High-precision stepped type oil liquid filtering circulating device
Technical field
The present invention relates to oily filtration art, and in particular to high-precision stepped type oil liquid filtering circulating device.
Background technology
Oil system is an important accessory system in modern industry, and the work that can not ignore has been played in multiple fields
With.And oil is a critically important index in oil system, how oil is directly connected to life-span and the quality of oil system, for
It is especially true for the accurate field such as aircraft, turbine spindle.
Oil filtering, is certainly an important means for improving oil, due to the thickness species phase not to the utmost of well cuts
Together, therefore design a kind of filter with classified filtering and just seem and be even more important;The essence of circular flow is only realized simultaneously
Quasi- control, could play the effect of oil filtering to maximum.
Ferromagnetic crstal is under the excitation of externally-applied magnetic field, and its length and volume can change, when externally-applied magnetic field excitation
After removal, its size returns to original phenomenon, referred to as magnetostrictive effect again.Ultra-magnetic telescopic pump is to utilize ultra-magnetic telescopic
The mechanism of dilatation can occur in externally-applied magnetic field for material, pump chamber is produced change, form the one-way flow of liquid
And pump action, it has flow control accurate, small volume, advantages of simple structure and simple.
The content of the invention
In view of the above-mentioned problems, the present invention provides high-precision stepped type oil liquid filtering circulating device.
The purpose of the present invention is realized using following technical scheme:
High-precision stepped type oil liquid filtering circulating device, it is characterized in that, including be sequentially connected ultra-magnetic telescopic pump, coarse filtration
Oil in fuel tank is delivered to coarse strainer and tentatively filtered by net, vacuum oil strainer, fie screen and fuel tank, ultra-magnetic telescopic pump,
Then it is separated by filtration into vacuum oil strainer, fuel tank is returned to after most laggard meticulous filter screen;It is also other on vacuum oil strainer
There is service valve on road, when vacuum oil strainer, which is overhauled, stops transport, and opens service valve and keeps loop unimpeded;The aperture of the coarse strainer with
The ratio between aperture of fie screen is the ratio between largest loop oil mass and minimal circulation oil mass.
Preferably, the bottom of the coarse strainer, which is drawn, has a pipeline to the bottom of vacuum oil strainer, for for vacuum oil mistake
Filter put into operation before oiling, be provided with fuel feeding valve on the pipeline.
Preferably, a pipeline is additionally provided with to the entrance of ultra-magnetic telescopic pump at the top of the vacuum oil strainer, be used for
Vacuum oil strainer put into operation before emptying, be additionally provided with exhaust-valve on the pipeline.
Preferably, the ultra-magnetic telescopic pump is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod, output shaft, piston
Component, check valve assembly, pressing means, end cap, driving coil, indirect cooling system and emergency cooling system, the pump housing include interior pump
Body and the outer pump housing, form the cooling chamber of annular between inner pump and the outer pump housing;Driving coil is contained in the inner chamber of inner pump, is surpassed
Magnetostrictive rod is arranged on the axis of driving coil;The lower end of output shaft is connected with the upper end of giant magnetostrictive rod, output
Axle and the pump housing are made by the soft magnetic materials of high magnetic permeability, and the length and the equal length of driving coil of giant magnetostrictive rod;
Giant magnetostrictive rod is pole shape, and its making material includes rare earth metal Tb, dysprosium and magnesium-yttrium-transition metal iron;
The outer pump housing upwardly extends to form buckling body, and the lower horizontal of output shaft is connected with supporting, supporting and portion
Divide output shaft to be contained in buckling body, be symmetrically arranged with 2 buckling grooves on the wall body of buckling body centered on axis, each button
Closing groove includes sliding groove, multiple fixing grooves and the multiple horizontally disposed link slots arranged vertically, the sliding groove, link slot and
Fixing groove is sequentially communicated;The pressing means are connected by spring with supporting, for applying precompression, institute to giant magnetostrictive rod
Spring housing is stated on output shaft;2 are symmetrically arranged with the edge of the pressing means centered on axis to fasten with described
The shapes and sizes of the holding section that groove is used cooperatively, its shapes and sizes and fixing groove match, when holding section is fastened on difference
