CN105944342A - Screw-thread-hidden ball production process - Google Patents
Screw-thread-hidden ball production process Download PDFInfo
- Publication number
- CN105944342A CN105944342A CN201610541797.5A CN201610541797A CN105944342A CN 105944342 A CN105944342 A CN 105944342A CN 201610541797 A CN201610541797 A CN 201610541797A CN 105944342 A CN105944342 A CN 105944342A
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- China
- Prior art keywords
- inflating seat
- film
- color
- ink
- sewing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B45/00—Apparatus or methods for manufacturing balls
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B2243/00—Specific ball sports not provided for in A63B2102/00 - A63B2102/38
- A63B2243/0025—Football
Abstract
The invention relates to a screw-thread-hidden ball production process. The process comprises the following steps: designing; separating colors; developing a film; batching; designing a cutting die; cutting pieces; distributing materials; blending printing ink; printing; stitching; overturning a ball; filling a liner; sewing; shaping; carrying out gas testing; and packaging. The scheme provided by the invention is simple; stitching threads are hidden through adopting a screw-thread-hidden technology; and meanwhile, a multilayered combination is adopted so that the product is relatively durable.
Description
Technical field
The present invention relates to football technique field, refer in particular to the ball production technology of a kind of not naked wire.
Background technology
Football has the good reputation of " the first in the world motion ", be the whole world sporting world with strongest influence power individual sport motion.The shell of football is that the material using leather or other license is made, inflate in ball again, existing football complex manufacturing, it is just directly sold after producing, then by buyer's self-inflating, adopt in this way inflation time often cause football surface with concave-convex sense, rough, largely effect on the using effect of football.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that the technique of a kind of not naked wire is simple, make that spherome surface is smooth, the more preferable ball production technology of feel.
For achieving the above object, technical scheme provided by the present invention is: the not ball production technology of naked wire, described technique includes following steps: design → color separation → the go out film → dispensing → design cutting die → cut-parts → sub-material → tune ink → printing → sewing → turn over ball → dress gallbladder → sewing → shaping → gas testing → packaging, wherein:
Design: after designer receives customer demand instruction, it is designed style according to the index of client, the cutting die length of side, principal mark position, the size of font pattern of color selecting every printing, and be deployed in after client confirms in the region of ball sheet every and finalize a text, transfer CDR or ai document to；
Color separation: selecting respective color according to the picture proof after finalizing a text, design color separation teacher classify according to design colours, and does superposition chromatography, sets resolution according to customer demand simultaneously, reaches the color separation with stereovision；
Go out the film: the film original text after color separation well, carry out classification and the distribution of every, the most close for color is placed on a film original text, again data are imported on film film-discharging machine, print dark sheet, in darkroom, film is put into developing pool, the film is developed successfully always；
Half tone processed: first draw in the net, development half tone glue is scraped again on half tone, again the film is placed on printer, is directed at position, after the about 30-36 second, take out half tone, rinse in bath pond, the half tone glue having no light is washed out, place into baking box and dry, again in surrounding glue in case printing time ink leaching, i.e. make a plate successfully；
Dispensing: at the bottom of epidermis+middle level TPE+1 interlaced plies cloth, makes of 520D high-tension nylon wire during sewing；
Cutting die designs: according to different type design cutting die sizes；
Cut-parts: according to client's circumference standard, select corresponding cut-off knife, and are arranged on head, set and move left and right and movable reference data, and the pressure mixing up the impact of head cutting die can cut out skin；
Sub-material: the skin material of rolling is cut out hexagonal/five jiao and the geometry being divided into standard；
Adjust ink: do according to designer's figure, the international colour atla of comparison, the primary colors material of more than seven kinds different colours, according to different proportion, it is in harmonious proportion in an ink barrel, and stirs and add diluent, recall designed color ink；
Printing: good for the half tone adjustment made assorted " ten " word location coordinate, pour corresponding color ink into, set skin material on table top running, according to the principle of three-point fix, then left hand takes half tone, and the right hand takes ink knife, according to printing treadmill, from left to right, a location often it is directed at, half tone is put down, then scrapes an ink with hands, repeat above work always, i.e. print out the pattern that guest is required, each color may print several times, and the most each color wants overlapping chromatography, it is impossible to blank；
Sewing: the slide glass ectonexine of geometry is sticked together and machine seam with glue；Then ball, dress gallbladder are turned over；
Sewing: comparison picture proof presses the sewing of skin graft position, alters ready skin graft in two pins to good pin hole position two lines and starts to connect position sewing by the pattern specified, often stitch 3 pins and pull at once, it is first divided into three sections of operation Rhizoma Euonymus, middle, medicated cap reconnects, until having stitched 32 for extremely；
Then shaping → by gas testing device gas testing → packed products can be crossed；
Gas testing device used by above-mentioned technique includes two columns being vertically mounted on board top, article two, between column, reserved certain distance forms inflatable region, article two, the top between column is fixed with top board, the board top of inflatable region is provided with lower inflating seat, lower inflating seat top is provided with plenum chamber under recessed dome shape, and lower inflating seat top outer is provided with lower reinforcing ring；It is movably installed with slide unit on column above lower inflating seat, slide unit top is provided with adjusting screw rod, and adjusting screw rod top is upward through top board and is connected with adjusting nut, is provided with inflating seat bottom slide unit, being provided with plenum chamber in the dome shape of fovea superior bottom upper inflating seat, upper plenum chamber matches with lower plenum chamber；Upper inflating seat bottom outside is provided with reinforcing ring；Lower inflating seat top side is provided with aeration tank；Being equipped with heater strip in lower inflating seat, upper inflating seat, heater strip is connected with electric cabinet by corresponding interface, is provided with mounting ring bottom lower inflating seat, and mounting ring is bolted on board top.
