CN105944342B - The not ball production technology of naked wire - Google Patents
The not ball production technology of naked wire Download PDFInfo
- Publication number
- CN105944342B CN105944342B CN201610541797.5A CN201610541797A CN105944342B CN 105944342 B CN105944342 B CN 105944342B CN 201610541797 A CN201610541797 A CN 201610541797A CN 105944342 B CN105944342 B CN 105944342B
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- CN
- China
- Prior art keywords
- color
- halftone
- ink
- sewing
- inflating seat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B45/00—Apparatus or methods for manufacturing balls
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B2243/00—Specific ball sports not provided for in A63B2102/00 - A63B2102/38
- A63B2243/0025—Football
Abstract
The present invention provides the ball production technology of not naked wire, and the technique includes following steps：Design → color separation → goes out the film → dispensing → design cutting die → cut-parts → sub-material → tune ink → printing → sewing → and turns over ball → dress courage → sewing → shaping → gas testing → packaging.This programme it is simple for process, thread can't see using not naked wire technology sphere；Simultaneously using multiple layer combination, make product more durable.
Description
Technical field
The present invention relates to football technique fields, refer in particular to a kind of ball production technology of not naked wire.
Background technology
Football has the good reputation of " the first in the world movement ", is the individual sport movement with strongest influence power of global sporting world.Football
Shell be made of material using leather or other licenses, then inflate, existing football complex production process, produce in ball
Afterwards with regard to directly being sold, then by buyer's self-inflating, when inflating in this way football surface is often caused to carry
Concave-convex sense, it is rough, largely effect on the using effect of football.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of not naked wire it is simple for process, make sphere table
The ball production technology that face is smooth, feeling is better.
To achieve the above object, technical solution provided by the present invention is：The not ball production technology of naked wire, the technique
Include following steps：Design → color separation → go out the film → dispensing → design cutting die → cut-parts → sub-material → tune ink → printing →
Sewing → turn over ball → dress courage → sewing → shaping → gas testing → packaging, wherein：
Design：After designer is connected to customer demand instruction, index, the cutting die length of side, principal mark position, color choosing according to client
The size for selecting the font pattern of every printing is designed style, and is deployed in after client confirms in the region of ball piece every and determines
Original text switchs to CDR or ai documents；
Color separation：Corresponding color is selected according to the picture proof after final version, design color separation teacher classifies according to design colours, and is superimposed
Chromatography, while resolution ratio is set according to customer demand, reach the color separation with stereovision；
Go out the film：Film original text after color separation is good carries out the classification and distribution of every, color it is equally close be placed on one
On Zhang Feilin original texts, then on data importing film film-discharging machine, dark piece is printed, film is put into developing pool in darkroom, always
The film is developed successfully；
Halftone processed：It first draws in the net, then development halftone glue is scraped on halftone, then the film is placed on printer, be directed at position, pass through
After about 30-36 seconds, halftone is taken out, is rinsed in bath pond, the halftone glue for having no light is washed out, places into oven drying, then four
All glues so as not to printing when ink leaching, that is, make a plate successfully；
Dispensing：Epidermis+middle level TPE+1 interlaced plies cloth bottom is made of 520D high-tensions nylon wire during sewing；
Cutting die designs：According to different type design cutting die sizes；
Cut-parts：According to client's circumference standard, corresponding cut-off knife is selected, and on head, sets and moves left and right with before
The reference data moved afterwards, and the pressure for mixing up the impact of head cutting die can cut out skin；
Sub-material：Coiled cladding sanction is divided into hexagonal/five jiao and the geometry of standard；
Adjust ink：It is done according to designer's figure, international colour atla is compareed, the primary colors material of seven kinds or more different colours, according to not
In proportion, reconcile in an ink barrel, and stir evenly along with diluent, recall designed color ink；
Printing：Good assorted " ten " the word location coordinate of halftone adjustment made, corresponding color ink is poured into, is being run
Cladding is set on table top, according to the principle of three-point fix, then left hand takes halftone, and the right hand takes ink knife, according to printing treadmill,
From left to right, be often directed at a positioning, halftone put down, then an ink is scraped with hand, repeat always more than work, that is, print
The pattern needed for guest is brushed out, each color may print several times, while each color will be overlapped chromatography, it is impossible to hollow；
Sewing：The slide glass ectonexine of geometry is sticked together with glue and machine stitches；Then ball, dress courage are turned over；
Sewing：It compares picture proof to sew by skin graft position, ready skin graft is altered two to good pin hole position with two lines
Pin starts to connect position sewing by specified pattern, often stitches 3 pins and pulls at once, is first divided into three sections of white skins of process, middle, cap connects again
It connects, until having stitched 32 as extremely；
Then shaping → by gas testing device gas testing → packed products can be crossed；
Gas testing device used in above-mentioned technique includes two columns being vertically mounted at the top of board, between two columns
Reserved certain distance forms inflatable region, and the top between two columns is fixed with top plate, is equipped with down at the top of the board of inflatable region
Inflating seat, lower inflating seat top are equipped with plenum chamber under recessed dome shape, and lower inflating seat top outer is equipped with lower reinforcing ring；Under fill
Slide unit is movably installed on column above gas seat, adjusting screw rod is equipped at the top of slide unit, top plate is upward through at the top of adjusting screw rod
It is connected with adjusting nut, slide unit bottom is equipped with upper inflating seat, and upper inflating seat bottom is equipped with plenum chamber in the dome shape of fovea superior, above fills
Gas chamber is engaged with lower plenum chamber；Upper inflating seat bottom outside is equipped with upper reinforcing ring；Lower inflating seat top side is equipped with aeration tank；
Heater strip is equipped in lower inflating seat, upper inflating seat, heater strip is connected by corresponding interface with electric cabinet, lower inflating seat bottom
Equipped with mounting ring, mounting ring is bolted at the top of board.