During the fixing groove of horizontal level, giant magnetostrictive rod obtains different grades of precompression;Pressing means are pushed when applying precompression,
Holding section enters in sliding groove, horizontally rotates pressing means so that holding section enters link slot, when the correspondence position for reaching fixing groove
Shi Songkai pressing means, holding section is fastened in fixing groove under spring force;
The piston component includes fixed body and piston, and output shaft is affixed through fixed body and piston, and piston base is set
There is a barrier film made by elastic membraneous material, it is fixed by screws on fixed body, barrier film is complete by piston, pump chamber and the external world
Separate entirely, while strengthening the restoring force of piston when being shunk for giant magnetostrictive rod;
The check valve assembly includes import check valve and Outlet check valves, and both are arranged on valve body in the opposite direction
On, valve block is beam type, realizes the folding of valve port by the bending and reply of valve block, the cantilever end of valve block and import or is gone out
Mouth is in close contact;The valve block uses spring steel plate and beryllium-bronze as making material, at the timeliness by three hours insulations
Reason, and cooled down by the way of natural air cooling;The giant magnetostrictive rod produces dilatation, band in the magnetic field of change
Piston does straight reciprocating motion, and piston movement causes pump chamber to change, two check valves alternation pressure differential driving under,
Alternately open and close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium;The import and export of check valve,
Sealing is filled using O shape rubber seal on the circumference of barrier film;
Preferably, the indirect cooling system includes chimney cooler, small-sized cooling blower, cooling entrance and cooled down out
Mouthful, inner pump is made up of the preferable soft magnetic materials of heat conduction, and cooling entrance is set on the top of the outer pump housing, and coolant outlet is set outside
The bottom of the pump housing;The chimney cooler is integrated on the outer surface of the outer pump housing, and cooling entrance is directly connected with chimney cooler,
Coolant outlet is connected by small-sized cooling blower with the chimney cooler, is passed through in the spiral coil cooling tube in chimney cooler cold
But water;It is small when the air temperature value for detecting inner pump inner chamber is higher than setting value T1 during ultra-magnetic telescopic pump operation
Type cooling blower automatic start, the heat of inner pump inner chamber is exported to cooling chamber by the wall body of inner pump, while in cooling chamber
Hot-air circulating cooling is carried out under the drive of small-sized cooling blower, so as to reduce the temperature of driving coil;It is described small-sized cold
But the power of blower fan is 170w, and the giant magnetostrictive rod length is 150mm, and driving current size is 4A, and frequency is 10HZ;
Preferably, the emergency cooling system includes emergent cooling entrance, emergent cooling chamber and 2 emergent coolant outlets, 2
The individual emergent coolant outlet is arranged in the base below the pump housing, and emergent cooling entrance is arranged on the top of inner pump;It is described
Emergent coolant outlet and emergent cool down are filled with low melting point, its fusion temperature T2 > T1, the low melting point into intraoral
It is being also mixed with the pump housing material identical soft magnetic materials;The section of the emergent coolant outlet is inverted trapezoidal shape, is met an urgent need
The section of cooling entrance is arranged to trapezoidal shape tapered from left to right;The emergent coolant outlet is with setting thereunder emergent
Vented cavity is connected, and the lower surface of emergency ventilation chamber is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower, separately
One end is connected with wax discharging port;When the air themperature of inner pump inner chamber is more than T2, paraffin starts fusing, emergent coolant outlet and enters
Mouth is opened because of the fusing of paraffin, and the hot-air of inner chamber directly carries out circulating cooling under the drive of small-sized cooling blower;It is emergent
Paraffin after melting in coolant outlet falls into emergency ventilation intracavitary, and falls into wax discharging port along inclined-plane;The end of the wax discharging port
Closing element is provided with, closing element is bolted on the bottom of base, when needing de-waxing, release bolt removes closing element will
Paraffin is discharged;The pump housing and base are fastened by two parts up and down and formed, for operating personnel by under the pump housing and base dismounting
To refill paraffin, and clean out the paraffin answered and remained in cooling chamber and emergency ventilation chamber.
