CN105922705A - Production technology of composite board for rolling tank in sewage treatment - Google Patents
Production technology of composite board for rolling tank in sewage treatment Download PDFInfo
- Publication number
- CN105922705A CN105922705A CN201610336412.1A CN201610336412A CN105922705A CN 105922705 A CN105922705 A CN 105922705A CN 201610336412 A CN201610336412 A CN 201610336412A CN 105922705 A CN105922705 A CN 105922705A
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- tank
- production technology
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- plate
- rolled
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/20—Zinc
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/30—Iron, e.g. steel
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a production technology of a composite board for rolling a tank in sewage treatment. The production technology comprises the following steps that 1, the composite board is unwound, and the composite board is subjected to pretreatment and then enters a drying box for dying; 2, the composite board is dried, then conveyed to a preheat roll and attached to a polymeric membrane output by a membrane releasing machine simultaneously, and the polymeric membrane is premelted; 3, when premelting is conducted, a substrate is unwound, subjected to pretreatment and then enters a heating furnace for preheating; 4, when the substrate reaches composite temperature, heat preservation, rolling and overlapping are conducted through a thermal composite roll system, and the substrate is composited with the composite board; 5, after compositing is completed, water cooling and wiping are conducted, drying is conducted through the heating furnace, and finally a finished product roll is obtained by a winder through a rear loop. In this way, continuous roll-to-roll production can be achieved; the production technology is suitable for most polymeric membranes, the range is wide in the technology control aspect, and high operability is achieved; after the composite board is rolled into a tank, the interior of the tank is made of stainless steel, the exterior of the tank is made of a galvanized sheet, and the materials are low in cost.
Description
Technical field
The present invention relates to composite plate field, particularly relate to the production technology of a kind of sewage disposal Treated sewage reusing volume tank composite plate.
Background technology
Volume tank is the tank body building technology of a kind of advanced person, uses spiral to roll, and method is unique, and construction is simple, and the efficiency of construction of tank body is high.Volume tank is reservoir conventional in a kind of sewage disposal link, has vast potential for future development.General volume tank uses 304 stainless steels and rolls and form, and moulding is the most attractive in appearance, economical and practical, and service life is long, is difficult to infringement, easy for installation, it is not necessary to maintenance, lightweight, intensity is high, corrosion-resistant, high temperature resistant, water cleaning, antiseepage, antidetonation, the advantage such as convenient for cleaning.But, 304 stainless prices are high, and volume tank cost is high.
Summary of the invention
The technical problem that present invention mainly solves is to provide in a kind of sewage disposal the production technology of volume tank composite plate, it is possible to seriality reel-to-reel produces, and production cost is low, stay in grade, process stabilizing.
For solving above-mentioned technical problem, the technical scheme that the present invention uses is: provides the production technology rolling up tank composite plate in a kind of sewage disposal, comprises the following steps:
1) unreel compound plate, enter drying baker after compound plate process premenstruum and dry；
2) it is transported to after compound plate drying on pre-hot-rolling, fits with the polymeric membrane putting the output of film machine simultaneously, carry out the fritting of polymeric membrane；
3) fritting is simultaneously, unreels substrate, enters heating furnace preheating after substrate process premenstruum；
4) reach combined temp when substrate, hot composite roll system carry out being incubated, roll-in, overlapping, substrate and compound plate are combined；
5) complete compound after, enter water-cooled and extract, then being dried by heating furnace, after through after kink, winder receiving is that finished product is rolled up.
In a preferred embodiment of the present invention, it is that compound plate sequentially passes through sewing machine, kink and rinse bath group that compound plate early stage processes.
In a preferred embodiment of the present invention, the pre-treatment of substrate is that substrate sequentially passes through sewing machine and kink.
In a preferred embodiment of the present invention, described pre-hot-rolling is that oil heats pre-hot-rolling, and the temperature of this pre-hot-rolling is 145 DEG C ~ 220 DEG C.
