CN105904212B - Auto pedal assembly line and assemble method - Google Patents
Auto pedal assembly line and assemble method Download PDFInfo
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- CN105904212B CN105904212B CN201610452743.1A CN201610452743A CN105904212B CN 105904212 B CN105904212 B CN 105904212B CN 201610452743 A CN201610452743 A CN 201610452743A CN 105904212 B CN105904212 B CN 105904212B
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- housing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Mechanical Engineering (AREA)
- Braking Elements And Transmission Devices (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses auto pedal assembly line and assemble method, it mainly includes the housing unit assembling device set gradually, brake pedal riveting set, clutch pedal riveting set, brake pedal component assembling device, clutch pedal component assembling device, lock screw device and detection means, also include controller, the housing unit assembling device, brake pedal riveting set, clutch pedal riveting set, brake pedal component assembling device, clutch pedal component assembling device, lock screw device connects with controller respectively with detection means, each station of assembling motor vehicle pedal is connected into a production line by the present invention, and most of operations replace manual operation by equipment, not only increase machining accuracy, also improve production efficiency simultaneously, reduce the labor intensity of worker.
Description
Technical field
The present invention relates to an auto parts field, more particularly to auto pedal assembly line and assemble method.
Background technology
An indispensable accessory of automotive interior during auto pedal, when producing auto pedal, because structure is more, need
Manually to carry out installation progressively, thus therewith the problem of be due to be manually installed, auto pedal installs insecure, precision
It is low, and man-made assembly efficiency is low, defective products rate is high, has a strong impact on the productivity effect of company.
The content of the invention
Present invention solves the technical problem that it is to provide a kind of auto pedal group for improving automaticity, accelerating production efficiency
Wiring.
The technical solution adopted for the present invention to solve the technical problems is：Auto pedal assembly line, including set gradually
Housing unit assembling device, brake pedal riveting set, clutch pedal riveting set, brake pedal component assembling device, from
Pedal assembly assembling device, lock screw device and detection means, in addition to controller are closed, the housing unit assembling device, is stopped
Car pedal riveting set, clutch pedal riveting set, brake pedal component assembling device, clutch pedal component assembling device,
Lock screw device connects with controller respectively with detection means.
It is further：The housing unit assembling device includes the first station and second station, the first station bag
The first frock for placing housing is included, is put in first frock and is provided with multiple bolt pressure heads, is set above bolt pressure head
There is the first photoelectric sensor, first photoelectric sensor connects with controller, in addition to the bolt that driving bolt pushes pushes
Cylinder, in addition to bearing lower air cylinder and the bearing head being arranged in bearing lower air cylinder, the second station is including being used for
The second frock of housing is placed, the second frock side is provided with the first clamping cylinder, nut is provided with above the second frock
Lower air cylinder and the nut pressure head below nut lower air cylinder, in addition to transfer arm, spiral shell is provided with the transfer arm
Silk rifle.
It is further：The bolt lower air cylinder and nut lower air cylinder are a times strength cylinder, in addition to strength again
The air accumulator of cylinder connection, is provided with safety valve on the air accumulator, in addition to the increasing being arranged between air accumulator and again strength cylinder
Cylinder pressure, the input and output side of the pressurized cylinder are provided with pressure sensor, and the pressure sensor connects with controller.
It is further：The brake pedal riveting set includes being used for the 3rd frock for placing brake pedal component, the
The first left flange cylinder is provided with the left of three frocks, the first right flange cylinder, the 3rd frock back side are provided with the right side of the 3rd frock
Flange cylinder after being provided with first, the 3rd frock top are provided with the first upper overturning cylinder.
It is further：The clutch pedal riveting set includes being used for the 4th frock for placing clutch pedal component,
It is provided with the pilot pin positioned to product in 4th frock, is provided with the second left flange cylinder on the left of the 4th frock, the 4th
The second right flange cylinder, flange cylinder after the 4th frock back side is provided with second are provided with the right side of frock, the 4th frock top is set
The second upper overturning cylinder is equipped with, the 4th frock side is additionally provided with axle pressing mechanism, is additionally provided with and stop work is played to product front end
Extension cylinder, the second photoelectric sensor is additionally provided with the 4th frock, the 3rd photoelectricity is provided with axle pressing mechanism
Sensor, second photoelectric sensor and the 3rd photoelectric sensor connect with controller.
It is further：The brake pedal component assembling device includes the 5th frock, and the 5th frock side is provided with
Two clamping cylinders, it is additionally provided with first axle accommodating tool and snap ring accommodating tool, in addition to driving first axle accommodating tool and card
The big cylinder that ring accommodating tool moves to the 5th frock, in addition to the upper transposition cylinder that moves forward and backward of driving snap ring accommodating tool and
The lower transposition cylinder that driving first axle accommodating tool moves forward and backward, in addition to the first lower-left being arranged on above the 5th frock are calmed the anger
Cylinder, in addition to the 4th photoelectric sensor being arranged in the 5th frock, the 5th photoelectric transfer being arranged on first axle accommodating tool
Sensor and the 6th photoelectric sensor being arranged on snap ring accommodating tool, the 4th photoelectric sensor, the 5th photoelectric sensor
Connected respectively with controller with the 6th photoelectric sensor.
