CN105903792B - Composite pipe bender - Google Patents
Composite pipe bender Download PDFInfo
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- CN105903792B CN105903792B CN201610509064.3A CN201610509064A CN105903792B CN 105903792 B CN105903792 B CN 105903792B CN 201610509064 A CN201610509064 A CN 201610509064A CN 105903792 B CN105903792 B CN 105903792B
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- bending
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- tube
- electric heating
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- 239000002131 composite material Substances 0.000 title claims abstract description 10
- 238000005452 bending Methods 0.000 claims abstract description 250
- 238000005485 electric heating Methods 0.000 claims abstract description 112
- 238000012545 processing Methods 0.000 claims abstract description 29
- 238000012546 transfer Methods 0.000 claims abstract description 19
- 150000001875 compounds Chemical class 0.000 claims abstract description 12
- 238000002788 crimping Methods 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 25
- 230000006835 compression Effects 0.000 claims description 18
- 238000007906 compression Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 15
- 238000013459 approach Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 241000209094 Oryza Species 0.000 description 5
- 235000007164 Oryza sativa Nutrition 0.000 description 5
- 235000009566 rice Nutrition 0.000 description 5
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000013322 soy milk Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Description
技术领域technical field
本发明涉及电热管加工成型设备,特别涉及一种复合弯管机。The invention relates to electric heating tube processing and forming equipment, in particular to a composite pipe bending machine.
背景技术Background technique
电热管在我们的生活中可说是无处不在,如豆浆机里面的电热管,电饭煲中的电热管,热水器里面的电热管等等。Electric heating tubes are ubiquitous in our lives, such as electric heating tubes in soymilk machines, electric heating tubes in rice cookers, electric heating tubes in water heaters, and so on.
电热管为了适应不同加热器壳体的内部形状,常弯曲成不同的形态。随着管材加工行业的发展,电热管形状日趋复杂,对电热管的弯曲程度和弯管形状要求越来越多样化,相应的弯管设备也需要不断更新改造。In order to adapt to the internal shape of different heater shells, the electric heating tube is often bent into different shapes. With the development of the tube processing industry, the shape of the electric heating tube is becoming more and more complex, and the requirements for the bending degree and shape of the electric heating tube are becoming more and more diverse, and the corresponding bending equipment also needs to be continuously updated.
现有技术中弯曲电热管的装置分为手动和半自动两种,手动电热管折弯装置的使用方式一般为人工将电热管放在折弯装置内,利用通过铰接的方式固定在折弯台上且可在折弯台上转动的手动折弯工具将电热管压在折弯台上的与手动折弯工具配合的固定块内,之后以手动折弯工具与折弯台的铰接点为支点转动手动折弯工具,将电热管弯曲成一定的形状。In the prior art, there are two types of devices for bending electric heating tubes: manual and semi-automatic. The manual electric heating tube bending device is generally used to manually place the electric heating tube in the bending device and fix it on the bending table by means of hinged joints. And the manual bending tool that can rotate on the bending table presses the electric heating tube into the fixed block on the bending table that matches the manual bending tool, and then rotates with the hinge point of the manual bending tool and the bending table as the fulcrum Manual bending tool to bend the electric heating tube into a certain shape.
半自动电热管折弯装置的工作原理为:利用由气缸控制的折弯板或折弯块将放在对应位置上的电热管进行弯曲,代替人工操作。The working principle of the semi-automatic electric heating tube bending device is: use the bending plate or bending block controlled by the cylinder to bend the electric heating tube placed at the corresponding position, instead of manual operation.
电饭煲中的电热管的加工步骤如图1所示,直型电热管L1首先经管端弯折加工制成弯折加工后的电热管L2,再经过弯模成型制成环形电热管L3。现有的加工电饭煲中的电热管的设备仅能进行一次弯曲步骤,不能使电热管完全成型,仍需下一种弯曲机对电热管进行再次弯曲,由此浪费了生产时间,降低了生产效率,且每个折弯机旁边均仍需人员进行看守和放置、拿取电热管,浪费了人力资源。The processing steps of the electric heating tube in the rice cooker are shown in Figure 1. The straight electric heating tube L1 is first bent to form the bent electric heating tube L2, and then the ring-shaped electric heating tube L3 is formed by bending. The existing equipment for processing electric heating tubes in electric rice cookers can only perform one bending step, and cannot completely form the electric heating tubes. The next bending machine is still needed to bend the electric heating tubes again, which wastes production time and reduces production efficiency. , and each bending machine still needs personnel to guard and place and take the electric heating tube, which wastes human resources.
