CN105904073A - Butt welder with cord thread solder joint quality control - Google Patents
Butt welder with cord thread solder joint quality control Download PDFInfo
- Publication number
- CN105904073A CN105904073A CN201510665150.9A CN201510665150A CN105904073A CN 105904073 A CN105904073 A CN 105904073A CN 201510665150 A CN201510665150 A CN 201510665150A CN 105904073 A CN105904073 A CN 105904073A
- Authority
- CN
- China
- Prior art keywords
- ergometer
- welding machine
- butt welding
- main body
- solder joint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
- D07B7/167—Auxiliary apparatus for joining rope components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
- B23K11/115—Spot welding by means of two electrodes placed opposite one another on both sides of the welded parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/24—Electric supply or control circuits therefor
- B23K11/25—Monitoring devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/32—Wires
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2301/00—Controls
- D07B2301/45—Controls for diagnosing
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention discloses a butt welder with cord thread solder joint quality control. One end of the upper part of a butt welder main body (15) is provided with a solder joint coarseness detector (6). The middle part of the butt welder main body (15) is provided with a support (16). The top part of the support (16) is provided with welding jaws (3). The side surface of the support (16) is provided with tempering jaws (4). The support (16) is also provided with a tempering button (5). The other end of the upper part of the butt welder main body (15) is provided with a dynamometer controlling device (17). The middle part of the butt welder main body (15) is provided with a dynamometer (18). The dynamometer (18) is connected with the dynamometer controlling device (17). The bottom of the butt welder main body (15) is provided with a control cabinet (19). The control cabinet (19) is internally provided with a PLC (1). The PLC (1) is connected with the control end of the solder joint coarseness detector (6) and the dynamometer controlling device (17).
Description
Technical field
The invention provides a kind of butt welding machine having and controlling cord quality of welding spot.
Background technology
Cord butt welding machine is the common equipment that steel cord produces, owing to cord directly issues client after butt welding machine welds, the most extremely important.Current cord specification is more various, it is responsible for needing to weld at one order of classes or grades at school of every butt welding machine welding personnel of wire bonding up to a hundred taking turns cord, operator have to pass through strict testing sequence after welding to detect the quality of solder joint, but often easily there will be step careless omission producing busy when, there is following hidden danger in this structure: 1, solder joint defective work may mail to user and cause disconnected quality of welding spot to be complained；2, the product to similar specification, when Welder welds, such as not detecting Fracture Force is easily caused final cord batch mixing, and both the above weak point is all the most serious quality problems, as being dealt into client, can cause irremediable loss.
Summary of the invention
The invention provides a kind of butt welding machine having and controlling cord quality of welding spot, it may ensure that often wheel cord is detected the most effectively, thus stabilize the quality of solder joint.
nullPresent invention employs techniques below scheme: a kind of have the butt welding machine controlling cord quality of welding spot，It includes butt welding machine main body，Solder joint rugosity detector it is provided with in one end of butt welding machine body top，It is provided with support at the middle part of butt welding machine main body，Top on support is provided with welding jaw，It is provided with tempering jaw in the side of support，Support is additionally provided with tempering button，The other end at butt welding machine body top is provided with ergometer and controls device，It is provided with ergometer at the middle part of butt welding machine main body，Ergometer controls device with ergometer and is connected，It is provided with control chamber in the bottom of butt welding machine main body，PLC it is provided with in control chamber，PLC controls device connect respectively at control end and the ergometer of solder joint rugosity detector，The Fracture Force of cord is measured by PLC for the rugosity and operation ergometer controlling solder joint rugosity detector detection solder joint.
Described ergometer controls the side of device and is provided with ergometer display, is provided with start button, scram button and SR in the bottom of ergometer display, and the top controlling device at ergometer is provided with alarm lamp.Described ergographic it is respectively provided on two sides with left fixture and right fixture.Described control chamber is provided with control chamber door lock, is provided with switch back button in control chamber.