Preferably, the heat exchanging piece of multiple outwardly convexs is additionally provided with the outer surface of the inner pump, the heat exchanging piece is whole
Body is provided with multiple spiral salients, the hand of spiral phase of two neighboring spiral salient in round table-like on the side of each heat exchanging piece
Instead.
This oil liquid filtering circulating device has the beneficial effect that:(1) while the classified filtering of fluid is realized, can precisely it control
Circular flow, the oil filtrating for the small flow system that is particularly suitable for use in, and it is simple and reliable for structure;(2) a kind of new precompressed is devised
Power applies mechanism, and this application precompression mode reduce further the integrated weight of pumping system by the design of buckling groove, have
Beneficial to lightweight;Simultaneously by this graduate precompression applying mode, operating personnel can find to more convenient and quicker certainly
The corresponding position of precompression needed for oneself, can easily change the position of engaging according to specific size of current and frequency size
To change the grade of precompression, and pre-pressure mechanism is that output shaft and piston component provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component is realized on ground, ultimately forms good pumping action;(3) the indirect cooling system of uniqueness is devised
System, can effectively prevent cooling water from leaking into the inner chamber of inner pump, prevent driving coil short circuit, while pump body design is into hollow form
Also it can effectively mitigate the weight of pump, save soft magnetic materials, and employ the heat exchanging piece of uniqueness to strengthen cooling effect;(4) it is supporting
Emergency cooling system is devised, in the case where running into more extreme high-temperature condition, paraffin can just melt to start emergency cooling system,
Normal condition lower inner cavity is the space of a closing, and preferably smaller leakage field (particularly mixes certain soft magnetism in paraffin
During material), while cost simple in construction is relatively low, without using the complicated and higher electric-controlled type cooling system of cost;(5) devise
The new pump sealing apparatus being association of activity and inertia, the barrier film of elastic membraneous material's making has been installed additional in piston base, and in check valve
Import and export position, sealing is filled using O shape rubber seal again on the circumference of barrier film, this integral seal mode can
To reach extraordinary sealing effectiveness, the restoring force of piston can also be strengthened;(6) applicable one way valve members, valve block are devised
It is cold using natural air using spring steel plate and beryllium-bronze as making material, and by the Ageing Treatment of three hour insulations
But mode, drastically increases its elastic performance, two check valves are under the pressure differential driving of alternation, and alternating beats on and off
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Brief description of the drawings
Using accompanying drawing, the invention will be further described, but the embodiment in accompanying drawing does not constitute any limit to the present invention
System, for one of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to the following drawings
Other accompanying drawings.
Fig. 1 is the overall structure diagram of this oil liquid filtering circulating device;
Fig. 2 is the overall structure diagram of ultra-magnetic telescopic pump;
Fig. 3 is the front view of buckling body;
Fig. 4 is the top view of buckling body;
Fig. 5 is the upward view of pressing means;
Fig. 6 is the structural representation of check valve;
Fig. 7 is the upward view of base;
Fig. 8 is the top view of valve body in check valve assembly;
Fig. 9 is the structural representation of heat exchanging piece.
