CN105934008A - High-low voltage electric heating module - Google Patents

High-low voltage electric heating module Download PDF

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Publication number
CN105934008A
CN105934008A CN201610541627.7A CN201610541627A CN105934008A CN 105934008 A CN105934008 A CN 105934008A CN 201610541627 A CN201610541627 A CN 201610541627A CN 105934008 A CN105934008 A CN 105934008A
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China
Prior art keywords
low pressure
electrothermal module
bar
insulation
ribbon heater
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CN201610541627.7A
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Chinese (zh)
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CN105934008B (en
Inventor
季国民
林汉新
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Individual
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/62Heating elements specially adapted for furnaces
    • H05B3/64Heating elements specially adapted for furnaces using ribbon, rod, or wire heater

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  • Resistance Heating (AREA)

Abstract

This invention provides a high-low voltage electric heating module, and relates to the field of electrothermal furnace. The module comprises a frame and a plurality of ribbon heaters; each ribbon heater is evenly bent into a plurality of sections; the bending parts of a plurality of sections are parallel with each other; the ends of a plurality of ribbon heaters are connected in series and in sequence; a plurality of ribbon heaters are stacked after being bent; at least three insulating porcelain strips are arranged between each two adjacent ribbon heaters and at the outer sides of two ribbon heaters located at the two ends; a plurality of insulating saw teeth are arranged on each insulating porcelain strip; the bending part of each section is clamped between two adjacent insulating saw teeth; the frame comprises at least one circle of rectangular frame; at least three pairs of parallel slots are fixedly connected in at least one circle of rectangular frame; at least three pairs of parallel slots are perpendicular to the rectangular frame; and two ends of each insulating porcelain strip are inserted in one pair of slots. The module provided by the application solves the technical problems that the electrothermal furnace is not easy to be maintained, the furnace needs to be stopped when being overhauled and the high voltage cannot be used in the prior art.