The present invention is after using such scheme, the football sewed is placed in lower plenum chamber, and trachea is connected with football charging connector, trachea is embedded in aeration tank, to detain under upper inflating seat, make plenum chamber be buckled into spherical with lower plenum chamber, be then inflated, heater strip heating during inflation, by spheroid form being made more round spheroid heating, lines turning is more smooth, and spherome surface is more smooth and feel more preferable, and after inflation, stop certain time makes football shape；The technique of this programme is simple, uses not naked wire technology spheroid to can't see thread；Use multiple layer combination simultaneously, make product more durable.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with all accompanying drawings, the invention will be further described, presently preferred embodiments of the present invention is: see accompanying drawing 1, the ball production technology of the not naked wire described in the present embodiment, described technique includes following steps: design → color separation → the go out film → dispensing → design cutting die → cut-parts → sub-material → tune ink → printing → sewing → turn over ball → dress gallbladder → sewing → shaping → gas testing → packaging, wherein:
Design: after designer receives customer demand instruction, it is designed style according to the index of client, the cutting die length of side, principal mark position, the size of font pattern of color selecting every printing, and be deployed in after client confirms in the region of ball sheet every and finalize a text, transfer CDR or ai document to；
Color separation: selecting respective color according to the picture proof after finalizing a text, design color separation teacher classify according to design colours, and does superposition chromatography, sets resolution according to customer demand simultaneously, reaches the color separation with stereovision；
Go out the film: the film original text after color separation well, carry out classification and the distribution of every, the most close for color is placed on a film original text, again data are imported on film film-discharging machine, print dark sheet, in darkroom, film is put into developing pool, the film is developed successfully always；
Half tone processed: first draw in the net, development half tone glue is scraped again on half tone, again the film is placed on printer, is directed at position, after the about 30-36 second, take out half tone, rinse in bath pond, the half tone glue having no light is washed out, place into baking box and dry, again in surrounding glue in case printing time ink leaching, i.e. make a plate successfully；
Dispensing: at the bottom of epidermis+middle level TPE+1 interlaced plies cloth, makes of 520D high-tension nylon wire during sewing；
Cutting die designs: according to different type design cutting die sizes；
Cut-parts: according to client's circumference standard, select corresponding cut-off knife, and are arranged on head, set and move left and right and movable reference data, and the pressure mixing up the impact of head cutting die can cut out skin；
Sub-material: the skin material of rolling is cut out hexagonal/five jiao and the geometry being divided into standard；
Adjust ink: do according to designer's figure, the international colour atla of comparison, the primary colors material of more than seven kinds different colours, according to different proportion, it is in harmonious proportion in an ink barrel, and stirs and add diluent, recall designed color ink；
Printing: good for the half tone adjustment made assorted " ten " word location coordinate, pour corresponding color ink into, set skin material on table top running, according to the principle of three-point fix, then left hand takes half tone, and the right hand takes ink knife, according to printing treadmill, from left to right, a location often it is directed at, half tone is put down, then scrapes an ink with hands, repeat above work always, i.e. print out the pattern that guest is required, each color may print several times, and the most each color wants overlapping chromatography, it is impossible to blank；
Sewing: the slide glass ectonexine of geometry is sticked together and machine seam with glue；Then ball, dress gallbladder are turned over；
Sewing: comparison picture proof presses the sewing of skin graft position, alters ready skin graft in two pins to good pin hole position two lines and starts to connect position sewing by the pattern specified, often stitch 3 pins and pull at once, it is first divided into three sections of operation Rhizoma Euonymus, middle, medicated cap reconnects, until having stitched 32 for extremely；
Then shaping → by gas testing device gas testing → packed products can be crossed；
