CN105914114A - Processing technology of stretched filament of fluorescent lamp filament - Google Patents
Processing technology of stretched filament of fluorescent lamp filament Download PDFInfo
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- CN105914114A CN105914114A CN201610409911.9A CN201610409911A CN105914114A CN 105914114 A CN105914114 A CN 105914114A CN 201610409911 A CN201610409911 A CN 201610409911A CN 105914114 A CN105914114 A CN 105914114A
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- filament
- silk
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- stretched
- fluorescent lamp
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Investigating, Analyzing Materials By Fluorescence Or Luminescence (AREA)
Abstract
The invention aims at providing a processing technology of a stretched filament of a fluorescent lamp filament. The processing technology comprises the following steps of step1, material manufacturing: selecting several groups of filaments with different specifications, wherein electronic powder weight 4.0+/-0.5 and a nickel plated iron belt 5.0*0.2 are included; step2, filament heating: using a card to open an electrical switch, a heater and a powder blowing switch, and carrying out heating processing on a machine and a workpiece to be processed; step3, stretched filament processing: putting the filament after heating is completed into a stretched filament machine so as to carry out stretched filament processing; step4, stretched filament examination, improving a stretched filament technology of the filament so as to increase precision of filament rotation stretched filament, increase uniformity of the stretched filament, avoid pressing foot loosening, increase quality, improving coating uniformity and increase a luminescence effect of the filament.
Description
Technical field
The present invention relates to the field in terms of the processing technique of fluorescent lamp, particularly to the improvement in terms of the manufacture method of the processing of the silk that stretches tight of the filament of fluorescent lamp, refer more particularly to the processing technique of the silk that stretches tight of a kind of Filament of fluorescent lamp.
Background technology
Along with growth in the living standard, people are the most of a relatively high to the requirement of normal lighting, while illumination, it is also required to the most of a relatively high fluorescent lamp of the processing request to fluorescent lamp refers generally to light emitting diode, because the processing of the silk that stretches tight of the Filament of fluorescent lamp of chemical property light emitting diode, but under the technology of processing technique instantly, restriction due to technology, cause there will be a rotation dynamics that stretches tight when stretching tight thread excessive, produce local meticulous, cause local electrical resistance excessive, when making work, local current is excessive, heat production is too high, cause fracture, filament presser feet is asymmetric, presser feet is caused to loosen, the most also can be inadequate because of the viscosity of electronic powder, the coating caused is uneven, affect filament light-emitting.
Therefore, the processing technique of the silk that stretches tight of a kind of Filament of fluorescent lamp is provided, to being improved by a technique that filament is stretched tight, rotate the precision of the silk that stretches tight with raising filament, improve the uniformity of the silk that stretches tight, it is to avoid presser feet loosens, improve quality, improve coating uniformity, improve the illumination effect of filament, just become the problem that those skilled in the art need solution badly.
Summary of the invention
It is an object of the invention to provide the processing technique of the silk that stretches tight of a kind of Filament of fluorescent lamp, to being improved by a technique that filament is stretched tight, the precision of the silk that stretches tight is rotated with raising filament, improve the uniformity of the silk that stretches tight, presser feet is avoided to loosen, improve quality, improve coating uniformity, improve the illumination effect of filament.
For solving technical problem described in background technology, the present invention by the following technical solutions:
A kind of processing technique of the silk that stretches tight of Filament of fluorescent lamp, its processing technique step is:
Step 1, material prepare: select the filament of several groups of different sizes；Electronics grain weight 4.0 ± 0.5；Nickel plating sheet iron strip 5.0*0.2.
Step 2, filament heating: card is driven electric switch, heater and blows powder switch, and machinery and workpiece to be processed are carried out heat treated,
Step 3, the silk that stretches tight are processed: the filament after heating being completed carries out silk processing of stretching tight in being placed into a filament tensioner, concrete operations are as follows:
(1) operate after stem stem filament being fixed clamping hook molding at random；
(2) using electronic powder to carry out filament dusting process after molding, and the spacing of dip-coating electronic powder and pinch is being not less than 0.5mm；
(3) and then powder is being blown in the dusting of filament surface, again filament is being taken off after terminating.
Step 4, the silk that stretches tight are checked: when anode circle firmly detects, and hands is pinched protection ring button and transferred multiple 10 times to；Electronic powder is firmly bonded the method for inspection: exhaustor 30cm down highly, freely falls on wooden table top, in triplicate.