Description

High-low pressure electrothermal module
Technical field
The present invention relates to muffle electric furnace technical field, especially relate to a kind of high-low pressure electrothermal module.
Background technology
Traditional fuel energy, has coal, oil, and Linesless charcoal and combustion gas etc., along with industry is continuous Development, makes air pollution arrive the epoch of reform, along with large power, electrically firing equipment Coming out, solve and want to change electricity, no fund, want to change gas, source of the gas construction cost is high, and source of the gas is not enough Various contradictions Deng factors restriction production development.
But, existing muffle electric furnace, general power and rated voltage are certain, internal heating Fixing, not easy-maintaining and change power, meanwhile, existing muffle electric furnace, after dispatching from the factory, is examined Repairing relatively difficult, whole device is the most quick detachable, also needs to blowing out, delay heating when needing repairing Time.
Based on this, the invention provides a kind of high-low pressure electrothermal module and ask to solve above-mentioned technology Topic.
Summary of the invention
It is an object of the invention to provide a kind of high-low pressure electrothermal module, to solve in prior art Muffle electric furnace exist not easy-maintaining, maintenance need blowing out and the technology of high-tension electricity can not be used Problem.
The high-low pressure electrothermal module that the present invention provides, including framework and Duo Gen ribbon heater, every institute State ribbon heater and be bent into multistage uniformly, parallel to each other between multistage kink;Many described electricity The torrid zone is sequentially connected in series in end;
After many described ribbon heater bendings, stacking is placed;Between two adjacent described ribbon heaters with And the outside being positioned at two described ribbon heaters at two ends is provided with at least three insulation porcelain bars;Extremely Few three described insulation porcelain bars are each perpendicular to described kink;At least three described insulation porcelain bar edges The length direction of described kink is evenly arranged, and wherein two described insulation porcelain bars are positioned at described curved The two ends of folding part;It is provided with multiple insulation sawtooth, described in every section on every described insulation porcelain bar Kink is installed between adjacent two described insulation sawtooth;
Described framework includes at least one circle rectangle frame, and the inside of at least one described rectangle frame of circle is affixed Having at least three to slot parallel to each other, at least three are each perpendicular to described rectangle to described slot Frame;The two ends of every described insulation porcelain bar are inserted in a pair slot respectively.
Optionally, the surface of described framework and ribbon heater is all done by nanometer insulation meterial and is insulated Process.All use high-temperature resistant nano insulant that insulation is set on the surface of framework and ribbon heater Layer, carries out insulation processing protection, after insulation processing has been done on whole framework and surface, ribbon heater, Use under high-tension electricity state and will not produce conduction and electrical phenomena of lying prone.Due to the guarantor at insulant Protecting under effect, metal material can keep consistent rigidity in the case of 1100 degree, will not deform Or destroy, be greatly saved materials cost.This insulating protection was already subjected to 42KV's Proof voltage is tested, it is possible to the most breakdown under high-tension electricity, it is ensured that the safety of insulation protection.
Optionally, surface, described ribbon heater is reinforced concavo-convex zone face.This zone face designs Can still keep certain rigidity when surface temperature reaches 1100 degree of high temperature, will not produce curved Song or lodging.
Optionally, described framework is additionally provided with dismountable type handle.Use detachable movable hands Handle, installs when entering stove for module and come out of the stove, and is easy to module propelling and pull-out is used, after being finished Unload, be both not take up cavity space, do not damaged by high temperature barbecue.
Optionally, described ribbon heater is high rare earth alloy band.Temperature intensity is high, and corrosion resistance is strong, Not corrosion, does not fall slag, is suitable under any mal-condition using, recovery rate 95%.
Optionally, by hydraulic die between many described ribbon heaters, disposal molding connects, No-welding-seam interface.So arrange ribbon heater connect compare firm, there is no interface not easy fracture.
Optionally, the outermost end of the described ribbon heater being positioned at two ends is connected to resistant to elevated temperatures Connecting line, described connecting line is provided with high temperature resistant interface.Spare interface facilitates multiple heated mould Combination between block, the form of interface can be with the form of plug of disassembling and using, in existing electric elements There is multiple high temperature resistant plug and socket, can need arbitrarily to select according to client.
