CN105917559A - A magnetic coupling - Google Patents

A magnetic coupling Download PDF

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Publication number
CN105917559A
CN105917559A CN201480053165.3A CN201480053165A CN105917559A CN 105917559 A CN105917559 A CN 105917559A CN 201480053165 A CN201480053165 A CN 201480053165A CN 105917559 A CN105917559 A CN 105917559A
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CN
China
Prior art keywords
component
array
magnetic field
magnetic
coupling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201480053165.3A
Other languages
Chinese (zh)
Inventor
A.F.阿特金斯
R.戈登
P.斯图伯菲尔德
P.雷维雷诺
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Ricardo UK Ltd
Ricardo PLC
Original Assignee
Ricardo Consulting Engineers Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ricardo Consulting Engineers Ltd filed Critical Ricardo Consulting Engineers Ltd
Publication of CN105917559A publication Critical patent/CN105917559A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/10Dynamo-electric clutches; Dynamo-electric brakes of the permanent-magnet type
    • H02K49/102Magnetic gearings, i.e. assembly of gears, linear or rotary, by which motion is magnetically transferred without physical contact
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D27/00Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
    • F16D27/14Details
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K51/00Dynamo-electric gears, i.e. dynamo-electric means for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/08Prime-movers comprising combustion engines and mechanical or fluid energy storing means
    • B60K6/10Prime-movers comprising combustion engines and mechanical or fluid energy storing means by means of a chargeable mechanical accumulator, e.g. flywheel
    • B60K6/105Prime-movers comprising combustion engines and mechanical or fluid energy storing means by means of a chargeable mechanical accumulator, e.g. flywheel the accumulator being a flywheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/026Units comprising pumps and their driving means with a magnetic coupling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/30Flywheels
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/10Dynamo-electric clutches; Dynamo-electric brakes of the permanent-magnet type
    • H02K49/104Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element
    • H02K49/106Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element with a radial air gap
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/02Additional mass for increasing inertia, e.g. flywheels
    • H02K7/025Additional mass for increasing inertia, e.g. flywheels for power storage
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/102Structural association with clutches, brakes, gears, pulleys or mechanical starters with friction brakes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/02Dynamo-electric clutches; Dynamo-electric brakes of the asynchronous induction type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/10Dynamo-electric clutches; Dynamo-electric brakes of the permanent-magnet type
    • H02K49/104Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element
    • H02K49/108Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element with an axial air gap
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/16Mechanical energy storage, e.g. flywheels or pressurised fluids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

Abstract

A magnetic coupling comprising a first member having a first array of magnetic field generating elements, the first member being arranged to produce first moving magnetic field, an array of electrical conductors fixed relative to the first member, and a second member having a second array of magnetic field generating elements, the second member being arranged to produce second moving magnetic field, wherein the first and second members are arranged for relative movement therebetween, wherein the array of conductors is arranged to inductively couple with the second moving magnetic field to produce a torque to bring the first and second moving magnetic fields into synchronous relative movement.

Description

Magnetic coupling piece
It relates to a kind of magnetic coupling piece, such as, magnetic gear.
Magnetic coupling piece allows the kinetic energy contactless transmission from the first mobile member to the second mobile member.This can reduce the energy loss at male part two ends and also make it possible to isolation drive parts and slave unit.This isolation allows the environment being placed with driven member wherein to seal off with driver part, thus allow, such as, slave unit is placed on its environment can the most controlled intracavity, such as, under this chamber can be placed on vacuum or low pressure or can be containing the low viscosity gas of such as helium.Being isolated in pump of driven member can also be favourable, because this isolation can allow, such as, the noxious substance pumped or corrosive substance are isolated with driver part.
Inventor herein has realized that the poor efficiency at magnetic coupling piece two ends transmission energy, the such as energy loss caused by sensing heating, the notable loss of performance can be caused, especially in the case of magnetic coupling piece is gear drive magnetic coupling piece, this gear drive magnetic coupling piece is used to amplify high torque, low frequency input drives to produce low moment of torsion, altofrequency output.The slave unit accommodating magnetic coupling piece in vacuum or low pressure chamber contributes to reducing such loss, but the heating effect caused by magnetic hysteresis and vortex flow still can damage efficiency.Extraly, it may be necessary to be used for managing magnetic coupling piece and controlling in particular for extracting the improvement of heat from input (driving) side.
Set forth aspect and the example of the present invention in detail in the claims.
Embodiment of the disclosure and provide the efficiency being intended to promote to improve magnetic coupling piece and improve the equipment of control and the method for magnetic coupling piece, described magnetic coupling piece includes magnetic gear and especially magnetic flywheel.
In the first aspect, it is provided that a kind of magnetic coupling piece, comprising:
Having the first component of the first array magnetic field creating elements, described first component is arranged to produce the first shifting magnetic field;
The array of the electric conductor fixing relative to described first component;And
Having the second component of the second array magnetic field creating elements, described second component is arranged to produce the second shifting magnetic field, and wherein, described first component and described second component are arranged for the relative motion between it, wherein:
The array of conductor is arranged to inductively couple with described second shifting magnetic field to produce the moment of torsion making described first shifting magnetic field and described second shifting magnetic field enter Tong Bu relative motion.
In an embodiment, the array of electric conductor includes that another electric conductor that multiple conductive coupling elements, the plurality of conductive coupling elements be arranged to be attached in array each electric conductor in array is to provide multiple galvanic circles.
In an embodiment, array and the charge coupled device of described electric conductor forms mouse cage.
In an embodiment, in the middle of the continuous magnetic field creating elements during the continuous electric conductor in described electric conductor array is disposed in described first array magnetic field creating elements.
In an embodiment, it is provided that for changing the device of the speed of at least one in the first shifting magnetic field and the second shifting magnetic field.
In an embodiment, controller is configured to control the speed of described first shifting magnetic field.
In an embodiment, it is provided that a kind of controller, its speed being configured to control described second shifting magnetic field.
In an embodiment, it is provided that a kind of mechanical brake, its speed being configured to reduce moving component in described first component and described second component.
In an embodiment, described first array includes the array of permanent-magnet pole, and wherein, described first component is arranged to rotate to provide described first shifting magnetic field.
In an embodiment, described second array includes the array of permanent-magnet pole, and wherein, described second component is arranged to rotate to provide described second shifting magnetic field.
In an embodiment, the permanent-magnet pole of described first array magnetic field creating elements include Halbach (Halbach) array with provide on the side of described first component compared with the side of described second component the overall magnetic field of described magnetic coupling piece more at high proportion, thus help to be concentrated on the described side of described first component by the heat effect caused by the magnetic flux coupled between described first and second array magnetic field creating elements.In an embodiment, Halbach array is directed to provide the higher or magnetic field of strengthening on the side facing described second array magnetic field creating elements of described first array magnetic field creating elements, thus increases the magnetic flux of coupling between described first array magnetic field creating elements and described second array magnetic field creating elements.In an embodiment, continuous print permanent-magnet pole change in orientation in Halbach array is less than 90 degree.
In an embodiment, one in described first component and second component is disposed in intracavity, and wherein, described chamber may be under vacuum or low pressure or can contain low viscosity gas, such as helium.
In an embodiment, described first array magnetic field creating elements includes that m magnetic field creating elements and described second array magnetic field creating elements include n magnetic field creating elements, to provide magnetic gear, described magnetic gear has the gear ratio of n:m when being brought in described first shifting magnetic field and the second shifting magnetic field and synchronizing relative motion.
In an embodiment, it is provided that a kind of coupling component, described coupling component is configured to the magnetic flux being coupling between described first array magnetic field creating elements and described second array magnetic field creating elements.
In an embodiment, described coupling component forms a part for the barrier surrounding described chamber.
In an embodiment, described first component, coupling component and second component are arranged concentrically, wherein, described coupling component is arranged in the middle of described first component and second component to couple the magnetic flux between described first array and the second array in radial directions.
In an embodiment, described first component and second component are spaced axially, and wherein, described coupling component is arranged in the middle of described first component and second component to couple the magnetic flux between described first array and the second array in the axial direction.
In an embodiment, described first component, described second component and described coupling component are arranged coaxially.
In an embodiment, described coupling component includes that multiple coupling element is to couple described flux.
In an embodiment, described coupling component has outer surface.