It is further：The clutch pedal component assembling device includes the 6th frock, and the right side is provided with above the 6th frock
Lower air cylinder, the 6th frock lower section are provided with detection cylinder, plastic hoop testing agency are additionally provided with above the 6th frock, the
Six frock sides are provided with the second axle accommodating tool for placing axle, are put on the second axle accommodating tool and are provided with the second lower-left pressure
Cylinder, in addition to the axle drive mechanism that drive shaft travels forward.
It is further：The lock screw device includes the 7th frock, and the 7th frock side is provided with product pressing device,
Also include the screwdriver accommodating tool for placing electric screw driver.
It is further：The detection means includes examining frock, and the frock surrounding is provided with multiple CCD cameras, also
Conductivity testing device is provided with, in addition to is arranged on the support cylinder and under the inspection man side of loading onto of the inspection man side of loading
Pressing plate, in addition to auto pedal ejection cylinder and stretching cylinder, stretch out cylinder front end and are provided with tangent displacement sensor, described
Tangent displacement sensor connects with controller.
The invention also discloses auto pedal assemble method, including：
Housing unit assembles：Housing, bearing and stud are respectively charged into the first frock, starting device, the first light
After electric transducer detects bolt, bolt lower air cylinder driving bolt pressure head, which pushes, is pressed into stud in housing, when double
After hook bolt is pressed onto position, the motion of bearing lower air cylinder, bearing is pressed into housing, after the completion of, housing is taken from the first frock
Go out and be installed in the second frock, and hex nut is loaded onto in the relevant position of housing, starting device, clamping cylinder is by product clip
Tightly, nut is pressed into housing by nut lower air cylinder drive nut pressure head, and nut lower air cylinder returns, then mobile
Arm, screw gun is moved to above nut successively, opens screw gun and carry out lock screw operation, after completing to operate, be again started up
Equipment, clamping cylinder unclamp, manually take out product；
Brake pedal rivets：Three brake pedal components for needing to assemble are loaded in the 3rd frock, then left flange gas
Cylinder stretches out, and right flange cylinder stretches out, and then upper overturning cylinder pushes, in the presence of three cylinders, by two of which component
Simultaneously riveting combines it for side bending, then upper overturning cylinders retract, and then rear flange cylinder stretches out, by the group of afterbody
Part is assembled into the first two component, realizes the assembling riveting to brake pedal, after the completion of, left flange cylinders retract, right flange gas
Cylinder is retracted, rear flange cylinders retract；
Clutch pedal rivets：Three components assembling will be needed to load in the 4th frock, and with corresponding pilot pin pair
Should, positioning is realized, then pedal shaft is arranged on axle pressing mechanism, then left flange cylinder stretches out, and right flange cylinder stretches out, and connects
Upper overturning cylinder to push, in the presence of three cylinders, its combination is existed the side bending of two of which component and riveting
Together, then upper overturning cylinders retract, then extension cylinder stretching, stop, rear flange cylinder stretching, by afterbody are realized to component
Assembling components enter in the first two component, after the completion of riveting, axle pressing mechanism stretch out, by pedal shaft press-in riveting after the completion of group
In part, after the completion of crimping, each cylinder sets back；
Brake pedal assembling components：Axle and snap ring are placed individually into corresponding position, housing is put into the 5th frock, and
Brake pedal is assembled into housing, starting device, the 4th photoelectric sensor, the 5th photoelectric sensor and the 6th photoelectric sensor
Detect whether each part is in place respectively, if being in place, for the second clamping cylinder by clamping product, big cylinder stretches out will card
Ring loads in housing, big cylinders retract, and upper transposition cylinder stretches out, and lower transposition cylinders retract, big cylinder stretches out, and people enters to axle by hand
Row oil injection operation, after the completion of, continue starting device, big cylinders retract, lower transposition cylinder, which stretches out, causes axle accommodating tool to move to
Specified location, the first lower-left air cylinder, which pushes, pushes down product, and big cylinder, which stretches out, is pressed into axle in housing so that brake pedal and shell
Body is firmly combined with；
Clutch pedal assembling components：First axle is installed into the second axle accommodating tool, will be put after clutch pedal and housing assembling
Enter the 6th frock, general who has surrendered's axle clamp is lived under the second lower-left air cylinder, and axle drive mechanism drive shaft is travelled forward, and manually axle is noted
Oil operation, after the completion of oiling, axle drive mechanism is retreated, and the second lower-left air cylinder shrinks, and bottom right air cylinder pushes, and detection cylinder is received
Contracting so that the 6th frock entire lowering, after the 6th frock moves into place, axle drive mechanism is advanced, and axle is pressed into housing so that
Clutch pedal and housing are fitted together by axle, after being completed, plastic hoop testing agency declines, and whether detection axle both sides
It is mounted with plastic hoop；
Lock screw：The 7th frock, starting device will be put into after assembling product, product is fixed, taken by product pressing device
Go out the corresponding electric screw driver of round end hexagon socket head cap screw, lock round end hexagon socket head cap screw, take out electronic spiral shell corresponding to outer-hexagonal screw
Silk knife, locks outer-hexagonal screw, and then product pressing device unclamps and takes out product；
Detection：The product assembled is placed on into inspection man to load onto, conductivity testing device is connected on product, CCD camera
Carry out detecting whether screw rod is installed, whether bearing is installed, and housing whether there is, and opens conductivity testing device and carries out conductivity detection,
Then lower platen declines, and support cylinder is above pushed away, and product is fixed, and pedal ejection cylinder, which above pushes away, ejects pedal, stretches out gas
Pushed away on cylinder so that tangent displacement sensor, which moves forward, carries out pedal position degree detection, each reset after the completion of detection.