In a preferred embodiment of the present invention, the time of polymeric membrane fritting is 20 ~ 40 seconds, and the temperature of fritting is 165 DEG C ~ 195 DEG C.
In a preferred embodiment of the present invention, the preheating temperature of substrate heating furnace is 150 DEG C ~ 250 DEG C, and the time of preheating is 1 ~ 3 minute.
In a preferred embodiment of the present invention, described hot composite roll system includes that hot composite roll, hot-rolling pressure individually or repeatedly are combined by least 4.
In a preferred embodiment of the present invention, described macromolecule member material is polytetrafluoroethylene PTFE, Kynoar PVDF or polypropylene PP.
In a preferred embodiment of the present invention, substrate is galvanized sheet, and compound plate is corrosion resistant plate.
In a preferred embodiment of the present invention, after this composite plate rolls rolling tank, being corrosion resistant plate in tank, tank outer surface is galvanized sheet.
The invention has the beneficial effects as follows: due to the fact that substrate and compound plate all employ sewing machine, kink, it is possible to seriality reel-to-reel produces；And most polymeric membrane can be suitable for, in terms of technology controlling and process, have wider scope, there is stronger operability；After rolling into tank, being rustless steel in tank, outside is galvanized sheet, and the cost of material is low.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, in describing embodiment below, the required accompanying drawing used is briefly described, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of production technology one preferred embodiment rolling up tank composite plate in sewage disposal of the present invention.
Detailed description of the invention
Technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, all other embodiments that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of protection of the invention.
Referring to Fig. 1, the embodiment of the present invention includes:
Embodiment 1:
A kind of sewage disposal is rolled up the production technology of tank composite plate, comprises the following steps:
1) uncoiler 1 unreels compound plate 2, and compound plate 2 sequentially passes through sewing machine 3, kink 4 and rinse bath group, enters drying baker 6 and dry after processing for 5 premenstruums；Compound plate 2 is preferably corrosion resistant plate.
2) being transported to oil after compound plate 2 drying heat on pre-hot-rolling 8, the temperature of this pre-hot-rolling 8 is 148 DEG C.Fit with the polymeric membrane putting film machine 7 output simultaneously, carry out the fritting of polymeric membrane；The temperature of fritting is 167 DEG C, and the time of fritting is 20 seconds.
3) simultaneously, uncoiler 9 unreels substrate 10 in fritting, and substrate 10 sequentially passes through sewing machine 11 and kink 12, enters heating furnace 13 and preheat after processing premenstruum；Substrate 10 is preferably galvanized sheet.The preheating temperature of heating furnace 13 is 151 DEG C, and the time of preheating is 1 minute.
4) reach combined temp when substrate 10, hot composite roll system 14 carry out being incubated, roll-in, overlapping, substrate 10 and compound plate 2 are combined；Described hot composite roll system 14 includes that hot composite roll, hot-rolling pressure individually or repeatedly are combined by least 4, it is ensured that the peel strength of sheet material after compound.
5) complete compound after, enter water-cooled 15 and extract 16, then being dried by heating furnace 17, after through after kink 18, winder 19 receiving is that finished product is rolled up.
Embodiment 2:
A kind of sewage disposal is rolled up the production technology of tank composite plate, comprises the following steps:
1) uncoiler 1 unreels compound plate 2, and compound plate 2 sequentially passes through sewing machine 3, kink 4 and rinse bath group, enters drying baker 6 and dry after processing for 5 premenstruums；Compound plate 2 is preferably corrosion resistant plate.
2) being transported to oil after compound plate 2 drying heat on pre-hot-rolling 8, the temperature of this pre-hot-rolling 8 is 185 DEG C.Fit with the polymeric membrane putting film machine 7 output simultaneously, carry out the fritting of polymeric membrane；The temperature of fritting is 170 DEG C, and the time of fritting is 32 seconds.
