CN105907030A - Expansion-controllable fire-resistant sleeve and production method thereof - Google Patents
Expansion-controllable fire-resistant sleeve and production method thereof Download PDFInfo
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- CN105907030A CN105907030A CN201610272765.XA CN201610272765A CN105907030A CN 105907030 A CN105907030 A CN 105907030A CN 201610272765 A CN201610272765 A CN 201610272765A CN 105907030 A CN105907030 A CN 105907030A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/04—Ingredients characterised by their shape and organic or inorganic ingredients
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/30—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being formed of particles, e.g. chips, granules, powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/22—Expanded, porous or hollow particles
- C08K7/24—Expanded, porous or hollow particles inorganic
- C08K7/28—Glass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0292—Polyurethane fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/101—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/107—Ceramic
- B32B2264/108—Carbon, e.g. graphite particles
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/12—Mixture of at least two particles made of different materials
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2597/00—Tubular articles, e.g. hoses, pipes
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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Abstract
The invention discloses an expansion-controllable fire-resistant sleeve and a production method thereof and belongs to the technical field of composite materials and preparation thereof. The preparation method of the expansion-controllable fire-resistant sleeve includes: preparing an adhesive layer on a bearing layer, and adhering expansion fire-resistant particles to the surface of the adhesive layer to obtain a single-layer or double-layer expansion-controllable fire-resistant belt; using an accessory structure to fix the single-layer or double-layer expansion-controllable fire-resistant belt to the outside of a rubber tube to obtain the single-layer or double-layer expansion-controllable fire-resistant sleeve. In a high-temperature environment, the expansion fire-resistant particles expand to bring a flame retardance and thermal insulation effect into play. The adhesive layer is mainly used for adhering in a normal-temperature or low-temperature environment and is softened and degraded in the high-temperature environment. The bearing layer is mainly used for bearing the expansion and fire-resistant particles in the normal-temperature or low-temperature environment and is degraded and carbonized in the high-temperature environment. The expansion-controllable fire-resistant sleeve has the advantages that the sleeve is applicable to high-pressure rubber tubes to greatly increase the thermal resistance of the rubber tubes and greatly prolong the service life of the rubber tubes, and the sleeve is good in reliability and well applicable to various high-temperature environments.
Description
Technical field
The invention belongs to composite and preparing technical field thereof, be specifically related to one and possess controllable expansion fire resistance and High Efficiency Thermal
Refractory sleeve of barrier propterty and preparation method thereof.
Background technology
Having the rubber tube used under the hot environment of thermal source or infrared source in the environment such as oil field, steel mill, not only requirement has excellent
Oil resistant, pressure, resistance to circumnutate, the advantage such as endurance, and require that rubber tube has preferable flame-retardant performance.Due to rubber
The heat resisting temperature of glue is less than 200 DEG C, when using in hot environment (200~1200 DEG C), and easy degradation and decomposition, cause rubber
Tracheal rupture and equipment stop, and this not only increases maintenance cost, reduces production efficiency, and add fire, contamination of products
Etc. the hidden danger in terms of safety and production.
Accordingly, it would be desirable to existing rubber tube carries out thermal protection, existing application technology mainly has: (1) high pressure steel wire spiral rubber hose is
Matrix, crust cladding flame-retardant coating layer, steel wire braid and flame-retardant layer;(2) outer surface at original rubber tube overlaps glass fibers
The silastic-layer that dimension is compound;(3) based on high pressure spiral rubber hose, outer layer glue uses fire-resistant rubber, additional thermal insulation layer and stainless
Steel mesh grid.Above method can improve the service life of oil pipe to a certain extent, but fire-resistant effect has some limitations,
Being mainly reflected in the following aspects: the rubber oil hose of (1) additional flame-retardant layer, flame-retardant layer has a resistance to fire action, but thermal conductivity
Higher, effect of heat insulation is the best, and heat passes to rubber inner tube by top layer, causes rubber inner tube to lose efficacy;(2) additional resistance at sebific duct
Fire sleeve pipe, as a example by silicone rubber refractory sleeve, casing thickness is certain and the most inflatable, and resistance to fire action is obvious, and effect of heat insulation is limited;
(3) the third scheme above-mentioned, not only can be fire-resistant but also can be heat insulation, but fire-resistant rubber price is high, causes cost to increase;(4)
In the body of fire-resistant sebific duct, anti-flaming thermal-insulation layer needed to change whole root rubber pipe after losing efficacy, and not only affects production, and adds equipment
Maintenance cost.
So, for above Railway Project, from heat transfer principle, design and prepare have High Efficiency Thermal protection, controllable expansion
The low-cost fire-resistant structure of fire resistance is to improve the key in hydraulic oil pipe high temperature resistant environment service life.