The football sewed is placed in lower plenum chamber after using the above program, and tracheae and football is filled by the present invention
Gas nozzle connects, and by tracheae in aeration tank, will be detained under upper inflating seat, plenum chamber is made to fasten globulate with lower plenum chamber, so
After be inflated, heater strip heats during inflation, and by that spheroid form can be made more round sphere heating, lines turning is more smooth,
Spherome surface is more smooth and feeling is better, and certain time is stopped after inflation makes football shape；Simple for process, the use of this programme
Naked wire technology sphere not can't see thread；Simultaneously using multiple layer combination, make product more durable.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Specific embodiment
With reference to all attached drawings, the invention will be further described, and presently preferred embodiments of the present invention is：Referring to attached drawing 1,
The ball production technology of not naked wire described in the present embodiment, the technique include following steps：Design → color separation → goes out the film
Ball → dress courage → sewing → shaping → examination is turned in → dispensing → design cutting die → cut-parts → sub-material → tune ink → printing → sewing →
Gas → packaging, wherein：
Design：After designer is connected to customer demand instruction, index, the cutting die length of side, principal mark position, color choosing according to client
The size for selecting the font pattern of every printing is designed style, and is deployed in after client confirms in the region of ball piece every and determines
Original text switchs to CDR or ai documents；
Color separation：Corresponding color is selected according to the picture proof after final version, design color separation teacher classifies according to design colours, and is superimposed
Chromatography, while resolution ratio is set according to customer demand, reach the color separation with stereovision；
Go out the film：Film original text after color separation is good carries out the classification and distribution of every, color it is equally close be placed on one
On Zhang Feilin original texts, then on data importing film film-discharging machine, dark piece is printed, film is put into developing pool in darkroom, always
The film is developed successfully；
Halftone processed：It first draws in the net, then development halftone glue is scraped on halftone, then the film is placed on printer, be directed at position, pass through
After about 30-36 seconds, halftone is taken out, is rinsed in bath pond, the halftone glue for having no light is washed out, places into oven drying, then four
All glues so as not to printing when ink leaching, that is, make a plate successfully；
Dispensing：Epidermis+middle level TPE+1 interlaced plies cloth bottom is made of 520D high-tensions nylon wire during sewing；
Cutting die designs：According to different type design cutting die sizes；
Cut-parts：According to client's circumference standard, corresponding cut-off knife is selected, and on head, sets and moves left and right with before
The reference data moved afterwards, and the pressure for mixing up the impact of head cutting die can cut out skin；
Sub-material：Coiled cladding sanction is divided into hexagonal/five jiao and the geometry of standard；
Adjust ink：It is done according to designer's figure, international colour atla is compareed, the primary colors material of seven kinds or more different colours, according to not
In proportion, reconcile in an ink barrel, and stir evenly along with diluent, recall designed color ink；
Printing：Good assorted " ten " the word location coordinate of halftone adjustment made, corresponding color ink is poured into, is being run
Cladding is set on table top, according to the principle of three-point fix, then left hand takes halftone, and the right hand takes ink knife, according to printing treadmill,
From left to right, be often directed at a positioning, halftone put down, then an ink is scraped with hand, repeat always more than work, that is, print
The pattern needed for guest is brushed out, each color may print several times, while each color will be overlapped chromatography, it is impossible to hollow；
Sewing：The slide glass ectonexine of geometry is sticked together with glue and machine stitches；Then ball, dress courage are turned over；
Sewing：It compares picture proof to sew by skin graft position, ready skin graft is altered two to good pin hole position with two lines
Pin starts to connect position sewing by specified pattern, often stitches 3 pins and pulls at once, is first divided into three sections of white skins of process, middle, cap connects again
It connects, until having stitched 32 as extremely；
Then shaping → by gas testing device gas testing → packed products can be crossed；
Gas testing device used in above-mentioned technique includes two columns 2 for being vertically mounted on 1 top of board, two columns 2