In an embodiment, described outer surface is configured to carry described coupling element.
In an embodiment, described outer surface includes multiple recess, to support the plurality of coupling element wherein.
In an embodiment, described recess is configured so that the outer surface of the corresponding coupling element carried wherein flushes with described outer surface.
In an embodiment, described coupling element is arranged under described outer surface.
In an embodiment, described coupling component has inner peripheral surface.
In an embodiment, the inner surface of described corresponding coupling element flushes with described inner peripheral surface.
In an embodiment, described coupling element is arranged under inner peripheral surface.
In an embodiment, in described first component and second component is attached to input rotor and another is attached to flywheel.
In an embodiment, described first component is attached to input rotor and described second component is attached to flywheel.
In an embodiment, described magnetic coupling piece is provided in vehicle, and described flywheel is attached to the drive system of described vehicle.
One embodiment, comprising:
The array of described conductor is made to produce moment of torsion on described second component by producing asynchronous relative motion between described first shifting magnetic field and described second shifting magnetic field.
In second aspect, it is provided that a kind of energy-storage system including magnetic coupling piece, described energy-storage system includes:
Limit the housing in chamber;
The first component being arranged in outside described chamber, described first component has the first array magnetic field creating elements;
Being arranged in the second component of described intracavity, described second component has the second array magnetic field creating elements, and described first component and second component are arranged for relative motion;
Wherein, one in described first component and second component is attached to flywheel, is provided with power to store energy to vehicle;
Wherein, described chamber may be under vacuum or low pressure or can contain low viscosity gas, such as helium;And wherein
At least one in described first array magnetic field creating elements and described second array magnetic field creating elements includes Halbach array.In an embodiment, this can be compared to the side of described second component, the side of described first component provides described magnetic coupling piece overall magnetic field more at high proportion, thus help to concentrate on the described side of described first component the heating effect caused by the magnetic flux coupling between described first gust and the second array magnetic field creating elements.
In an embodiment, continuous print permanent-magnet pole change in orientation in Halbach array is less than 90 degree.Energy-storage system may further include coupling component, and described coupling component is configured to the magnetic flux being coupling between described first array magnetic field creating elements and described second array magnetic field creating elements.Described coupling component can form a part for the housing surrounding described chamber.Described first component, coupling component and second component can be arranged concentrically, and wherein, described coupling component is arranged in the middle of described first component and second component to couple the magnetic flux between described first and second arrays in radial directions.Described first component and second component can be spaced axially, and wherein, described coupling component is arranged in the middle of described first component and second component to couple the magnetic flux between described first and second arrays in the axial direction.Described first component, described second component and described coupling component can be arranged coaxially.Described coupling component can include that multiple element is to couple described flux.
In an embodiment, described coupling component can have outer surface.Described outer surface may be configured to carry described coupling element.Described outer surface can include multiple recess, and the plurality of recess is for being supported on the plurality of coupling element wherein.Described recess may be configured so that the outer surface of the corresponding coupling element carried wherein flushes with described outer surface.Described coupling element can be arranged under described outer surface.Described coupling component can have inner peripheral surface.The inner surface of described corresponding coupling element can flush with described inner peripheral surface.Described coupling element can be arranged under described inner peripheral surface.In described first component and second component one can be attached to input rotor, and another can be attached to flywheel, and such as, described first component can be attached to described input rotor, and described second component can be attached to described flywheel.Described magnetic coupling piece may be provided in vehicle, and described flywheel is attached to the drive system of vehicle.
In an embodiment, described energy-storage system may further include the array of the electric conductor fixing relative to described first component, wherein, the array of described electric conductor is arranged to inductively couple to produce moment of torsion with described second shifting magnetic field, thus brings described first shifting magnetic field and the second shifting magnetic field into synchronization relative motion.The array of described electric conductor can include multiple conductive coupling elements, and its another electric conductor being arranged to be both coupled in array each electric conductor in array is to provide multiple galvanic circles.
In an embodiment, array and the charge coupled device of described electric conductor can form mouse cage.
In an embodiment, the continuous print electric conductor of described electric conductor array can be disposed in the middle of the continuous print magnetic field creating elements of described first array magnetic field creating elements.
In an embodiment, described magnetic coupling piece can include the device for changing the speed of at least one in described first shifting magnetic field and the second shifting magnetic field.
In an embodiment, described magnetic coupling piece can include the controller being configured to control the speed of described first shifting magnetic field.
In an embodiment, described magnetic coupling piece can include the controller being configured to control the speed of described second shifting magnetic field.
In an embodiment, described magnetic coupling piece can include the mechanical brake being configured to reduce the speed of the component moved in described first component and second component.
In a third aspect, it is provided that a kind of magnetic coupling piece, this magnetic coupling piece includes:
Having the first component of the first array magnetic field creating elements, described first component is arranged to produce the first shifting magnetic field;
Having the second component of the second array magnetic field creating elements, described second component is arranged to produce the second shifting magnetic field, and wherein, described first component and second component are arranged for the relative motion between it;And
It is configured to control the coupling of described magnetic coupling piece and uncoupled controller.
Described controller may be configured to follow the tracks of following at least one: described first shifting magnetic field and the speed of the second shifting magnetic field;And the speed of the relative motion between described first component and described second component.
Described controller may be configured to determine whether described first shifting magnetic field and the second shifting magnetic field are coupled by synchronization.
Described controller may be configured to control described first shifting magnetic field or the speed of the second shifting magnetic field.
Described controller can be in response to determining that described first shifting magnetic field and the second shifting magnetic field are synchronized to couple the rapid change being configured to make described first shifting magnetic field or the second shifting magnetic field so that described magnetic coupling piece leaves synchronicity.
Described controller can be in response to determining that described first shifting magnetic field and the second shifting magnetic field are not synchronized coupling and be configured to make the rapid change of described first shifting magnetic field or the second shifting magnetic field to set up synchronicity.
Determine that described first shifting magnetic field and the second shifting magnetic field are not synchronized to couple the speed of related movement that can include determining that between described first shifting magnetic field and the second shifting magnetic field less than the speed being associated with synchronicity, and wherein, the rapid change making the described first or second shifting magnetic field includes making the speed of the first or second shifting magnetic field increase above the speed being associated with synchronicity to set up synchronicity, and allows the speed of the described first or second shifting magnetic field to slow down to the speed being associated with synchronicity.
Described magnetic coupling piece may include that the array of the electric conductor fixing relative to described first component;Wherein: the array of described conductor is arranged to inductively couple to produce moment of torsion with described second shifting magnetic field, thus brings the first shifting magnetic field and the second shifting magnetic field into synchronization relative motion.
The array of described electric conductor can include that another electric conductor that multiple conductive coupling elements, the plurality of conductive coupling elements be arranged to be both coupled in described array each electric conductor in described array is to provide multiple galvanic circles.
The array of described electric conductor and charge coupled device can form mouse cage.
Continuous print electric conductor in described electric conductor array is disposed in the middle of the continuous print magnetic field creating elements of described first array magnetic field creating elements.
Described magnetic coupling piece can include the device for changing the speed of at least one in described first and second shifting magnetic fields.
Described magnetic coupling piece can include the controller being configured to control the speed of described first shifting magnetic field.
Described magnetic coupling piece can include the controller being configured to control the speed of described second shifting magnetic field.
Described magnetic coupling piece can include the mechanical brake being configured to reduce the speed of the component moved in described first component and second component.
Described first array can include the array of permanent-magnet pole, and wherein, described first component is arranged to rotate to provide described first shifting magnetic field.
Described second array can include the array of permanent-magnet pole, and wherein, described second component is arranged to rotate to provide described second shifting magnetic field.
The described permanent-magnet pole of described first array magnetic field creating elements includes that Halbach array is with the side compared to described second component, the side of described first component provides described magnetic coupling piece overall magnetic field more at high proportion, thus help to be coupled by the magnetic flux between described first and second array magnetic field creating elements and the heating effect that causes concentrates on the described side of described first component.
Halbach array can be directed to provide the higher or magnetic field of strengthening on the side facing described second array magnetic field creating elements of described first array magnetic field creating elements, thus increases the amount of the magnetic flux of coupling between described first array magnetic field creating elements and described second array magnetic field creating elements.