Summary of the invention
It is an object of the invention to provide a kind of possess high efficiency, low cost, technique is simple, the High Efficiency Thermal that possesses that can be mass is prevented
Protect, the refractory sleeve of controllable expansion performance, by possess High Efficiency Thermal protection, the fire guard of controllable expansion performance be enclosed within rubber tube profile
Become.
Present invention firstly provides a kind of fire-resistant fire guard of controllable expansion possessing High Efficiency Thermal safeguard structure, and controlled swollen described in applying
Swollen fire-resistant fire guard prepares controllable expansion refractory sleeve, the fire-resistant fire guard of described controllable expansion and controllable expansion refractory sleeve
Preparation method comprises the steps:
The first step, the preparation of bearing bed.
Second step, tack coat is prepared on bearing bed surface.
3rd step, tie layer surface adheres to expand refractory particle, obtains monolayer or the double-deck fire-resistant fire guard of controllable expansion.
4th step, monolayer or double-deck controllable expansion fire-resistant fire guard surface described in prepare cover one layer of isolating membrane and roll up
Around, the fire-resistant fire guard of controllable expansion after winding is placed in ventilated environment, normal temperature drying 10~24h, standby.
5th step, the preparation of controllable expansion refractory sleeve.
According to the size of rubber tube, described monolayer or double-deck controllable expansion fire-resistant fire guard winding are formed tubular structure, obtains
Monolayer or double-deck controllable expansion refractory sleeve.During application, described monolayer or double-deck controllable expansion refractory sleeve are fixed on rubber
Outside pipe, rubber tube can be played and expand the effect that fire resistant flame retardant is heat insulation.Described controllable expansion refractory sleeve and rubber tube it
Between accessory structure can be used to fix, described accessory structure includes button, hasp or slide fastener etc..Monolayer expands the fireproof sleeve thickness of pipe
Degree 0.65mm~3.2mm, double-deck expansion refractory sleeve thickness 1.15mm~6.2mm.
According to conditions such as applied environment temperature, the monolayer of more than a layer or double-deck controlled swollen can be fixed outside described rubber tube
Swollen refractory sleeve, along with the increase of the number of plies, refractory heat-insulating performance also dramatically increases.
The controllable expansion refractory sleeve prepared by said method, including expanding refractory particle layer, tack coat and bearing bed,
Wherein, bearing bed thickness 0.1mm, adhesive layer thickness 0.05mm~0.1mm, expand refractory particle layer thickness 0.5mm~3.0mm.
Described expansion refractory particle adheres to bearing bed surface by tack coat, in hot environment, expands refractory particle and expands, play
Heat-blocking action.Described tack coat acts primarily as cementation in room temperature or low temperature environment, softens and decompose in hot environment.Described
Bearing bed main carrying in room temperature or low temperature environment expands refractory particle, decomposes carbonization in hot environment.
It is an advantage of the current invention that:
(1) refractory sleeve that the present invention provides has anti-flaming thermal-insulation effect, and when ambient temperature is higher, it is swollen that expanded granular expands formation
Swollen layer, intercepts hot-fluid, and expanding layer is expanded charred by phenolic resin and expanding vermiculite realizes fire retardation.Introducing white carbon is carried out
Strengthen, the temperature tolerance of resin matrix can be improved simultaneously.Introduce hollow glass micropearl, reduce the thermal conductivity of system, expansion can be improved
System heat-proof quality.
(2) the fire-resistant fire guard that the present invention provides has deformability, it is adaptable to be wound bag outside the rubber tube of different-diameter
Cover, solve the flame-retardant requirement in hot environment of the General Purpose Rubber pipe, and the number of plies can be wound around by regulation and be wound around thickness
Adapt to different fire-retardant environmental requirement.
(3) the fire-resistant fire guard volume that the present invention provides is little, thickness is thin and has bigger swelling degree.Described fire-resistant fire guard
Being contained within B rank phenolic resin and expandable vermiculite, body series expansion multiplying power is up to 10 times, and rubber tube is had by the system after expansion
There is excellent thermal protection effect.
(4) present invention takes full advantage of the functional characteristics of various material, and described tack coat acts primarily as viscous in room temperature or low temperature environment
Knot effect, softens in hot environment and decomposes.Described bearing bed is as supporting body, and in room temperature or low temperature environment, main carrying is swollen
Swollen refractory particle, decomposes carbonization in hot environment.Tack coat and bearing bed soften decomposition in high temperature, do not affect expanded granular
Thermal expansion process.