Reference:Ultra-magnetic telescopic pump -1;Coarse strainer -2;Vacuum oil strainer -3;Fie screen -4;Fuel tank -5;Super magnetic
Cause extension stem -6;Output shaft -7;Piston component -8;Check valve assembly -9;Pressing means -10;End cap -11;Driving coil -12;It is interior
The pump housing -13;The outer pump housing -14;Cooling chamber -15;Buckling body -16;Sliding groove -17;Link slot -18;Fixing groove -19;Spring -20;
Supporting -21;Holding section -22;Piston -23;Fixed body -24;Barrier film -25;Valve block -26;Chimney cooler -27;Small-sized cooling
Blower fan -28;Cool down entrance -29;Coolant outlet -30;Base -31;Emergent coolant outlet -32;Emergent cooling entrance -33;It is emergent
Vented cavity -34;Wax discharging port -35;Closing element -36;Import check valve -37;Outlet check valves -38;Valve body -39;Heat exchanging piece -40;
Spiral salient -41;Service valve -42;Fuel feeding valve -43;Exhaust-valve -44.
Embodiment
The invention will be further described with the following Examples.
Embodiment 1:
High-precision stepped type oil liquid filtering circulating device as shown in Figure 1, including be sequentially connected ultra-magnetic telescopic pump 1,
Oil in fuel tank 5 is delivered to coarse strainer 2 and entered by coarse strainer 2, vacuum oil strainer 3, fie screen 4 and fuel tank 5, ultra-magnetic telescopic pump 1
The preliminary filtering of row, is then separated by filtration into vacuum oil strainer 3, fuel tank 5 is returned to after most laggard meticulous filter screen 4;Vacuum
Also bypass has service valve 42 on oil strainer 3, when vacuum oil strainer 3, which is overhauled, stops transport, and opens service valve 42 and keeps loop smooth
It is logical.The ratio between the aperture of the coarse strainer 2 and the aperture of fie screen 4 are the ratio between largest loop oil mass and minimal circulation oil mass.It is described
The bottom of coarse strainer 2, which is drawn, has a pipeline to the bottom of vacuum oil strainer 3, for being put into operation for vacuum oil strainer 3 before oiling,
Fuel feeding valve 43 is provided with the pipeline.The top of the vacuum oil strainer 3 is additionally provided with a pipeline to ultra-magnetic telescopic pump 1
Exhaust-valve 44 is additionally provided with entrance, the emptying before being put into operation for vacuum oil strainer 3, the pipeline.
As shown in Fig. 2 ultra-magnetic telescopic pump 1 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
Put in the inner chamber in inner pump 13, giant magnetostrictive rod 6 is arranged on the axis of driving coil 12, the lower end of output shaft 7
It is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and the pump housing are made up of the soft magnetic materials of high magnetic permeability, in order to ensure to the greatest extent may be used
Can ground improve the magnetic field intensity that puts on giant magnetostrictive rod 6 and save material, the length of giant magnetostrictive rod 6 be set to
The length of driving coil 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal Tb, dysprosium and transition group gold
Belong to iron etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, sliding groove 17 that each buckling groove includes arranging vertically, multiple fixing grooves 19 and many
Individual horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
During the fixing groove 19 of horizontal level, giant magnetostrictive rod 6 will obtain different grades of precompression.As shown in figures 2 and 5, pressing means
10 are connected by spring 20 with supporting 21, and precompression is applied to giant magnetostrictive rod 6, and spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, apply an optimal precompression and carry
Lotus, can be greatly enhanced the strain of magnetostriction materials:Apply a precompression, the magnetic domain for making material internal is turned to and pre-
The direction of pressure perpendicular, material is shunk in the axial direction.When magnetic field intensity applies vertically, magnetic domain is rotated, direction with
Magnetization direction is consistent, so that bigger deformation is generated, namely bigger strain.With axis on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections used cooperatively with buckling groove 22, its shapes and sizes is corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotate pressing means 10 and cause card
Conjunction portion 22 enters link slot 18, unclamps pressing means 10 when reaching the correspondence position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.It is this apply precompression mode advantage be:(1) further dropped by the design of buckling groove
The low integrated weight of pumping system, is conducive to lightweight;(2) inventor it has been investigated that, designed and produced for one
Into ultra-magnetic telescopic pump for, precompression is not linear to the influence curve of the output flow under different electric currents, is had
In the case of be not even continuous, and always have a more excellent even optimal correspondence under different electric currents and frequency range
Precompression, thus for and the common operating personnel of unfamiliar this characteristic for, suitable precompression pair is found every time
The position answered is a pretty troublesome thing, by this graduate precompression applying mode, can be found to more convenient and quicker
The corresponding position of precompression needed for oneself.For example, when input current is 6A, and frequency is 10HZ, required precompression is 15MPa
Left and right, when change input current condition when, operating personnel can easily according to specific size of current and frequency size come
Change the position of engaging to change the grade of precompression.Each grade precompression pair that developer will can draw through overtesting
The parameter area answered is labeled in the surface of buckling body 16 to facilitate operating personnel to use.Specific series can be according to actual conditions