Gas testing device used by above-mentioned technique includes two columns 2 being vertically mounted on board 1 top, article two, between column 2, reserved certain distance forms inflatable region, article two, the top between column 2 is fixed with top board 3, board 1 top of inflatable region is provided with lower inflating seat 4, lower inflating seat 4 top is provided with plenum chamber under recessed dome shape, and lower inflating seat 4 top outer is provided with lower reinforcing ring 6；It is movably installed with slide unit 7 on column 2 above lower inflating seat 4, slide unit 7 top is provided with adjusting screw rod 8, adjusting screw rod 8 top is upward through top board 3 and is connected with adjusting nut 9, inflating seat 10 it is provided with bottom slide unit 7, being provided with plenum chamber in the dome shape of fovea superior bottom upper inflating seat 10, upper plenum chamber matches with lower plenum chamber；Upper inflating seat 10 bottom outside is provided with reinforcing ring 11；Lower inflating seat 4 top side is provided with aeration tank；Being equipped with heater strip in lower inflating seat 4, upper inflating seat 10, heater strip is connected with electric cabinet by corresponding interface 13, is provided with mounting ring 5 bottom lower inflating seat 4, and mounting ring 5 is bolted on board 1 top.The football sewed is placed in lower plenum chamber by the present embodiment, and trachea is connected with football charging connector, trachea is embedded in aeration tank, by detaining under upper inflating seat, makes plenum chamber be buckled into spherical with lower plenum chamber, then it is inflated, heater strip heating during inflation, by spheroid form being made more round spheroid heating, lines turning is more smooth, spherome surface is more smooth and feel more preferable, and after inflation, stop certain time makes football shape；The technique of this programme is simple, uses not naked wire technology spheroid to can't see thread；Use multiple layer combination simultaneously, make product more durable.
The embodiment of the above is only the preferred embodiments of the invention, not limits the practical range of the present invention with this, therefore the change that all shapes according to the present invention, principle are made, all should contain within the scope of the present invention.
Claims (1)
- The most ball production technology of naked wire, it is characterized in that: described technique includes following steps: design → color separation → the go out film → dispensing → design cutting die → cut-parts → sub-material → tune ink → printing → sewing → turn over ball → dress gallbladder → sewing → shaping → gas testing → packaging, wherein:Design: after designer receives customer demand instruction, it is designed style according to the index of client, the cutting die length of side, principal mark position, the size of font pattern of color selecting every printing, and be deployed in after client confirms in the region of ball sheet every and finalize a text, transfer CDR or ai document to；Color separation: selecting respective color according to the picture proof after finalizing a text, design color separation teacher classify according to design colours, and does superposition chromatography, sets resolution according to customer demand simultaneously, reaches the color separation with stereovision；Go out the film: the film original text after color separation well, carry out classification and the distribution of every, the most close for color is placed on a film original text, again data are imported on film film-discharging machine, print dark sheet, in darkroom, film is put into developing pool, the film is developed successfully always；Half tone processed: first draw in the net, development half tone glue is scraped again on half tone, again the film is placed on printer, is directed at position, after the about 30-36 second, take out half tone, rinse in bath pond, the half tone glue having no light is washed out, place into baking box and dry, again in surrounding glue in case printing time ink leaching, i.e. make a plate successfully；Dispensing: at the bottom of epidermis+middle level TPE+1 interlaced plies cloth, makes of 520D high-tension nylon wire during sewing；Cutting die designs: according to different type design cutting die sizes；Cut-parts: according to client's circumference standard, select corresponding cut-off knife, and are arranged on head, set and move left and right and movable reference data, and the pressure mixing up the impact of head cutting die can cut out skin；Sub-material: the skin material of rolling is cut out hexagonal/five jiao and the geometry being divided into standard；Adjust ink: do according to designer's figure, the international colour atla of comparison, the primary colors material of more than seven kinds different colours, according to different proportion, it is in harmonious proportion in an ink barrel, and stirs and add diluent, recall designed color ink；Printing: good for the half tone adjustment made assorted " ten " word location coordinate, pour corresponding color ink into, set skin material on table top running, according to the principle of three-point fix, then left hand takes half tone, and the right hand takes