The orientation of the continuous print permanent-magnet pole in Halbach array can change less than 90 degree.
In described first component and second component one can be disposed in intracavity, and wherein, described chamber may be under vacuum or low pressure or can contain low viscosity gas, such as helium.
Described first array magnetic field creating elements can include that m magnetic field creating elements and described second array magnetic field creating elements include n magnetic field creating elements, to provide magnetic gear, described magnetic gear is brought into the gear ratio synchronizing have n:m during relative motion in described first shifting magnetic field and the second shifting magnetic field.
Described magnetic coupling piece can include that coupling component, described coupling component are configured at the magnetic flux coupled between described first array magnetic field creating elements and described second array magnetic field creating elements.
Described coupling component can form a part for the barrier surrounding described chamber.
Described first component, coupling component and second component can be arranged concentrically, and wherein, described coupling component is arranged in the middle of described first component and second component to couple the magnetic flux between described first array and the second array in radial directions.According to claimMagnetic gear described in 83 or 84, wherein, described first component and second component are spaced axially, and wherein, described coupling component is arranged in the middle of described first component and second component to couple the magnetic flux between described first array and the second array in the axial direction.
Described first component, described second component and described coupling component can be arranged coaxially.
Described coupling component can include that multiple coupling element is to couple described flux.
Described coupling component can have outer surface.
Described outer surface may be configured to carry described coupling element.
Described outer surface can include multiple recess, and the plurality of recess is for being supported on multiple coupling elements wherein.
Described recess may be configured so that the outer surface of the corresponding coupling element carried wherein flushes with described outer surface.
Described coupling element can be arranged under described outer surface.
Described coupling component can have inner peripheral surface.
The inner surface of described corresponding coupling element can flush with described inner peripheral surface.
Described coupling element can be arranged under described inner peripheral surface.
In described first component and second component one can be attached to input rotor, and another is attached to flywheel.
Described first component can be attached to input rotor, and described second component is attached to flywheel.
Described magnetic coupling piece may be provided in vehicle, and described flywheel is attached to the drive system of vehicle.
Fourth aspect provides a kind of method operating magnetic coupling piece, and described magnetic coupling piece includes: the first component, second component and controller, and described first component has the first array magnetic field creating elements, and described first component is arranged to produce the first shifting magnetic field;Described second component has the second array magnetic field creating elements, and described second component is arranged to produce the second shifting magnetic field, and wherein, described first component and second component are arranged for the relative motion between it;Described controller is configured to control the coupling of described magnetic coupling piece and decoupling, and described method includes:
Relative motion is produced between described first component and second component;
The instruction of the speed of at least one in described first component and second component is received at described controller;And
Described instruction based on the speed of at least one described in described first component and second component control in described first component and second component described at least one speed with coupling or decoupling described magnetic coupling piece.
Described method may include that and determines whether described magnetic coupling piece is coupled by synchronization based on the described instruction of the described speed of at least one described in described first component and second component.
Described method may include that when synchronize coupling be determined time control in described first component and second component described at least one speed with decoupling described synchronize coupling.
Control at least one the speed described in described first component and second component to carry out decoupling to include that the speed improving described second component exceedes, to be taken to by described second component, the speed being associated with synchronicity to synchronizing coupling, and described second component is maintained new speed again couple to stop.
Described method may include that when synchronize coupling be not determined time, control in described first component and second component described at least one speed with set up synchronize coupling.
At least one the speed described controlled in described first component and second component synchronizes coupling and can include improving the speed of described second component to set up and exceed the speed being associated with synchronicity, and allows the speed of described second component to slow down to the speed being associated with synchronicity.
Described method can be included in the instruction of the speed receiving described first component and second component at controller, and determines whether described magnetic coupling piece is coupled by synchronization based on described instruction.
Described magnetic coupling piece can include that magnetic gear, described method include that gear ratio based on described instruction and described magnetic gear determines whether described magnetic coupling piece is coupled by synchronization.
Described method can include determining that the power demand demand of the drive system that described second component is attached to;And speed of based at least one component described in the first component described in described power demand demand modeling and second component.
Referring now to accompanying drawing, only by way of example, embodiments of the invention are described, wherein:
Fig. 1 is the schematic diagram of the axial cross section by magnetic gear;
Fig. 1 a is the signal axial cross section of a part for coupling component;
Fig. 2 a is the schematic diagram of the first example of Halbach array;
Fig. 2 b is the schematic diagram of the second example of Halbach array;
Fig. 3 is the schematic diagram of the layout for controlling the magnetic gear in vehicle;
Fig. 4 a is the schematic diagram of conduction mouse cage;
Fig. 4 b is the schematic diagram of the array of magnetic field creating elements;
Fig. 4 c is the schematic diagram of the first component of the magnetic gear of the array of the magnetic field creating elements including the conduction mouse cage of Fig. 4 a and Fig. 4 b;
Fig. 5 a shows the cross section of the diameter by non-concentric magnetic gear;And
Fig. 5 b shows the partial sectional view of the non-concentric magnetic gear shown in Fig. 5 a.
Figure 1Show that the axial cross section by magnetic gear 100, magnetic gear 100 include the first component 10, second component 20 and coupling component 30.First component 10 has the first array magnetic field creating elements 12.Second component 20 has the second array magnetic field creating elements 22.Coupling component 30 has coupling element 32 array.First component 10, second component 20 and coupling component 30 all have axial length.
First component 10, coupling component 30 and second component 20 are arranged concentrically.First component 10 and second component 20 are arranged to rotate against around common axis.Coupling component 30 is arranged in the middle of the first component 10 and second component 20 to couple the magnetic flux between the first and second array magnetic field creating elements 12,22 in radial directions.
First component 10 is arranged to together with input rotor (not shown) rotate.
First component 10 includes non-conducting material (not shown), and the first array magnetic field creating elements 12 is arranged in non-conducting material 31 so that continuous print magnetic field creating elements 12 is spaced apart by non-conducting material.First array magnetic field creating elements 12 includes the array of m permanent-magnet pole, and wherein, continuous print magnetic pole has contrary polarity,Such as figure 1In by as represented by arrow.Magnetic field creating elements 12 can completely or partially be embedded in non-conducting material.
Second component 20 is attached to flywheel (not shown) to rotate together with flywheel.Second component 30 and flywheel are disposed in the chamber 40 can being maintained under vacuum or low pressure.In another example, chamber 40 can especially have the gas of the viscosity lower than air, such as helium containing the gas outside air.
Second component 20 includes non-conducting material (not shown), and the second array magnetic field creating elements 22 is arranged in non-conducting material so that continuous print magnetic field creating elements 22 is spaced apart by non-conducting material.Magnetic field creating elements 22 can completely or partially be embedded in non-conducting material.
Second array magnetic field creating elements 22 includes the array of n permanent-magnet pole, and wherein, continuous print magnetic pole has contrary polarity,Such as figure 1In by as represented by arrow.
Quantity m of the magnetic field creating elements of the first component 10 is more than quantity n of the magnetic field creating elements of second component 20.Therefore, shown gear provide from the first component 10(and input rotor) to second component 20(and output rotor/flywheel) and speed increasing gear, wherein, when the first component 10 and second component 20 synchronize to rotate against, second component 20 is with coefficient ratio first component 10 of n/m the most faster, wherein, n/m is the gear ratio of magnetic gear 100.
In this example, coupling component 30 forms a part for the barrier at least partially around room 40, and this chamber 40 accommodates second component 20.Described barrier can form a part for the housing in chamber 40.AsFigure 1aIn the cross section of a part of coupling component 30 regardIn figureShown in, coupling component 30 includes the non-conducting material 31 with outer surface 31a, and this outer surface 31a has multiple recess 31b of the coupling element of the array for supporting coupling element 32.Recess 31b is spaced apart around outer surface 31a so that continuous print coupling element 32 is spaced apart by non-conducting material 31.Recess 31b makes the outer surface 32a(of the coupling element 32 being received in recess deviate from the surface in chamber 40) can flush with the outer surface of coupling element 30.Inner peripheral surface 32b(of coupling element 32 faces the surface in chamber 40) can be arranged under inner peripheral surface 31c of coupling component 30.By this way, coupling element 32 is sealed off with chamber 40 by the non-conducting material 31 layers of coupling component 30.