The beneficial effects of the invention are as follows：Each station of assembling motor vehicle pedal is connected into a production line by the present invention, and
Most of operations replace manual operation by equipment, not only increase machining accuracy, while also improve production efficiency, reduce work
The labor intensity of people.
Brief description of the drawings
Fig. 1 is housing unit assembling device schematic diagram.
Fig. 2 is brake pedal riveting set schematic diagram.
Fig. 3 is clutch pedal riveting set schematic diagram.
Fig. 4 is brake pedal component assembling device schematic diagram.
Fig. 5 is brake pedal assembling components side view.
Fig. 6 is clutch pedal component assembling device schematic diagram.
Fig. 7 is lock screw device schematic diagram.
Fig. 8 is detection means schematic diagram.
Fig. 9 is brake pedal component diagram.
In figure mark for：First frock 11, bolt lower air cylinder 12, the second frock 13, nut lower air cylinder 14, transfer arm
15th, flange cylinder 24, after screw gun 16, the 3rd frock 21, the first left flange cylinder 22, the first right flange cylinder 23, first
Flange cylinder 34, the second upper overturning after one upper overturning cylinder 25, the second left flange cylinder 32, the second right flange cylinder 33, second
Cylinder 35, axle pressing mechanism 36, the 5th frock 41, first axle accommodating tool 42, snap ring accommodating tool 43, big cylinder 44, on change
Position cylinder 45, lower transposition cylinder 46, detection cylinder 51, plastic hoop testing agency 52, the second axle accommodating tool 53, axle drive mechanism
54th, the second lower-left air cylinder 55, the 7th frock 61, product pressing device 62, support cylinder 71, lower platen 72, inspection frock 73.
Embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
Auto pedal assembly line as depicted, including set gradually housing unit assembling device, brake pedal riveting
Device, clutch pedal riveting set, brake pedal component assembling device, clutch pedal component assembling device, lock screw device
And detection means, in addition to controller, the housing unit assembling device, brake pedal riveting set, clutch pedal riveting
Device, brake pedal component assembling device, clutch pedal component assembling device, lock screw device and detection means respectively and control
Device connects；
Wherein, the housing unit assembling device includes the first station and second station, and first station includes first
Frock 11, the top of the first frock 11, which is put, is provided with multiple bolt pressure heads, and the first photoelectric sensor is provided with bolt pressure head,
The photoelectric sensor connects with controller, in addition to the bolt lower air cylinder 12 that driving bolt pushes, in addition to bearing pushes
Cylinder and the bearing head being arranged in bearing lower air cylinder, the second station include the second frock 13, second frock
13 sides are provided with the first clamping cylinder, and the top of the second frock 13 is provided with nut lower air cylinder 14 and calmed the anger under nut
The nut pressure head of the lower section of cylinder 14, in addition to transfer arm 15, are provided with screw gun 16 on the transfer arm 15, during assembling, by housing,
Bearing and stud are respectively charged into the first frock 11, starting device, after the first photoelectric sensor detects bolt, under bolt
Air cylinder 12 drives bolt pressure head to push and stud is pressed into housing, after stud is pressed onto position, is calmed the anger under bearing
Cylinder is moved, and bearing is pressed into housing, after the completion of, housing is taken out from the first frock 11 and is installed in the second frock 13, and
Hex nut, starting device are loaded onto in the relevant position of housing, clamping product, nut lower air cylinder 14 are driven spiral shell by clamping cylinder
Nut is pressed into housing by female pressure head, and nut lower air cylinder 14 returns, and then moves transfer arm 15, successively moves screw gun 16
Move to above nut, open screw gun 16 and carry out lock screw operation, after completing to operate, be again started up equipment, clamping cylinder pine
Open, manually take out product.