(5) the fire-resistant fire guard that the present invention provides has plurality of installation forms.Can use wound form, buckle type, button-shaped, draw
Chained scheduling various ways is installed, and has the advantages that to be easily installed and dismantle.
(6) present invention can prepare the refractory sleeve possessing controllable expansion performance in batches.
(7) present invention is used for high-pressure rubber hose so that it is heat resistance is greatly improved, and service life is greatly improved, product reliability
Good.
(8) refractory sleeve prepared by the present invention, thermal protection efficiency is high, fire resistance is good, has the heat-proof quality of excellence, can be very
Good is applied in multiple hot environment.
Accompanying drawing explanation
Figure 1A~Fig. 1 D is that controllable expansion refractory sleeve wound form in the present invention, button-shaped, buckle type and zip mode are installed respectively
Mode schematic diagram;
Fig. 2 A and Fig. 2 B is monolayer controllable expansion refractory sleeve sectional view and enlarged drawing thereof in the present invention respectively;
Fig. 3 A and Fig. 3 B is double-deck controllable expansion refractory sleeve sectional view and enlarged drawing thereof in the present invention respectively;
Fig. 4 is macroscopic cross section figure after monolayer controllable expansion refractory system calcination;
Fig. 5 is that temperature-time combination figure is tested in monolayer controllable expansion refractory system calcination.
In figure:
1. isolating membrane;2. expand refractory particle;3. tack coat;4. bearing bed.
Detailed description of the invention
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is expanded on further.Should be understood that these embodiments are merely to illustrate this
Bright rather than limit the scope of the invention.In addition, it is to be understood that after reading the content that the present invention lectures, this area skill
The present invention can be made various change or amendment by art personnel, and these equivalent form of values also belong to the application appended claims and limited
Fixed scope.
The present invention provides the preparation method of a kind of controllable expansion refractory sleeve, specifically includes following steps:
The first step, the preparation of bearing bed.
Bearing bed material can be selected for cotton yarn, terylene, chinlon (nylon), acrylon, polyvinyl, polypropylene or spandex, uses loom by institute
It is 5~15cm that the yarn of material selection is woven into width, and thickness is strip plain weave or the satin fabric of 0.1mm, fabric warp-wise,
Latitudinal density is 30~50/10mm.
Second step, prepares tack coat on bearing bed.
The composition of tack coat is polyvinyl formal, formaldehyde polyvinyl acetal liquid is brushed to bearing bed unilateral, uses frictioning
Plate scrapes off unnecessary glue, and the one side at bearing bed forms tack coat;Or bearing bed is immersed in formaldehyde polyvinyl acetal liquid,
Use glue scraping plate to scrape off unnecessary glue, respectively obtain tack coat in two faces of bearing bed.
Described formaldehyde polyvinyl acetal liquid preparation process is as follows:
In a kettle., add 10 parts of deionized waters and 1 part of polyvinyl alcohol, be warming up to 95 DEG C of stirring and dissolving.Deng polyvinyl alcohol
After being completely dissolved, add 0.5 part of formaldehyde (40wt.% technical pure), after stirring 20min, add hydrochloric acid solution regulation pH value
It is 1~3.At 95 DEG C, stirring is to reaction system retrogradation, when occurring bubble or floccule in system, adds NaOH solution and adjusts
Joint pH value is to 8~9.Finally cool discharging, it is thus achieved that the liquid of water white transparency thickness, i.e. formaldehyde polyvinyl acetal liquid.
3rd step, adheres to expand refractory particle on tack coat.
Expand refractory particle uniformly trickle down tie layer surface, make expansion refractory particle adhere to bearing bed surface (include one side or
Person is two-sided), obtain monolayer or the double-deck fire-resistant fire guard of controllable expansion.
Described expansion refractory particle prepares in the following way:
(1) use one of percentage balance weigh respectively phenolic resin, firming agent, 120~200 mesh fabric and raw-vermiculites, white carbon, 80~100
Mesh hollow glass micropearl, the parts by weight of azodicarbonamide are 100 parts, 6 parts, 30~70 parts, 1~6 part, 1~4 part, 10~40
Part, then 120~200 mesh fabric and raw-vermiculites, white carbon, 80~100 mesh hollow glass micropearls, azodicarbonamide are stirred by machinery
Mix mixing, as filler.
(2) stirring after adding filler in phenolic resin, mixing speed is 200~1500r/min, and mixing time is 3~15min,
After mechanical agitation mixing, adding firming agent and stir with the speed of 200~1500r/min, mixing time is 3~15min mixings,
Obtain compound.Described firming agent is p-methyl benzenesulfonic acid or phosphoric acid.
