CN101603542A - Axial-flow pump machine with suspended propeller - Google Patents

Axial-flow pump machine with suspended propeller Download PDF

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Publication number
CN101603542A
CN101603542A CNA2008101108501A CN200810110850A CN101603542A CN 101603542 A CN101603542 A CN 101603542A CN A2008101108501 A CNA2008101108501 A CN A2008101108501A CN 200810110850 A CN200810110850 A CN 200810110850A CN 101603542 A CN101603542 A CN 101603542A
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China
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magnetic
rotor
stator
permanent
permanent magnet
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CNA2008101108501A
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Chinese (zh)
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刘新广
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Individual
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Individual
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Priority to CNA2008101108501A priority Critical patent/CN101603542A/en
Publication of CN101603542A publication Critical patent/CN101603542A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/068Battery powered

Abstract

A kind of axial-flow pump machine with suspended propeller is made of stator, rotor, control system; Permanent-magnetic clamp is set on rotor, rotor is suspended among the stator; At the fixed annulus that some permanent magnetism magnetic poles are arranged of the impeller periphery of rotor, some teeth that the foreskin coil surrounds that are insulated are arranged on the stator, form electromagnetic pole, described rotor and control system constitute a kind of motor, it has motor and generator, control system is by rotor-position sensor, controller, storage battery and rectification voltage regulator are formed, controller measures rotor magnetic pole according to sensor and determines the position signal of rotor magnetic pole with respect to the motor stator tooth with respect to the position signal or the visualizer of stator tooth, respectively organizing coil for motor stator from the storage battery power taking switches on regularly, then rotor be subjected to because of its permanent-magnet pole the motor stator tooth electromagnetic pole attraction moment and repel moment and rotate, thereby drives impeller and generator, the electricity that sends deposits storage battery in through rectification voltage regulator.Energy-saving and environmental protection of the present invention.

