A kind of inorganic
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The preparation method of organic composite passivating solution
Technical field
The invention belongs to passivating solution technical field, be specifically related to the preparation method of a kind of inorganic-organic hybrid passivating solution.
Background technology
Hot-dip galvanized steel sheet, will immerse in the zinc groove melted by sheet metal, make the sheet metal of its one layer of zinc of surface adhesion, this galvanized steel plain sheet mainly uses continuous zinc coating technique to produce, i.e. the steel plate of rolling is immersed in continuously melt to have in the coating bath of zinc and makes galvanized steel plain sheet, it is simple that galvanizing has technique, equipment easy care, the sheet material coating produced uniformly, the advantage such as corrosion resistance and good.
At present; hot-dip galvanized steel sheet is in process of production frequently with chromium-free deactivation; chromium-free deactivation is broadly divided into inorganic matter passivation and Organic substance is passivated; if individually using inorganic passivation; the decay resistance of passivation caudacoria layer can not meet Standard; and the inorganic salt film layer that formed is relatively thin, acid resistance, alkali resistance and puncture can etc. the most also can not meet demand of industrial production, thus fail large-scale production application;The adhesive force of Organic substance passivation is poor, and during baking and curing, film layer easily cracks problem, and its welding performance is the best, it is also difficult to reach user's requirement, equally can not large-scale industrial production application.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art to provide the preparation method of a kind of inorganic-organic hybrid passivating solution, gained passivating solution has good salt-fog resistant test, coating performance and adhesion performance.
The preparation method of a kind of inorganic-organic hybrid passivating solution, comprises the following steps:
Step 1, in parts by weight, nano silicon 10 parts is added in 20 parts of water, add polrvinyl chloride 3~7 parts, citric acid 2~5 parts, sodium bicarbonate 1~6 parts, be warming up to 40~60 DEG C, dropping 10v/v% aqueous hydrochloric acid solution 3~10 parts, stirring, it is cooled to room temperature, filters, obtain modified manometer silicon dioxide;
Step 2, in parts by weight, adds to 30v/v%H by titanyl sulfate 2~6 parts, vanadic acid sodium 2~6 parts2O2In 5~10 parts, dispersion, obtain complex liquid;
Step 3, in parts by weight, adds to sodium molybdate 10 parts in 20 parts of water, and regulation pH, to neutral, add modified manometer silicon dioxide 5~8 parts, accelerator 2~5 parts and film former 2~5 parts, obtains inorganic salt passivating solution under stirring condition;
Step 4, in parts by weight, by silane coupler KH570
3~7 parts and KH858
2~6 parts add to, in ethanol water 10~20 parts, regulate pH to 4~5, add inorganic salt passivating solution under stirring condition, ultrasonic, to obtain final product.
Further, in step 1, stirring condition is 300~600rpm, 30~50min.
Further, in step 2, dispersion condition is 1000~1500rpm, 20~30min.
Further, step 3 use organic acid for adjusting pH to neutral.
Further, in step 4, the concentration of ethanol water is 15~30v/v%.
Further, step 4 uses 10v/v%HNO3Regulation pH to 4~5.
Further, in step 4, ultrasound condition is 70~120W, 20~30min.
The inorganic-organic hybrid passivating solution of the present invention is environmental type product; heavy metal ion without any pollution environment and volatile organic solvent; passivation process is simple, low cost, can progressively substitute traditional chromating liquid, it is achieved the environmental protection metaplasia of galvanized sheet passivation is produced.
Detailed description of the invention
Embodiment 1
The preparation method of a kind of inorganic-organic hybrid passivating solution, comprises the following steps:
Step 1, in parts by weight, adds nano silicon 10 parts in 20 parts of water, adds polrvinyl chloride 3 parts, citric acid 2 parts, sodium bicarbonate 1 part, it is warming up to 40 DEG C, drips 10v/v% aqueous hydrochloric acid solution 3 parts, stirring, it is cooled to room temperature, filters, obtain modified manometer silicon dioxide;
Step 2, in parts by weight, adds to 30v/v%H by titanyl sulfate 2 parts, vanadic acid sodium 2 parts2O2
In 5 parts, dispersion, obtain complex liquid;
Step 3, in parts by weight, adds to sodium molybdate 10 parts in 20 parts of water, and regulation pH, to neutral, add modified manometer silicon dioxide 5 parts, accelerator 2 parts and film former 2 parts, obtains inorganic salt passivating solution under stirring condition;
Step 4, in parts by weight, by silane coupler KH570
3 parts and KH858 2 parts add in ethanol water 10 parts, regulate pH to 4, add inorganic salt passivating solution under stirring condition, ultrasonic, to obtain final product.
Wherein, in step 1, stirring condition is 300rpm, 50min;In step 2, dispersion condition is 1000rpm, 30min;Step 3 use organic acid for adjusting pH to neutral;In step 4, the concentration of ethanol water is 15v/v%, uses 10v/v%HNO3Regulation pH to 4~5, ultrasound condition is 70W, 30min.
Being coated on galvanized sheet by gained passivating solution, baking and curing temperature is 100 DEG C, and the organosilan composite passivation film drop of the resistance to copper sulfate time of formation reaches 220s;96h neutral salt spray test occurs that the area of white rust is only 4%, meets GB10125-1997 standard-required, and its resistance to chemical corrosion can be close to chromate passivation film;Scanning electron microscope (SEM) analysis result shows that the surface of passivating film is smooth, uniform, compact structure.