Obtained by experiment.(3) simultaneously, pre-pressure mechanism is that output shaft 7 and piston component 8 provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component 8 is realized on ground, ultimately forms good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed through fixed body 24 and piston 23, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be living
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 preferably, when giant magnetostrictive rod 6 shrinks, can also strengthen the restoring force of piston.Except using increase
The mode of barrier film 25 is sealed, in order to reach better seal effect, in the import and export position of check valve, the circumference of barrier film 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both press opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual use requirement it is variously-shaped, when it is installed, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quick opening and closing.When check valve assembly 9 works, when the pressure differential of the both sides of valve block 26 reaches valve block
During 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, so as to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the Ageing Treatment of three hours insulations, using natural air
The mode of cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows:Super mangneto is stretched
Compression material can produce dilatation, and then do straight reciprocating motion with piston in the magnetic field of change.Piston movement causes pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure differential, two check valves are under the pressure differential driving of alternation, and alternating beats on and off
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1, to be operated in high current, high capacity or ambient temperature higher in itself
In the case of, driving coil 12 is easily overheated, because the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can cause giant magnetostrictive rod 6 to deform, and then cause output flow to change greatly, or even stop
Situation, therefore indirect cooling system is additionally provided with, it includes chimney cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is set on the top of the outer pump housing 14, and the bottom of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected by small-sized cooling blower 28 with chimney cooler 27, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of the inner chamber of inner pump 13 higher than setting value T1 in the running of ultra-magnetic telescopic pump 1
The automatic start of cooling blower 28, the heat of the inner chamber of inner pump 13 is exported to cooling chamber 14 by the wall body of inner pump 13, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, so as to reduce the temperature of driving coil 12.This
It is that can effectively prevent cooling water from leaking into the inner chamber of inner pump 13 to plant the benefit cooled down indirectly, prevents the short circuit of driving coil 12, simultaneously
Pump body design also can effectively mitigate the weight of pump into hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
170w, the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 4A, when frequency is 10HZ, the peace of ultra-magnetic telescopic pump 1
Line period for the national games increases 20% before not transforming.
It is provided with below the pump housing in base 31, base 31 and is provided with two emergent coolant outlets 32, in inner pump 13
Top be provided with emergent cooling entrance 33.Low melting point is filled with emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, its fusion temperature T2 > T1, can according to actual needs configure and also be mixed in the material of different melting points, the low melting point
Enter appropriate with pump housing material identical soft magnetic materials.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, can effectively prevent paraffin from not melting to drop, and can guarantee that
Smoothly it can be dropped during melted paraffin wax along the direction of design.Emergent coolant outlet 32 is with setting emergency ventilation chamber 34 thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected with wax discharging port 35.When the air themperature of the inner chamber of inner pump 13 is more than T2, sent out by warning device (not shown)
Go out alarm, fallen into while paraffin starts the paraffin after melting in fusing, emergent coolant outlet 32 in emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and now emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin, because T2 is more than T1,
Now small-sized cooling blower 28 has been run, and it is cold that the hot-air of inner chamber directly carries out circulation under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is:Cooling water is not used directly, it is to avoid leak causes the wind of the short circuit of driving coil 12
Danger;Running into compared with (such as load, current swing are big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity is the space of a closing, and preferably smaller leakage field (is particularly mixed certain in paraffin
During soft magnetic materials), while cost simple in construction is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of base 31.When
When needing de-waxing, release bolt removes closing element 36 and discharges paraffin.As shown in figs. 2 and 7, the pump housing and base 31 are by up and down two
Part snap-fit is formed, within the pump shutdown period (if necessary can also on-line operation operation), operating personnel can by the pump housing and
Base 31, which is disassembled, refills paraffin, and cleans out the paraffin answered and remained in cooling chamber 15 and emergency ventilation chamber 34.It is emergent
Cooling entrance 33 flows into the paraffin in cooling chamber 15 and can only could cleared up after pump housing dismounting after melting, it is contemplated that paraffin is molten
Change and the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, in actual motion not
Influence the normal operation of pump.