Description

Axial-flow pump machine with suspended propeller
Technical field
The present invention relates to the Pumps ﹠ Fans technology, particularly a kind of axial-flow pump machine with suspended propeller.
Background technique
Traditional pump or fan, motor are two kinds of separate equipment, and coupling commonly used is linked together work.As Fig. 1, the structural representation that is linked together for a kind of existing bent-tube boiler axial flow pump or fan and motor.The axial flow pump or fan is made up of impeller 1, support 2, bearing 3, curved pipe 4, axle 5, bearing 6, and the axial flow pump or fan is linked together with coupling 7 and motor 8.This pump or fan is at pipeline 4 domestic demand mounting brackets 2, and support 2 and axle 5 convection cells have no small resistance, thereby efficient is not high; Need sealing at bearing 6 places, this sealing is dynamic seal (packing), and the friction of the axle 5 that Sealing is rotated was easily lost efficacy and caused leakage.
As Fig. 2, be the schematic representation of the axial flow pump or fan of another kind of existing conventional.Impeller 9 is directly installed on the axle of motor 12, uses support 11 support fixation motors in straight pipeline 10.Because of the external diameter of motor 12 is bigger than the diameter of the axle 5 of preceding a kind of pump or fan, so the resistance of the support 11 of this pump or fan and motor 12 convection cells is bigger, efficient is lower.
Summary of the invention
The present invention designs a kind of axial-flow pump machine with suspended propeller, is intended to overcome the above-mentioned defective of existing axial flow pump or fan, utilizes permanent magnetism power to make impeller suspended, utilizes electromagnetic energy and permanent magnetism to drive, and realizes efficient, energy-conservation.
The present invention realizes by following technological scheme.
The present invention is made of stator, rotor, control system; Permanent-magnetic clamp is set on rotor, rotor is suspended among the stator; At the fixed annulus that some permanent magnetism magnetic poles are arranged of the impeller periphery of rotor, some teeth that the foreskin coil surrounds that are insulated are arranged on the stator, form electromagnetic pole, described rotor and control system constitute a kind of special machines, it has motor and generator, control system is by rotor-position sensor, controller, storage battery and rectification voltage regulator are formed, controller measures rotor magnetic pole according to sensor, and (visualizer is the hardware of estimation rotor-position and velocity information and the abbreviation that comprises algorithm, and visualizer estimates described rotor-position and speed according to electric current in the described stator coils of motor of input and voltage at the component of setting under the system of coordinates with respect to the position signal of stator tooth or visualizer.Visualizer has mature technique.As sliding mode observer etc.) determine the position signal of rotor magnetic pole with respect to the motor stator tooth, respectively organizing coil for motor stator from the storage battery power taking switches on regularly, then rotor be subjected to because of its permanent-magnet pole the motor stator tooth electromagnetic pole attraction moment and repel moment and rotate, thereby drives impeller, and driving the generator for electricity generation of described motor, the electricity that sends deposits storage battery in through rectification voltage regulator.
Suppose the rotor that the permanent magnetism magnetic pole of the rotor of the motor portion of described motor is made plurality of teeth with pure soft iron is replaced, its working principle is very similar to switched reluctance machines so, disregard loss, the electric energy that switched reluctance machines output energy equals to import, not energy-conservation.And the present invention makes the rotor permanent-magnet pole obtain the repulsion square that electromagnetic pole of corresponding motor stator attracts moment and another electromagnetic pole simultaneously, and gravitation square or repulsion square provide jointly by electromagnetic field and permanent magnetic field; Switched reluctance machines only is the soft iron tooth of its rotor of electromagnetic attracting force of stator tooth, and this gravitation is only provided by electromagnetic field.So the motor output energy of motor of the present invention is greater than the electric energy of need input.Square being directly proportional of magnetic induction intensity between the electromagnetic pole of the motor stator of motor of the present invention and the rotor permanent-magnet pole in amount of force and the gap between them, and the superposition value that this magnetic induction intensity value is electromagnetic pole and permanent-magnet pole magnetic induction intensity, if keep this value constant, improve the magnetic induction intensity value of permanent-magnet pole in described gap, reduce the magnetic induction intensity value of electromagnetic pole in described gap equally, then described motor machine output energy value is constant, but reduced the electric energy of required input significantly, energy output input difference becomes big in other words.So the ingenious use permanent magnetism of the present invention physical efficiency, make energy increment, and increment increases substantially with the enhancing of permanent magnetic field, most of outwards output of this value-added energy drives described impeller, fraction is used for described generator for electricity generation, to support described motor operation.
It should still be noted that, electric motor structure of the present invention and working principle and magneto (detail knowledge can with reference to interrelated data) have substantial different, magneto utilizes the rotary electromagnetic field of stator to interact with the rotor field of containing permanent magnet and drives rotor, be based on electromagnetic induction principle, and motor of the present invention is based on gravitation between electromagnet and the permanent magnet and repulsion.Permanent magnet motor stator electromagnetic force and rotor permanent magnetism power are big not as of the present invention to the torque that its rotor produces, reason is that this stator electromagnetic force only produces the gravitation square to rotor, and the rotor permanent-magnet pole of motor of the present invention is subjected to the attraction moment and the repulsion moment of the electromagnetic pole of corresponding stator tooth simultaneously.The rotary electromagnetic field of permanent magnet motor stator can induce eddy current and cause energy loss in rotor core and permanent magnet, and eddy current gives birth to heat and work the mischief, and rotary electromagnetic field also can produce hysteresis loss in rotor core.And the magnetic line of force that the stator field of motor of the present invention enters rotor is seldom, in rotor induction very weak, so the present invention is energy-conservation significant more than magneto.
For fear of flowing through fluid in the described axial-flow pump machine with suspended propeller, can beat the non magnetic insulated enclosure cylinder of lining at the inwall of stator to the internal corrosion or the wearing and tearing of pump machine stator.
The present invention is a pump, is again blower fan, can do separately pump with or make blower fan usefulness separately, can be as the propulsion device of ship and aircraft; If stator coil is all received rectification voltage regulator, the present invention is exactly wind-driven generator or hydraulic turbine generator or steam turbine generator.
The present invention has following advantage:
1, because impeller suspended in stator, does not need bearing, support, thereby avoided the resistance of convection cell, avoided extra energy loss;
2, since impeller suspended in stator, thereby exempt to lubricate, vibrate little, noise is little, the life-span is long;
