, removes iron, be prepared into elutriation mud;
(2) step (1) elutriation mud obtained is scored respectively with other raw materials in the base-material by weight percentage Grinding machine is milled to mixture particle and crosses 200-250 mesh, and it is spare to go out mud afterwards;
(3) mud that step (2) is prepared into is mixed with additive according to weight percent, by dehydration, vacuum pugging, Aging process, is prepared into qualified white clouds pottery mud item, and standby molding is used;
(4) white clouds prepared are made pottery into mud item through overmolding, glazing, oxidizing atmosphere firing, it is white obtains low-cost high-strength Cloud Tao Chengpin, wherein the maximum sintering temperature in sintering process is 1040 DEG C, and soaking time is 10 minutes, and being burnt into total used time is 6 Hour.The firing temperature of the sintering process controls specifically: at the uniform velocity it is warming up to 300 DEG C from room temperature in 90min, then It is at the uniform velocity warming up to 600 DEG C in 75min, 900 DEG C are then at the uniform velocity warming up in 100min, is then at the uniform velocity warming up in 85min Then maximum sintering temperature keeps the temperature 10min in maximum sintering temperature.
Embodiment five:
In the present embodiment, the base-material includes the following raw material by weight percentage: eluriating mud 29wt%, smolmitza 14wt%, pyrophillite 5wt%, hypothermia grait 18wt%, lithium porcelain stone 4wt%, dolomite 6wt%, black talc 8wt%, lime stone 7wt%, diopside 9wt%;The additive is 1% with respect to the weight percent of base-material.The additive is organic silicon nano Liquid, the weight percent of opposite base-material are 1~3%.
The preparation method of the low-cost high-strength white clouds greenwave body of the present embodiment, comprises the following specific steps that:
(1) inferior raw material is subjected to rolling, elutriation, sieving, removes iron, be prepared into elutriation mud;
(2) step (1) elutriation mud obtained is scored respectively with other raw materials in the base-material by weight percentage Grinding machine is milled to mixture particle and crosses 200-250 mesh, and it is spare to go out mud afterwards;
(3) mud that step (2) is prepared into is mixed with additive according to weight percent, by dehydration, vacuum pugging, Aging process, is prepared into qualified white clouds pottery mud item, and standby molding is used;
(4) white clouds prepared are made pottery into mud item through overmolding, glazing, oxidizing atmosphere firing, it is white obtains low-cost high-strength Cloud Tao Chengpin, wherein the maximum sintering temperature in sintering process is 1030 DEG C, and soaking time is 10 minutes, and being burnt into total used time is 7 Hour.The firing temperature of the sintering process controls specifically: at the uniform velocity it is warming up to 300 DEG C from room temperature in 110min, then It is at the uniform velocity warming up to 600 DEG C in 85min, 900 DEG C are then at the uniform velocity warming up in 120min, is then at the uniform velocity warming up in 95min Then maximum sintering temperature keeps the temperature 10min in maximum sintering temperature.
Embodiment six:
In the present embodiment, the base-material includes the following raw material by weight percentage: eluriating mud 31wt%, smolmitza 12wt%, bentonite 1wt%, pyrophillite 6wt%, hypothermia grait 12wt%, lithium porcelain stone 6wt%, dolomite 12wt%, black talc 6wt%, lime stone 8wt%, diopside 8wt%;The additive is 1% with respect to the weight percent of base-material.The additive For organic silicon nano liquid, the weight percent of opposite base-material is 1~3%.
The preparation method of the low-cost high-strength white clouds greenwave body of the present embodiment, comprises the following specific steps that:
(1) inferior raw material is subjected to rolling, elutriation, sieving, removes iron, be prepared into elutriation mud;
(2) step (1) elutriation mud obtained is scored respectively with other raw materials in the base-material by weight percentage Grinding machine is milled to mixture particle and crosses 200-250 mesh, and it is spare to go out mud afterwards;
(3) mud that step (2) is prepared into is mixed with additive according to weight percent, by dehydration, vacuum pugging, Aging process, is prepared into qualified white clouds pottery mud item, and standby molding is used;
(4) white clouds prepared are made pottery into mud item through overmolding, glazing, oxidizing atmosphere firing, it is white obtains low-cost high-strength Cloud Tao Chengpin, wherein the maximum sintering temperature in sintering process is 1020 DEG C, and soaking time is 15 minutes, and being burnt into total used time is 6 Hour.The firing temperature of the sintering process controls specifically: at the uniform velocity it is warming up to 300 DEG C from room temperature in 90min, then It is at the uniform velocity warming up to 600 DEG C in 70min, 900 DEG C are then at the uniform velocity warming up in 100min, is then at the uniform velocity warming up in 85min Then maximum sintering temperature keeps the temperature 15min in maximum sintering temperature.