nullThe method have the advantages that after have employed above technical scheme，The present invention is provided with solder joint rugosity detector in one end of butt welding machine body top，It is provided with support at the middle part of butt welding machine main body，Top on support is provided with welding jaw，It is provided with tempering jaw in the side of support，Support is additionally provided with tempering button，The other end at butt welding machine body top is provided with ergometer and controls device，It is provided with ergometer at the middle part of butt welding machine main body，Ergometer controls device with ergometer and is connected，It is provided with control chamber in the bottom of butt welding machine main body，PLC it is provided with in control chamber，PLC controls device connect respectively at control end and the ergometer of solder joint rugosity detector，The Fracture Force of cord is measured by PLC for the rugosity and operation ergometer controlling solder joint rugosity detector detection solder joint，So can ensure that often wheel cord is detected the most effectively，Thus stabilize the quality of solder joint，And fool proof error correction can be played，If outlet interference or carelessness in Gong Zuo，Any of which step is caused to forget detection，Then welding machine will be unable to carry out welding operation next time，Thus reminding employees detects solder joint again，Improve the accuracy of detection.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
nullIn FIG，The invention provides a kind of butt welding machine having and controlling cord quality of welding spot，It includes butt welding machine main body 15，It is provided with solder joint rugosity detector 6 in the one end on butt welding machine main body 15 top，It is provided with support 16 at the middle part of butt welding machine main body 15，Top on support 16 is provided with welding jaw 3，Tempering jaw 4 it is provided with in the side of support 16，Support 16 is additionally provided with tempering button 4，The other end on butt welding machine main body 15 top is provided with ergometer and controls device 17，It is provided with ergometer 18 at the middle part of butt welding machine main body 15，Ergometer 18 controls device 17 with ergometer and is connected，It is provided with control chamber 19 in the bottom of butt welding machine main body 15，PLC 1 it is provided with in control chamber 19，PLC 1 controls device 17 connect respectively at control end and the ergometer of solder joint rugosity detector 6，PLC 1 is for controlling solder joint rugosity detector 6 and detect the rugosity of solder joint and the Fracture Force of cord being measured by operation ergometer 18，Described ergometer controls the side of device 17 and is provided with ergometer display 10，It is provided with start button 9 in the bottom of ergometer display 10、Scram button 12 and SR 11，The top controlling device 17 at ergometer is provided with alarm lamp 13，Described ergometer 18 be respectively provided on two sides with left fixture 7 and right fixture 8，Described control chamber 19 is provided with control chamber door lock 14，Switch back button 2 it is provided with in control chamber 19.
nullWork process of the present invention is: is first clipped in by two cords on welding jaw 3 and welds，The cord welded is clipped on tempering jaw 4 and is tempered，Take up the ball the cord after tempering and check the rugosity of solder joint through solder joint rugosity detector 6，Continue to be around on the left fixture 7 of ergometer 18 left end of cord，Again the right-hand member of cord is around on the right fixture 8 of ergometer 18，It is middle with right fixture 8 that the solder joint of cord is positioned at left fixture 7，Then the start button 9 of ergometer 18 is pressed，Start ergometer 18 to measure，Observe the detected value of display on ergometer display 10 simultaneously，Finally press SR 11，Alarm lamp 13 automatic distinguishing，Whole welding process terminates，Root cord is then descended to weld as operator ignores either step，Alarm lamp 13 keeps Chang Liang simultaneously，Open control chamber door lock 14，Press SR 2，Welding can be continued.
Claims (4)
- null1. one kind has the butt welding machine controlling cord quality of welding spot，It is characterized in that it includes butt welding machine main body (15)，It is provided with solder joint rugosity detector (6) in the one end on butt welding machine main body (15) top，It is provided with support (16) at the middle part of butt welding machine main body (15)，Top on support (16) is provided with welding jaw (3)，Tempering jaw (4) it is provided with in the side of support (16)，Support (16) is additionally provided with tempering button (4)，The other end on butt welding machine main body (15) top is provided with ergometer and controls device (17)，It is provided with ergometer (18) at the middle part of butt welding machine main body (15)，Ergometer (18) controls device (17) with ergometer and is connected，It is provided with control chamber (19) in the bottom of butt welding machine main body (15)，PLC (1) it is provided with in control chamber (19)，PLC (1) controls device (17) connect respectively at control end and the ergometer of solder joint rugosity detector (6)，PLC (1) is used for controlling the rugosity of solder joint rugosity detector (6) detection solder joint and the Fracture Force of cord is measured by operation ergometer (18).
- The most according to claim 1 have the butt welding machine controlling cord quality of welding spot, it is characterized in that the side of described ergometer control device (17) is provided with ergometer display (10), be provided with start button (9), scram button (12) and SR (11) in the bottom of ergometer display (10), the top controlling device (17) at ergometer is provided with alarm lamp (13).
- The most according to claim 1 have the butt welding machine controlling cord quality of welding spot, and it is characterized in that described ergometer (18) is respectively provided on two sides with left fixture (7) and right fixture (8).