Optionally, described slot be shaped as rectangular blocks, one of them length and width face is provided with Bar-shaped trough, the opposite side relative with described bar-shaped trough is affixed with the inwall of described rectangle frame.So Processing is easy in setting, and industrial processes is simple, also allows for the plug-in mounting of insulation porcelain bar.
Optionally, the two ends of every described bar-shaped trough are respectively arranged with through hole, every described absolutely The two ends of edge porcelain bar are respectively provided with screwed hole, and the two ends of many described insulation porcelain bars are by resistant to elevated temperatures Insulated bolt is fixed in described bar-shaped trough.The two ends insulation and obturation of slot, preferably passes through bolt Etc. fixing insulation porcelain bar, it is simple to dismantle and change, prevent porcelain bar from coming off.
Optionally, described insulation sawtooth is square shaped teeth.Square sawtooth two ends are the most smooth, no The surface of ribbon heater can be damaged, also will not destroy surface insulation layer, cause electric leakage conduction.
The described high-low pressure electrothermal module that the present invention provides, described ribbon heater is can heating power Electrical equipment original paper, alloy make according to leading with electrician and heat transfer requirements, certain length is many The requirement being connected serially to meet assigned voltage is adopted in root ribbon heater.In order to save space, The each serpentine-like bending in ribbon heater, is then stacked together.Between two-layer resistor and Resistor outermost after stacked, placed many insulation porcelain bars, had both played and prevented module Occur conducting electricity and taking off electrical phenomena between the zone face of interior two ribbon heaters playing insulating effect, be also prevented from Conduct electricity between the zone face of the ribbon heater of intermodule and take off electricity, also functioning to fixation simultaneously.Each The insulation sawtooth that kink protrudes is clamped, and can fix ribbon heater, also by two sections of kinks every Open, prevent from conducting electricity between kink, it is ensured that indeformable under the condition of high temperature, do not relax, but can fit Answer freely stretching under high temperature and worst cold case.
By slot, many insulation porcelains are fixed, prevent it from moving.The most also facilitate heating module Overall taking-up.The two ends insulation and obturation of slot, preferably fixes insulation porcelain bar by bolt etc., Readily accessible and change, and combine closely, indeformable after high temperature.Framework and slot by Resistant to elevated temperatures material manufacture, only contacts with pottery bar, prevents conduction.
So, whole module is an overall heating module, can individually be placed on electric heating Heat in stove, it is also possible to multiple heating modules serial or parallel connection together is placed on electric heating body of heater In, by placing different numbers, change different outputs, adapt to different electrical power voltage, I.e. can be applicable to high pressure and also apply be applicable to low pressure.Meanwhile, it is also convenient for maintenance, it is not necessary to blowing out, Having only to during maintenance extract the heating damaged out, whole module is changed, very together Convenient, decrease the raising of the operation cost that blowing out brings.
Based on this, the present invention, than original technology, has operation cost low, it is possible to adapt to difference The power supply of voltage, it is provided that different heating power and facilitate the advantages such as maintenance.
Accompanying drawing explanation
In order to be illustrated more clearly that the specific embodiment of the invention or technical side of the prior art Case, will make letter to the accompanying drawing used required in detailed description of the invention or description of the prior art below Singly introduce, it should be apparent that, the accompanying drawing in describing below is some embodiments of the present invention, For those of ordinary skill in the art, on the premise of not paying creative work, also may be used To obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is high-low pressure electrothermal module front view;
Fig. 2 is that the A of Fig. 1 is to sectional view;
Fig. 3 is that the B of Fig. 1 is to sectional view;
Fig. 4 is the partial schematic diagram that insulation porcelain bar coordinates with ribbon heater.
Reference:
1-high-low pressure electrothermal module;2-ribbon heater;3-kink;
4-insulation porcelain bar;5-insulate sawtooth;6-rectangle frame;
7-slot.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is clearly and completely described, aobvious So, described embodiment is a part of embodiment of the present invention rather than whole embodiments. Based on the embodiment in the present invention, those of ordinary skill in the art are not making creative work The every other embodiment obtained under premise, broadly falls into the scope of protection of the invention.