Wherein, the bolt lower air cylinder and nut lower air cylinder are a times strength cylinder, in addition to are connected with strength cylinder again
Air accumulator, be provided with safety valve on the air accumulator, in addition to the pressurized cylinder being arranged between air accumulator and again strength cylinder, institute
The input and output side for stating pressurized cylinder is provided with pressure sensor, and the pressure sensor connects with controller, and this structure can
Increasing the pressure of bolt lower air cylinder and nut lower air cylinder so that screw bolt and nut press-in is more firm, and pressure sensor
Set and make it that the control to pressurized cylinder is more accurate, when gas storage pressure inside the tank is excessive, safety valve can automatically open up, and release part gas
Body, prevent that air pressure is excessive and causes to explode in air accumulator.
Wherein, the brake pedal riveting set includes the 3rd frock 21, and the left side of the 3rd frock 21 is provided with first left side and turned over
Side cylinder 22, the right side of the 3rd frock 21 are provided with the first right flange cylinder 23, flange after the back side of the 3rd frock 21 is provided with first
Cylinder 24, the top of the 3rd frock 21 are provided with the first upper overturning cylinder 25, during assembling, it would be desirable to three brake pedal groups of assembling
Part loads in the 3rd frock 21, as shown in figure 9, then left flange cylinder stretches out, right flange cylinder stretches out the component, then on
Flange cylinder pushes, and in the presence of three cylinders, combines it side bending of two of which component and riveting,
Then upper overturning cylinders retract, then rear flange cylinder stretching, the assembling components of afterbody are entered in the first two component, realized to stopping
The assembling riveting of car pedal, after the completion of, left flange cylinders retract, right flange cylinders retract, rear flange cylinders retract.
Wherein, the clutch pedal riveting set includes the 4th frock, is provided with the 4th frock and product is determined
The pilot pin of position, the 4th frock left side are provided with the second left flange cylinder 32, the second right flange gas are provided with the right side of the 4th frock
Cylinder 33, flange cylinder 34 after the 4th frock back side is provided with second, the 4th frock top are provided with the second upper overturning cylinder 35, the
Four frock sides are additionally provided with axle pressing mechanism 36, are additionally provided with the extension cylinder that barrier effect is played to product front end, and described the
The second photoelectric sensor is additionally provided with four frocks, the 3rd photoelectric sensor, second light are provided with axle pressing mechanism 36
Electric transducer and the 3rd photoelectric sensor connect with controller, during assembling, it would be desirable to which three components of assembling load the 4th work
In dress, and it is corresponding with corresponding pilot pin, and realization is positioned, then pedal shaft is arranged on axle pressing mechanism, then left flange gas
Cylinder stretches out, and right flange cylinder stretches out, then upper overturning cylinder pushes, in the presence of three cylinders, by two of which component
Simultaneously riveting combines it for side bending, then upper overturning cylinders retract, then extends cylinder and stretches out, component is realized and hindered
Gear, rear flange cylinder stretches out, the assembling components of afterbody is entered in the first two component, and after the completion of riveting, axle pressing mechanism stretches out, will
In component after the completion of pedal shaft press-in riveting, after the completion of crimping, each cylinder sets back.
Wherein, the brake pedal component assembling device includes the 5th frock 41, and the side of the 5th frock 41 is provided with second
Clamping cylinder, it is additionally provided with first axle accommodating tool 42 and snap ring accommodating tool 43, in addition to driving first axle accommodating tool 42
The big cylinder 44 moved with snap ring accommodating tool 43 to the 5th frock 41, in addition to drive what snap ring accommodating tool 43 moved forward and backward
Upper transposition cylinder 45 and the lower transposition cylinder 46 for driving first axle accommodating tool 42 to move forward and backward, in addition to it is arranged on the 5th frock
First lower-left air cylinder of 41 tops, in addition to the 4th photoelectric sensor being arranged in the 5th frock 41, are arranged on first axle
The 5th photoelectric sensor on accommodating tool 42 and the 6th photoelectric sensor being arranged on snap ring accommodating tool 43, the described 4th
Photoelectric sensor, the 5th photoelectric sensor and the 6th photoelectric sensor connect with controller respectively, during assembling, by axle and snap ring point
Corresponding position is not placed into, housing is put into the 5th frock 41, and brake pedal is assembled into housing, starting device, the
Four photoelectric sensors, the 5th photoelectric sensor and the 6th photoelectric sensor detect whether each part is in place respectively, if putting
Put in place, the second clamping cylinder is by clamping product, and big cylinder 44, which stretches out, loads snap ring in housing, and big cylinder 44 is retracted, and is above changed
Position cylinder 45 is stretched out, and lower transposition cylinder 46 is retracted, and big cylinder 44 stretches out, and people carries out oil injection operation to axle by hand, after the completion of, continue
Starting device, big cylinder 44 are retracted, and lower transposition cylinder 46, which stretches out, causes axle accommodating tool to move to specified location, the first lower-left pressure
Cylinder, which pushes, pushes down product, and big cylinder 44, which stretches out, is pressed into axle in housing so that brake pedal and housing are firmly combined with.