而且由于电饭煲中的电热管为环形电热管L3,其主体为环形,但其两端均折起一定的角度,整个环形电热管L3三维立体结构较为复杂,加工难度大,成品的良品率很难保证。Moreover, since the electric heating tube in the electric rice cooker is an annular electric heating tube L3, its main body is annular, but its two ends are folded at a certain angle, the three-dimensional structure of the entire annular electric heating tube L3 is relatively complicated, the processing is difficult, and the yield rate of the finished product is difficult ensure.
发明内容Contents of the invention
本发明的目的是提供一种复合弯管机。The object of the present invention is to provide a compound pipe bending machine.
根据本发明的一个方面,提供了一种复合弯管机,包括机架和电气控制箱,机架上分别设有:According to one aspect of the present invention, a compound pipe bending machine is provided, including a frame and an electrical control box, and the frame is respectively equipped with:
机械手装置,用于将电热管转移至折管工位进行管端弯折加工并将弯折加工后的电热管转移至弯管工位进行弯管加工;The manipulator device is used to transfer the electric heating tube to the tube bending station for tube end bending processing and transfer the bent electric heating tube to the tube bending station for tube bending processing;
折管装置,主要由两个折管机头组成,两个折管机头通过滑轨装置与机架固定,折管机头能够夹持电热管的两端并进行旋转,从而对电热管进行管端弯折加工;The tube folding device is mainly composed of two tube folding heads. The two tube folding heads are fixed to the frame through the slide rail device. The tube folding head can hold the two ends of the electric heating tube and rotate, so that the electric heating tube can be adjusted. Pipe end bending processing;
弯管装置,位于折管装置的下游工位,弯管装置具有能够旋转的弯模,机械手装置将弯折加工后的电热管从折管装置转移至弯管装置,弯管装置使用弯模将在弯折加工后的电热管旋转成型,制成预定的形状。The pipe bending device is located at the downstream station of the pipe bending device. The pipe bending device has a rotatable bending die. The manipulator device transfers the bent electric heating tube from the pipe bending device to the pipe bending device. After the bending process, the electric heating tube is rotated into a predetermined shape.
采用以上技术方案的复合弯管机,在同一台设备中可以同时完成电热管的管端弯折和主体成型加工,节省了生产时间,提高了生产效率,而且该复合弯管机采用机械手装置来转移电热管,自动化程度高,基本无需专门人员看守,可以节省人工,因而减低了生产成本。The composite pipe bending machine adopting the above technical scheme can complete the pipe end bending and main body forming processing of the electric heating tube at the same time in the same equipment, which saves production time and improves production efficiency. The transfer of electric heating tubes has a high degree of automation and basically does not require special personnel to guard, which can save labor and thus reduce production costs.
在一些实施方式中,机械手装置通过滑轨装置与机架固定连接,机械手装置包括第一机械手、第二机械手以及驱使第一机械手和第二机械手沿滑轨装置来回移动的气缸组,第一机械手用于将电热管转移至折管装置,第二机械手用于将弯折加工后的电热管转移至弯管装置,第一机械手与第一升降驱动气缸相连接,第一升降驱动气缸用于驱使第一机械手上下移动,第二机械手与第二主升降驱动气缸和第二副升降驱动气缸相连接,第二主升降驱动气缸和第二副升降驱动气缸相串接,且分别用于驱使第二机械手上下移动。在每个加工行程中,第二机械手先将弯折加工后的电热管夹取并转移至弯管装置,第一机械手再将电热管夹取放置在折管装置的加工位。第一机械手可以从储料装置中夹取电热管,也可以从管端缩口成型机等其他加工设备的出料侧夹取电热管。In some embodiments, the manipulator device is fixedly connected to the frame through a slide rail device. The manipulator device includes a first manipulator, a second manipulator, and a cylinder group that drives the first manipulator and the second manipulator to move back and forth along the slide rail device. The first manipulator It is used to transfer the electric heating tube to the bending device, the second manipulator is used to transfer the bent electric heating tube to the bending device, the first manipulator is connected with the first lifting drive cylinder, and the first lifting drive cylinder is used to drive The first manipulator moves up and down, the second manipulator is connected with the second main lift drive cylinder and the second auxiliary lift drive cylinder, the second main lift drive cylinder and the second auxiliary lift drive cylinder are connected in series, and are respectively used to drive the second The manipulator moves up and down. In each processing stroke, the second manipulator first grips the bent electric heating tube and transfers it to the pipe bending device, and the first manipulator grips and places the electric heating tube on the processing position of the pipe bending device. The first manipulator can grip the electric heating tube from the material storage device, and can also grip the electric heating tube from the discharge side of other processing equipment such as the pipe end shrinking forming machine.