Between reserve certain distance and form inflatable region, the top between two columns 2 is fixed with top plate 3, the 1 top peace of board of inflatable region
Equipped with lower inflating seat 4, lower 4 top of inflating seat is equipped with plenum chamber under recessed dome shape, and lower 4 top outer of inflating seat is equipped with lower add
Gu ring 6；Slide unit 7 is movably installed on the column 2 of lower 4 top of inflating seat, 7 top of slide unit is equipped with adjusting screw rod 8, adjusting screw rod 8
Top is upward through top plate 3 and is connected with adjusting nut 9, and 7 bottom of slide unit is equipped with upper inflating seat 10, and upper 10 bottom of inflating seat is equipped with upper
Plenum chamber in recessed dome shape, upper plenum chamber are engaged with lower plenum chamber；Upper 10 bottom outside of inflating seat is equipped with upper reinforcing ring 11；
Lower 4 top side of inflating seat is equipped with aeration tank；Heater strip is equipped in lower inflating seat 4, upper inflating seat 10, heater strip passes through corresponding
Interface 13 be connected with electric cabinet, lower 4 bottom of inflating seat is equipped with mounting ring 5, and mounting ring 5 is bolted on the top of board 1.
The football sewed is placed in lower plenum chamber by the present embodiment, and tracheae is connected with football air inflation nozzle, by tracheae embedded in inflation
It in slot, will be detained under upper inflating seat, plenum chamber and lower plenum chamber made to fasten globulate, is then inflated, heater strip during inflation
Heating, by that spheroid form can be made more round sphere heating, lines turning is more smooth, spherome surface is more smooth and feel more
Good, certain time is stopped after inflation makes football shape；This programme it is simple for process, sewing can't see using not naked wire technology sphere
Line；Simultaneously using multiple layer combination, make product more durable.
The embodiment of the above is only the preferred embodiments of the invention, and but not intended to limit the scope of the present invention,
Therefore the variation that all shape, principles according to the present invention are made, it should all cover within the scope of the present invention.
Claims (1)
1. the not ball production technology of naked wire, it is characterised in that：The technique includes following steps：Design → color separation → goes out phenanthrene
Woods → dispensing → design cutting die → cut-parts → sub-material → tune ink → printing → sewing → turn over ball → dress courage → sewing → shaping →
Gas testing → packaging, wherein：
Design：After designer is connected to customer demand instruction, the index, the cutting die length of side, principal mark position, color selection according to client are every
The size of the font pattern of piece printing is designed style, and is deployed in client in the region of ball piece every and finalizes a text after confirming, turns
For CDR or ai documents；
Color separation：Corresponding color is selected according to the picture proof after final version, design color separation teacher classifies according to design colours, and makees superposition set
Color, while resolution ratio is set according to customer demand, reach the color separation with stereovision；
Go out the film：Film original text after color separation is good carries out the classification and distribution of every, color it is equally close be placed on a phenanthrene
On woods original text, then on data importing film film-discharging machine, dark piece is printed, film is put into developing pool in darkroom, a straight grip is luxuriant and rich with fragrance
Woods develops successfully；
Halftone processed：It first draws in the net, then development halftone glue is scraped on halftone, then the film is placed on printer, be directed at position, pass through about
After 30-36 seconds, halftone is taken out, is rinsed in bath pond, the halftone glue for having no light is washed out, places into oven drying, then in surrounding
Glue so as not to printing when ink leaching, that is, make a plate successfully；
Dispensing：Epidermis+middle level TPE+1 interlaced plies cloth bottom is made of 520D high-tensions nylon wire during sewing；
Cutting die designs：According to different type design cutting die sizes；
Cut-parts：According to client's circumference standard, corresponding cut-off knife is selected, and on head, sets and moves left and right and front and rear shifting
Dynamic reference data, and the pressure for mixing up the impact of head cutting die can cut out skin；
Sub-material：Coiled cladding sanction is divided into hexagonal/five jiao and the geometry of standard；
Adjust ink：It is done according to designer's figure, compares international colour atla, the primary colors material of seven kinds or more different colours, according to not year-on-year