3, fully permanent magnetism can be converted to the directly mechanical energy of actual use, the energy that permanent magnetism can be exported significantly rises in value than the energy of importing, thereby power consumption of the present invention seldom, and loss is little, and is energy-conservation, and efficient is high, and operating cost is very low;
4, the present invention produces power and drives impeller occurs in described control system and rotor simultaneously, and has only movement parts of rotor, and volume is little, and is simple and compact for structure, so reliability is very high, and low cost of manufacture;
5, sealing does not fully have and leaks environmental protection.
Description of drawings
Fig. 1 is the structural representation that a kind of existing bent-tube boiler axial flow pump or fan and motor are linked together;
Fig. 2 is the schematic representation of the axial flow pump or fan of existing another kind of existing conventional;
Fig. 3 is a structural representation of the present invention;
Fig. 4 is the A-A sectional drawing of Fig. 3;
Fig. 5 is the B-B sectional drawing of Fig. 3;
Fig. 6 is the rotor of Fig. 4 turns over an angle with respect to stator a schematic representation;
Fig. 7 be Fig. 6 rotor forward to its magnetic pole and stator core tooth over against the time schematic representation;
Fig. 8 is the A1-A1 sectional drawing of Fig. 3;
Fig. 9 is the B1-B1 sectional drawing of Fig. 3;
Figure 10 is an another kind of structural representation of the present invention.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
Show as Fig. 3 to Fig. 5.The present invention is made of stator, rotor, control system.Impeller 29 is fixed in the rotating shaft 18, magnetic guiding loop 38 is consolidated in the periphery of impeller 29, inlaying some cuboid permanent magnets that magnetize along thickness direction or the tile shape permanent magnet 37 that radially magnetizes on the magnetic guiding loop 38 equably, and replace along circumferential adjacent permanent magnets polarity, magnetic inductive block 36 and non magnetic collets 42 are consolidated the outside system spiral chute of non magnetic collets 42 with magnetic guiding loop 38 and permanent magnet 37; The cross-sectional dimension of magnetic inductive block 22, permanent magnet 24, non magnetic collets 43 is identical with magnetic inductive block 36, permanent magnet 37, non magnetic collets 42 successively, the outside system spiral chute of non magnetic collets 43, magnetic inductive block 22 and non magnetic collets 43 are consolidated with magnetic guiding loop 38 and permanent magnet 24; Between magnetic inductive block 36, permanent magnet 37 and magnetic inductive block 22, permanent magnet 24, connect with a non magnetic insulation annulus 39; At the fixed non magnetic insulation annulus 27 in cylindrical, magnetic inductive block 36 and permanent magnet 37 left sides of magnetic guiding loop 38, at the fixed non magnetic insulation annulus 15 in cylindrical, magnetic inductive block 22 and permanent magnet 24 right sides of magnetic guiding loop 38; The fixed outer cone permanent-magnetic clamp 31 that radially magnetizes in the left side of the cylindrical of magnetic guiding loop 38, non magnetic insulation annulus 27, the fixed outer cone permanent-magnetic clamp 16 that radially magnetizes in the right side of the cylindrical of magnetic guiding loop 38, non magnetic insulation annulus 15; At the fixed water conservancy diversion conical ring 30 in the left side of magnetic guiding loop 38 and outer cone permanent-magnetic clamp 31, at the fixed water conservancy diversion conical ring 17 in the right side of magnetic guiding loop 38 and outer cone permanent-magnetic clamp 16; Above-mentioned all parts have been formed rotor of the present invention.
The inner cone permanent-magnetic clamp 19 and 28 of the stator core 21 and 25 that stator of the present invention is built up by silicon steel plate, insulating covering coil 20 and 26, little strip permanent magnet 40 and 41, non magnetic insulation annulus 23, radial magnetizing, stator cylinder 13, internal taper hole disk 14 and 32 fixed compositions; Insulating covering coil 20 surrounds the tooth of stator core 21, and insulating covering coil 26 surrounds the tooth of stator core 25; Non magnetic insulation annulus 23 separates coil 20 coils 26; Little strip permanent magnet 40 and 41 length direction be along the axial direction of rotor shaft 18, and be embedded in axisymmetrically among the stator core 25; Described stator direct-axis to and radially septal space surround rotor, and radially like pole is relative with rotor permanent-magnetic clamp 16,31 successively to make stator permanent magnet ring 19,28, guarantees that rotor shaft 18, rotor and stator are coaxial.
Control system of the present invention is made up of rotor-position sensor (drawing among the figure) visualizer, controller 33, storage battery 34, rectification voltage regulator 35 and connection lead, rectification voltage regulator 35 input ends are connected with stator coil 20, and the terminal of stator coil 26 are connected with controller 33.The modern hardware and software of controller 33 usefulness technology easily realizes.
Show that as Fig. 6 the present invention is in halted state because the attraction between the permanent magnet heteropole, have on the rotor magnetic pole of two permanent magnets 37 and permanent magnet 40 and 41 radially over against.If will start, give stator coil 26 energisings by controller 33, and inner arc pole polarity such as Fig. 6 of each tooth of stator core 25 are shown, so, each magnetic pole of rotor is subjected to the electromagnetism push-and-pull moment (opplied moment of permanent magnet 40 and 41 pairs of rotors is very little) with its contiguous stator core 25 tooth, make rotor forward position shown in Figure 4 clockwise to, at this moment, sensor is passed to controller 33 with this position signal, or design hardware circuit and algorithm determine that the magnetic pole of rotor permanent magnet 37 passes to controller 33 with respect to the position signal of stator core 25 teeth, controller 33 changes the current direction in the stator coil 26 immediately, the polarity of stator core 25 teeth changes simultaneously, show as Fig. 7, produce mutual repulsive force owing to the polarity of the pole polarity of rotor permanent magnet 37 and stator core 25 each tooth is identical, making a concerted effort of the repulsive force that rotor is subjected to is zero, and rotor turns over position shown in Figure 7 according to inertia; Then each magnetic pole of rotor permanent magnet 37 is subjected to again being rotated further with the electromagnetism push-and-pull moment of its contiguous stator core 25 tooth, this process repetitive cycling, and rotor is constantly turned.Rotor will enter fluid back-out wherein as a result.
Controller 33 is gone back the output power of the size of the electric current in the may command stator coil 26 with change axle 18, thereby changes discharge velocity.During startup, the sense of rotation of rotor is determined by the current direction in controller 33 control coils 26.When rotor is constantly turned, the generator for electricity generation that epitrochanterian permanent magnet 24 and stator core 21 and stator coil 20 are formed, by 34 chargings of rectification voltage regulator 35 accumulators, the operating current of stator coil 26 obtains from storage battery 34 by controller 33, makes described pump machine operation.
Rotor magnetic pole of the present invention also can adopt other structural type.
Before the present invention starts first, must be from outside accumulators 34 chargings.
Embodiment two: show that as Fig. 8 Fig. 9 stator core 21 of the present invention and 25 tooth all are made into tooth 44 and tooth 45 with non-magnetic insulating material.
Embodiment three: show as Figure 10.For fear of flowing through fluid in the described axial-flow pump machine with suspended propeller, can beat the non magnetic insulated enclosure cylinder 46 of lining at the inwall of described stator to the internal corrosion or the wearing and tearing of pump machine stator.