Low-cost high-strength white clouds greenwave body made from above-mentioned six specific embodiments is detected its performance indicator such as respectively Shown in following table.
Table one: the performance indicator of low-cost and high-performance white clouds of embodiment of the present invention pottery product
The basic principles and main features and advantages of the present invention of the invention have been shown and described above, the industry For technical staff it should be appreciated that the present invention is not limited to the above embodiments, what is described in the above embodiment and the description is only say Bright the principle of the present invention, under the premise of not departing from the inventive spirit of the present invention and range, the present invention also has various change and changes Into these changes and improvements all fall within the protetion scope of the claimed invention, and the claimed scope of the invention is by appended right Claim and its equivalent thereof.

Claims (7)

1. a kind of low-cost high-strength white clouds greenwave body, which is characterized in that the green body is melted by base-material and additive in multiple elements design It is fired in agent system, wherein the multiple elements design flux system is K2O-Na2O-Li2O-Al2O3-SiO2Eutectic system And CaO-MgO-Al2O3-SiO2Eutectic system, the additive are organic silicon nano liquid, and the base-material wraps by weight percentage Include the following raw material: eluriate 25~35wt% of mud, 10~15wt% of smolmitza, 0~1wt% of bentonite, 5~6wt% of pyrophillite, 12~25wt% of hypothermia grait, 3~8wt% of lithium porcelain stone, 5~12wt% of dolomite, 6~12wt% of black talc, lime stone 6~ 10wt%, 8~15wt% of diopside, Yongchun 0~5wt% of thick soil, useless 0~5wt% of porcelain powder;Green body water absorption rate obtained 18%~ 22%, flexural strength is 46MPa~52MPa, and whiteness is 68%~71%, and 160 DEG C~20 DEG C chillings are not split.
2. low-cost high-strength white clouds greenwave body according to claim 1, which is characterized in that the additive is with respect to base-material Weight percent be 1~3%.
3. low-cost high-strength white clouds greenwave body according to claim 1, which is characterized in that base-material percentage by weight Than including the following raw material: eluriating mud 30wt%, smolmitza 15wt%, pyrophillite 6wt%, hypothermia grait 13wt%, lithium porcelain stone 5wt%, dolomite 7wt%, black talc 6wt%, lime stone 7wt%, diopside 10wt%, Yongchun slightly soil 1wt%;The addition Agent is 2% with respect to the weight percent of base-material.
4. low-cost high-strength white clouds greenwave body according to claim 1, which is characterized in that base-material percentage by weight Than including the following raw material: eluriating mud 29wt%, smolmitza 14wt%, pyrophillite 5wt%, hypothermia grait 18wt%, lithium porcelain stone 4wt%, dolomite 6wt%, black talc 8wt%, lime stone 7wt%, diopside 9wt%;Weight of the additive with respect to base-material Measuring percentage is 1%.
5. low-cost high-strength white clouds greenwave body according to claim 1, which is characterized in that base-material percentage by weight Than including the following raw material: eluriating mud 28wt%, smolmitza 12wt%, bentonite 1wt%, pyrophillite 5wt%, hypothermia grait 12wt%, lithium porcelain stone 4wt%, dolomite 10wt%, black talc 6wt%, lime stone 8wt%, diopside 9wt%, Yongchun are slightly native 2wt%, useless porcelain powder 3wt%;The additive is 1% with respect to the weight percent of base-material.
6. a kind of preparation method of such as low-cost high-strength white clouds greenwave body described in any one of claim 1 to 5, feature exist In comprising the following specific steps that:
(1) inferior raw material is subjected to rolling, elutriation, sieving, removes iron, be prepared into elutriation mud;
(2) the obtained other raw materials eluriated in mud and the base-material of step (1) are scored grinding machine respectively by weight percentage It is milled to mixture particle and crosses 200-250 mesh, it is spare to go out mud afterwards;
(3) mud that step (2) is prepared into is mixed with additive according to weight percent, by dehydration, vacuum pugging, aging Process is prepared into qualified white clouds pottery mud item, spare;
(4) white clouds prepared are made pottery into mud item through overmolding, glazing, oxidizing atmosphere firing, obtains low-cost high-strength white clouds pottery Finished product, wherein the maximum sintering temperature in the sintering process is 1020 DEG C~1040 DEG C, soaking time is 10 minutes~15 points Clock, being burnt into total used time is 6 hours~7 hours.
7. the preparation method of low-cost high-strength white clouds greenwave body according to claim 6, which is characterized in that the firing The firing temperature of process controls specifically: be at the uniform velocity warming up to 300 DEG C from room temperature in 90min~110min, then 70min~ At the uniform velocity be warming up to 600 DEG C in 85min, 900 DEG C be then at the uniform velocity warming up in 100min~120min, then 85min~ It is at the uniform velocity warming up to maximum sintering temperature in 95min, then keeps the temperature 10min~15min in maximum sintering temperature.
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