(3) compound is put in baking oven, 60 DEG C of solidification 6h, obtain the expansion combustion-resistant solid material of softness.
(4) finally will expand combustion-resistant solid material and put into comminutor, prepare particle diameter expansion refractory particle between 0.5~3mm,
Standby.
4th step, monolayer or double-deck controllable expansion fire-resistant fire guard surface described in prepare cover one layer of isolating membrane, are used for
Adhesion is avoided during storing and winding the fire-resistant fire guard of described controllable expansion.Described isolating membrane thickness is negligible, typically selects
Take PE plastic or other material.
The fire-resistant fire guard of controllable expansion after winding is placed in ventilated environment, normal temperature drying 10~24h, standby.
5th step, the preparation of controllable expansion refractory sleeve.
Use accessory structure that described controllable expansion fire-resistant fire guard winding is formed tubular structure, form controllable expansion refractory sleeve.
During use, described controllable expansion refractory sleeve is fixed on rubber tube outer surface.Want according to product handling characteristics or user
Asking, described accessory structure includes button, hasp or slide fastener etc., by the described fire-resistant fire guard of controllable expansion with wound form, knob
Button, buckle type or zip mode are fixed on rubber tube outer surface, form controllable expansion refractory sleeve.During being fixed,
Progressively isolating membrane is removed so that expand refractory particle exposed out.
The above-mentioned controllable expansion refractory sleeve prepared, if using the fire-resistant fire guard of monolayer controllable expansion, from rubber tube appearance
Face out and be followed successively by expansion refractory particle layer, tack coat and bearing bed.
Embodiment 1
The method preparation using the present invention to provide possesses the monolayer controllable expansion refractory sleeve of High Efficiency Thermal safeguard structure, specific as follows:
The first step, the preparation of bearing bed.
Bearing bed material selection cotton yarn, uses loom that cotton braid becomes width be 5cm, and thickness is that the strip plain weave of 0.1mm is knitted
Thing, fabric warp-wise, latitudinal density are 30/10mm.
Second step, prepares tack coat on bearing bed.
As shown in Figure 2 A and 2B, formaldehyde polyvinyl acetal liquid is brushed to bearing bed 4 unilateral, uses glue scraping plate to scrape off unnecessary
Glue, obtains tack coat 3.
The composition of tack coat is polyvinyl formal, and preparation process is as follows, in a kettle., adds 10 parts of deionized waters and 1
Part polyvinyl alcohol, is warming up to 95 DEG C of stirring and dissolving.After being completely dissolved Deng polyvinyl alcohol, add (the 40wt.% industry of 0.5 part of formaldehyde
Pure), after stirring 20min, adding salt acid for adjusting pH value is 1~3.At 95 DEG C, stirring is to reaction system retrogradation, body
When system occurs bubble or floccule, add NaOH solution regulation pH value to 8~9.Finally cool discharging, it is thus achieved that colourless
The liquid of clear viscous, i.e. formaldehyde polyvinyl acetal liquid.
3rd step, adheres to expand refractory particle on tack coat 3, obtains the fire-resistant fire guard of monolayer controllable expansion.
Expand refractory particle 2 and uniformly trickle down tack coat 3 surface, make expansion refractory particle 2 adhere to bearing bed 4 surface,
To the fire-resistant fire guard of monolayer controllable expansion.
Described expansion refractory particle 2 prepares in the following way:
(1) one of percentage balance is used to weigh phenolic resin, firming agent, 120 mesh fabric and raw-vermiculites, white carbon, 100 mesh skies respectively
Heart glass microballoon, the parts by weight of azodicarbonamide are respectively 100 parts, 6 parts, 30 parts, 1 part, 1 part, 10 parts, so
After 120 mesh fabric and raw-vermiculites, white carbon, 100 mesh hollow glass micropearls and azodicarbonamide are mixed by mechanical agitation, as
Filler.
(2) stirring after adding filler in phenolic resin, mixing speed is 200r/min, and mixing time is 3min, and machinery stirs
After mixing mixing, adding firming agent and stir with the speed of 200r/min, mixing time is 3min mixing, obtains compound.Institute
State firming agent and select p-methyl benzenesulfonic acid.
(3) compound is put in baking oven, 60 DEG C of solidification 6h, obtain the expansion combustion-resistant solid material of softness.
(4) finally will expand combustion-resistant solid material and put into comminutor, prepare the expansion refractory particle of particle diameter 0.5mm, standby.
4th step, the monolayer controllable expansion fire-resistant fire guard surface described in prepare covers one layer of isolating membrane 1, such as Fig. 2 A and
2B, the fire-resistant fire guard of controllable expansion described in winding, obtain winding band.Described isolating membrane 1 is used for can described in storage and winding
Control avoids adhesion during expanding fire-resistant fire guard.Described isolating membrane thickness is negligible.