- The most according to claim 1 have the butt welding machine controlling cord quality of welding spot, it is characterized in that described control chamber (19) is provided with control chamber door lock (14), is provided with switch back button (2) in control chamber (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510665150.9A CN105904073A (en) | 2015-10-16 | 2015-10-16 | Butt welder with cord thread solder joint quality control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510665150.9A CN105904073A (en) | 2015-10-16 | 2015-10-16 | Butt welder with cord thread solder joint quality control |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105904073A true CN105904073A (en) | 2016-08-31 |
Family
ID=56743990
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510665150.9A Pending CN105904073A (en) | 2015-10-16 | 2015-10-16 | Butt welder with cord thread solder joint quality control |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105904073A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262977A (en) * | 2017-07-11 | 2017-10-20 | 杭州中润医疗器械有限公司 | A kind of gear division mash welder and its special arch wire clip frming forceps |
| CN108326459A (en) * | 2018-01-09 | 2018-07-27 | 江阴市科宇电器有限公司 | Intelligent steel cord butt welding machine and its working method |
| CN112105479A (en) * | 2018-05-04 | 2020-12-18 | 贝卡尔特公司 | Electrode with one or more elongated flat areas for welding a steel cord and associated welding device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1128572A (en) * | 1997-07-09 | 1999-02-02 | Bridgestone Metalpha Kk | Butt welding machine |
| CN1963441A (en) * | 2006-11-27 | 2007-05-16 | 江苏兴达钢帘线股份有限公司 | Examining apparatus for spot weld of steel shade thread |
| CN200967118Y (en) * | 2006-11-16 | 2007-10-31 | 黄国清 | Steel wire and strand butt welding machine |
| CN201449357U (en) * | 2009-07-03 | 2010-05-05 | 江阴市科宇电器有限公司 | Digital display type steel cord tension test device |
| CN201707262U (en) * | 2010-04-30 | 2011-01-12 | 诸城市大业金属制品有限责任公司 | Steel wire welding spot detector |
| CN103076235A (en) * | 2012-12-26 | 2013-05-01 | 山东胜通钢帘线有限公司 | Device for manually testing welding point breaking force of steel cord |
| WO2015144427A1 (en) * | 2014-03-26 | 2015-10-01 | Nv Bekaert Sa | Weld between steel cord ends, method and apparatus to implement such weld |
| CN205129155U (en) * | 2015-10-16 | 2016-04-06 | 江苏兴达钢帘线股份有限公司 | Butt welder with control cord solder joint quality |
-
2015
- 2015-10-16 CN CN201510665150.9A patent/CN105904073A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1128572A (en) * | 1997-07-09 | 1999-02-02 | Bridgestone Metalpha Kk | Butt welding machine |
| CN200967118Y (en) * | 2006-11-16 | 2007-10-31 | 黄国清 | Steel wire and strand butt welding machine |
| CN1963441A (en) * | 2006-11-27 | 2007-05-16 | 江苏兴达钢帘线股份有限公司 | Examining apparatus for spot weld of steel shade thread |
| CN201449357U (en) * | 2009-07-03 | 2010-05-05 | 江阴市科宇电器有限公司 | Digital display type steel cord tension test device |
| CN201707262U (en) * | 2010-04-30 | 2011-01-12 | 诸城市大业金属制品有限责任公司 | Steel wire welding spot detector |
| CN103076235A (en) * | 2012-12-26 | 2013-05-01 | 山东胜通钢帘线有限公司 | Device for manually testing welding point breaking force of steel cord |
| WO2015144427A1 (en) * | 2014-03-26 | 2015-10-01 | Nv Bekaert Sa | Weld between steel cord ends, method and apparatus to implement such weld |
| CN205129155U (en) * | 2015-10-16 | 2016-04-06 | 江苏兴达钢帘线股份有限公司 | Butt welder with control cord solder joint quality |
Non-Patent Citations (1)
| Title |
|---|
| 邹绍鹏: "钢绳生产中钢丝的快速电接", 《金属制品》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262977A (en) * | 2017-07-11 | 2017-10-20 | 杭州中润医疗器械有限公司 | A kind of gear division mash welder and its special arch wire clip frming forceps |
| CN108326459A (en) * | 2018-01-09 | 2018-07-27 | 江阴市科宇电器有限公司 | Intelligent steel cord butt welding machine and its working method |
| CN112105479A (en) * | 2018-05-04 | 2020-12-18 | 贝卡尔特公司 | Electrode with one or more elongated flat areas for welding a steel cord and associated welding device |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160831 |
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| WD01 | Invention patent application deemed withdrawn after publication |