在一些实施方式中,气缸组包括第一滑行驱动气缸、第二主滑行驱动气缸和第二副滑行驱动气缸,第一滑行驱动气缸用于驱使第一机械手沿滑轨装置来回移动,第二主滑行驱动气缸和第二副滑行驱动气缸相串接,且分别用于驱使第二机械手沿滑轨装置来回移动。In some embodiments, the cylinder group includes a first slide drive cylinder, a second main slide drive cylinder and a second auxiliary slide drive cylinder, the first slide drive cylinder is used to drive the first manipulator to move back and forth along the slide rail device, and the second main slide drive cylinder The sliding driving cylinder and the second pair of sliding driving cylinders are connected in series, and are respectively used to drive the second manipulator to move back and forth along the slide rail device.
在一些实施方式中,折管机头包括折管油缸、折管齿条和折管主轴,折管齿条与折管油缸连接,折管主轴外部设有与折管齿条相匹配的折管齿轮,折管主轴上分别设有摆臂和弯块,摆臂上安装有压块和压块气缸,压块气缸用于驱使压块靠近或远离弯块,折管加工时,电热管置于弯块和压块之间并被压紧固定,折管油缸通过折管齿条和折管齿轮驱使折管主轴旋转一定的角度,进而对电热管进行管端弯折加工。In some embodiments, the pipe folding head includes a pipe folding cylinder, a pipe folding rack and a pipe folding main shaft. There are swing arms and bending blocks on the gears and the main shaft of the folding tube respectively. The pressing blocks and the pressing block cylinder are installed on the swing arm. The pressing block cylinder is used to drive the pressing blocks close to or away from the bending block. The bending block and the pressure block are pressed and fixed, and the pipe folding cylinder drives the pipe folding spindle to rotate a certain angle through the pipe folding rack and the pipe folding gear, and then bends the end of the electric heating tube.
在一些实施方式中,折管机头内侧还分别设有压管装置,压管装置包括压管气缸和设于压管气缸的伸缩轴上的压轮,压轮可自由转动,压管气缸驱使压轮压紧电热管。由此可以使管端弯折加工弯折的角度更加精准。In some embodiments, tube crimping devices are respectively provided inside the tube crimping head, and the tube crimping devices include a tube crimping cylinder and a pinch wheel arranged on the telescopic shaft of the tube crimping cylinder. The pinch wheel can rotate freely, and the tube crimping cylinder drives The pressure roller compresses the electric heating tube. Thereby, the bending angle of the pipe end bending process can be made more precise.
在一些实施方式中,一个折管机头设有松管气缸,另一个折管机头设有随动气缸,当折管机头开始进行管端弯折加工时,随动气缸驱使与之相连的折管机头沿滑轨装置向中部移动,当管端弯折加工完成后,松管气缸驱使与之相连的折管机头沿滑轨装置向中部移动。随动气缸驱使与折管机头沿滑轨装置向中部移动可以避免电热管在管端弯折加工时形成的拉力造成的管壁拉薄或者变形。加工完成以后,松管气缸驱使折管机头沿滑轨装置向中部移动,可以使电热管两端离开弯折加工位,便于机械手夹取。In some embodiments, one pipe bending head is provided with a tube loosening cylinder, and the other pipe bending head is provided with a servo cylinder. When the pipe bending head starts to bend the pipe end, the servo cylinder drives the The pipe folding head moves to the middle along the slide rail device. When the pipe end bending process is completed, the tube loosening cylinder drives the connected pipe folding head to move to the middle along the slide rail device. The servo cylinder drives the pipe bending head to move to the middle along the slide rail device, which can avoid the thinning or deformation of the pipe wall caused by the pulling force formed by the electric heating pipe during the bending process of the pipe end. After the processing is completed, the tube loosening cylinder drives the tube bending machine head to move to the middle along the slide rail device, so that the two ends of the electric heating tube can leave the bending processing position, which is convenient for the manipulator to pick up.