Prepared winding band is placed in ventilated environment, normal temperature drying 10~24h, standby.
5th step, is successively wound around fire-resistant for controllable expansion fire guard with 30 ° of winding angles, is wrapped in outside rubber tube, and formation can
Control expands refractory sleeve, as shown in Figure 1A.
The controllable expansion refractory sleeve that said method prepares, is followed successively by bearing bed, tack coat and swollen to outer wall inside sleeve pipe
Swollen refractory particle layer, wherein, the thickness 0.1mm of bearing bed, adhesive layer thickness 0.05~0.1mm, expand refractory particle layer thickness
Identical with expanding refractory particle 2 diameter, for 0.5mm, i.e. described expansion refractory particle 2 forms monolayer on tack coat 3 and glues
Attached.
The fire-resistant fire guard of monolayer controllable expansion prepared by above-described embodiment 1 carries out ignition test.Ignition test burning things which may cause a fire disaster is adopted
With alcohol blast burner, when alcohol blast burner jet opening distance temperature sensor distance is for 90mm, temperature indicator display flame temperature is
1288℃.Ignition test all uses this alcohol blast burner (to have expansion fire-resistant at distance monolayer controllable expansion fire-resistant fire guard lower surface
The side of granule 2) 90mm distance carries out.Alcohol blast burner relies on the rotation of bottom rotation platform, controlled swollen to described monolayer
The square test sample that swollen fire-resistant fire guard or refractory sleeve are prepared as thickness 3mm, the length of side is 100mm, in test specimens
Core diameter 5cm scope calcination, temperature sensor is positioned at test sample, and by the calcination back side, (bearing bed one side is the back side, has expansion
The one side of refractory particle 2 is calcination face) center, measured temperature is shown on temperature indicator, and by computer record software
Institute's record.By analysis time-temperature curve, i.e. can get the flame-proof heat-resistant performance of the fire-resistant fire guard of monolayer controllable expansion.Calcination
After test, result shows, after the expansion refractory particle layer of test sample expands, thickness is 25~30mm, specimen cross section figure after expansion
As shown in Figure 4, product expansion multiplying power is more than 10 times.
The temperatur-timel curve of controllable expansion fire-resistant fire guard test, can as it is shown in figure 5, when test flame temperature is 1288 DEG C
The temperature of the temperature sensor test that control expands the fire-resistant fire guard back side can be maintained at less than 120 DEG C in 11min;Over time
Prolongation, the temperature at the controllable expansion fire-resistant fire guard back side slowly rises.Monolayer or double-deck controllable expansion prepared by the present invention are fire-resistant
Sleeve pipe has excellent flame-retardant performance, is particularly suited for the heat insulation demand of flame-retardant of harsh hot environment.
Embodiment 2
The method preparation using the present invention to provide possesses the expansion refractory sleeve of High Efficiency Thermal safeguard structure, specific as follows:
The first step, the preparation of bearing bed.
Bearing bed material selection terylene, using loom that the yarn of terylene is woven into width is 15cm, and thickness is the bar of 0.1mm
Shape satin, fabric warp-wise, latitudinal density are 50/10mm.
Second step, prepares tack coat on bearing bed.
The composition of tack coat 3 is polyvinyl formal, is immersed by bearing bed 4 in formaldehyde polyvinyl acetal liquid, uses frictioning
Plate scrapes off unnecessary glue, respectively obtains tack coat 3, such as Fig. 3 A and 3B in two faces of bearing bed 4.
Described formaldehyde polyvinyl acetal liquid preparation process is as follows:
In a kettle., add 10 parts of deionized waters and 1 part of polyvinyl alcohol, be warming up to 95 DEG C of stirring and dissolving.Deng polyvinyl alcohol
After being completely dissolved, adding 0.5 part of formaldehyde (40wt.% technical pure), after stirring 20min, adding salt acid for adjusting pH value is
1~3.At 95 DEG C, stirring is to reaction system retrogradation, when occurring bubble or floccule in system, adds NaOH solution regulation
PH value is to 8~9.Finally cool discharging, it is thus achieved that the liquid of water white transparency thickness, i.e. formaldehyde polyvinyl acetal liquid.
3rd step, adheres to expand refractory particle on tack coat, obtains the double-deck fire-resistant fire guard of controllable expansion.
Expand refractory particle 2 and uniformly trickle down tack coat 3 surface, make expansion refractory particle 2 adhere to two faces of bearing bed 4,
Obtain the double-deck fire-resistant fire guard of controllable expansion.