Wherein, the clutch pedal component assembling device includes the 6th frock, and being provided with bottom right above the 6th frock calms the anger
Cylinder, the 6th frock lower section is provided with detection cylinder 51, plastic hoop testing agency 52 is additionally provided with above the 6th frock, described
The pressing plate of plastic hoop testing agency 52 and the pressure sensor being arranged under pressing plate, the pressure sensor connect with controller, the
Six frock sides are provided with the second axle accommodating tool 53 for placing axle, are put on the second axle accommodating tool 53 and are provided with lower-left pressure
Cylinder 55, in addition to the axle drive mechanism 54 that drive shaft travels forward, first install axle into the second axle accommodating tool 53, by clutch
The 6th frock is put into after pedal and housing assembling, air cylinder 55 times general who has surrendered's axle clamps in lower-left are lived, before the driving axial of axle drive mechanism 54
Motion, oil injection operation manually is carried out to axle, after the completion of oiling, axle drive mechanism 54 retreats, and the second lower-left air cylinder 55 shrinks, right
Lower air cylinder pushes, and detection cylinder 51 pushes so that the 6th frock entire lowering, after the 6th frock moves into place, and axle driving machine
Structure 54 advances, and axle is pressed into housing so that clutch pedal and housing are fitted together by axle, after being completed, and plastics
Ring testing agency 52 declines, and detects whether axle both sides are mounted with plastic hoop according to pressure size.
Wherein, the lock screw device includes the 7th frock 61, and the side of the 7th frock 61 is provided with product pressing device 62,
Also include the screwdriver accommodating tool for placing electric screw driver, the 7th frock 61, starting device, product will be put into after assembling product
Pressing device 62 fixes product, takes out the corresponding electric screw driver of round end hexagon socket head cap screw, locks round end hexagon socket head cap screw, takes
Electric screw driver corresponding to hex(agonal)screw out, outer-hexagonal screw is locked, then product pressing device 62, which unclamps, takes out product.
Wherein, the detection means includes examining frock 73, and the frock surrounding is provided with multiple CCD cameras, also set up
There is conductivity testing device, in addition to be arranged on to examine and support cylinder 71 and above inspection frock 73 below frock 73
Lower platen 72, in addition to auto pedal ejection cylinder and stretching cylinder, stretch out cylinder front end and are provided with tangent displacement sensor,
The tangent displacement sensor is connected with controller, and the product assembled is placed on and examined in frock 73, conductive test is filled
Put and be connected on product, CCD camera carries out detecting whether screw rod is installed, and whether bearing is installed, and housing whether there is, and opens conductive
Test device carries out conductivity detection, and then lower platen 72 declines, and support cylinder is above pushed away, and product is fixed, pedal ejection gas
Pushed away on cylinder and eject pedal, stretch out cylinder above push away cause tangent displacement sensor move forward progress pedal position degree detection,
Each reset after the completion of detection.
The invention also discloses auto pedal assemble method, including：
Housing unit assembles：Housing, bearing and stud are respectively charged into the first frock, starting device, the first light
After electric transducer detects bolt, bolt lower air cylinder driving bolt pressure head, which pushes, is pressed into stud in housing, when double
After hook bolt is pressed onto position, the motion of bearing lower air cylinder, bearing is pressed into housing, after the completion of, housing is taken from the first frock
Go out and be installed in the second frock, and hex nut is loaded onto in the relevant position of housing, starting device, clamping cylinder is by product clip
Tightly, nut is pressed into housing by nut lower air cylinder drive nut pressure head, and nut lower air cylinder returns, then mobile
Arm, screw gun is moved to above nut successively, opens screw gun and carry out lock screw operation, after completing to operate, be again started up
Equipment, clamping cylinder unclamp, manually take out product；
Brake pedal rivets：Three brake pedal components for needing to assemble are loaded in the 3rd frock, then left flange gas
Cylinder stretches out, and right flange cylinder stretches out, and then upper overturning cylinder pushes, in the presence of three cylinders, by two of which component
Simultaneously riveting combines it for side bending, then upper overturning cylinders retract, and then rear flange cylinder stretches out, by the group of afterbody
Part is assembled into the first two component, realizes the assembling riveting to brake pedal, after the completion of, left flange cylinders retract, right flange gas
Cylinder is retracted, rear flange cylinders retract；
Clutch pedal rivets：Three components assembling will be needed to load in the 4th frock, and with corresponding pilot pin pair
Should, positioning is realized, then pedal shaft is arranged on axle pressing mechanism, then left flange cylinder stretches out, and right flange cylinder stretches out, and connects
Upper overturning cylinder to push, in the presence of three cylinders, its combination is existed the side bending of two of which component and riveting
Together, then upper overturning cylinders retract, then extension cylinder stretching, stop, rear flange cylinder stretching, by afterbody are realized to component
Assembling components enter in the first two component, after the completion of riveting, axle pressing mechanism stretch out, by pedal shaft press-in riveting after the completion of group
In part, after the completion of crimping, each cylinder sets back；
Brake pedal assembling components：Axle and snap ring are placed individually into corresponding position, housing is put into the 5th frock, and
Brake pedal is assembled into housing, starting device, the 4th photoelectric sensor, the 5th photoelectric sensor and the 6th photoelectric sensor
Detect whether each part is in place respectively, if being in place, for the second clamping cylinder by clamping product, big cylinder stretches out will card