Preferably, in the silk processing of stretching tight in described step 3, filament tailfiber of appearing is not more than 2mm, it is to avoid the long too high in resistance causing filament end of tailfiber, produces end region temperature too high, destroys the bonding strength of junction.
Preferably, the ball milling duration of the electronic powder slurry in described step 1 need to reach 45 hours, by the abundant ball milling to electronic powder slurry, it is possible to makes the degree of adhesion of electronic powder slurry reach optimal.
The invention has the beneficial effects as follows:
1), improved by a technique that filament is stretched tight, rotate the precision of silk of stretching tight improving filament, improve the uniformity of the silk that stretches tight, it is to avoid presser feet loosens, improve quality.
2), improve coating uniformity, improve the illumination effect of filament.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that technical scheme, the present invention will be further detailed below.
Embodiment 1:
A kind of processing technique of the silk that stretches tight of Filament of fluorescent lamp, its processing technique step is:
Step 1, material prepare: select the filament of several groups of different sizes；Electronics grain weight 4.0；Nickel plating sheet iron strip 5.0*0.2.
Step 2, filament heating: card is driven electric switch, heater and blows powder switch, and machinery and workpiece to be processed are carried out heat treated,
Step 3, the silk that stretches tight are processed: the filament after heating being completed carries out silk processing of stretching tight in being placed into a filament tensioner, concrete operations are as follows:
(1) operate after stem stem filament being fixed clamping hook molding at random；
(2) using electronic powder to carry out filament dusting process after molding, and the spacing of dip-coating electronic powder and pinch is being 0.5mm；
(3) and then powder is being blown in the dusting of filament surface, again filament is being taken off after terminating.
Step 4, the silk that stretches tight are checked: when anode circle firmly detects, and hands is pinched protection ring button and transferred multiple 10 times to；Electronic powder is firmly bonded the method for inspection: exhaustor 30cm down highly, freely falls on wooden table top, in triplicate.
Further, in the silk processing of stretching tight in described step 3, filament tailfiber of appearing is 2mm, it is to avoid the long too high in resistance causing filament end of tailfiber, produces end region temperature too high, destroys the bonding strength of junction.
Further, the ball milling duration of the electronic powder slurry in described step 1 need to reach 4 hours, by the abundant ball milling to electronic powder slurry, it is possible to makes the degree of adhesion of electronic powder slurry reach optimal.
Implement to prove, use this data, it is possible to improve filament to a certain extent and rotate the precision of the silk that stretches tight, improve the uniformity of the silk that stretches tight, reduce presser feet and loosen, improve quality, improve coating uniformity.
Embodiment 2:
A kind of processing technique of the silk that stretches tight of Filament of fluorescent lamp, its processing technique step is:
Step 1, material prepare: select the filament of several groups of different sizes；Electronics grain weight 4.5；Nickel plating sheet iron strip 5.0*0.2.
Step 2, filament heating: card is driven electric switch, heater and blows powder switch, and machinery and workpiece to be processed are carried out heat treated,
Step 3, the silk that stretches tight are processed: the filament after heating being completed carries out silk processing of stretching tight in being placed into a filament tensioner, concrete operations are as follows:
(1) operate after stem stem filament being fixed clamping hook molding at random；
(2) using electronic powder to carry out filament dusting process after molding, and the spacing of dip-coating electronic powder and pinch is being 0.7mm；
(3) and then powder is being blown in the dusting of filament surface, again filament is being taken off after terminating.
Step 4, the silk that stretches tight are checked: when anode circle firmly detects, and hands is pinched protection ring button and transferred multiple 10 times to；Electronic powder is firmly bonded the method for inspection: exhaustor 30cm down highly, freely falls on wooden table top, in triplicate.
Preferably, in the silk processing of stretching tight in described step 3, filament is appeared tailfiber 1.8mm, it is to avoid the long too high in resistance causing filament end of tailfiber, produces end region temperature too high, destroys the bonding strength of junction.
Preferably, the ball milling duration of the electronic powder slurry in described step 1 need to reach 5 hours, by the abundant ball milling to electronic powder slurry, it is possible to makes the degree of adhesion of electronic powder slurry reach optimal.
