CN102247687A

CN102247687A - Method for manufacturing sphere film formed by splicing multiple blocks

Info

Publication number: CN102247687A
Application number: CN201010184946XA
Authority: CN
Inventors: 陈进义
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-05-21
Filing date: 2010-05-21
Publication date: 2011-11-23

Abstract

The invention discloses a method for manufacturing a sphere film formed by splicing multiple blocks. The method comprises the following steps of: (1) providing a material for forming the sphere film, wherein the material comprises at least one protective layer and at least one fiber layer; and the protective layer is closely combined with the fiber layer; (2) performing block forming operation, and cutting the material into a plurality of blocks; and (3) splicing to form the material into a plurality of blocks, and splicing the blocks by butting edges relative to edges to form the film which is defined to be a sphere. Thus, a production procedure is simplified to shorten the working time, and further, the accuracy and the yield of a product are increased.

Description

Comprise most blocks and piece together the manufacture method of forming the spheroid rete

Technical field

The present invention refers to a kind of spheroid of using ball game or amusement game especially relevant for a kind of manufacture method that comprises most blocks assembly composition spheroid retes, and the manufacture method of utilizing most block assembly group spheroid retes.

Background technology

Traditional official ball because of with after water contacts, can become heavy dumb, and the viewability and the practicality of influence match are with it and be not suitable for being applied to comprising the seabeach ball activity of water or amusement, game purposes; And be applied to the ball of aforementioned place and purposes at present, its structure is made up of with the rete that is coated on the bladders periphery the bladders of the inner inflatable inflation of ball, its concrete structure can be consulted No. 5997422 patent case of the U.S., No. 5997422 patent is to disclose ball (ball) inside one inflatable bladders (bladder) is arranged, the outside has 4 independent blocks (respective panels), close the rete (or claiming crust) (flexible panels) that forms a bendable curve with end opposite end, limit side seam, and be incorporated into the peripheral one of bladders to form ball.

Yet aforementioned block is a kind of multi-level structure, from ball outer cross section presenting in regular turn, is to comprise ground floor, is a top layer, and the top layer material is sealing or resin, and this top layer has water-proof function; The second layer is a fibrage and top layer one surperficial combination; The 3rd layer is the watertight composition that an impervious material (as synthetic rubber) constitutes, and is incorporated into a surface of this tissue layer and top layer faying face opposite face;

Aforementioned top layer in addition, the combination operation of tissue layer and watertight composition, because its material is respectively sealing (or resin), fine thing, synthetic rubber, its initial material kenel is also inequality, physical characteristic is also inconsistent, so traditional manufacture method, with this top layer, the material of tissue layer and watertight composition, manually to be cut into identical shape and size respectively (as oblong, hexagon) lamellar body, again with this lamellar body according to watertight composition, the order on tissue layer and top layer, getting watertight composition elder generation and tissue layer coheres, watertight composition that integrally combines and tissue layer, with a top layer lamellar body gummed, make it tightly become one, again because it is with artificial gluing, have the uneven problem of welt, so it holds respectively the limit to need to be trimmed to begin to such an extent that hold side seam to close again.

With regard to above-mentioned manufacture method, not only production efficiency is slow, the time cost height, and its finished product yield and precision are not high yet, and if will utilize most block of cells to be combined into a ball, its complexity is higher, are to be necessary to be improved therefore.

Summary of the invention

Main purpose of the present invention, a kind of manufacture method that most blocks are pieced together composition spheroid rete that comprises is being provided, can be applicable to the spheroid of ball game or amusement, game purposes, be specially adapted to seabeach or waterproof demand environment, can effectively promote its structural strength, the preferable material stress flexible and ductility of tool shows simultaneously.

Secondary objective of the present invention comprises most blocks and pieces together the manufacture method of forming the spheroid retes providing a kind of, is to simplify procedure, further in entire combination process economization man-hour significantly, enhances productivity and product yield and precision.