Ring loads in housing, big cylinders retract, and upper transposition cylinder stretches out, and lower transposition cylinders retract, big cylinder stretches out, and people enters to axle by hand
Row oil injection operation, after the completion of, continue starting device, big cylinders retract, lower transposition cylinder, which stretches out, causes axle accommodating tool to move to
Specified location, the first lower-left air cylinder, which pushes, pushes down product, and big cylinder, which stretches out, is pressed into axle in housing so that brake pedal and shell
Body is firmly combined with；
Clutch pedal assembling components：First axle is installed into the second axle accommodating tool, will be put after clutch pedal and housing assembling
Enter the 6th frock, general who has surrendered's axle clamp is lived under the air cylinder of lower-left, and axle drive mechanism drive shaft travels forward, and manually carries out oiling behaviour to axle
To make, after the completion of oiling, axle drive mechanism retreats, and the second lower-left air cylinder shrinks, and bottom right air cylinder pushes, and detection cylinder shrinks,
So that the 6th frock entire lowering, after the 6th frock moves into place, axle drive mechanism is advanced, and axle is pressed into housing so that logical
Cross axle to fit together clutch pedal and housing, after being completed, plastic hoop testing agency declines, and whether detection axle both sides pacify
Plastic hoop is filled；
Lock screw：The 7th frock, starting device will be put into after assembling product, product is fixed, taken by product pressing device
Go out the corresponding electric screw driver of round end hexagon socket head cap screw, lock round end hexagon socket head cap screw, take out electronic spiral shell corresponding to outer-hexagonal screw
Silk knife, locks outer-hexagonal screw, and then product pressing device unclamps and takes out product；
Detection：The product assembled is placed on into inspection man to load onto, conductivity testing device is connected on product, CCD camera
Carry out detecting whether screw rod is installed, whether bearing is installed, and housing whether there is, and opens conductivity testing device and carries out conductivity detection,
Then lower platen declines, and support cylinder is above pushed away, and product is fixed, and pedal ejection cylinder, which above pushes away, ejects pedal, stretches out gas
Pushed away on cylinder so that tangent displacement sensor, which moves forward, carries out pedal position degree detection, each reset after the completion of detection.
Particular embodiments described above, the purpose of the present invention, technical scheme and beneficial effect are carried out further in detail
Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, be not intended to limit the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., it should be included in the guarantor of the present invention
Within the scope of shield.
Claims (8)
1. auto pedal assembly line, it is characterised in that：Including set gradually housing unit assembling device, brake pedal riveting dress
Put, clutch pedal riveting set, brake pedal component assembling device, clutch pedal component assembling device, lock screw device and
Detection means, in addition to controller, the housing unit assembling device, brake pedal riveting set, clutch pedal riveting dress
Put, brake pedal component assembling device, clutch pedal component assembling device, lock screw device and detection means respectively and controller
Connection, the housing unit assembling device include the first station and second station, and first station includes being used to place housing
The first frock (11), be provided with multiple bolt pressure heads above first frock (11), the first light be provided with bolt pressure head
Electric transducer, first photoelectric sensor connect with controller, in addition to the bolt lower air cylinder (12) that driving bolt pushes,
Also include bearing lower air cylinder and the bearing head being arranged in bearing lower air cylinder, the second station includes being used to place shell
The second frock (13) of body, the second frock (13) side are provided with the first clamping cylinder, set above the second frock (13)
There are nut lower air cylinder (14) and the nut pressure head below nut lower air cylinder (14), in addition to transfer arm (15), institute
State and screw gun (16) is provided with transfer arm (15), the brake pedal riveting set includes being used to place brake pedal component
3rd frock (21), the 3rd frock (21) left side are provided with the first left flange cylinder (22), are provided with the right side of the 3rd frock (21)
First right flange cylinder (23), flange cylinder (24) after the 3rd frock (21) back side is provided with first, the 3rd frock (21) top
It is provided with the first upper overturning cylinder (25).
2. auto pedal assembly line as claimed in claim 1, it is characterised in that：Calmed the anger under the bolt lower air cylinder and nut
Cylinder is a times strength cylinder, in addition to the air accumulator that strength cylinder is connected again, be provided with safety valve on the air accumulator, in addition to set
The pressurized cylinder between air accumulator and again strength cylinder is put, the input and output side of the pressurized cylinder is provided with pressure sensor,
The pressure sensor connects with controller.
3. auto pedal assembly line as claimed in claim 1, it is characterised in that：The clutch pedal riveting set includes using
In the 4th frock for placing clutch pedal component, the pilot pin positioned to product, the 4th frock are provided with the 4th frock
Left side is provided with the second left flange cylinder (32), and the second right flange cylinder (33), the 4th frock back of the body are provided with the right side of the 4th frock
Flange cylinder (34) after face is provided with second, the 4th frock top are provided with the second upper overturning cylinder (35), the 4th frock side
Axle pressing mechanism (36) is additionally provided with, the extension cylinder that barrier effect is played to product front end is additionally provided with, in the 4th frock
The second photoelectric sensor is additionally provided with, the 3rd photoelectric sensor, second photoelectric sensing are provided with axle pressing mechanism (36)
Device and the 3rd photoelectric sensor connect with controller.