Claims (4)

1. an axial-flow pump machine with suspended propeller is characterized in that: be made of stator, rotor, control system; Permanent-magnetic clamp is set on rotor, rotor is suspended among the stator; At the fixed annulus that some permanent magnetism magnetic poles are arranged of the impeller periphery of rotor, some teeth that the foreskin coil surrounds that are insulated are arranged on the stator, form electromagnetic pole, described rotor and control system constitute a kind of special machines, it has motor and generator, control system is by rotor-position sensor, controller, storage battery and rectification voltage regulator are formed, controller measures rotor magnetic pole according to sensor and determines the position signal of rotor magnetic pole with respect to the motor stator tooth with respect to the position signal of stator tooth or design hardware circuit and algorithm, respectively organizing coil for motor stator from the storage battery power taking switches on regularly, then rotor be subjected to because of its permanent-magnet pole the motor stator tooth electromagnetic pole attraction moment and repel moment and rotate, thereby drives impeller, and driving the generator for electricity generation of described motor, the electricity that sends deposits storage battery in through rectification voltage regulator.
2. axial-flow pump machine with suspended propeller according to claim 1, it is characterized in that: impeller (29) is fixed in the rotating shaft (18), magnetic guiding loop (38) is consolidated in the periphery of impeller (29), inlaying some cuboid permanent magnets that magnetize along thickness direction or the tile shape permanent magnet (37) that radially magnetizes on the magnetic guiding loop (38) equably, and replace along circumferential adjacent permanent magnets polarity, magnetic inductive block (36) and non magnetic collets (42) are consolidated the outside system spiral chute of non magnetic collets (42) with magnetic guiding loop (38) and permanent magnet (37); The cross-sectional dimension of magnetic inductive block (22), permanent magnet (24), non magnetic collets (43) is identical with magnetic inductive block (36), permanent magnet (37), non magnetic collets (42) successively, the outside system spiral chute of non magnetic collets (43), magnetic inductive block (22) and non magnetic collets (43) are consolidated with magnetic guiding loop (38) and permanent magnet (24); Between magnetic inductive block (36), permanent magnet (37) and magnetic inductive block (22), permanent magnet (24), connect with a non magnetic insulation annulus (39); Cylindrical, magnetic inductive block (36) and the fixed non magnetic insulation annulus in permanent magnet (37) left side (27) in magnetic guiding loop (38), cylindrical, magnetic inductive block (22) and the fixed non magnetic insulation annulus in permanent magnet (24) right side (15) in magnetic guiding loop (38); At the cylindrical of magnetic guiding loop (38), the fixed outer cone permanent-magnetic clamp (31) that radially magnetizes in left side of non magnetic insulation annulus (27), at the cylindrical of magnetic guiding loop (38), the fixed outer cone permanent-magnetic clamp (16) that radially magnetizes in right side of non magnetic insulation annulus (15); At the fixed water conservancy diversion conical ring in left side (30) of magnetic guiding loop (38) and outer cone permanent-magnetic clamp (31), at the fixed water conservancy diversion conical ring in right side (17) of magnetic guiding loop (38) and outer cone permanent-magnetic clamp (16); Above-mentioned all parts have been formed rotor of the present invention;
The inner cone permanent-magnetic clamp (19) of the stator core that stator of the present invention is built up by silicon steel plate (21) and (25), insulating covering coil (20) and (26), little strip permanent magnet (40) and (41), non magnetic insulation annulus (23), radial magnetizing and (28), stator cylinder (13), internal taper hole disk (14) and (32) are fixed forms; Insulating covering coil (20) surrounds the tooth of stator core (21), and insulating covering coil (26) surrounds the tooth of stator core (25); Non magnetic insulation annulus (23) separates coil (20) coil (26); The length direction of little strip permanent magnet (40) and (41) is along the axial direction of rotor shaft (18), and is embedded in axisymmetrically among the stator core (25); Described stator direct-axis to and radially septal space surround rotor, and radially like pole is relative with rotor permanent-magnetic clamp (16), (31) successively to make stator permanent magnet ring (19), (28), guarantees that rotor shaft (18), rotor and stator are coaxial;
Control system of the present invention is made up of rotor-position sensor or visualizer, controller (33), storage battery (34), rectification voltage regulator (35) and connection lead, rectification voltage regulator (35) input end is connected with stator coil (20), and the terminal of stator coil (26) are connected with controller (33);
Rotor magnetic pole of the present invention also can adopt other structural type.
3. axial-flow pump machine with suspended propeller according to claim 1 and 2 is characterized in that: the tooth of stator core of the present invention (21) and (25) all is made into tooth (44) and tooth (45) with non-magnetic insulating material.
4. axial-flow pump machine with suspended propeller according to claim 1 and 2 is characterized in that: beat lining non magnetic insulated enclosure cylinder (46) at the inwall of described stator.
CNA2008101108501A 2008-06-13 2008-06-13 Axial-flow pump machine with suspended propeller Pending CN101603542A (en)