在一些实施方式中,弯管装置包括弯管油缸、弯管齿条、弯管主轴和弯模,弯管齿条与弯管油缸连接,弯管主轴外部设有与弯管齿条相匹配的弯管齿轮,弯模固定于弯管主轴上,弯模设有弯模孔,弯模孔与电热管的外径相匹配,弯折加工后的电热管的头端插入弯模孔中并固定,弯管油缸通过弯管齿条和弯管齿轮驱使弯管主轴旋转,弯模随弯模主轴一起旋转,插入弯模孔中的电热管围绕弯模旋转成型。弯模孔可以对电热管进行定位,可以保证加工成品的一致性,大大提高了成品的良品率。In some embodiments, the pipe bending device includes a pipe bending cylinder, a pipe bending rack, a pipe bending main shaft and a bending die, the pipe bending rack is connected to the pipe bending cylinder, and the bending pipe main shaft is provided with a Bending gear, the bending die is fixed on the main shaft of the bending die, the bending die is provided with a bending die hole, the bending die hole matches the outer diameter of the electric heating tube, the head end of the electric heating tube after bending is inserted into the bending die hole and fixed , The bending cylinder drives the bending main shaft to rotate through the bending rack and the bending gear, the bending die rotates with the bending die main shaft, and the electric heating tube inserted into the bending die hole rotates around the bending die to form. The bending die hole can position the electric heating tube, which can ensure the consistency of the finished product and greatly improve the yield of the finished product.
在一些实施方式中,弯管装置还设有压管装置,压管装置包括压管气缸和设于压管气缸的伸缩轴上的压轮,压轮可自由旋转,压管气缸驱使压轮沿弯模的旋转方向将电热管压紧在弯模上。In some embodiments, the pipe bending device is also provided with a pipe crimping device. The pipe crimping device includes a pipe crimping cylinder and a pinch wheel arranged on the telescopic shaft of the tube crimping cylinder. The pinch wheel can rotate freely, and the tube crimping cylinder drives the pinch wheel along the The direction of rotation of the bending die compresses the electric heating tube on the bending die.
在一些实施方式中,弯管装置还设有压紧气缸,压紧气缸固定在一块可滑动的支架上,支架与一个支架气缸相连接,压紧气缸的伸缩轴上安装有一个压紧块,压紧气缸用于驱使压紧块沿弯模主轴的轴向方向靠近或者远离弯模,支架气缸用于驱使支架上下移动,进而使压紧块沿上下方向远离或者靠近弯模。In some embodiments, the pipe bending device is also provided with a compression cylinder, the compression cylinder is fixed on a slidable support, the support is connected to a support cylinder, and a compression block is installed on the telescopic shaft of the compression cylinder. The compression cylinder is used to drive the compression block to approach or move away from the bending die along the axial direction of the bending die main shaft, and the support cylinder is used to drive the support to move up and down, so that the compression block moves away from or close to the bending die along the up and down direction.
在一些实施方式中,还包括还设有用于调整弯模装置的位置的调节装置,调节装置包括横向手轮和纵向手轮。调节装置可以通过横向手轮和纵向手轮调整弯模装置的位置,进而使弯模的弯模孔正对弯折加工后的电热管的头端,便于其插入弯模孔。In some embodiments, an adjustment device for adjusting the position of the bending die device is also included, and the adjustment device includes a horizontal handwheel and a longitudinal handwheel. The adjustment device can adjust the position of the bending die device through the horizontal handwheel and the longitudinal handwheel, so that the bending die hole of the bending die is facing the head end of the bent electric heating tube, so that it can be inserted into the bending die hole.
附图说明Description of drawings
图1为电饭煲中的电热管的加工步骤示意图。Fig. 1 is a schematic diagram of the processing steps of the electric heating tube in the electric rice cooker.
图2为本发明一种实施方式的复合弯管机的正面结构示意图。Fig. 2 is a schematic view of the front structure of a compound pipe bending machine according to an embodiment of the present invention.
图3为图2所示复合弯管机的背面结构示意图。Fig. 3 is a schematic diagram of the rear structure of the compound pipe bender shown in Fig. 2 .
图4为图3中A所示部分的放大图。FIG. 4 is an enlarged view of the portion indicated by A in FIG. 3 .
图5为图2所示复合弯管机的装配图。Fig. 5 is an assembly diagram of the compound pipe bending machine shown in Fig. 2 .
图6为图5所示机械手装置的结构示意图。FIG. 6 is a schematic structural diagram of the manipulator device shown in FIG. 5 .
图7为图5所示折管装置的结构示意图。Fig. 7 is a schematic structural view of the tube folding device shown in Fig. 5 .
图8为图5所示弯管装置的结构示意图。FIG. 8 is a schematic structural view of the pipe bending device shown in FIG. 5 .
图9为图8所示弯管装置的内部结构示意图。Fig. 9 is a schematic diagram of the internal structure of the pipe bending device shown in Fig. 8 .
图10为图8所示压紧气缸的安装示意图。Fig. 10 is a schematic diagram of the installation of the compression cylinder shown in Fig. 8 .
图11为图10中B所示部分的放大图。FIG. 11 is an enlarged view of the portion indicated by B in FIG. 10 .