4. auto pedal assembly line as claimed in claim 1, it is characterised in that：The brake pedal component assembling device includes
For placing the 5th frock (41) of housing, the 5th frock (41) side is provided with the second clamping cylinder, is additionally provided with first axle
Accommodating tool (42) and snap ring accommodating tool (43), in addition to driving first axle accommodating tool (42) and snap ring accommodating tool (43)
The big cylinder (44) moved to the 5th frock (41), in addition to the upper transposition cylinder that driving snap ring accommodating tool (43) moves forward and backward
(45) and driving first axle accommodating tool (42) lower transposition cylinder (46) for moving forward and backward, in addition to it is arranged on the 5th frock (41)
First lower-left air cylinder of top, in addition to the 4th photoelectric sensor being arranged in the 5th frock (41), are arranged on first axle
The 5th photoelectric sensor on accommodating tool (42) and the 6th photoelectric sensor being arranged on snap ring accommodating tool (43), it is described
4th photoelectric sensor, the 5th photoelectric sensor and the 6th photoelectric sensor connect with controller respectively.
5. auto pedal assembly line as claimed in claim 1, it is characterised in that：The clutch pedal component assembling device includes
For placing the clutch pedal of assembling and the 6th frock of housing, bottom right air cylinder, the 6th frock are provided with above the 6th frock
Lower section is provided with detection cylinder (51), and plastic hoop testing agency (52), the 6th frock one are additionally provided with above the 6th frock
Side is provided with the second axle accommodating tool (53) for placing axle, is put on the second axle accommodating tool (53) and is provided with the second lower-left pressure
Cylinder (55), in addition to the axle drive mechanism (54) that drive shaft travels forward.
6. auto pedal assembly line as claimed in claim 1, it is characterised in that：The lock screw device includes the 7th frock
(61), the 7th frock (61) side is provided with product pressing device (62), in addition to places the screwdriver placement of electric screw driver
Frock.
7. auto pedal assembly line as claimed in claim 1, it is characterised in that：The detection means includes examining frock
(73), the frock surrounding is provided with multiple CCD cameras, is additionally provided with conductivity testing device, in addition to is arranged on inspection frock
(73) the support cylinder (71) below and the lower platen (72) above inspection frock (73), in addition to auto pedal ejection
Cylinder and stretching cylinder, stretch out cylinder front end and are provided with tangent displacement sensor, the tangent displacement sensor and control
Device connects.
8. auto pedal assemble method, including：
Housing unit assembles：Housing, bearing and stud are respectively charged into the first frock, starting device, the first photoelectric transfer
After sensor detects bolt, bolt lower air cylinder driving bolt pressure head, which pushes, is pressed into stud in housing, when double end spiral shell
After bolt is pressed onto position, the motion of bearing lower air cylinder, bearing is pressed into housing, after the completion of, housing is taken out into peace from the first frock
It is attached in the second frock, and hex nut is loaded onto in the relevant position of housing, starting device, clamping cylinder is by clamping product, spiral shell
Nut is pressed into housing by female lower air cylinder drive nut pressure head, and nut lower air cylinder returns, and then moves transfer arm, successively
Screw gun is moved to above nut, screw gun is opened and carries out lock screw operation, after completing to operate, equipment is again started up, presss from both sides
Tight cylinder unclamps, and manually takes out product；
Brake pedal rivets：Three brake pedal components for needing to assemble are loaded in the 3rd frock, then left flange cylinder is stretched
Go out, right flange cylinder stretches out, and then upper overturning cylinder pushes, in the presence of three cylinders, by the side of two of which component
Simultaneously riveting combines it for bending, then upper overturning cylinders retract, and then rear flange cylinder stretches out, by the component group of afterbody
Load in the first two component, realize the assembling riveting to brake pedal, after the completion of, left flange cylinders retract, right flange cylinder contracting
Return, rear flange cylinders retract；
Clutch pedal rivets：Three components for needing to assemble are loaded in the 4th frock, and it is corresponding with corresponding pilot pin, it is real
Now position, then pedal shaft be arranged on axle pressing mechanism, then left flange cylinder stretches out, and right flange cylinder stretches out, then on
Flange cylinder pushes, and in the presence of three cylinders, combines it side bending of two of which component and riveting,
Then upper overturning cylinders retract, then extend cylinder and stretch out, component is realized and stopped, rear flange cylinder stretches out, by the group of afterbody
Part is assembled into the first two component, and after the completion of riveting, axle pressing mechanism stretches out, by the component after the completion of pedal shaft press-in riveting
In, after the completion of crimping, each cylinder sets back；