In describing the invention, it should be noted that term " " center ", " on ", D score, Orientation or the position of the instruction such as "left", "right", " vertically ", " level ", " interior ", " outward " are closed System, for based on orientation shown in the drawings or position relationship, is for only for ease of the description present invention and Jian Change describe rather than instruction or the hint device of indication or element must have specific orientation, With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.Additionally, Term " first ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that indicate Or hint relative importance.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, Term " is installed ", " being connected ", " connection " should be interpreted broadly, for example, it may be fixing even Connect, it is also possible to be to removably connect, or be integrally connected;Can be to be mechanically connected, it is also possible to It it is electrical connection;Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, Ke Yishi The connection of two element internals.For the ordinary skill in the art, can concrete feelings Condition understands above-mentioned term concrete meaning in the present invention.
Embodiment one
Fig. 1 is high-low pressure electrothermal module front view;Fig. 2 is that the A of Fig. 1 is to sectional view;Fig. 3 For the B of Fig. 1 to sectional view;Fig. 4 is the partial schematic diagram that insulation porcelain bar coordinates with ribbon heater. As Figure 1-4, a kind of high-low pressure electrothermal module, described height are provided in the present embodiment Piezoelectricity thermal modules 1 includes Insulating frame and Duo Gen ribbon heater 2, and every described ribbon heater 2 is uniform Be bent into multistage, parallel to each other between multistage kink 3;Many described ribbon heaters 2 exist End is sequentially connected in series;
After many described ribbon heater 2 bendings, stacking is placed;Two adjacent described ribbon heaters 2 Between and the outside of two described ribbon heaters 2 being positioned at two ends be provided with at least three eradications Edge porcelain bar 4;At least three described insulation porcelain bars 4 are each perpendicular to described kink 3;At least three Insulation porcelain bar 4 described in root is evenly arranged along the length direction of described kink 3, wherein two institutes State insulation porcelain bar 4 and be positioned at the two ends of described kink 3;It is all provided with on every described insulation porcelain bar 4 Being equipped with multiple insulation sawtooth 5, every section of described kink 3 is installed in the described insulation of adjacent two Between sawtooth 5;
Described framework includes at least one circle rectangle frame 6, and at least one encloses the inside of described rectangle frame 6 Being connected with at least three to slot 7 parallel to each other, at least three are each perpendicular to institute to described slot 7 State rectangle frame 6;The two ends of every described insulation porcelain bar 4 are inserted in a pair slot 7 respectively.
Preferred described slot be shaped as rectangular blocks, one of them length and width face is provided with bar shaped Groove, the opposite side relative with described bar-shaped trough is affixed with the inwall of described rectangle frame.So arrange Being easy to processing, industrial processes is simple, also allows for the plug-in mounting of insulation porcelain bar.
Further, the two ends of every described bar-shaped trough are respectively arranged with through hole, every described absolutely The two ends of edge porcelain bar are respectively provided with screwed hole, and the two ends of many described insulation porcelain bars are by resistant to elevated temperatures Insulated bolt is fixed in described bar-shaped trough.
This heating module, described ribbon heater 2 be can the electrical equipment original paper of heating power, by alloy Make and lead according to electrician and heat transfer requirements, many ribbon heaters of certain length are used series system Connect with the requirement meeting assigned voltage.In order to save space, each ribbon heater 2 is serpentine-like Bending, is then stacked together.Between two-layer resistor and stacked after resistor Outermost, placed many insulation porcelain bars 4, had both played and has prevented two ribbon heaters 2 in module Occur between zone face conducting electricity and taking off electrical phenomena playing insulating effect, also prevent the electric heating of intermodule Conduct electricity and take off electricity between the zone face of band, make electric current only along the length direction following current of ribbon heater, with Time also function to fixation.Each kink 3 insulation sawtooth 5 protruded is clamped, Ji Nenggu Determine ribbon heater 2, also to be separated by two sections of kinks 3, prevent from conducting electricity between kink 3, it is ensured that Under the condition of high temperature indeformable, do not relax, but adapt to freely stretching under high temperature and worst cold case Contracting.
By slot 7, many insulation porcelain bars 4 are fixed, prevent it from moving.The most conveniently add Thermal modules entirety is taken out.The two ends insulation and obturation of slot 7, is preferably fixed absolutely by bolt etc. Edge porcelain bar 4, it is simple to dismantle and change, prevents porcelain bar from coming off, and combines closely, high temperature The most indeformable.Framework and slot 7 are manufactured by resistant to elevated temperatures material, only contact with pottery bar, Prevent conduction.