Preferably, as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, change
Warmware 40 is overall in round table-like, and multiple spiral salients 41, two neighboring spiral salient are provided with the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, latter derotation,...The heat exchanging piece 40 of this particular design can be effectively increased
Air and the turbulent flow on the surface of inner pump 13, to increase heat exchange efficiency.
In the oil liquid filtering circulating device of this embodiment, (1) can precisely be controlled while the classified filtering of fluid is realized
Circular flow, the oil filtrating for the small flow system that is particularly suitable for use in, and it is simple and reliable for structure;(2) a kind of new precompressed is devised
Power applies mechanism, and this application precompression mode reduce further the integrated weight of pumping system by the design of buckling groove, have
Beneficial to lightweight;Simultaneously by this graduate precompression applying mode, operating personnel can find to more convenient and quicker certainly
The corresponding position of precompression needed for oneself, can easily change the position of engaging according to specific size of current and frequency size
To change the grade of precompression, and pre-pressure mechanism is that output shaft and piston component provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component is realized on ground, ultimately forms good pumping action;(3) the indirect cooling system of uniqueness is devised
System, can effectively prevent cooling water from leaking into the inner chamber of inner pump 13, prevent the short circuit of driving coil 12, while pump body design is into hollow
Form also can effectively mitigate the weight of pump, save soft magnetic materials, and employ the heat exchanging piece 40 of uniqueness to strengthen cooling effect;It is small
The power of type cooling blower 28 is 170w, and the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 4A, and frequency is 10HZ
When, the safe operation cycle of ultra-magnetic telescopic pump 1 do not transform before increase 20%;(4) Aided design emergency cooling system,
In the case where running into more extreme high-temperature condition, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is one
The space of individual closing, preferably smaller leakage field (when certain soft magnetic materials is particularly mixed in paraffin), while structure is simple
Single cost is relatively low, without using the complicated and higher electric-controlled type cooling system of cost;(5) the new pump being association of activity and inertia is devised close
Seal apparatus, piston 23 be additionally arranged at the bottom elastic membraneous material making barrier film 25, and the import and export position of check valve, every
Sealing is filled using O shape rubber seal again on the circumference of film 25, this integral seal mode can reach very good
Sealing effectiveness, the restoring force of piston can also be strengthened;(6) applicable one way valve members are devised, valve block 26 uses spring steel
Piece and beryllium-bronze are as making material, and the Ageing Treatment being incubated by three hours, by the way of natural air is cooled down, pole
The earth improves its elastic performance, and two check valves alternately open and close under the pressure differential driving of alternation, serve rectification
Effect, finally realizes the unidirectional continuous flowing of liquid medium.