Example, reconciles in an ink barrel, and stirs evenly along with diluent, recalls designed color ink；
Printing：Good assorted " ten " the word location coordinate of halftone adjustment made, corresponding color ink is poured into, in table top of running
On set cladding, according to the principle of three-point fix, then left hand takes halftone, and the right hand takes ink knife, according to printing treadmill, from a left side
To the right side, be often directed at a positioning, halftone put down, then an ink is scraped with hand, repeat always more than work, that is, print out
Pattern needed for guest, each color print several times, while each color will be overlapped chromatography, it is impossible to hollow；
Sewing：The slide glass ectonexine of geometry is sticked together with glue and machine stitches；Then ball, dress courage are turned over；
Sewing：It compares picture proof to sew by skin graft position, ready skin graft is altered two pins with two lines to good pin hole position and is opened
Begin to connect position sewing by specified pattern, often stitch 3 pins and pull at once, be first divided into three sections of white skins of process, middle, cap reconnects,
Until having stitched 32 as extremely；
Then shaping → by gas testing device gas testing → packed products can be crossed；
Gas testing device used in above-mentioned technique, which includes, is vertically mounted on board（1）Two columns at top（2）, two columns
（2）Between reserve certain distance formed inflatable region, two columns（2）Between top be fixed with top plate（3）, the board of inflatable region
（1）Top is equipped with lower inflating seat（4）, lower inflating seat（4）Bottom is equipped with mounting ring（5）, mounting ring（5）It is bolted on
Board（1）Top；Lower inflating seat（4）Top is equipped with plenum chamber under recessed dome shape, lower inflating seat（4）Top outer is equipped with down
Reinforcing ring（6）；Lower inflating seat（4）The column of top（2）On be movably installed with slide unit（7）, slide unit（7）Top is equipped with adjusting screw rod
（8）, adjusting screw rod（8）Top is upward through top plate（3）With adjusting nut（9）Connection, slide unit（7）Bottom is equipped with upper inflating seat
（10）, upper inflating seat（10）Bottom is equipped with plenum chamber in the dome shape of fovea superior, and upper plenum chamber is engaged with lower plenum chamber；Upper inflation
Seat（10）Bottom outside is equipped with upper reinforcing ring（11）；Lower inflating seat（4）Top side is equipped with aeration tank；Lower inflating seat（4）, on fill
Gas seat（10）Heater strip is inside equipped with, heater strip passes through corresponding interface（13）It is connected with electric cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610541797.5A CN105944342B (en) | 2016-07-12 | 2016-07-12 | The not ball production technology of naked wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610541797.5A CN105944342B (en) | 2016-07-12 | 2016-07-12 | The not ball production technology of naked wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105944342A CN105944342A (en) | 2016-09-21 |
| CN105944342B true CN105944342B (en) | 2018-05-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610541797.5A Active CN105944342B (en) | 2016-07-12 | 2016-07-12 | The not ball production technology of naked wire |
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| CN (1) | CN105944342B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109847290A (en) * | 2019-01-25 | 2019-06-07 | 高州市荣成体育用品有限公司 | The preparation method of high-grade not naked wire football |
| CN109718513A (en) * | 2019-01-25 | 2019-05-07 | 高州市荣成体育用品有限公司 | Machine stitches the preparation method of not naked wire football |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1741834A (en) * | 2002-12-20 | 2006-03-01 | 株式会社宝登 | Ball for ball game and method for manufacturing the same |
| CN102247687A (en) * | 2010-05-21 | 2011-11-23 | 陈进义 | Method for manufacturing sphere film formed by splicing multiple blocks |
| CN104168964A (en) * | 2012-03-30 | 2014-11-26 | 耐克创新有限合伙公司 | Sport ball casing and methods of manufacturing the casing |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1709998B1 (en) * | 2005-04-08 | 2011-07-13 | Goedoen Holding FZC | Sports ball with a woven fabric and method for manufacturing such a sports ball |
-
2016
- 2016-07-12 CN CN201610541797.5A patent/CN105944342B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1741834A (en) * | 2002-12-20 | 2006-03-01 | 株式会社宝登 | Ball for ball game and method for manufacturing the same |
| CN102247687A (en) * | 2010-05-21 | 2011-11-23 | 陈进义 | Method for manufacturing sphere film formed by splicing multiple blocks |
| CN104168964A (en) * | 2012-03-30 | 2014-11-26 | 耐克创新有限合伙公司 | Sport ball casing and methods of manufacturing the casing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105944342A (en) | 2016-09-21 |
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Effective date of registration: 20211018 Granted publication date: 20180522 |