图12为弯模的结构示意图。Figure 12 is a schematic structural view of the bending die.
图13为图12所示弯模加工成型电热管的状态图。Fig. 13 is a state view of the electric heating tube formed by the bending die shown in Fig. 12 .
具体实施方式detailed description
下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
图2至图13示意性地显示了根据本发明的一种实施方式的复合弯管机。如图所示,该装置包括机架1和电气控制箱。机架1上分别设有机械手装置2,折管装置3和弯管装置4。2 to 13 schematically show a compound pipe bender according to an embodiment of the present invention. As shown in the figure, the device includes a frame 1 and an electrical control box. The frame 1 is respectively provided with a manipulator device 2, a pipe bending device 3 and a pipe bending device 4.
其中,机械手装置2通过滑轨装置8与机架1固定连接,用于将电热管L1转移至折管工位进行管端弯折加工并将弯折加工后的电热管L2转移至弯管工位进行弯管加工。Among them, the manipulator device 2 is fixedly connected to the frame 1 through the slide rail device 8, and is used to transfer the electric heating tube L1 to the tube bending station for bending processing of the tube end and transfer the bent electric heating tube L2 to the pipe bender. bit for pipe bending.
机械手装置2包括第一机械手21、第二机械手22以及驱使第一机械手21和第二机械手22沿滑轨装置8来回移动的气缸组。The manipulator device 2 includes a first manipulator 21 , a second manipulator 22 , and a cylinder group that drives the first manipulator 21 and the second manipulator 22 to move back and forth along the slide rail device 8 .
第一机械手21和第二机械手22行程的外侧均设有缓冲器7。Both the first manipulator 21 and the second manipulator 22 are provided with a buffer 7 on the outside of the stroke.
第一机械手21用于将电热管L1转移至折管装置2。The first manipulator 21 is used to transfer the electric heating tube L1 to the tube folding device 2 .
第二机械手22用于将弯折加工后的电热管L2转移至弯管装置4。The second manipulator 22 is used to transfer the bent electric heating tube L2 to the tube bending device 4 .
第一机械手21与第一升降驱动气缸23相连接。第一升降驱动气缸23用于驱使第一机械手21上下移动。The first manipulator 21 is connected with the first lift driving cylinder 23 . The first lift driving cylinder 23 is used to drive the first manipulator 21 to move up and down.
夹取电热管L1时,首先第一机械手21的夹手张开,向下移动就位;然后夹手闭合,夹住电热管L1;最后第一机械手21向上移动。When clamping the electric heating tube L1, firstly, the clamping hand of the first manipulator 21 is opened and moved downward to be in place; then the clamping hand is closed to clamp the electric heating tube L1; finally, the first manipulator 21 moves upward.
第一机械手21可以从储料装置中夹取电热管L1,也可以从管端缩口成型机等其他加工设备的出料侧夹取电热管L1。The first manipulator 21 can grip the electric heating tube L1 from the material storage device, and can also grip the electric heating tube L1 from the discharge side of other processing equipment such as a pipe end necking forming machine.
第二机械手22与第二主升降驱动气缸25和第二副升降驱动气缸24相连接。The second manipulator 22 is connected with the second main lifting driving cylinder 25 and the second auxiliary lifting driving cylinder 24 .
第二主升降驱动气缸25和第二副升降驱动气缸24相串接,且分别可以驱使第二机械手22上下移动一个行程。The second main lifting driving cylinder 25 and the second auxiliary lifting driving cylinder 24 are connected in series, and can respectively drive the second manipulator 22 to move up and down a stroke.
在每个加工行程中,第二机械手22先将弯折加工后的电热管L2夹取,再将其转移至弯管装置4。第一机械手21将电热管L1夹取放置在折管装置3的加工位。In each processing stroke, the second manipulator 22 first clamps the bent electric heating tube L2 and then transfers it to the tube bending device 4 . The first manipulator 21 clamps and places the electric heating tube L1 on the processing position of the tube folding device 3 .
夹取弯折加工后的电热管L2时,首先第一机械手22的夹手张开,第二主升降驱动气缸2驱使其向下移动就位;然后夹手闭合,夹住弯折加工后的电热管L2;最后第二主升降驱动气缸2驱使第一机械手21向上移动。When clamping the bent electric heating tube L2, firstly, the gripper of the first manipulator 22 is opened, and the second main lifting drive cylinder 2 drives it to move downward into position; then the gripper is closed to grip the bent electrothermal tube Electric heating tube L2; finally, the second main lifting drive cylinder 2 drives the first manipulator 21 to move upward.