Brake pedal assembling components：Axle and snap ring are placed individually into corresponding position, housing is put into the 5th frock, and will stop
Car pedal is assembled into housing, starting device, the 4th photoelectric sensor, the 5th photoelectric sensor and the 6th photoelectric sensor difference
Detect whether each part is in place, if being in place, for the second clamping cylinder by clamping product, big cylinder, which stretches out, fills snap ring
Enter in housing, big cylinders retract, upper transposition cylinder stretches out, and lower transposition cylinders retract, big cylinder stretches out, and people notes to axle by hand
Oil operation, after the completion of, continue starting device, big cylinders retract, it is specified that lower transposition cylinder stretching make it that axle accommodating tool moves to
Position, the first lower-left air cylinder, which pushes, pushes down product, and big cylinder, which stretches out, is pressed into axle in housing so that brake pedal and housing knot
Close firm；
Clutch pedal assembling components：First axle is installed into the second axle accommodating tool, the will be put into after clutch pedal and housing assembling
Six frocks, general who has surrendered's axle clamp is lived under the air cylinder of lower-left, and axle drive mechanism drive shaft travels forward, and manually carries out oil injection operation to axle,
After the completion of oiling, axle drive mechanism retreats, and the second lower-left air cylinder shrinks, and bottom right air cylinder pushes, and detection cylinder shrinks so that
6th frock entire lowering, after the 6th frock moves into place, axle drive mechanism is advanced, and axle is pressed into housing so that pass through axle
Clutch pedal and housing are fitted together, after being completed, plastic hoop testing agency declines, and whether detection axle both sides are mounted with
Plastic hoop；
Lock screw：The 7th frock, starting device will be put into after assembling product, product pressing device fixes product, takes out circle
The head corresponding electric screw driver of hexagon socket head cap screw, locks round end hexagon socket head cap screw, takes out electric screw driver corresponding to outer-hexagonal screw,
Outer-hexagonal screw is locked, then product pressing device unclamps and takes out product；
Detection：The product assembled is placed on into inspection man to load onto, conductivity testing device is connected on product, CCD camera is carried out
Whether detection screw rod is installed, and whether bearing is installed, and housing whether there is, and opens conductivity testing device and carries out conductivity detection, then
Lower platen declines, and support cylinder is above pushed away, and product is fixed, and pedal ejection cylinder, which above pushes away, ejects pedal, stretches out on cylinder
Push away so that tangent displacement sensor, which moves forward, carries out pedal position degree detection, each reset after the completion of detection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610452743.1A CN105904212B (en) | 2016-06-21 | 2016-06-21 | Auto pedal assembly line and assemble method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610452743.1A CN105904212B (en) | 2016-06-21 | 2016-06-21 | Auto pedal assembly line and assemble method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105904212A CN105904212A (en) | 2016-08-31 |
| CN105904212B true CN105904212B (en) | 2018-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610452743.1A Active CN105904212B (en) | 2016-06-21 | 2016-06-21 | Auto pedal assembly line and assemble method |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271714A (en) * | 2016-09-17 | 2017-01-04 | 江苏驰骋精密部件有限公司 | A kind of efficient mated frock for disassembling tooling processing |
| CN107434162B (en) * | 2017-09-12 | 2023-06-02 | 太仓市上光包装印刷材料有限公司 | Pedal assembling device |
| CN108454730B (en) * | 2018-03-27 | 2023-11-14 | 苏州科技大学 | Automobile pedal production line and production method |
| CN108747919B (en) * | 2018-07-17 | 2023-10-03 | 张家港孚冈汽车部件有限公司 | Assembling workbench of supporting frame |
| CN110076249A (en) * | 2019-04-23 | 2019-08-02 | 亿和精密工业（苏州）有限公司 | A kind of sleeving and riveting and detection device laterally compressed |
| CN111307064A (en) * | 2020-04-26 | 2020-06-19 | 上海聚阔自动化设备有限公司 | Automobile pedal detection device |
| CN112571041B (en) * | 2020-11-27 | 2022-09-09 | 赢诺自动机械(上海)有限公司 | Welcome pedal assembly equipment and assembly process thereof |
| CN116871884B (en) * | 2023-09-05 | 2023-11-21 | 万向钱潮股份公司 | Vehicle brake assembly assembling method and system |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009032348B4 (en) * | 2008-07-31 | 2021-01-14 | Schaeffler Technologies AG & Co. KG | Assembly aid for a master cylinder |
| CN102564371B (en) * | 2011-12-19 | 2014-04-02 | 苏州工业园区格比机电有限公司 | Inspection device for automobile pedal and detection method for inspection device |
| CN103769848A (en) * | 2013-12-27 | 2014-05-07 | 上海明匠机械技术有限公司 | Assembly system of car pedal shaft pin |
| CN103707063B (en) * | 2013-12-27 | 2016-05-18 | 上海明匠智能系统有限公司 | The automatic setup system of a kind of braking automobile, gas pedal |
| CN205703223U (en) * | 2016-06-21 | 2016-11-23 | 苏州科技学院 | Auto pedal assembly line |
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| CN105904212A (en) | 2016-08-31 |
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