The described preparation expanding refractory particle 2 is achieved by the steps of:
(1) one of percentage balance is used to weigh phenolic resin, firming agent, 200 mesh fabric and raw-vermiculites, white carbon, 100 mesh skies respectively
Heart glass microballoon, the parts by weight of azodicarbonamide are respectively 100 parts, 6 parts, 70 parts, 6 parts, 4 parts, 40 parts, so
After 200 mesh fabric and raw-vermiculites, white carbon, 100 mesh hollow glass micropearls, azodicarbonamide are mixed by mechanical agitation, as
Filler.
(2) stirring after adding filler in phenolic resin, mixing speed is 1500r/min, and mixing time is 15min, machinery
After stirring and evenly mixing, adding firming agent and stir with the speed of 1500r/min, mixing time is 15min mixing, obtains compound.
Phosphoric acid selected by described firming agent.
(3) compound is put in baking oven, 60 DEG C of solidification 6h, obtain the expansion combustion-resistant solid material of softness.
(4) finally will expand combustion-resistant solid material and put into comminutor, prepare the expansion refractory particle of particle diameter 3mm, standby.4th
Step, the double-deck controllable expansion fire-resistant fire guard surface described in preparing covers one layer of isolating membrane 1, is used for storing and wind institute
Adhesion is avoided during stating the fire-resistant fire guard of controllable expansion.Described isolating membrane thickness is negligible.
Fire-resistant for the controllable expansion of winding fire guard is placed in ventilated environment, normal temperature drying 10~24h, standby.
5th step, at fire-resistant fire guard edge installation accessory structure: hasp, button or slide fastener, by fire-resistant for described controllable expansion
Fire guard is wrapped in outside rubber tube by accessory structure, forms controllable expansion refractory sleeve, such as Figure 1B, Fig. 1 C and Fig. 1 D
Shown in.
Described controllable expansion refractory sleeve is wrapped in outside rubber tube, be followed successively by from internal layer to outer wall expanded granular layer, tack coat,
Bearing bed, tack coat and expanded granular layer, described expanded granular layer thickness 3mm, adhesive layer thickness 0.05~0.1mm, carrying
Layer thickness 0.1mm.Double-deck expanded granular layer makes the refractory heat-insulating performance of described double-deck controllable expansion refractory sleeve carry further
High.
Embodiment 3
The method preparation using the present invention to provide possesses the expansion refractory sleeve of High Efficiency Thermal safeguard structure, specific as follows:
The first step, the preparation of bearing bed.
Bearing bed material selection spandex, using loom that spandex yarn is woven into width is 10cm, and thickness is the strip of 0.1mm
Plain cloth, fabric warp-wise, latitudinal density are 50/10mm.
Second step, prepares tack coat on bearing bed.
As shown in Figure 2 A and 2B, formaldehyde polyvinyl acetal liquid is brushed to bearing bed 4 unilateral, uses glue scraping plate to scrape off unnecessary
Glue, obtains tack coat 3.
The composition of tack coat is polyvinyl formal, and preparation process is as follows, in a kettle., adds 10 parts of deionized waters and 1
Part polyvinyl alcohol, is warming up to 95 DEG C of stirring and dissolving.After being completely dissolved Deng polyvinyl alcohol, add (the 40wt.% industry of 0.5 part of formaldehyde
Pure), after stirring 20min, adding salt acid for adjusting pH value is 1~3.At 95 DEG C, stirring is to reaction system retrogradation, body
When system occurs bubble or floccule, add NaOH solution regulation pH value to 8~9.Finally cool discharging, it is thus achieved that colourless
The liquid of clear viscous, i.e. formaldehyde polyvinyl acetal liquid.
3rd step, adheres to monolayer on tack coat 3 and expands refractory particle, obtain the fire-resistant fire guard of monolayer controllable expansion.
Expand refractory particle 2 and uniformly trickle down tack coat 3 surface, make expansion refractory particle 2 adhere to bearing bed 4 surface,
To the fire-resistant fire guard of monolayer controllable expansion.
Described expansion refractory particle 2 prepares in the following way:
(1) one of percentage balance is used to weigh phenolic resin, firming agent, 120 mesh fabric and raw-vermiculites, white carbon, 80 mesh respectively hollow
Glass microballoon, the parts by weight of azodicarbonamide are respectively 100 parts, 6 parts, 40 parts, 3 parts, 4 parts, 20 parts, then
120 mesh fabric and raw-vermiculites, white carbon, 80 mesh hollow glass micropearls and azodicarbonamide are mixed by mechanical agitation, as filler.