Coupling element or pole piece 32 include permeability magnetic material, such as, and iron-bearing materials or Ferrite Material.In this example, coupling element 32 extends in the axial direction and can have rectangular cross section.In use, coupling element 32 couples from the magnetic flux of first array magnetic field creating elements the 12 to the second array magnetic field creating elements 22 to allow the synchronization of the first and second arrays to rotate against.Synchronizing to rotate against the magnetic gear corresponding to being in coupled configuration, in the configuration, second component 20 is with the speed rotation of n/m times of the speed of the first component 10.
As used herein, phrase " non-conducting material " means material that is the most opaque or electric semi-insulated and that have the relative permeability close to 1, such as, pottery, plastics or composite.Magnetic field creating elements can be any type of permanent-magnet pole, such as, rare-earth magnet.Magnetic field creating elements 12 generally will be set by equal sizes.Similarly, magnetic field creating elements 22 generally will be set by equal sizes.Equally, coupling element 32 generally will be set by equal sizes and to be equally spaced.
Generally, in the use of magnetic coupling piece, first component 10 will be attached to input rotor (such as, described input rotor can be or be attached to pump input driving or the drive shaft of motor), and second component 20 will be attached to output rotor (such as, described output rotor can be or be attached to flywheel or impeller of pump).
In operation, the rotation of input rotor causes the first component 10 to rotate, and the rotation of the first array magnetic field creating elements 12 generates the first shifting magnetic field.When magnetic gear 100 rotating with when rotating to provide the first component 10 of the first shifting magnetic field and to rotate to provide the second component of the second shifting magnetic field to couple via the second array magnetic field creating elements 22, coupling element 32 couples the first and second shifting magnetic fields to maintain the synchronization of the first component 10 and second component 20 to rotate against.If lost, can be by such as existingFigure 3Shown in control arrange, and/or by means of being held to the mouse cage that rotates together with in the first component 10 and second component 20, asFigure 4aArriveFigure 4cShown in, set up or re-establish synchronicity, the two method all will be described below.
In one example, at least one in the first array magnetic field creating elements 12 and the second array magnetic field creating elements 22 includes Halbach array.In Halbach array, magnetic field creating elements is arranged to the magnetic field of the overall gained on a longitudinal side of array and is reinforced compared with the magnetic field on relatively longitudinal side, or much better than, so that make to provide magnetic field on the opposite side of array faint or even zero or close to zero.By at least one array in the first array magnetic field creating elements 12 and the second array magnetic field creating elements 22 by means of being oriented to provide the Halbach array in the magnetic field of strengthening to be provided on another the direction in the first and second array magnetic field creating elements 12,22, between the first and second arrays 12,22, the amount of the flux of coupling can be increased.It is provided as non-Halbach array by means of Halbach array and another array by an array in the first and second array magnetic field creating elements 12,22, the magnetic field crossing over magnetic gear 200 can be " crooked ", so that it is all that the magnetic field intensity in the case of non-Halbach is poor that the magnetic field intensity difference between the first array magnetic field creating elements 12 and the second array magnetic field creating elements 22 is more than at the first and second arrays 12,22.This can have to generate heat vortex flow and magnetic hysteresis and concentrates on the effect on the side of the magnetic gear 200 with Halbach array.Therefore, in this example, the Halbach array that the first array magnetic field creating elements 12 is faced the second array magnetic field creating elements 22 by the magnetic field being oriented to strengthening provides.This flux coupling being possible not only to improve magnetic gear 200 two ends, compared with the situation that the first array magnetic field creating elements 12 is not Halbach array, and also vortex flow and magnetic hysteresis heating can be concentrated on the side of the first component 10, and therefore making it away from chamber 40, heat can be removed more easily in this case.The amount of increase of the flux coupling provided by Halbach array allows the first array magnetic field creating elements 12(to be provided by Halbach array) and coupling component 30 between gap become more wider than in the case of not providing Halbach array, the minimizing of the flux coupling caused because the amount of the increase of the flux coupling produced by Halbach array can offset the increase by the distance between the first array magnetic field creating elements 12 and coupling element 32.Increasing the gap between the first array magnetic field creating elements 12 and coupling component 30 and mean that being acted on the delivery in hot weather life resulted in the region of the first array magnetic field creating elements 12 by vortex flow and magnetic hysteresis can be kept away from coupling component further, this can cause the performance improved.This can also make the removal of heat easy.
?Figure 2aIn show the first example of Halbach array, wherein, the relative orientation of the continuous magnetic pole of described array is rotated by 90 °, asFigure 2aIn indicated by an arrow as.Figure 2bShowing the second example of Halbach array, wherein, the relative orientation of the continuous magnetic pole of described array is rotated by less than 90 °, such as, is rotated by about 45 °, asFigure 2bIn the most indicated by an arrow as.?Figure 2aWithFigure 2bShown in array the magnetic field of enhancing is provided on side A and A' of respective array and faint or substantially zeroed magnetic field is provided on side B and B' of respective array.
If the first array magnetic field creating elements 12 is as Halbach array, it is oriented such that high flux side A or the A' outside facing radially towards the first component, i.e., away from chamber 40, the heat generated by magnetic hysteresis and vortex flow being concentrated on the outside of component 10 and away from chamber 40, this makes heat energy be removed more easily.
Figure 3Show vehicle 200DiagramMethod, vehicle 200 have byFigure 1Shown in magnetic gear 100 be attached to include vehicle motor and drive flywheel 230 energy-storage system of vehicle traction 208 of actuating device.Flywheel 230 is attached to vehicle traction 208 to allow the details of energy storage and energy regeneration being conventional form, and therefore will not be able to be described.The electromotor of vehicle traction can include any applicable electromotor, such as, standard explosive motor.
As Figure instituteShow,Figure 3In, vehicle traction 208 be attached to controller 202(its can form or can be vehicle traction management system a part), controller 202 itself be attached to rotate driving 210, rotate drive 210 coupled with controlFigure 1The rotation of second component 20 of magnetic gear.First component 10 includes the sensor 14 of the rotary speed for sensing the first component 10, and second component 20 includes the sensor 24 of the rotary speed for sensing second component 20.
First sensor and the second sensor 14,24 can include tachometer or can measure other instruments of speed.Such as, sensor 14,24 can include Hall (Hall) effect sensor or can be additionally non-contact sensor, such as, by using magnetic coupling piece to avoid the mechanical interference to rotating member 10,20.Such as, first sensor 14 may be configured to sense first shifting magnetic field radical length by the first component 10, and the second sensor 24 may be configured to sense second shifting magnetic field radical length by second component 20.Such as, first sensor 14 can be installed in the first component 10 outer surface (away from/do not carry the surface of the first magnetic field creating elements 12) on, and the second sensor 24 can be installed in second component 20 inner surface (away from/do not carry the surface of the second array magnetic field creating elements 22) on.Alternatively, at least one in the first and second sensors 14,24 can correspondingly be arranged on the surface of neighbouring first component and second component 10,20.Such as, first sensor 14 can be installed on the surface of the first housing member 60 or be arranged on the surface of coupling component 30 or in surface, and the second sensor 24 can be installed on the surface of coupling component 30 or in surface.Installing sensor elsewhere and can also help correspondingly to avoid endangering the first component and the structural intergrity of second component 10,20 outside on the first and second components 10,20 or wherein.
Rotate and drive 210 can be provided by least one in the hydraulic pump of vehicle, motor or CVT.
Controller 202 is arranged to determine the power demand demand of vehicle traction 208.The sensor 14 of the first component 10 is arranged to provide the first sensor signal of the rotary speed of instruction the first component 10 to controller 202.The sensor 24 of second component 20 is arranged to provide the second sensor signal of the rotary speed of instruction second component 20 to controller 202.Controller 202 is arranged to based on the first and second sensor signals by controlling to rotate the speed driving the operation of 210 to control second component 20, and rotation drives 210 to be arranged to increase or reduce the moment of torsion on second component 20.