Embodiment 2:
High-precision stepped type oil liquid filtering circulating device as shown in Figure 1, including be sequentially connected ultra-magnetic telescopic pump 1,
Oil in fuel tank 5 is delivered to coarse strainer 2 and entered by coarse strainer 2, vacuum oil strainer 3, fie screen 4 and fuel tank 5, ultra-magnetic telescopic pump 1
The preliminary filtering of row, is then separated by filtration into vacuum oil strainer 3, fuel tank 5 is returned to after most laggard meticulous filter screen 4;Vacuum
Also bypass has service valve 42 on oil strainer 3, when vacuum oil strainer 3, which is overhauled, stops transport, and opens service valve 42 and keeps loop smooth
It is logical.The ratio between the aperture of the coarse strainer 2 and the aperture of fie screen 4 are the ratio between largest loop oil mass and minimal circulation oil mass.It is described
The bottom of coarse strainer 2, which is drawn, has a pipeline to the bottom of vacuum oil strainer 3, for being put into operation for vacuum oil strainer 3 before oiling,
Fuel feeding valve 43 is provided with the pipeline.The top of the vacuum oil strainer 3 is additionally provided with a pipeline to ultra-magnetic telescopic pump 1
Exhaust-valve 44 is additionally provided with entrance, the emptying before being put into operation for vacuum oil strainer 3, the pipeline.
As shown in Fig. 2 ultra-magnetic telescopic pump 1 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
Put in the inner chamber in inner pump 13, giant magnetostrictive rod 6 is arranged on the axis of driving coil 12, the lower end of output shaft 7
It is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and the pump housing are made up of the soft magnetic materials of high magnetic permeability, in order to ensure to the greatest extent may be used
Can ground improve the magnetic field intensity that puts on giant magnetostrictive rod 6 and save material, the length of giant magnetostrictive rod 6 be set to
The length of driving coil 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal Tb, dysprosium and transition group gold
Belong to iron etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, sliding groove 17 that each buckling groove includes arranging vertically, multiple fixing grooves 19 and many
Individual horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
During the fixing groove 19 of horizontal level, giant magnetostrictive rod 6 will obtain different grades of precompression.As shown in figures 2 and 5, pressing means
10 are connected by spring 20 with supporting 21, and precompression is applied to giant magnetostrictive rod 6, and spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, apply an optimal precompression and carry
Lotus, can be greatly enhanced the strain of magnetostriction materials:Apply a precompression, the magnetic domain for making material internal is turned to and pre-
The direction of pressure perpendicular, material is shunk in the axial direction.When magnetic field intensity applies vertically, magnetic domain is rotated, direction with
Magnetization direction is consistent, so that bigger deformation is generated, namely bigger strain.With axis on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections used cooperatively with buckling groove 22, its shapes and sizes is corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotate pressing means 10 and cause card
Conjunction portion 22 enters link slot 18, unclamps pressing means 10 when reaching the correspondence position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.It is this apply precompression mode advantage be:(1) further dropped by the design of buckling groove
The low integrated weight of pumping system, is conducive to lightweight;(2) inventor it has been investigated that, designed and produced for one
Into ultra-magnetic telescopic pump for, precompression is not linear to the influence curve of the output flow under different electric currents, is had
In the case of be not even continuous, and always have a more excellent even optimal correspondence under different electric currents and frequency range
Precompression, thus for and the common operating personnel of unfamiliar this characteristic for, suitable precompression pair is found every time
The position answered is a pretty troublesome thing, by this graduate precompression applying mode, can be found to more convenient and quicker
The corresponding position of precompression needed for oneself.For example, when input current is 6A, and frequency is 10HZ, required precompression is 15MPa
Left and right, when change input current condition when, operating personnel can easily according to specific size of current and frequency size come
Change the position of engaging to change the grade of precompression.Each grade precompression pair that developer will can draw through overtesting
The parameter area answered is labeled in the surface of buckling body 16 to facilitate operating personnel to use.Specific series can be according to actual conditions
Obtained by experiment.(3) simultaneously, pre-pressure mechanism is that output shaft 7 and piston component 8 provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component 8 is realized on ground, ultimately forms good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed through fixed body 24 and piston 23, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be living
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 preferably, when giant magnetostrictive rod 6 shrinks, can also strengthen the restoring force of piston.Except using increase