3) simultaneously, uncoiler 9 unreels substrate 10 in fritting, and substrate 10 sequentially passes through sewing machine 11 and kink 12, enters heating furnace 13 and preheat after processing premenstruum；Substrate 10 is preferably galvanized sheet.The preheating temperature of heating furnace 13 is 195 DEG C, and the time of preheating is 1 minute.
4) reach combined temp when substrate 10, hot composite roll system 14 carry out being incubated, roll-in, overlapping, substrate 10 and compound plate 2 are combined；Described hot composite roll system 14 includes that hot composite roll, hot-rolling pressure individually or repeatedly are combined by least 4, it is ensured that the peel strength of sheet material after compound.
5) complete compound after, enter water-cooled 15 and extract 16, then being dried by heating furnace 17, after through after kink 18, winder 19 receiving is that finished product is rolled up.
Embodiment 3:
A kind of sewage disposal is rolled up the production technology of tank composite plate, comprises the following steps:
1) uncoiler 1 unreels compound plate 2, and compound plate 2 sequentially passes through sewing machine 3, kink 4 and rinse bath group, enters drying baker 6 and dry after processing for 5 premenstruums；Compound plate 2 is preferably corrosion resistant plate.
2) being transported to oil after compound plate 2 drying heat on pre-hot-rolling 8, the temperature of this pre-hot-rolling 8 is 218 DEG C.Fit with the polymeric membrane putting film machine 7 output simultaneously, carry out the fritting of polymeric membrane；The temperature of fritting is 192 DEG C, and the time of fritting is 39 seconds.
3) simultaneously, uncoiler 9 unreels substrate 10 in fritting, and substrate 10 sequentially passes through sewing machine 11 and kink 12, enters heating furnace 13 and preheat after processing premenstruum；Substrate 10 is preferably galvanized sheet.The preheating temperature of heating furnace 13 is 248 DEG C, and the time of preheating is 3 minutes.
4) reach combined temp when substrate 10, hot composite roll system 14 carry out being incubated, roll-in, overlapping, substrate 10 and compound plate 2 are combined；Described hot composite roll system 14 includes that hot composite roll, hot-rolling pressure individually or repeatedly are combined by least 4, it is ensured that the peel strength of sheet material after compound.
5) complete compound after, enter water-cooled 15 and extract 16, then being dried by heating furnace 17, after through after kink 18, winder 19 receiving is that finished product is rolled up.
In embodiment 1-3, described macromolecule member material is polytetrafluoroethylene PTFE, Kynoar PVDF or polypropylene PP.
After composite plate prepared by the technique of embodiment 1-3 rolls rolling tank, being corrosion resistant plate in tank, tank outer surface is galvanized sheet.
Due to the fact that substrate and compound plate all employ sewing machine, kink, it is possible to seriality reel-to-reel produces；And most polymeric membrane can be suitable for, in terms of technology controlling and process, have wider scope, there is stronger operability；After rolling into tank, being rustless steel in tank, outside is galvanized sheet, and the cost of material is low.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the invention content to be made or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical field, the most in like manner it is included in the scope of patent protection of the present invention.
Claims (10)
1. a sewage disposal is rolled up the production technology of tank composite plate, it is characterised in that comprise the following steps:
1) unreel compound plate, enter drying baker after compound plate process premenstruum and dry；
2) it is transported to after compound plate drying on pre-hot-rolling, fits with the polymeric membrane putting the output of film machine simultaneously, carry out the fritting of polymeric membrane；
3) fritting is simultaneously, unreels substrate, enters heating furnace preheating after substrate process premenstruum；
4) reach combined temp when substrate, hot composite roll system carry out being incubated, roll-in, overlapping, substrate and compound plate are combined；
5) complete compound after, enter water-cooled and extract, then being dried by heating furnace, after through after kink, winder receiving is that finished product is rolled up.
Sewage disposal the most according to claim 1 is rolled up the production technology of tank composite plate, it is characterised in that it is that compound plate sequentially passes through sewing machine, kink and rinse bath group that compound plate early stage processes.