Controller 202 includes memorizer and processor.Memorizer is configured to store the data of the gear ratio n/m representing magnetic gear.Programmable interface can be provided to allow user by gear ratio input store.Controller 202 is configured to access and stores gear ratio in memory and determine that by the first and second sensor signals being compared with gear ratio whether magnetic gear is synchronization coupled.Alternatively, controller 202 can be by the second sensor signal divided by first sensor signal, in the case of without reference to gear ratio, determine whether magnetic gear is coupled by synchronization, in this case, instruction is synchronized coupling by the return of constant output, and instruction is not existed synchronization coupling by non-constant output.Such as, the Rapid Variable Design of output may indicate that system " departs from " synchronicity.In this example, controller 202 can be not configured to store gear ratio.Processor may be implemented as hardware, software, firmware or its any combination.Such as, processor can include printed circuit board (PCB).
In operation, when vehicle traction 208 needs extra power, vehicle traction 208 experiences power demand demand.Controller 202 such as determines power demand demand based on the data of at least one represented in engine efficiency, car speed, the amount of energy that is stored in flywheel, as response, it is determined by whether magnetic gear 100 is synchronized coupling to determine whether flywheel 230 can return to drive system by power.If controller 202 senses magnetic gear 100 and is coupled by synchronization, then controller 202 controls power transmission from flywheel to drive system.If the controller determine that magnetic gear 100 is not coupled by synchronization, this includes determining that magnetic gear 100 keeps decoupling in predetermined time period alternatively, then controller 202 controls operation with coupling or decoupling magnetic gear 100.In order to (again) couples magnetic gear 100, i.e., in order between the first component and second component 10,20, (again) is set up synchronization and rotated against, controller 202 controls pump 210 provides the moment of torsion increased within the limited time period to second component 20, so that the speed being associated with synchronicity that the speed of second component 20 increases above the speed by the first component 10 and gear ratio n/m determines.Then allow second component 20 via the natural dissipation of energy, such as, slowed to the speed being associated with synchronicity by windage, friction or heat loss.Controller 202 then carry out whether magnetic gear 100 coupled by synchronization another determine.If synchronizing coupling to be determined, then controller 202 controls the power transmission from flywheel 230 to drive system, if be not determined, then repeat coupling operation again.
Run duration at vehicle 200, it is understood that there may be must decoupling magnetic gear 100 be favourable situation so that flywheel 230 is departed from the situation of connection or decoupling magnetic gear 100 so that flywheel 230 is departed from connection from car drive 208 from vehicle traction 208.This may in following especially this situation, wherein, vehicle 200 or the part driven by vehicle traction 208 of vehicle, such as, the pneumatic arm of excavator, come static after mobile a period of time.The reduction of the speed of vehicle 200 or its secondary part makes the speed of the first component 10 reduce, and is maintained if synchronizing coupling, then this can cause energy from the indirect loss of flywheel 230.In order to solve this problem, controller 202 is configured to decoupling synchronization and couples from drive system, flywheel 230 is departed from connection, thus the low speed or quiescent period by the secondary part of vehicle preserves the energy being stored in flywheel.
In order to carry out decoupling or " declutching " operation on magnetic gear 100, controller 202 determines the more low dynamics requirement demand from vehicle traction 208, and it includes determining the demand for declutching.Controller 202 is it is then determined that whether magnetic gear 100 is coupled by synchronization.If magnetic gear 100 is coupled by synchronization, then controller 202 controls pump 210 and changes the speed of second component 20 so that second component moves away from the speed being associated with synchronicity.Controller 202 makes pump 208 that the speed of second component 20 is maintained the speed in addition to the speed being associated with synchronicity, until controller 202 determines that the power demand demand of drive system has increased, or until controller 202 is otherwise determined that the demand of clutch gear has stopped.Then controller 202 starts again coupling operation to re-establish synchronization coupling.Such as, make gear depart from couple can by reduce as input rotor flywheel on pull and make the first component 10 slow down come auxiliary energy preserve.This can also contribute to reduce the abrasion on second bearing 70c, 70d.
Setting up or re-establish synchronization coupling can use magnetic gear to be assisted, or magnetic gear alternatively can be used to be provided, and in described magnetic gear, mouse cage is fixing to rotate together with one in the first and second components.
Figure 4aShowing the example of mouse cage 14, it can be incorporated toFigure 1Shown in the first component of magnetic gear 100 and second component 10,20 in one in.Mouse cage 14 is included in the array of the conducting element 16 being linked together at its end by conductive coupling elements 18.First end of each conducting element 16 and the second end are attached to the first end and second end of continuous print conducting element 16 by conductive coupling elements 18.By this way, the multiple galvanic circles including the part in continuous print coupling element 16 and conductive coupling elements 18 are provided in-between.
Figure 4cShow the axial cross section by the first component 10', the first component 10' be modified to byFigure 4aMouse cage be incorporated between the first end and second end of the first component 10', described first end and the second end corresponding toFigure 4aShown in the position of coupling element 18.(therefore, coupling element 18 is sightless in shown cross section.)Figure 4cThe first component 10' include non-conducting material the 19, first array magnetic field creating elements 12 and mouse cage 14.The respective conductive element 16 of mouse cage 14 is arranged in the middle of continuous print magnetic field creating elements 12 and is spaced from by non-conducting material.
?Figure 4bIn show aboutFigure 1The signal of this first array magnetic field creating elements 12 describedFigure
Each magnetic field creating elements 12 is all received in the recess in non-conducting material, as aboutFigure 1As description.
In operation, the first component 10 including mouse cage 14 causes conducting element 16 to be moved through the magnetic flux caused by the second array magnetic field creating elements 22 relative to the rotation of second component 20.When the first component 10 non-synchronously rotates relative to second component 20, conducting element 16 coupled to the magnetic flux caused by the second array magnetic field creating elements 22, and inducing current in mouse cage.Electric current causes the relative velocity of moment of torsion increase and the rotation between the first component and second component 10,20 indirectly to increase relative to the movement in the magnetic field of second component 20.As long as the first component and rotating against of second component 10,20 keep asynchronous, then mouse cage 14 just produces moment of torsion to be increased, and exceedes the moment of torsion caused by magnetic coupling piece.Gear 100 is brought into synchronicity or contributes to carrying it into synchronicity, as explained above by the speed of the increase rotated against provided by mouse cage.
Figure 4aFigure 4cMouse cage can with aboutFigure 3The clutch for clutch control described is used in combination.Skilled person will appreciate that and by moment of torsion produced by mouse cage 14 help gear 100 re-established during coupling operation again synchronicity, and therefore, reduce or remove rightFigure 2Shown in the demand of pump 210.
AlthoughFigure 4cShow the mouse cage 14 merged with the first component 10, it is to be understood that the connection between mouse cage 14 and the second array magnetic field creating elements 22 can be realized by fixing mouse cage 14 or similar conductive structure, thus rotate with the first component 10 in any suitable manner.
It will be appreciated that mouse cage can be merged in any one in the first and second components 10,20 or whole two.But, the magnetic hysteresis generated by mouse cage 14 and eddy current losses mean it may be preferred that be positioned on the component outside chamber by mouse cage 14 or utilize this component to be positioned, i.e., it is positioned on the first component 10 or utilize the first component 10 to be positioned, in order to any additional heat all can be removed from magnetic gear 100 more easily.
In first and second array magnetic field creating elements 12,22 described herein any one or all both of which can be provided by Halbach array.
It will be appreciated that in other examples, all may be provided in another component in the first component and second component 10,20 about described any feature in the first component and second component 10,20.
In some instances, coupling component 30 has " tall hat " geometry, and it includes circumference wall 36, " top " 34 and " edge " 38,Such as figure 2Shown in.Figure 1aShown in regardFigureIt it is the cross section by circumference wall 36.By second component 20 being positioned at circumference wall 36 and the inside at top 34 and the first component 10 being positioned at circumference wall 36 and the outside at top 34, and by the edge 38 of tall hat is sealed to the housing wall in chamber 40, coupling component 30 can provide the barrier sealed off by second component 10 with the first component 20.This can reduce the disturbance transmission at magnetic coupling piece two ends.When barrier is the sealing barrier utilizing and sealing the wall that male part is attached to chamber 40, it is provided that the chamber 40 of sealing.Described chamber may be at vacuum or low pressure chamber or can contain low viscosity gas, such as helium.In such chamber, accommodate second component 20 can reduce " windage " and other friction losses." tall hat " coupling component 30 can be symmetrical about its rotation axis.In other examples, " tall hat " coupling component 30 can be asymmetric about the rotation axis of magnetic gear 200.Coupling component 30 can have lug, and this lug is configured to engage with corresponding recess (such as, in the first housing parts 60 or the second housing parts 70) in the housing of magnetic gear to be secured in place by coupling component 30 relative to housing.When using passive pump, it is probably the situation that need not controller and sensor.