机械手装置2的气缸组包括第一滑行驱动气缸26、第二主滑行驱动气缸27和第二副滑行驱动气缸28。The cylinder group of the manipulator 2 includes a first slide drive cylinder 26 , a second main slide drive cylinder 27 and a second auxiliary slide drive cylinder 28 .
第一滑行驱动气缸27用于驱使第一机械手21沿滑轨装置8来回移动。第二主滑行驱动气缸27和第二副滑行驱动气缸28相串接,且分别可以驱使第二机械手22沿滑轨装置8移动一个行程。The first sliding drive cylinder 27 is used to drive the first manipulator 21 to move back and forth along the slide rail device 8 . The second master slide drive cylinder 27 and the second auxiliary slide drive cylinder 28 are connected in series, and can respectively drive the second manipulator 22 to move a stroke along the slide rail device 8 .
折管装置3主要由两个折管机头31组成。两个折管机头31通过滑轨装置8与机架固定。折管机头31能够夹持电热管L1的两端并进行旋转,从而对电热管L1进行管端弯折加工。The tube folding device 3 is mainly composed of two tube folding heads 31 . Two pipe folding heads 31 are fixed with the frame by the slide rail device 8 . The tube bending machine head 31 can hold and rotate both ends of the electric heating tube L1 , so as to perform tube end bending processing on the electric heating tube L1 .
其中,折管机头31包括折管油缸311、折管齿条312和折管主轴314。Wherein, the pipe folding head 31 includes a pipe folding oil cylinder 311 , a pipe folding rack 312 and a pipe folding main shaft 314 .
折管齿条312与折管油缸311连接。The pipe folding rack 312 is connected with the pipe folding oil cylinder 311.
折管主轴314外部设有与折管齿条312相匹配的折管齿轮313。A tube folding gear 313 matched with the tube folding rack 312 is arranged outside the tube folding main shaft 314 .
折管主轴314上分别设有摆臂318和弯块315。A swing arm 318 and a bending block 315 are respectively provided on the pipe folding main shaft 314 .
摆臂318上安装有压块316和压块气缸317。压块气缸317用于驱使压块316靠近或远离弯块315。A briquetting block 316 and a briquetting block cylinder 317 are installed on the swing arm 318 . The pressing block cylinder 317 is used to drive the pressing block 316 close to or away from the bending block 315 .
折管加工时,电热管L1置于弯块315和压块316之间并被压块气缸317压紧固定。折管油缸311通过折管齿条312和折管齿轮313驱使折管主轴314旋转一定的角度,进而对电热管L1进行管端弯折加工,制成弯折加工后的电热管L2。During tube bending processing, the electric heating tube L1 is placed between the bending block 315 and the pressing block 316 and is compressed and fixed by the pressing block cylinder 317 . The tube folding cylinder 311 drives the tube folding spindle 314 to rotate at a certain angle through the tube folding rack 312 and the tube folding gear 313, and then bends the end of the electric heating tube L1 to form the bent electric heating tube L2.
在本实施例中,折管机头31内侧还分别设有压管装置5。In this embodiment, tube crimping devices 5 are respectively provided inside the tube creasing head 31 .
压管装置5包括压管气缸51和设于压管气缸51的伸缩轴上的压轮52。压轮52可自由转动。压管气缸51驱使压轮52压紧电热管L1。由此可以使管端弯折加工弯折的角度更加精准。而且压轮52可以在弯折过程沿电热管L1外壁滚动,由此也避免了对电热管L1外壁的损伤。The tube crimping device 5 includes a tube crimping cylinder 51 and a crimping wheel 52 arranged on the telescopic shaft of the tube crimping cylinder 51 . The pinch wheel 52 is free to rotate. The pressure tube cylinder 51 drives the pressure wheel 52 to compress the electric heating tube L1. Thereby, the bending angle of the pipe end bending process can be made more precise. Moreover, the pressing wheel 52 can roll along the outer wall of the electric heating tube L1 during the bending process, thereby avoiding damage to the outer wall of the electric heating tube L1 .
两个折管机头31中,位于右侧的一个折管机头31设有松管气缸32,位于左侧的另一个折管机头31设有随动气缸33。Among the two pipe crimping heads 31 , the pipe crimping head 31 on the right is provided with a loosening cylinder 32 , and the other pipe crimping head 31 on the left is provided with a follower cylinder 33 .