So, whole module is an overall heating module, can individually be placed on electric heating Heat in stove, it is also possible to multiple heating modules are the most in series or in parallel is placed on muffle electric furnace Internal, by placing different numbers, change different outputs, meanwhile, be also convenient for dimension Repair, it is not necessary to blowing out, have only to during maintenance extract the heating damaged, whole module out Change together, convenience very, decrease the raising of the operation cost that blowing out brings.
In the alternative of the present embodiment, described framework uses resistant to elevated temperatures 310S material to manufacture, And all use high temperature resistant receiving on the surface of these resistant to elevated temperatures metal material surfaces and ribbon heater Rice insulant arranges insulating barrier, carries out insulation processing protection, whole framework and surface, ribbon heater After having done insulation processing, use under high-tension electricity state and will not produce conduction and electrical phenomena of lying prone, Ensure the safety of whole module, do not have danger.Due to the protective effect at insulant Under, metal material can keep consistent rigidity in the case of 1100 degree, will not deform or broken Bad, it is greatly saved materials cost.This insulating protection was already subjected to the proof voltage of 42KV Test, it is possible to the most breakdown under high-tension electricity, it is ensured that the safety of insulation protection.
It is additionally, since all metal surfaces of module and all makees insulation protection, in a high voltage state, Body of heater can contact with zero distance with site operation personnel, and security reliability is strong.
Being additionally, since employing bending and stack, the power of many can arbitrarily increase combination, many Root power can between 50KW-500KW independent assortment, take up room little.
In the alternative of the present embodiment, described framework is additionally provided with dismountable type handle.
Module pulls handle to arrange rationally, uses detachable movable handle, enters stove for module and goes out Install during stove, be easy to module propelling and pull-out is used, unload after being finished, be both not take up cavity Space, is not damaged by high temperature barbecue.
In the alternative of the present embodiment, described ribbon heater is high rare earth alloy band.
Preferably employing Ni-based evanohm, elevated temperature strength is high, and corrosion resistance is strong, and not corrosion is not fallen Slag, is suitable under any mal-condition using, recovery rate 95%, and is easy to maintenance, only change Need a few minutes, do not affect normal production.Wide cut foil is made beforehand through hydraulic tensioning technique, Heating surface can be increased amass, save material cost about more than 40%, and the most variable when high temperature Shape, increases elevated temperature strength, improves service life more than 5 times.
Such as Fig. 1-4, in the alternative of the present embodiment, surface, described ribbon heater is reinforced Concavo-convex zone face.
The ribbon heater of concavo-convex zone face can use hydraulic die disposal molding, this zone face to set Meter can still keep certain rigidity when surface temperature reaches 1100 degree of high temperature, will not produce Bending or lodging.
In the alternative of the present embodiment, by resistant to elevated temperatures company between many described ribbon heaters Wiring is connected.Further, the outermost end of the described ribbon heater being positioned at two ends is connected to Resistant to elevated temperatures connecting line, described connecting line is provided with high temperature resistant interface.Or many described electricity By hydraulic die between the torrid zone, disposal molding connects, no-welding-seam interface.
So arrange ribbon heater connect compare firm, there is no interface not easy fracture.Spare interface Facilitating the combination between multiple heating module, the form of interface can be existing with the form of plug of disassembling and using Some electric elements have multiple high temperature resistant plug and socket, can need arbitrarily to select according to client With.
Such as Fig. 2, in the alternative of the present embodiment, described insulation sawtooth is square shaped teeth.
Square sawtooth two ends are the most smooth, will not damage the surface of ribbon heater, also will not Destroy surface insulation layer, cause electric leakage conduction.
It is last it is noted that various embodiments above is only in order to illustrate technical scheme, It is not intended to limit;Although the present invention being described in detail with reference to foregoing embodiments, It will be understood by those within the art that: it still can be to described in foregoing embodiments Technical scheme modify, or the most some or all of technical characteristic carried out equivalent replace Change;And these amendments or replacement, do not make the essence of appropriate technical solution depart from the present invention each The scope of embodiment technical scheme.