For reaching above-mentioned purpose, the present invention is a kind of manufacture method that comprises most blocks assembly composition spheroid retes, may further comprise the steps:

(1), provide one in order to be shaped to the material of spheroid rete, comprise a protective layer at least, have one first and one second, a fibrage has one first and one second, its first and protective layer second face are combined closely; Or further, comprise a foamed cotton layer, second tight knot of foamed cotton layer and tissue layer;

(2), carry out the operation of moulding block, material is most blocks through excision forming;

(3), piece together group job, be most blocks with this material to form, again with this each block, organize along edge opposite edges butt joint assembly, form a rete that is defined as spheroid at last.

By reaching of above-mentioned technical method, the present invention utilizes the direct excision forming of this material to be most blocks, piece together again and form a spheroid rete, can simplify processing procedure, improve yield and finished product precision, and effectively reduce cost, moreover the present invention further is provided with graph layer on a fibrolaminar surface, not only convenient processing also allows its globality and color glossiness add much beauty to.

In addition, containing one and the foamed cotton layer of fibrage combination in material package, then can promote the sense of touch of its tool softness, be used for recreation, recreational use, is more to increase its enjoyment and security.

Description of drawings

The schematic diagram of the bundled material of Fig. 1 the present invention.

Fig. 2 prolongs the cutaway view of Figure 1B-B '.

Fig. 2 A decomposes reference diagram with each level of material of Fig. 2.

The schematic diagram of Fig. 3 most blocks of moulding on material.

Fig. 4 is with most block butt joint assembly group schematic diagrames.

Fig. 5 the present invention forms the outside drawing of a spheroid rete.

The cutaway view of another embodiment of Fig. 6 material of the present invention.

Fig. 7 decomposes reference diagram with each level of material of Fig. 6.

Symbol description

1 material, 41 edges

10 protective layers, 42 sutures

11 first 50 retes

12 second 60 graph layers

20 fibrages, 70 foamed cotton layers

21 first 71 first

22 second 72 second

30 binder courses, 80 binder courses

40 blocks

The specific embodiment

Head sees also Fig. 1～shown in Figure 2, and the present invention is a kind of to be comprised most blocks and piece together the manufacture method of forming the spheroid retes, may further comprise the steps:

(1), provides a material 1 (with reference to figure 2, Fig. 2 A and Fig. 5) in order to be shaped to spheroid rete 50, at least comprise a light-permeable or transparent protective layer 10, has one first 11 and 1 second 12, and first 11 is any of plane, particle face or matsurface, one fibrage 20, for natural or staple fibre any, have one first 21 and 1 second 22, its first 21 and 10 second 12 binder courses 30 by a binder of protective layer are combined closely it;

(2), carry out the operation of moulding block, material 1 is through the mould punching press, the mold pressing excision forming is most blocks 40 (with reference to figure 3, Fig. 4);

(3), piece together group job, with this material to form is most blocks 40, again with this each

block

40,41 opposite edges 41 are with suture 42 or cooperate viscose glue and docked assembly and organize along the edge, form a rete 50 (with reference to figure 5) that is defined as spheroid at last, the inside of ball has the bladders (figure does not show) that can inflate.

Continuous Fig. 2～Fig. 2 the A that sees also; another characteristic of the present invention; in material, import a fibrage 20; first 21 or second 22 (graphic is first 21) of this fibrage 20 can selecting type the mode with printing and dyeing or braiding; be provided with the plane or the three-dimensional graph layer 60 of color, and be incorporated between fibrage 20 and the protective layer 10, not only procedure is simpler; and further this graph layer 60 is to promote value of the product and attractive in appearance, has industry applications.