ink knife, according to printing treadmill, from left to right, a location often it is directed at, half tone is put down, then scrapes an ink with hands, repeat above work always, i.e. print out the pattern that guest is required, each color may print several times, and the most each color wants overlapping chromatography, it is impossible to blank；Sewing: the slide glass ectonexine of geometry is sticked together and machine seam with glue；Then ball, dress gallbladder are turned over；Sewing: comparison picture proof presses the sewing of skin graft position, alters ready skin graft in two pins to good pin hole position two lines and starts to connect position sewing by the pattern specified, often stitch 3 pins and pull at once, it is first divided into three sections of operation Rhizoma Euonymus, middle, medicated cap reconnects, until having stitched 32 for extremely；Then shaping → by gas testing device gas testing → packed products can be crossed；Gas testing device used by above-mentioned technique includes two columns (2) being vertically mounted on board (1) top, article two, between column (2), reserved certain distance forms inflatable region, article two, the top between column (2) is fixed with top board (3), board (1) top of inflatable region is provided with lower inflating seat (4), lower inflating seat (4) bottom is provided with mounting ring (5), and mounting ring (5) is bolted on board (1) top；Lower inflating seat (4) top is provided with plenum chamber under recessed dome shape, and lower inflating seat (4) top outer is provided with lower reinforcing ring (6)；It is movably installed with slide unit (7) on the column (2) of lower inflating seat (4) top, slide unit (7) top is provided with adjusting screw rod (8), adjusting screw rod (8) top is upward through top board (3) and is connected with adjusting nut (9), slide unit (7) bottom is provided with inflating seat (10), upper inflating seat (10) bottom is provided with plenum chamber in the dome shape of fovea superior, and upper plenum chamber matches with lower plenum chamber；Upper inflating seat (10) bottom outside is provided with reinforcing ring (11)；Lower inflating seat (4) top side is provided with aeration tank；Lower inflating seat (4), upper inflating seat are equipped with heater strip in (10), and heater strip is connected with electric cabinet by corresponding interface (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610541797.5A CN105944342B (en) | 2016-07-12 | 2016-07-12 | The not ball production technology of naked wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610541797.5A CN105944342B (en) | 2016-07-12 | 2016-07-12 | The not ball production technology of naked wire |
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| Publication Number | Publication Date |
|---|---|
| CN105944342A true CN105944342A (en) | 2016-09-21 |
| CN105944342B CN105944342B (en) | 2018-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610541797.5A Active CN105944342B (en) | 2016-07-12 | 2016-07-12 | The not ball production technology of naked wire |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109718513A (en) * | 2019-01-25 | 2019-05-07 | 高州市荣成体育用品有限公司 | Machine stitches the preparation method of not naked wire football |
| CN109847290A (en) * | 2019-01-25 | 2019-06-07 | 高州市荣成体育用品有限公司 | The preparation method of high-grade not naked wire football |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1741834A (en) * | 2002-12-20 | 2006-03-01 | 株式会社宝登 | Ball for ball game and method for manufacturing the same |
| US20060229149A1 (en) * | 2005-04-08 | 2006-10-12 | Goedoen Auranga A | Sports ball with a woven fabric and method for manufacturing such a sports ball |
| CN102247687A (en) * | 2010-05-21 | 2011-11-23 | 陈进义 | Method for manufacturing sphere film formed by splicing multiple blocks |
| CN104168964A (en) * | 2012-03-30 | 2014-11-26 | 耐克创新有限合伙公司 | Sport ball casing and methods of manufacturing the casing |
-
2016
- 2016-07-12 CN CN201610541797.5A patent/CN105944342B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1741834A (en) * | 2002-12-20 | 2006-03-01 | 株式会社宝登 | Ball for ball game and method for manufacturing the same |
| US20060229149A1 (en) * | 2005-04-08 | 2006-10-12 | Goedoen Auranga A | Sports ball with a woven fabric and method for manufacturing such a sports ball |
| CN102247687A (en) * | 2010-05-21 | 2011-11-23 | 陈进义 | Method for manufacturing sphere film formed by splicing multiple blocks |
| CN104168964A (en) * | 2012-03-30 | 2014-11-26 | 耐克创新有限合伙公司 | Sport ball casing and methods of manufacturing the casing |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109718513A (en) * | 2019-01-25 | 2019-05-07 | 高州市荣成体育用品有限公司 | Machine stitches the preparation method of not naked wire football |
| CN109847290A (en) * | 2019-01-25 | 2019-06-07 | 高州市荣成体育用品有限公司 | The preparation method of high-grade not naked wire football |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105944342B (en) | 2018-05-22 |
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Effective date of registration: 20211018 Granted publication date: 20180522 |