Sewage disposal the most according to claim 1 is rolled up the production technology of tank composite plate, it is characterised in that the pre-treatment of substrate is that substrate sequentially passes through sewing machine and kink.
Sewage disposal the most according to claim 1 is rolled up the production technology of tank composite plate, it is characterised in that described pre-hot-rolling is that oil heats pre-hot-rolling, and the temperature of this pre-hot-rolling is 145 DEG C ~ 220 DEG C.
Sewage disposal the most according to claim 1 is rolled up the production technology of tank composite plate, it is characterised in that the time of polymeric membrane fritting is 20 ~ 40 seconds, and the temperature of fritting is 165 DEG C ~ 195 DEG C.
Sewage disposal the most according to claim 1 is rolled up the production technology of tank composite plate, it is characterised in that the preheating temperature of substrate heating furnace is 150 DEG C ~ 250 DEG C, and the time of preheating is 1 ~ 3 minute.
Sewage disposal the most according to claim 1 is rolled up the production technology of tank composite plate, it is characterised in that described hot composite roll system includes that hot composite roll, hot-rolling pressure individually or repeatedly are combined by least 4.
Sewage disposal the most according to claim 1 is rolled up the production technology of tank composite plate, it is characterised in that described macromolecule member material is politef
PTFE, Kynoar PVDF or polypropylene PP.
Sewage disposal the most according to claim 1 is rolled up the production technology of tank composite plate, it is characterised in that substrate is galvanized sheet, and compound plate is corrosion resistant plate.
Rolling up the production technology of tank composite plate in sewage disposal the most according to claim 9, it is characterised in that after this composite plate rolls rolling tank, be corrosion resistant plate in tank, tank outer surface is galvanized sheet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610336412.1A CN105922705A (en) | 2016-05-20 | 2016-05-20 | Production technology of composite board for rolling tank in sewage treatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610336412.1A CN105922705A (en) | 2016-05-20 | 2016-05-20 | Production technology of composite board for rolling tank in sewage treatment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105922705A true CN105922705A (en) | 2016-09-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610336412.1A Pending CN105922705A (en) | 2016-05-20 | 2016-05-20 | Production technology of composite board for rolling tank in sewage treatment |
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| CN (1) | CN105922705A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101012027A (en) * | 2007-02-06 | 2007-08-08 | 辽宁中田干燥设备制造有限公司 | High-strength ultra-thin stainless steel container |
| CN101905558A (en) * | 2010-04-29 | 2010-12-08 | 许昌奥仕达自动化设备有限公司 | Production process for stainless steel damping composite board |
| CN103158322A (en) * | 2013-03-30 | 2013-06-19 | 张家港木子机械科技有限公司 | Automatic aluminum compound board production equipment |
| CN205203616U (en) * | 2015-06-03 | 2016-05-04 | 盐城金泽供水设备有限公司 | Water tank composite sheet |
-
2016
- 2016-05-20 CN CN201610336412.1A patent/CN105922705A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101012027A (en) * | 2007-02-06 | 2007-08-08 | 辽宁中田干燥设备制造有限公司 | High-strength ultra-thin stainless steel container |
| CN101905558A (en) * | 2010-04-29 | 2010-12-08 | 许昌奥仕达自动化设备有限公司 | Production process for stainless steel damping composite board |
| CN103158322A (en) * | 2013-03-30 | 2013-06-19 | 张家港木子机械科技有限公司 | Automatic aluminum compound board production equipment |
| CN205203616U (en) * | 2015-06-03 | 2016-05-04 | 盐城金泽供水设备有限公司 | Water tank composite sheet |
Non-Patent Citations (2)
| Title |
|---|
| 林伟华: "《应用于污水处理工程的Lipp制罐技术的研究》", 《工程科技I辑》 * |
| 王快社: "《金属镀涂工艺学》", 30 September 2014, 北京：冶金工业出版社 * |
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Application publication date: 20160907 |