当折管机头31开始进行管端弯折加工时,随动气缸33驱使左侧的折管机头31沿滑轨装置8向中部移动,由此可以避免电热管L1在管端弯折加工时形成的拉力造成的管壁拉薄或者变形。When the pipe bending head 31 starts to bend the pipe end, the follower cylinder 33 drives the left pipe bending head 31 to move to the middle along the slide rail device 8, thereby avoiding the bending process of the electric heating tube L1 at the pipe end The tube wall is thinned or deformed due to the tension formed during the process.
加工完成以后,松管气缸32驱使右侧的折管机头31沿滑轨装置向中部移动,可以使电热管两端离开弯折加工位,便于第一机械手21夹取。After the processing is completed, the tube loosening cylinder 32 drives the tube bending head 31 on the right side to move to the middle along the slide rail device, so that the two ends of the electric heating tube can be left from the bending processing position, which is convenient for the first manipulator 21 to grip.
弯管装置4位于折管装置3的下游工位。The pipe bending device 4 is located at the downstream station of the pipe bending device 3 .
弯管装置4具有能够旋转的弯模44。第二机械手22将弯折加工后的电热管L2从折管装置3转移至弯管装置4。弯管装置4使用弯模44将在弯折加工后的电热管L2旋转成型,制成预定形状的电热管L3。The pipe bending device 4 has a rotatable bending die 44 . The second manipulator 22 transfers the bent electric heating tube L2 from the tube bending device 3 to the tube bending device 4 . The pipe bending device 4 uses the bending die 44 to rotate the bent electric heating tube L2 into a predetermined shape of the electric heating tube L3.
弯管装置4包括弯管油缸41、弯管齿条42、弯管主轴431和弯模44。The pipe bending device 4 includes a pipe bending cylinder 41 , a pipe bending rack 42 , a pipe bending main shaft 431 and a bending die 44 .
其中,弯管齿条42与弯管油缸41连接。Wherein, the bent pipe rack 42 is connected with the bent pipe oil cylinder 41 .
弯管主轴431外部设有与弯管齿条42相匹配的弯管齿轮43。A pipe bending gear 43 matching the pipe bending rack 42 is arranged outside the pipe bending main shaft 431 .
弯模44固定于弯管主轴431上。The bending die 44 is fixed on the pipe bending main shaft 431 .
弯模44设有弯模孔441。弯模孔441与电热管的外径相匹配。The bending die 44 is provided with a bending die hole 441 . The bending die hole 441 matches the outer diameter of the electric heating tube.
弯折加工后的电热管L2的头端插入弯模孔441中并固定,弯管油缸41通过弯管齿条42和弯管齿轮43驱使弯管主轴431旋转,弯模44随弯模主轴431一起旋转,插入弯模孔441中的电热管围绕弯模44旋转成型,制成预定形状的电热管L3。After the bending process, the head end of the electric heating tube L2 is inserted into the bending die hole 441 and fixed. The bending pipe oil cylinder 41 drives the bending pipe main shaft 431 to rotate through the pipe bending rack 42 and the pipe bending gear 43. The bending die 44 follows the bending die main shaft 431 Rotating together, the electric heating tube inserted into the bending die hole 441 is rotated around the bending die 44 to form the electric heating tube L3 of a predetermined shape.
弯模孔441可以对电热管进行定位,可以保证加工成品的一致性,大大提高了成品的良品率。The bending die hole 441 can position the electric heating tube, can ensure the consistency of the finished product, and greatly improve the yield rate of the finished product.
在本实施例中,弯管装置4也设有压管装置5。压管装置5包括压管气缸51和设于压管气缸51的伸缩轴上的压轮52。压轮52可自由旋转,压管气缸51驱使压轮52沿弯模44的旋转方向将弯折加工后的电热管L2压紧在弯模44上。In this embodiment, the pipe bending device 4 is also provided with a pipe crimping device 5 . The tube crimping device 5 includes a tube crimping cylinder 51 and a crimping wheel 52 arranged on the telescopic shaft of the tube crimping cylinder 51 . The pressing wheel 52 can rotate freely, and the pressing tube cylinder 51 drives the pressing wheel 52 to press the bent electric heating tube L2 on the bending die 44 along the rotation direction of the bending die 44 .
弯管装置4还设有压紧气缸47。The pipe bending device 4 is also provided with a compression cylinder 47 .
压紧气缸47固定在一块可滑动的支架48上。支架48与一个支架气缸481相连接。Compression cylinder 47 is fixed on a slidable support 48. Support 48 is connected with a support cylinder 481.
压紧气缸47的伸缩轴上安装有一个压紧块471。A compression block 471 is installed on the telescopic shaft of compression cylinder 47.