Although the coupling element 32 of coupling component 30 is described as being arranged in the recess of the outer surface of coupling component 30 and under the inner surface of coupling component 30, but in other examples, coupling element can be arranged on any one in outer surface and inner surface or whole two surfaces, can be partially embedded in outer surface and inner surface, can flush with in outer surface and inner surface or whole two, or can be completely embedded in coupling component 30.
Although above disclosure describes speed increasing gear, it is to be understood that the aspect of the disclosure can be applied to reduction gearing.
Although describing vacuum or low pressure chamber, it is to be understood that in other examples, that this chamber can not be low pressure and can not be sealing.In another example, chamber 40 can be containing the gas outside air, the gas that especially ratio of viscosities air is low, such as helium.In the above description, (second) component 20 is described as being accommodated in chamber at a high speed, but in other examples, low speed (first) component 10 can also be arranged on intracavity.In other examples, it is not provided with chamber.
Although above disclosure is to state with the form of concentricity magnetic gear, skilled person will understand that is that magnetic gear can be set, wherein, first component and second component are spaced axially, and wherein, coupling component is arranged in the middle of the first component and second component to couple the magnetic flux between the first array and the second array in the axial direction.First component of such magnetic gear and second component can will be arranged the most coaxially, although non-coaxial layout is also possible.Figure 5aWithFigure 5bShow the example of such layout.Figure 5aShowing the cross section of diameter by non-concentricity magnetic gear, it has the first component 10 ", coupling component 30 " and second component 20 ", these components are all arranged to rotate about axis 50, asFigure 5aShown in.Figure 5bShow the broken section of same non-concentric magnetic gearFigure, it illustrates the first component and second component 10 ", 20 ".Coupling component 30 " has been not shown, but alternatively coupling element 32 " is visible.
In another probability, linear gear can be provided, wherein, first array magnetic field creating elements 12 is arranged in the first linear array, second array magnetic field creating elements 22 is arranged in the second linear array, and coupling element is arranged in the 3rd array in the middle of the first array and the second array.By providing the first and second array magnetic field creating elements to provide the first and second shifting magnetic fields by means of correspondingly the first and second array permanent magnetism poles on the first and second movable members, or can provide in shifting magnetic field or whole two by the array of the electromagnet of Sequential Activation.The first component be arranged to mobile in the case of, first (linearly) component can be via rotating to converter,linear or actuator is attached to input rotor 14, or first (linearly) component can be driven by linear movement.Second (linearly) component can via being linearly attached to flywheel or other rotation output to rotation converter or actuator, or can be arranged to drive linear movement.
Although it will be appreciated that above disclosure is based on what magnetic gear was stated, but the aspect of the disclosure applies also for the magnetic coupling piece with 1:1 torque drive ratio.Coupling component 30 and/or coupling element 32 can be need not in such magnetic coupling piece.
Although in the foregoing disclosure, the array of magnetic field creating elements is provided by permanent-magnet pole, but in the application that need not magnetic gear or the magnetic coupling piece making the first component and second component 10,20 both of which rotate, the array of the magnetic field creating elements of irrotational in the first and second components is provided by the array of electromagnet with can substitute for.Such as, the array of electromagnet is configured to the array that multiphase current is applied to electromagnet to provide shifting magnetic field.
ReferenceFigure 3Although having shown magnetic gear in the case of vehicle and having controlled to arrange, but described magnetic gear and control layout can be attached to any other and drive actuating device.Such as, magnetic gear described herein or magnetic coupling piece can be applied to pumping system, turbine system or use flywheel to manage any system of the power demand of system.
It will be appreciated that the element described herein closing given embodiment may be used for another embodiment, and without departing fromSuch as claimIn the case of the scope of the present invention stated in book, any one in the disclosed embodiments can be made at the modifications and variations within the consideration of those skilled in the art.

Claims (108)

1. a magnetic coupling piece, comprising:
Having the first component of the first array magnetic field creating elements, described first component is arranged to produce the first shifting magnetic field;
The array of the electric conductor fixing relative to described first component;And
Having the second component of the second array magnetic field creating elements, described second component is arranged to produce the second shifting magnetic field, and wherein, described first component and described second component are arranged for the relative motion between it, wherein:
The array of described conductor is arranged to inductively couple to produce moment of torsion with described second shifting magnetic field, thus brings described first shifting magnetic field and described second shifting magnetic field into synchronization relative motion.
Magnetic coupling piece the most according to claim 1, wherein, the array of described electric conductor includes that another electric conductor that multiple conductive coupling elements, the plurality of conductive coupling elements be arranged to be attached in described array each electric conductor in described array is to provide multiple galvanic circles.
Magnetic coupling piece the most according to claim 2, wherein, the array of described electric conductor and charge coupled device form mouse cage.
4. in the middle of the continuous magnetic field creating elements during according to the magnetic coupling piece described in arbitrary aforementioned claim, wherein, the continuous electric conductor in described electric conductor array is disposed in described first array magnetic field creating elements.
5., according to the magnetic coupling piece described in arbitrary aforementioned claim, it includes the device for changing the speed of at least one in described first and second shifting magnetic fields.
6., according to the magnetic coupling piece described in arbitrary aforementioned claim, it includes the controller being configured to control the speed of described first shifting magnetic field.
Magnetic coupling piece the most according to any one of claim 1 to 6, it includes the controller being configured to control the speed of described second shifting magnetic field.
8., according to the magnetic coupling piece described in arbitrary aforementioned claim, it includes the mechanical brake being configured to reduce the speed of moving component in described first component and described second component.
9. according to the magnetic coupling piece described in arbitrary aforementioned claim, wherein, described first array includes the array of permanent-magnet pole, and wherein, described first component is arranged to rotate to provide described first shifting magnetic field.
10. according to the magnetic coupling piece described in arbitrary aforementioned claim, wherein, described second array includes the array of permanent-magnet pole, and wherein, described second component is arranged to rotate to provide described second shifting magnetic field.
11. magnetic coupling pieces according to claim 9, wherein, described first array magnetic field creating elements includes Halbach (Halbach) array.
12. according to the magnetic coupling piece described in claim 10 or 11, and wherein, described second array magnetic field creating elements includes Halbach array.
13. according to the magnetic coupling piece described in claim 11 or 12, and wherein, continuous print permanent-magnet pole change in orientation in described Halbach array is less than 90 degree.
14. according to the magnetic coupling piece described in arbitrary aforementioned claim, and wherein, one in described first component and second component is disposed in intracavity, and wherein, described chamber may be under vacuum or low pressure or can contain low viscosity gas, such as helium.
15. according to the magnetic coupling piece described in arbitrary aforementioned claim, wherein, described first array magnetic field creating elements includes that m magnetic field creating elements and described second array magnetic field creating elements include n magnetic field creating elements, to provide magnetic gear, described magnetic gear is brought into the gear ratio synchronizing have n:m during relative motion in described first shifting magnetic field and described second shifting magnetic field.
16. magnetic coupling pieces according to claim 15, it farther includes coupling component, and described coupling component is configured to couple the magnetic flux between described first array magnetic field creating elements and described second array magnetic field creating elements.
Magnetic coupling piece described in 17. dependent claims 16 according to claim 14, wherein, described coupling component forms a part for the barrier surrounding described chamber.
18. according to the magnetic coupling piece described in claim 16 or 17, wherein, described first component, coupling component and second component are arranged concentrically, wherein, described coupling component is arranged in the middle of described first component and described second component to couple the magnetic flux between described first array and described second array in radial directions.
19. according to the magnetic gear described in claim 16 or 17, wherein, described first component and described second component are spaced axially, wherein, described coupling component is arranged in the middle of described first component and described second component to couple the magnetic flux between described first array and described second array in the axial direction.
20. magnetic gears according to claim 19, wherein, described first component, described second component and described coupling component are arranged coaxially.
21. according to the magnetic coupling piece according to any one of claim 16 to 20, and wherein, described coupling component includes that multiple coupling element is to couple described flux.