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Application Number Priority Date Filing Date Title
CNA2008101108501A CN101603542A (en) 2008-06-13 2008-06-13 Axial-flow pump machine with suspended propeller

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Application Number Priority Date Filing Date Title
CNA2008101108501A CN101603542A (en) 2008-06-13 2008-06-13 Axial-flow pump machine with suspended propeller

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CN101603542A true CN101603542A (en) 2009-12-16

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102606505A (en) * 2012-03-29 2012-07-25 北京中科科仪股份有限公司 Magnetic suspension molecular pump rotor floating position selection method and rotor floating control method
WO2018032122A1 (en) * 2016-08-16 2018-02-22 宇生自然能源科技股份有限公司 Coaxial electromagnetic apparatus
WO2018045480A1 (en) * 2016-09-07 2018-03-15 宇生自然能源科技股份有限公司 Magnetoelectric composite machine
CN112747910A (en) * 2020-12-11 2021-05-04 清华大学 Leakage-free pump dynamic pressure suspension rotor performance detection device
CN112814922A (en) * 2021-02-07 2021-05-18 江苏海事职业技术学院 Magnetic driving type water jet propulsion pump
CN114923666A (en) * 2022-06-14 2022-08-19 西安交通大学 Outer loop transmission type circulating water tunnel

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102606505A (en) * 2012-03-29 2012-07-25 北京中科科仪股份有限公司 Magnetic suspension molecular pump rotor floating position selection method and rotor floating control method
CN102606505B (en) * 2012-03-29 2014-07-02 北京中科科仪股份有限公司 Magnetic suspension molecular pump rotor floating position selection method and rotor floating control method
WO2018032122A1 (en) * 2016-08-16 2018-02-22 宇生自然能源科技股份有限公司 Coaxial electromagnetic apparatus
WO2018045480A1 (en) * 2016-09-07 2018-03-15 宇生自然能源科技股份有限公司 Magnetoelectric composite machine
CN112747910A (en) * 2020-12-11 2021-05-04 清华大学 Leakage-free pump dynamic pressure suspension rotor performance detection device
CN112814922A (en) * 2021-02-07 2021-05-18 江苏海事职业技术学院 Magnetic driving type water jet propulsion pump
CN114923666A (en) * 2022-06-14 2022-08-19 西安交通大学 Outer loop transmission type circulating water tunnel

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Open date: 20091216