(2) stirring after adding filler in phenolic resin, mixing speed is 1200r/min, and mixing time is 10min, machinery
After stirring and evenly mixing, adding firming agent and stir with the speed of 1200r/min, mixing time is 10min mixing, obtains compound.
Phosphoric acid selected by described firming agent.
(3) compound is put in baking oven, 60 DEG C of solidification 6h, obtain the expansion combustion-resistant solid material of softness.
(4) finally will expand combustion-resistant solid material and put into comminutor, prepare the expansion refractory particle of particle diameter 0.5~1mm, standby.
4th step, the monolayer controllable expansion fire-resistant fire guard surface described in prepare covers one layer of isolating membrane 1, such as Fig. 2 A and
2B, the fire-resistant fire guard of controllable expansion described in winding, obtain winding band.Described isolating membrane 1 is used for can described in storage and winding
Control avoids adhesion during expanding fire-resistant fire guard.Described isolating membrane thickness is negligible.
Prepared winding band is placed in ventilated environment, normal temperature drying 10~24h, standby.
5th step, is wound around and is wrapped in fire-resistant for controllable expansion fire guard in slide fastener mode outside rubber tube, forms controllable expansion resistance to
Fire sleeve pipe, as shown in figure ip, plays a protective role to described rubber tube.
The above-mentioned monolayer controllable expansion refractory sleeve prepared, heat resistance and service life are relative to common high-pressure rubber hose
It is greatly improved, the good reliability of product.In room temperature and low temperature environment, the described expansion on monolayer controllable expansion refractory sleeve
Refractory particle does not changes.In high temperature (more than 200 DEG C) environment, described fire-resistant of expansion on monolayer controllable expansion refractory sleeve
Grain expands, and expanding volume increases by more than 10 times, plays heat-blocking action.
After tested, the monolayer of present invention offer or double-deck controllable expansion refractory sleeve, when heating-up temperature is below 200 DEG C, every
Heat does not expands, and when heating-up temperature is more than 200 DEG C, starts to expand, plays heat insulation, fire-resistant, fireproofing function.
Result of the test shows, the controllable expansion refractory sleeve that the present invention provides, in the environment using temperature to be less than 200 DEG C,
Being intended only as the protective layer of common sebific duct, when the use temperature of sebific duct reaches more than 200 DEG C, expanding refractory particle can occur
Expanding, it is achieved the insulating refractory effect of refractory sleeve, in especially double-deck controllable expansion refractory sleeve, two-layer expands refractory particle
Expansion, be greatly improved heat-blocking action, it is ensured that the functional reliability of sebific duct itself, and then improve the service life of existing sebific duct.
At present, with the existing refractory sleeve that high-temperature silica gel and glass fibre are basic composition, 500 DEG C of environment are protected rubber inner tube,
Its Acceptable life was less than one month, in hot environment, and the controllable expansion fire-retardant, fire-resistant provided according to the present invention
Rubber inner tube is protected by sleeve pipe, expanded charred after overcoat can play long-term fire-resistant fireproofing function, Acceptable life
More than half a year.
Claims (8)
1. the preparation method of a controllable expansion refractory sleeve, it is characterised in that: comprise the steps,
The first step, the preparation of bearing bed;
Second step, tack coat is prepared on bearing bed surface;
The composition of tack coat is polyvinyl formal, formaldehyde polyvinyl acetal liquid is brushed to bearing bed unilateral, uses frictioning
Plate scrapes off unnecessary glue, and the one side at bearing bed forms tack coat;Or bearing bed is immersed in formaldehyde polyvinyl acetal liquid,
Use glue scraping plate to scrape off unnecessary glue, respectively obtain tack coat in two faces of bearing bed;
3rd step, tie layer surface adheres to expand refractory particle, obtains monolayer or the double-deck fire-resistant fire guard of controllable expansion;
4th step, monolayer or double-deck controllable expansion fire-resistant fire guard surface described in prepare cover one layer of isolating membrane and roll up
Around, the fire-resistant fire guard of controllable expansion after winding is placed in ventilated environment, normal temperature drying 10~24h, standby;
5th step, the preparation of controllable expansion refractory sleeve;
According to the size of rubber tube, described monolayer or double-deck controllable expansion fire-resistant fire guard winding are formed tubular structure, obtains
Monolayer or double-deck controllable expansion refractory sleeve.
The preparation method of a kind of controllable expansion refractory sleeve the most according to claim 1, it is characterised in that: bearing bed material selection
Cotton yarn, terylene, chinlon, acrylon, polyvinyl, polypropylene or spandex, be woven into strip plain weave or satin by the yarn of selected materials
Fabric, fabric warp-wise, latitudinal density are 30~50/10mm.