22. according to the magnetic coupling piece according to any one of claim 16 to 21, and wherein, described coupling component has outer surface.
23. magnetic coupling pieces according to claim 22, wherein, described outer surface is configured to carry described coupling element.
24. according to the magnetic coupling piece described in claim 22 or 23, and wherein, described periphery includes multiple recess, and the plurality of recess is for being supported on the plurality of coupling element wherein.
25. magnetic coupling pieces according to claim 24, wherein, described recess is configured so that the outer surface of the corresponding coupling element carried wherein flushes with described outer surface.
26. magnetic coupling pieces according to claim 24, wherein, described coupling element is arranged under described outer surface.
27. according to the magnetic coupling piece according to any one of claim 16 to 26, and wherein, described coupling component has inner peripheral surface.
28. magnetic coupling pieces according to claim 27, wherein, the inner surface of described corresponding coupling element flushes with described inner peripheral surface.
29. magnetic coupling pieces according to claim 27, wherein, described coupling element is arranged under described inner peripheral surface.
30. according to the magnetic gear described in arbitrary aforementioned claim, and wherein, in described first component and described second component is attached to input rotor and another is attached to flywheel.
31. magnetic coupling pieces according to claim 30, wherein, described first component is attached to input rotor and described second component is attached to flywheel.
32. according to the magnetic coupling piece described in claim 30 or 31, and wherein, described magnetic coupling piece is provided in vehicle, and described flywheel is attached to the drive system of described vehicle.
The method of 33. 1 kinds of magnetic coupling pieces operated described in arbitrary aforementioned claim, comprising:
The array of described conductor is caused to produce moment of torsion on described second component by producing asynchronous relative motion between described first shifting magnetic field and described second shifting magnetic field.
34. 1 kinds of energy-storage systems including magnetic coupling piece, described energy-storage system includes:
Limit the housing in chamber;
The first component being arranged in outside described chamber, described first component has the first array magnetic field creating elements;
Being arranged in the second component of described intracavity, described second component has the second array magnetic field creating elements, and described first component and described second component are arranged for relative motion;
Wherein, in described first component and described second component is attached to flywheel and is provided with power to store energy to described vehicle,
Wherein, described chamber may be under vacuum or low pressure or can contain low viscosity gas, such as helium;And wherein
At least one in described first array magnetic field creating elements and described second array magnetic field creating elements includes Halbach array.
35. energy-storage systems according to claim 34, wherein, continuous print permanent-magnet pole change in orientation in described Halbach array is less than 90 degree.
36. according to the energy-storage system described in claim 34 or 35, and it farther includes coupling component, and described coupling component is configured to couple the magnetic flux between described first array magnetic field creating elements and described second array magnetic field creating elements.
37. energy-storage systems according to claim 36, wherein, described coupling component forms a part for the described housing surrounding described chamber.
38. according to the energy-storage system described in claim 36 or 37, wherein, described first component, coupling component and second component are arranged concentrically, wherein, described coupling component is arranged in the middle of described first component and described second component to couple the magnetic flux between described first array and described second array in radial directions.
39. according to the energy-storage system described in claim 36 or 37, wherein, described first component and described second component are spaced axially, wherein, described coupling component is arranged in the middle of described first component and described second component to couple the magnetic flux between described first array and described second array in the axial direction.
40. according to the energy-storage system described in claim 39, and wherein, described first component, described second component and described coupling component are arranged coaxially.
41. according to the energy-storage system according to any one of claim 36 to 40, and wherein, described coupling component includes that multiple element is to couple described flux.
42. according to the energy-storage system according to any one of claim 36 to 41, and wherein, described coupling component has outer surface.
43. energy-storage systems according to claim 42, wherein, described outer surface is configured to carry described coupling element.
44. according to the energy-storage system described in claim 41 or 42, and wherein, described outer surface includes multiple recess, and the plurality of recess is for being supported on the plurality of coupling element wherein.
45. energy-storage systems according to claim 44, wherein, described recess is configured so that the outer surface of the corresponding coupling element carried wherein flushes with described outer surface.
46. energy-storage systems according to claim 42, wherein, described coupling element is arranged under described outer surface.
47. according to the energy-storage system according to any one of claim 42 to 46, and wherein, described coupling component has inner peripheral surface.
48. energy-storage systems according to claim 47, wherein, the inner surface of described corresponding coupling element flushes with described inner peripheral surface.
49. energy-storage systems according to claim 47, wherein, described coupling element is arranged under described inner peripheral surface.
50. according to the magnetic gear according to any one of claim 34 to 49, and wherein, in described first component and described second component is attached to input rotor and another is attached to described flywheel.
51. energy-storage systems according to claim 50, wherein, described first component is attached to described input rotor and described second component is attached to described flywheel.
52. according to the energy-storage system described in claim 50 or 51, and wherein, described magnetic coupling piece is provided in vehicle, and described flywheel is attached to the drive system of described vehicle.
53. according to the energy-storage system according to any one of claim 34 to 52, it farther includes the array of the electric conductor fixing relative to described first component, wherein, the array of described electric conductor is arranged to inductively couple to produce moment of torsion with described second shifting magnetic field, thus brings described first shifting magnetic field and described second shifting magnetic field into synchronization relative motion.
54. energy-storage systems according to claim 53, wherein, the array of described electric conductor includes that another electric conductor that multiple conductive coupling elements, the plurality of conductive coupling elements be arranged to be attached in described array each electric conductor in described array is to provide multiple galvanic circles.
55. energy-storage systems according to claim 54, wherein, the array of described electric conductor and charge coupled device form mouse cage.
56. according to the energy-storage system according to any one of claim 53 to 55, and wherein, the continuous print electric conductor in described electric conductor array is disposed in the middle of the continuous print magnetic field creating elements in described first array magnetic field creating elements.
57. according to the energy-storage system according to any one of claim 53 to 56, and it includes the device for changing the speed of at least one in described first shifting magnetic field and described second shifting magnetic field.
58. according to the energy-storage system according to any one of claim 53 to 57, it includes the controller being configured to control the speed of described first shifting magnetic field.
59. according to the energy-storage system according to any one of claim 53 to 58, it includes the controller being configured to control the speed of described second shifting magnetic field.
60. according to the energy-storage system according to any one of claim 34 to 53, and it includes the mechanical brake being configured to reduce the speed of moving component in described first component and described second component.
61. 1 kinds of magnetic coupling pieces, comprising:
Having the first component of the first array magnetic field creating elements, described first component is arranged to produce the first shifting magnetic field;
Having the second component of the second array magnetic field creating elements, described second component is arranged to produce the second shifting magnetic field, and wherein, described first component and described second component are arranged for the relative motion between it;And
It is configured to control the coupling of described magnetic coupling piece and uncoupled controller.
62. magnetic coupling pieces according to claim 61, wherein, described controller be configured to follow the trail of following at least one:
Described first shifting magnetic field and the speed of described second shifting magnetic field;And
The speed of the relative motion between described first component and described second component.
63. according to the magnetic coupling piece described in claim 61 or 62, and wherein, described controller is configured to determine whether described first shifting magnetic field and described second shifting magnetic field are coupled by synchronization.
64. according to the magnetic coupling piece according to any one of claim 61 to 63, and wherein, described controller is configured to control described first shifting magnetic field or the speed of described second shifting magnetic field.
65. magnetic coupling pieces according to claim 64, wherein, described controller is configured to make the rapid change of the described first or described second shifting magnetic field so that described magnetic coupling piece moves away synchronicity by the determination synchronizing coupling in response to described first shifting magnetic field and described second shifting magnetic field.
66. according to the magnetic coupling piece according to any one of claim 61 or 63, wherein, described controller is configured to make the rapid change of the described first or second shifting magnetic field to set up synchronicity in response to the determination that described first and second shifting magnetic fields are not coupled by synchronization.
67. magnetic coupling pieces according to claim 66, wherein:
Determine that described first and second shifting magnetic fields are not synchronized coupling and include determining the speed of the relative motion of described first and second shifting magnetic fields less than the speed being associated with synchronicity, and wherein,
The rapid change making the described first or second shifting magnetic field includes making the speed of the described first or second shifting magnetic field increase above the described speed being associated with synchronicity to set up synchronicity, and allows the speed of the described first or second shifting magnetic field to slow to the described speed being associated with synchronicity.