Embodiment 2
The preparation method of a kind of inorganic-organic hybrid passivating solution, comprises the following steps:
Step 1, in parts by weight, adds nano silicon 10 parts in 20 parts of water, adds polrvinyl chloride 5 parts, citric acid 3 parts, sodium bicarbonate 3 parts, it is warming up to 50 DEG C, drips 10v/v% aqueous hydrochloric acid solution 6 parts, stirring, it is cooled to room temperature, filters, obtain modified manometer silicon dioxide;
Step 2, in parts by weight, adds to 30v/v%H by titanyl sulfate 5 parts, vanadic acid sodium 4 parts2O2
In 7 parts, dispersion, obtain complex liquid;
Step 3, in parts by weight, adds to sodium molybdate 10 parts in 20 parts of water, and regulation pH, to neutral, add modified manometer silicon dioxide 6 parts, accelerator 4 parts and film former 3 parts, obtains inorganic salt passivating solution under stirring condition;
Step 4, in parts by weight, by silane coupler KH570
5 parts and KH858 4 parts add in ethanol water 17 parts, regulate pH to 4, add inorganic salt passivating solution under stirring condition, ultrasonic, to obtain final product.
Wherein, in step 1, stirring condition is 400rpm, 40min;In step 2, dispersion condition is 1200rpm, 25min;Step 3 use organic acid for adjusting pH to neutral;In step 4, the concentration of ethanol water is 20v/v%, uses 10v/v% HNO3Regulation pH to 4~5, ultrasound condition is 100W, 20min.
Being coated on galvanized sheet by gained passivating solution, baking and curing temperature is 100 DEG C, and the organosilan composite passivation film drop of the resistance to copper sulfate time of formation reaches 210s;96h neutral salt spray test occurs that the area of white rust is only 5%, meets GB10125-1997 standard-required, and its resistance to chemical corrosion can be close to chromate passivation film;Scanning electron microscope (SEM) analysis result shows that the surface of passivating film is smooth, uniform, compact structure.
Embodiment 3
The preparation method of a kind of inorganic-organic hybrid passivating solution, comprises the following steps:
Step 1, in parts by weight, adds nano silicon 10 parts in 20 parts of water, adds polrvinyl chloride 6 parts, citric acid 3 parts, sodium bicarbonate 2 parts, it is warming up to 50 DEG C, drips 10v/v% aqueous hydrochloric acid solution 7 parts, stirring, it is cooled to room temperature, filters, obtain modified manometer silicon dioxide;
Step 2, in parts by weight, adds to 30v/v%H by titanyl sulfate 5 parts, vanadic acid sodium 3 parts2O2
In 9 parts, dispersion, obtain complex liquid;
Step 3, in parts by weight, adds to sodium molybdate 10 parts in 20 parts of water, and regulation pH, to neutral, add modified manometer silicon dioxide 7 parts, accelerator 4 parts and film former 3 parts, obtains inorganic salt passivating solution under stirring condition;
Step 4, in parts by weight, by silane coupler KH570
6 parts and KH858 4 parts add in ethanol water 17 parts, regulate pH to 4, add inorganic salt passivating solution under stirring condition, ultrasonic, to obtain final product.
Wherein, in step 1, stirring condition is 300rpm, 50min;In step 2, dispersion condition is 1000rpm, 30min;Step 3 use organic acid for adjusting pH to neutral;In step 4, the concentration of ethanol water is 15v/v%, uses 10v/v%HNO3Regulation pH to 4~5, ultrasound condition is 70W, 30min.
Being coated on galvanized sheet by gained passivating solution, baking and curing temperature is 100 DEG C, and the organosilan composite passivation film drop of the resistance to copper sulfate time of formation reaches 235s;96h neutral salt spray test occurs that the area of white rust is only 3%, meets GB10125-1997 standard-required, and its resistance to chemical corrosion can be close to chromate passivation film;Scanning electron microscope (SEM) analysis result shows that the surface of passivating film is smooth, uniform, compact structure.
Embodiment 4
The preparation method of a kind of inorganic-organic hybrid passivating solution, comprises the following steps:
Step 1, in parts by weight, adds nano silicon 10 parts in 20 parts of water, adds polrvinyl chloride 7 parts, citric acid 5 parts, sodium bicarbonate 6 parts, it is warming up to 60 DEG C, drips 10v/v% aqueous hydrochloric acid solution 10 parts, stirring, it is cooled to room temperature, filters, obtain modified manometer silicon dioxide;
Step 2, in parts by weight, adds to 30v/v%H by titanyl sulfate 6 parts, vanadic acid sodium 6 parts2O2
In 10 parts, dispersion, obtain complex liquid;
Step 3, in parts by weight, adds to sodium molybdate 10 parts in 20 parts of water, and regulation pH, to neutral, add modified manometer silicon dioxide 8 parts, accelerator 5 parts and film former 5 parts, obtains inorganic salt passivating solution under stirring condition;
Step 4, in parts by weight, by silane coupler KH570
7 parts and KH858 6 parts add in ethanol water 20 parts, regulate pH to 4, add inorganic salt passivating solution under stirring condition, ultrasonic, to obtain final product.
Wherein, in step 1, stirring condition is 600rpm, 30min;In step 2, dispersion condition is 1500rpm, 20min;Step 3 use organic acid for adjusting pH to neutral;In step 4, the concentration of ethanol water is 30v/v%, uses 10v/v%HNO3Regulation pH to 4~5, ultrasound condition is 120W, 20min.
Being coated on galvanized sheet by gained passivating solution, baking and curing temperature is 100 DEG C, and the organosilan composite passivation film drop of the resistance to copper sulfate time of formation reaches 205s;96h neutral salt spray test occurs that the area of white rust is only 6%, meets GB10125-1997 standard-required, and its resistance to chemical corrosion can be close to chromate passivation film;Scanning electron microscope (SEM) analysis result shows that the surface of passivating film is smooth, uniform, compact structure.