The preparation method of a kind of controllable expansion refractory sleeve the most according to claim 1, it is characterised in that: described polyvinyl alcohol
Formal glue preparation process is as follows:
In a kettle., add 10 parts of deionized waters and 1 part of polyvinyl alcohol, be warming up to 95 DEG C of stirring and dissolving;Polyvinyl alcohol is the most molten
Xie Hou, adds 0.5 part of formaldehyde, and after stirring 20min, adding hydrochloric acid solution regulation pH value is 1~3;At 95 DEG C, stirring
To reaction system retrogradation, when system occurs bubble or floccule, add NaOH solution regulation pH value to 8~9;Finally cool down
Cooling discharge, it is thus achieved that the liquid of water white transparency thickness, i.e. formaldehyde polyvinyl acetal liquid.
The preparation method of a kind of controllable expansion refractory sleeve the most according to claim 1, it is characterised in that: described expansion is fire-resistant
Granule prepares in the following way:
(1) weigh respectively phenolic resin, firming agent, 120~200 mesh fabric and raw-vermiculites, white carbon, 80~100 mesh hollow glass micropearls,
The parts by weight of azodicarbonamide are 100 parts, 6 parts, 30~70 parts, 1~6 part, 1~4 part, 10~40 parts, then by 120~200
Mesh fabric and raw-vermiculite, white carbon, 80~100 mesh hollow glass micropearls, azodicarbonamide are mixed by mechanical agitation, as filler;
(2) stirring after adding filler in phenolic resin, mixing speed is 200~1500r/min, and mixing time is 3~15min,
After mechanical agitation mixing, adding firming agent and stir with the speed of 200~1500r/min, mixing time is 3~15min mixings,
Obtain compound;
(3) compound is put in baking oven, 60 DEG C of solidification 6h, obtain expanding combustion-resistant solid material;
(4) combustion-resistant solid material will be expanded and put into comminutor, prepare particle diameter expansion refractory particle between 0.5~3mm, standby.
The preparation method of a kind of controllable expansion refractory sleeve the most according to claim 4, it is characterised in that: described firming agent is
P-methyl benzenesulfonic acid or phosphoric acid.
6. a controllable expansion refractory sleeve, it is characterised in that: include expanding refractory particle layer, tack coat and bearing bed, wherein, hold
Carrier layer thickness 0.1mm, adhesive layer thickness 0.05mm~0.1mm, expand refractory particle layer thickness 0.5mm~3.0mm;Described swollen
Swollen refractory particle adheres to bearing bed surface by tack coat;Monolayer expands refractory sleeve thickness 0.65mm~3.2mm, double-deck swollen
Swollen refractory sleeve thickness 1.15mm~6.2mm.
A kind of controllable expansion refractory sleeve the most according to claim 6, it is characterised in that: when temperature is below 200 DEG C, every
Heat does not expands, and when temperature is more than 200 DEG C, expands refractory particle and starts to expand, play heat insulation, fire-resistant, fireproofing function, swollen
Swollen multiplying power more than 10 times.
The application of a kind of controllable expansion refractory sleeve the most according to claim 6, it is characterised in that: described in claim 6
Controllable expansion refractory sleeve use accessory structure to be fixed on outside rubber tube, or be wrapped in outside rubber tube, obtain that there is list
Layer or the rubber tube of double-deck controllable expansion refractory sleeve;As required, controlled swollen in described rubber tube external stability more than one layer
Swollen refractory sleeve.
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CN106847442A (en) * | 2017-03-08 | 2017-06-13 | 河南省德立泰高压电瓷电器有限公司 | A kind of Novel fireproof Vaccum Permeating sebific duct |
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CN106847441A (en) * | 2017-03-08 | 2017-06-13 | 河南省德立泰高压电瓷电器有限公司 | One kind fire prevention Vaccum Permeating sebific duct |
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CN108488541A (en) * | 2018-02-08 | 2018-09-04 | 深圳市骏鼎达新材料股份有限公司 | A kind of protection sleeve pipe and preparation method |
CN109502675A (en) * | 2018-12-15 | 2019-03-22 | 浙江大学自贡创新中心 | A kind of high efficiency oil-water separation method for different oil droplet sizes |
CN113864539A (en) * | 2021-09-14 | 2021-12-31 | 临海伟星新型建材有限公司 | Novel low-heat-conduction high-temperature-resistant plastic pipeline and preparation method thereof |
CN113864539B (en) * | 2021-09-14 | 2024-01-09 | 临海伟星新型建材有限公司 | Novel low-heat-conduction high-temperature-resistant plastic pipeline and preparation method thereof |
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