68. according to the magnetic coupling piece according to any one of claim 61 to 67, comprising:
The array of the electric conductor fixing relative to described first component, wherein:
The array of described conductor is arranged to inductively couple to produce moment of torsion with described second shifting magnetic field, thus brings described first shifting magnetic field and described second shifting magnetic field into synchronization relative motion.
69. magnetic coupling pieces according to claim 68, wherein, the array of described electric conductor includes that another electric conductor that multiple conductive coupling elements, the plurality of conductive coupling elements be arranged to be both coupled in described array each electric conductor in described array is to provide multiple galvanic circles.
70. magnetic coupling pieces according to claim 69, wherein, the array of described electric conductor and charge coupled device form mouse cage.
71. according to the magnetic coupling piece according to any one of claim 68 to 70, and wherein, the continuous print electric conductor in described electric conductor array is disposed in the middle of the continuous print magnetic field creating elements in described first array magnetic field creating elements.
72. according to the magnetic coupling piece according to any one of claim 68 to 71, and it includes the device for changing the speed of at least one in described first shifting magnetic field and described second shifting magnetic field.
73. according to the magnetic coupling piece according to any one of claim 68 to 72, and it includes the controller being configured to control the speed of described first shifting magnetic field.
74. according to the magnetic coupling piece according to any one of claim 68 to 72, and it includes the controller being configured to control the speed of described second shifting magnetic field.
75. according to the magnetic coupling piece according to any one of claim 68 to 74, and it includes the mechanical brake being configured to reduce the speed of the component moved in described first component and described second component.
76. according to the magnetic coupling piece according to any one of claim 68 to 75, and wherein, described first array includes the array of permanent-magnet pole, and wherein, described first component is arranged to rotate to provide described first shifting magnetic field.
77. according to the magnetic coupling piece according to any one of claim 68 to 76, and wherein, described second array includes the array of permanent-magnet pole, and wherein, described second component is arranged to rotate to provide described second shifting magnetic field.
78. according to the magnetic coupling piece described in claim 77, and wherein, the described permanent-magnet pole of described first array magnetic field creating elements includes Halbach array.
79. according to the magnetic coupling piece described in claim 77 or 78, and wherein, the described permanent-magnet pole of described second array magnetic field creating elements includes Halbach array.
80. according to the magnetic coupling piece described in claim 78 or 79, and wherein, continuous print permanent-magnet pole change in orientation in described Halbach array is less than 90 degree.
81. according to the magnetic coupling piece according to any one of claim 68 to 80, and wherein, one in described first component and second component is disposed in intracavity, and wherein, described chamber may be under vacuum or low pressure or can contain low viscosity gas, such as helium.
82. according to the magnetic coupling piece according to any one of claim 68 to 81, wherein, described first array magnetic field creating elements includes that m magnetic field creating elements and described second array magnetic field creating elements include n magnetic field creating elements, to provide magnetic gear, described magnetic gear is brought into the gear ratio synchronizing have n:m during relative motion in described first shifting magnetic field and described second shifting magnetic field.
83. magnetic coupling pieces described in 2 according to Claim 8, it farther includes coupling component, and described coupling component is configured to couple the magnetic flux between described first array magnetic field creating elements and described second array magnetic field creating elements.
84. according to Claim 81 the magnetic coupling piece described in dependent claims 83, wherein, described coupling component forms the part of barrier surrounding described chamber.
85. magnetic coupling pieces described in 3 or 84 according to Claim 8, wherein, described first component, coupling component and second component are arranged concentrically, wherein, described coupling component is arranged in the middle of described first component and described second component to couple the magnetic flux between described first array and described second array in radial directions.
86. magnetic gears described in 3 or 84 according to Claim 8, wherein, described first component and described second component are spaced axially, wherein, described coupling component is arranged in the middle of described first component and described second component to couple the magnetic flux between described first array and described second array in the axial direction.
87. magnetic gears described in 6 according to Claim 8, wherein, described first component, described second component and described coupling component are arranged coaxially.
88. magnetic coupling pieces according to any one of 3 to 87 according to Claim 8, wherein, described coupling component includes that multiple coupling element is to couple described flux.
89. magnetic coupling pieces according to any one of 3 to 88 according to Claim 8, wherein, described coupling component has outer surface.
90. magnetic coupling pieces described in 9 according to Claim 8, wherein, described outer surface is configured to carry described coupling element.
91. magnetic coupling pieces described in 9 or 90 according to Claim 8, wherein, described outer surface includes multiple recess, and the plurality of recess is for being supported on the plurality of coupling element wherein.
92. according to the magnetic coupling piece described in claim 91, and wherein, described recess is configured so that the outer surface of the corresponding coupling element carried wherein flushes with described outer surface.
93. magnetic coupling pieces described in 9 according to Claim 8, wherein, described coupling element is arranged under described outer surface.
94. magnetic coupling pieces according to any one of 3 to 93 according to Claim 8, wherein, described coupling component has inner peripheral surface.
95. according to the magnetic coupling piece described in claim 94, and wherein, the inner surface of described corresponding coupling element flushes with described inner peripheral surface.
96. according to the magnetic coupling piece described in claim 94, and wherein, described coupling element is arranged under described inner peripheral surface.
97. according to the magnetic gear according to any one of claim 68 to 96, and wherein, in described first component and described second component is attached to input rotor and another is attached to flywheel.
98. according to the magnetic coupling piece described in claim 97, and wherein, described first component is attached to input rotor, and described second component is attached to flywheel.
99. according to the magnetic coupling piece described in claim 97 or 98, and wherein, described magnetic coupling piece is provided in vehicle, and described flywheel is attached to the drive system of described vehicle.
100. 1 kinds of methods operating magnetic coupling piece, described magnetic coupling piece includes that the first component, second component and controller, described first component have the first array magnetic field creating elements, and described first component is arranged to produce the first shifting magnetic field;Described second component has the second array magnetic field creating elements, and described second component is arranged to produce the second shifting magnetic field, and wherein, described first component and described second component are arranged for the relative motion between it;Described controller is configured to control the coupling of described magnetic coupling piece and decoupling, and described method includes:
Relative motion is produced between described first component and described second component;
The instruction of the speed of at least one in described first component and described second component is received at described controller;And
Described instruction based on the described speed of at least one described in described first component and described second component controls the speed of at least one in described first component and described second component with coupling or decoupling described magnetic coupling piece.
101. according to the method described in claim 100, and it includes determining whether described magnetic coupling piece is coupled by synchronization based on the described instruction of the described speed of at least one described in described first component and described second component.
102. according to the method described in claim 101, comprising: when synchronizing coupling and being determined, control at least one the described speed described in described first component and described second component to carry out decoupling to described synchronization coupling.
103. according to the method described in claim 102, wherein, control at least one the described speed described in described first component and described second component to synchronize coupling carry out the decoupling speed including improving described second component so that described second component exceedes the speed being associated with synchronicity to described, and described second component is maintained new speed again couple to stop.
104. according to the method described in claim 101, and it is included in synchronization coupling when not being determined, and at least one the described speed described controlled in described first component and described second component synchronizes coupling to set up.
105. according to the method described in claim 104, wherein, at least one the described speed described controlled in described first component and described second component synchronizes coupling and includes improving the speed of described second component to set up and exceed the speed being associated with synchronicity, and allows the speed of described second component to slow to the described speed being associated with synchronicity.
106. according to the method according to any one of claim 100 to 105, and it is included in the instruction of the speed receiving described first component and described second component at described controller, and determines whether described magnetic coupling piece is coupled by synchronization based on described instruction.
107. according to the method according to any one of claim 100 to 106, and wherein, described magnetic coupling piece includes that magnetic gear, described method include that gear ratio based on described instruction and described magnetic gear determines whether described magnetic coupling piece is coupled by synchronization.
108. are attached to described drive system according to the method according to any one of claim 100 to 107, it power demand requirement including determining drive system, described second component;And require to control the speed of at least one in described first component and described second component based on described power demand.
CN201480053165.3A 2013-07-26 2014-07-25 A magnetic coupling Pending CN105917559A (en)

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EP3025420A2 (en) 2016-06-01
GB2519499B (en) 2017-11-01

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