压紧气缸47用于驱使压紧块471沿弯模主轴431的轴向方向靠近或者远离弯模4。支架气缸481用于驱使支架48上下移动,进而使压紧块471沿上下方向远离或者靠近弯模44。The pressing cylinder 47 is used to drive the pressing block 471 to approach or move away from the bending die 4 along the axial direction of the bending die main shaft 431 . The support cylinder 481 is used to drive the support 48 to move up and down, so that the pressing block 471 moves away from or approaches the bending die 44 in the up and down direction.
如图9所示,弯模装置4还设有退料装置,包括退料气缸45和退料板46。As shown in FIG. 9 , the bending device 4 is also provided with a material stripping device, including a stripping cylinder 45 and a stripping plate 46 .
其中,退料气缸45与一块固定板451相连接,其伸缩轴穿过固定板451与另一侧的退料板46连接。Wherein, the material return cylinder 45 is connected with a fixed plate 451, and its telescopic shaft passes through the fixed plate 451 and is connected with the material return plate 46 on the other side.
弯模44位于退料板46外侧,弯管主轴431穿过固定板451。退料气缸45驱使退料板46向前推进时,退料板46顶触预定形状的电热管L3的管端,最终将预定形状的电热管L3从弯模孔441中顶出。The bending die 44 is located outside the stripper plate 46 , and the bending pipe main shaft 431 passes through the fixing plate 451 . When the material stripping cylinder 45 drives the stripping plate 46 forward, the stripping plate 46 touches the tube end of the electric heating tube L3 of predetermined shape, and finally ejects the electric heating tube L3 of predetermined shape from the bending die hole 441 .
机架1上还设有传送带11和传送带电机12。A conveyor belt 11 and a conveyor belt motor 12 are also provided on the frame 1 .
预定形状的电热管L3从弯模孔441中顶出后,与弯模44脱离,自然掉落到下方的传送带11上。After the electric heating tube L3 of a predetermined shape is ejected from the bending die hole 441 , it is separated from the bending die 44 and naturally falls onto the conveyor belt 11 below.
在本实施例中,还包括还设有用于调整弯模装置4的位置的调节装置6。调节装置6包括横向手轮61和纵向手轮62。调节装置6可以通过横向手轮61和纵向手轮62调整弯模装置4的位置,进而使弯模44的弯模孔441正对弯折加工后的电热管L2的头端,便于其插入弯模孔441。In this embodiment, an adjusting device 6 for adjusting the position of the bending die device 4 is also included. The adjustment device 6 includes a transverse handwheel 61 and a longitudinal handwheel 62 . The adjusting device 6 can adjust the position of the bending die device 4 through the horizontal handwheel 61 and the longitudinal handwheel 62, so that the bending die hole 441 of the bending die 44 is facing the head end of the bent electric heating tube L2, so that it can be easily inserted into the bending die. Die holes 441 .
采用以上技术方案的复合弯管机,在同一台设备中可以同时完成电热管的管端弯折和主体成型加工,节省了生产时间,提高了生产效率,而且该复合弯管机采用机械手装置2来转移电热管,自动化程度高,基本无需专门人员看守,可以节省人工,因而减低了生产成本。而且利于弯模孔441对电热管进行定位,可以保证加工成品的一致性,大大提高了成品的良品率。The composite pipe bending machine adopting the above technical scheme can simultaneously complete the pipe end bending and main body forming processing of the electric heating tube in the same equipment, which saves production time and improves production efficiency. To transfer the electric heating tube, the degree of automation is high, and there is basically no need for special personnel to guard it, which can save labor and thus reduce production costs. Moreover, it is beneficial for the bending die hole 441 to position the electric heating tube, which can ensure the consistency of the finished product and greatly improve the yield rate of the finished product.
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。What have been described above are only some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.
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| CN107570566A (en) * | 2017-10-16 | 2018-01-12 | 杨雷刚 | Electrothermal tube former |
| CN109500163B (en) * | 2018-12-10 | 2024-05-14 | 三之信(天津)自动化设备有限公司 | Full-automatic pipe fitting bender |
| CN109821942B (en) * | 2019-03-29 | 2024-03-01 | 中山市雷通盛机械科技有限公司 | Automatic pipe bending device for electric heating pipe |
| CN110180928B (en) * | 2019-06-04 | 2024-06-07 | 山东工业职业学院 | Full-automatic necking pipe bending machine |
| CN110548790B (en) * | 2019-09-27 | 2024-06-25 | 太仓市酷技智能装备有限公司 | Multidimensional three-dimensional bending equipment |
| CN112427519A (en) * | 2020-11-24 | 2021-03-02 | 嘉兴铸工智能设备有限公司 | Heating tube bending machine |
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