Implement to prove, use this data, it is possible to well improve filament and rotate the precision of the silk that stretches tight, improve the uniformity of the silk that stretches tight, reduce presser feet to loosen, improve quality, improve coating uniformity, rim charge waste can also be reduced simultaneously, improving working (machining) efficiency, improve filament quality, filament translucent effect also reaches optimal.
Therefore, the present embodiment is most preferred embodiment.
By the way of explanation, only describe some one exemplary embodiment of the present invention above, undoubtedly, for those of ordinary skill in the art, in the case of without departing from the spirit and scope of the present invention, by various different modes, described embodiment can be modified.Therefore, foregoing description is the most illustrative, should not be construed as the restriction to the claims in the present invention protection domain.
Claims (3)
1. the processing technique of the silk that stretches tight of a Filament of fluorescent lamp, it is characterised in that its processing technique step is:
Step 1, material prepare: select the filament of several groups of different sizes；Electronics grain weight 4.0 ± 0.5；Nickel-clad iron
Band 5.0*0.2.
Step 2, filament heating: card is driven electric switch, heater and blows powder switch, to work mechanical and to be processed
Part carries out heat treated,
Step 3, the silk that stretches tight are processed: the filament after heating being completed carries out silk processing of stretching tight in being placed into a filament tensioner,
Concrete operations are as follows:
(1) operate after stem stem filament being fixed clamping hook molding at random；
(2) electronic powder is being used to carry out filament dusting process after molding, and the spacing of dip-coating electronic powder and pinch
From being not less than 0.5mm；
(3) and then powder is being blown in the dusting of filament surface, again filament is being taken off after terminating.
Step 4, the silk that stretches tight are checked: when anode circle firmly detects, and hands is pinched protection ring button and transferred multiple 10 times to；Electronics
Powder is firmly bonded the method for inspection: exhaustor 30cm down highly, freely falls on wooden table top, in triplicate.
The processing technique of the silk that stretches tight of a kind of Filament of fluorescent lamp the most according to claim 1, it is characterised in that
In silk processing of stretching tight in described step 3, filament tailfiber of appearing is not more than 2mm.
The processing technique of the silk that stretches tight of a kind of Filament of fluorescent lamp the most according to claim 1, it is characterised in that
The ball milling duration of the electronic powder slurry in described step 1 need to reach 45 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610409911.9A CN105914114A (en) | 2016-06-03 | 2016-06-03 | Processing technology of stretched filament of fluorescent lamp filament |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610409911.9A CN105914114A (en) | 2016-06-03 | 2016-06-03 | Processing technology of stretched filament of fluorescent lamp filament |
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| Publication Number | Publication Date |
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| CN105914114A true CN105914114A (en) | 2016-08-31 |
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| CN201610409911.9A Pending CN105914114A (en) | 2016-06-03 | 2016-06-03 | Processing technology of stretched filament of fluorescent lamp filament |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107946154A (en) * | 2017-11-25 | 2018-04-20 | 浙江江山三友电子有限公司 | A kind of processing technology and its process equipment of high on-off times fluorescent tube |
| CN110732607A (en) * | 2019-07-22 | 2020-01-31 | 浙江凯耀照明股份有限公司 | distance-adjustable automatic molybdenum hook inserting machine and method |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101414539A (en) * | 2008-11-24 | 2009-04-22 | 南京工业大学 | Electronic powder for energy-saving lamp and electronic powder slurry and preparation method thereof |
-
2016
- 2016-06-03 CN CN201610409911.9A patent/CN105914114A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101414539A (en) * | 2008-11-24 | 2009-04-22 | 南京工业大学 | Electronic powder for energy-saving lamp and electronic powder slurry and preparation method thereof |
Non-Patent Citations (2)
| Title |
|---|
| 丁有生: "《电光源机械设备》", 31 August 2007 * |
| 中国照明电器协会组织编写: "《紧凑型荧光灯设计与制造》", 30 June 2012 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107946154A (en) * | 2017-11-25 | 2018-04-20 | 浙江江山三友电子有限公司 | A kind of processing technology and its process equipment of high on-off times fluorescent tube |
| CN107946154B (en) * | 2017-11-25 | 2024-01-30 | 浙江江山三友电子有限公司 | Processing technology and processing equipment for high-switching-frequency lamp tube |
| CN110732607A (en) * | 2019-07-22 | 2020-01-31 | 浙江凯耀照明股份有限公司 | distance-adjustable automatic molybdenum hook inserting machine and method |
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Application publication date: 20160831 |
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