Claims (10)

1. a high-low pressure electrothermal module, it is characterised in that described high-low pressure electrothermal module bag Including framework and Duo Gen ribbon heater, every described ribbon heater is bent into multistage uniformly, and multistage bends Between portion parallel to each other;Many described ribbon heaters are sequentially connected in series in end;
After many described ribbon heater bendings, stacking is placed;Between two adjacent described ribbon heaters with And the outside being positioned at two described ribbon heaters at two ends is provided with at least three insulation porcelain bars;Extremely Few three described insulation porcelain bars are each perpendicular to described kink;At least three described insulation porcelain bar edges The length direction of described kink is evenly arranged, and wherein two described insulation porcelain bars are positioned at described curved The two ends of folding part;It is provided with multiple insulation sawtooth, described in every section on every described insulation porcelain bar Kink is installed between adjacent two described insulation sawtooth;
Described framework includes at least one circle rectangle frame, and the inside of at least one described rectangle frame of circle is affixed Having at least three to slot parallel to each other, at least three are each perpendicular to described rectangle to described slot Frame;The two ends of every described insulation porcelain bar are inserted in a pair slot respectively.
High-low pressure electrothermal module the most according to claim 1, it is characterised in that described Insulation processing is all done by nanometer insulation meterial in the surface of framework and ribbon heater.
High-low pressure electrothermal module the most according to claim 1, it is characterised in that described Surface, ribbon heater is reinforced concavo-convex zone face.
High-low pressure electrothermal module the most according to claim 1, it is characterised in that described Dismountable type handle it is additionally provided with on framework.
High-low pressure electrothermal module the most according to claim 1, it is characterised in that described Ribbon heater is high rare earth alloy band.
High-low pressure electrothermal module the most according to claim 1, it is characterised in that many By hydraulic die between described ribbon heater, disposal molding connects, no-welding-seam interface.
High-low pressure electrothermal module the most according to claim 1, it is characterised in that be positioned at The outermost end of the described ribbon heater at two ends is connected to resistant to elevated temperatures connecting line, described connecting line On be provided with high temperature resistant interface.
High-low pressure electrothermal module the most according to claim 1, it is characterised in that described Slot be shaped as rectangular blocks, one of them length and width face is provided with bar-shaped trough, with described bar shaped The opposite side that groove is relative is affixed with the inwall of described rectangle frame.
High-low pressure electrothermal module the most according to claim 8, it is characterised in that every The two ends of described bar-shaped trough are respectively arranged with through hole, and the two ends of every described insulation porcelain bar are respectively provided with Screwed hole, the two ends of many described insulation porcelain bars are fixed on described by resistant to elevated temperatures insulated bolt In bar-shaped trough.
High-low pressure electrothermal module the most according to claim 1, it is characterised in that described Insulation sawtooth is square shaped teeth.
CN201610541627.7A 2016-07-11 2016-07-11 High-low voltage electric heating module Active CN105934008B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB333457A (en) * 1928-10-23 1930-08-14 British Thomson Houston Co Ltd Improvements in and relating to electric furnaces
CN1039500A (en) * 1988-05-20 1990-02-07 莫塞巴克制造公司 The resistance grid that central authorities ventilate
CN101644536A (en) * 2009-09-08 2010-02-10 丹阳新辉电炉制造有限公司 Vacuum heating furnace for smelting spongy titanium and spongy zirconium
CN101944414A (en) * 2010-08-09 2011-01-12 华中科技大学 High-power pulse linear dummy load
CN203517974U (en) * 2013-08-14 2014-04-02 深圳市联创电器实业有限公司 Electric heater provided with heating unit with metal resistance straps, and heating unit of electric heater
CN204029505U (en) * 2014-07-04 2014-12-17 上海鹰峰电子科技有限公司 Belt Power Resistor
CN204787854U (en) * 2015-07-13 2015-11-18 天津三元鼎盛科技有限公司 Soft resistance wire heater device
CN205883612U (en) * 2016-07-11 2017-01-11 季国民 High -low pressure electric heating module

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB333457A (en) * 1928-10-23 1930-08-14 British Thomson Houston Co Ltd Improvements in and relating to electric furnaces
CN1039500A (en) * 1988-05-20 1990-02-07 莫塞巴克制造公司 The resistance grid that central authorities ventilate
CN101644536A (en) * 2009-09-08 2010-02-10 丹阳新辉电炉制造有限公司 Vacuum heating furnace for smelting spongy titanium and spongy zirconium
CN101944414A (en) * 2010-08-09 2011-01-12 华中科技大学 High-power pulse linear dummy load
CN203517974U (en) * 2013-08-14 2014-04-02 深圳市联创电器实业有限公司 Electric heater provided with heating unit with metal resistance straps, and heating unit of electric heater
CN204029505U (en) * 2014-07-04 2014-12-17 上海鹰峰电子科技有限公司 Belt Power Resistor
CN204787854U (en) * 2015-07-13 2015-11-18 天津三元鼎盛科技有限公司 Soft resistance wire heater device
CN205883612U (en) * 2016-07-11 2017-01-11 季国民 High -low pressure electric heating module

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