See also Fig. 6～shown in Figure 7 again, be another embodiment of the present invention, itself and aforesaidly a kind ofly comprise most blocks to piece together the manufacture method of forming the spheroid retes similar, may further comprise the steps:

(1), provides a material 1 in order to be shaped to spheroid rete 50, at least comprise a light-permeable or transparent protective layer 10, has one first 11 and 1 second 12, and first 11 is any of plane, particle face or matsurface, one fibrage 20, for natural or staple fibre any, have one first 21 and 1 second 22, its first 21 and 10 second 12 binder courses 30 by a binder of protective layer are combined closely it;

Further, comprise a foamed cotton layer 70, have one first 71 and second 72, the first 71 and fibrage 20 second 22, tightly tie by the binder course 80 of a binder;

block

40,41 opposite edges 41 are with suture 42 or cooperate viscose glue and docked assembly and organize along the edge, form a rete 50 that is defined as spheroid at last, the inside of ball has the bladders (figure does not show) that can inflate.

By the setting of this foamed cotton layer 70, be the sense of touch that these each block 40 tool softnesses are provided, be used for recreation, recreational use, be more to increase its enjoyment and security.

Same; present embodiment is first 21 or second 22 (graphic is first 21) of this fibrage 20; mode with printing and dyeing or braiding; be provided with the plane or the three-dimensional graph layer 60 of color; and be incorporated between fibrage 20 and the

protective layer

21, or 70 of fibrage 20 and foamed cotton layers, not only processing is simple; and this graph layer 60 is to increase value of the product and attractive in appearance, has industry applications.

Claims

1. one kind comprises the manufacture method that most blocks are pieced together composition spheroid rete, it is characterized in that, may further comprise the steps:

(1) provide one in order to be shaped to the material of spheroid rete, comprise a protective layer at least, have one first and one second, a fibrage has one first and one second, and its first and protective layer second face are combined closely;

(2) carry out the operation of moulding block, material is most blocks through excision forming;

(3) piecing together group job, is most blocks with this material to form, again with this each block, organizes along edge opposite edges butt joint assembly, forms a rete that is defined as spheroid at last.

2. one kind comprises the manufacture method that most blocks are pieced together composition spheroid rete, it is characterized in that, may further comprise the steps:

One foamed cotton layer has one first and one second, its first and second tight knot of fibrage;

3. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 1 or 2; it is characterized in that; between first of second of the protective layer of this material and the fibrage; further comprise a binder course, first of fibrage and protective layer second face are combined closely by this binder course.

4. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 1 or 2 is characterized in that this protective layer is light-permeable or transparent person.

5. as claimed in claim 1 or 2ly comprise most blocks and piece together the manufacture method of forming the spheroid retes, it is characterized in that, first of this protective layer is any of plane, particle face or matsurface.

6. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 1 or 2 is characterized in that this fibrage is any of natural or staple fibre.

7. as claimed in claim 1 or 2ly comprise most blocks and piece together the manufacture method of forming the spheroid retes, it is characterized in that this fibrage has one first and one second, and this first or second mask there are the graph layer setting at least.

8. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 7 is characterized in that this graph layer is any of coloured plane or solid figure.

9. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 1 or 2 is characterized in that carry out the operation of moulding block, by the mould punching press, the mold pressing excision forming is most blocks with material.

10. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 1 or 2, it is characterized in that this pieces together group job, is most blocks with material to form, again this each block is organized along edge opposite edges butt joint assembly, formed a rete that is defined as spheroid at last; And the rete inside of this ball has the bladders of inflation.

11. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 1 or 2, it is characterized in that, this pieces together the most blocks of group job with material to form, again this each block is docked the assembly group along the edge opposite edges, and comprises the assembly group job together with suture or viscose glue.

12. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 3 is characterized in that this binder course is a binder.

13. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 2, it is characterized in that, between second of first of this material foamed cotton layer and the fibrage, further comprise a binder course, first of foamed cotton layer and fibrage second face are combined closely by this binder course.

14. the manufacture method that comprises most blocks assembly composition spheroid retes as claimed in claim 13 is characterized in that this binder course is a binder.