The mode of barrier film 25 is sealed, in order to reach better seal effect, in the import and export position of check valve, the circumference of barrier film 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both press opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual use requirement it is variously-shaped, when it is installed, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quick opening and closing.When check valve assembly 9 works, when the pressure differential of the both sides of valve block 26 reaches valve block
During 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, so as to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the Ageing Treatment of three hours insulations, using natural air
The mode of cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows:Super mangneto is stretched
Compression material can produce dilatation, and then do straight reciprocating motion with piston in the magnetic field of change.Piston movement causes pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure differential, two check valves are under the pressure differential driving of alternation, and alternating beats on and off
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1, to be operated in high current, high capacity or ambient temperature higher in itself
In the case of, driving coil 12 is easily overheated, because the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can cause giant magnetostrictive rod 6 to deform, and then cause output flow to change greatly, or even stop
Situation, therefore indirect cooling system is additionally provided with, it includes chimney cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is set on the top of the outer pump housing 14, and the bottom of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected by small-sized cooling blower 28 with chimney cooler 27, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of the inner chamber of inner pump 13 higher than setting value T1 in the running of ultra-magnetic telescopic pump 1
The automatic start of cooling blower 28, the heat of the inner chamber of inner pump 13 is exported to cooling chamber 14 by the wall body of inner pump 13, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, so as to reduce the temperature of driving coil 12.This
It is that can effectively prevent cooling water from leaking into the inner chamber of inner pump 13 to plant the benefit cooled down indirectly, prevents the short circuit of driving coil 12, simultaneously
Pump body design also can effectively mitigate the weight of pump into hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
190w, the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 6A, when frequency is 10HZ, the peace of ultra-magnetic telescopic pump 1
Line period for the national games increases 25% before not transforming.
It is provided with below the pump housing in base 31, base 31 and is provided with two emergent coolant outlets 32, in inner pump 13
Top be provided with emergent cooling entrance 33.Low melting point is filled with emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, its fusion temperature T2 > T1, can according to actual needs configure and also be mixed in the material of different melting points, the low melting point
Enter appropriate with pump housing material identical soft magnetic materials.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, can effectively prevent paraffin from not melting to drop, and can guarantee that
Smoothly it can be dropped during melted paraffin wax along the direction of design.Emergent coolant outlet 32 is with setting emergency ventilation chamber 34 thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected with wax discharging port 35.When the air themperature of the inner chamber of inner pump 13 is more than T2, sent out by warning device (not shown)
Go out alarm, fallen into while paraffin starts the paraffin after melting in fusing, emergent coolant outlet 32 in emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and now emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin, because T2 is more than T1,
Now small-sized cooling blower 28 has been run, and it is cold that the hot-air of inner chamber directly carries out circulation under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is:Cooling water is not used directly, it is to avoid leak causes the wind of the short circuit of driving coil 12
Danger;Running into compared with (such as load, current swing are big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity is the space of a closing, and preferably smaller leakage field (is particularly mixed certain in paraffin
During soft magnetic materials), while cost simple in construction is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of base 31.When
When needing de-waxing, release bolt removes closing element 36 and discharges paraffin.As shown in figs. 2 and 7, the pump housing and base 31 are by up and down two
Part snap-fit is formed, within the pump shutdown period (if necessary can also on-line operation operation), operating personnel can by the pump housing and
Base 31, which is disassembled, refills paraffin, and cleans out the paraffin answered and remained in cooling chamber 15 and emergency ventilation chamber 34.It is emergent
Cooling entrance 33 flows into the paraffin in cooling chamber 15 and can only could cleared up after pump housing dismounting after melting, it is contemplated that paraffin is molten
Change and the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, in actual motion not
Influence the normal operation of pump.
Preferably, as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, change
Warmware 40 is overall in round table-like, and multiple spiral salients 41, two neighboring spiral salient are provided with the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, latter derotation,....The heat exchanging piece 40 of this particular design can be effectively increased
Air and the turbulent flow on the surface of inner pump 13, to increase heat exchange efficiency.
In the oil liquid filtering circulating device of this embodiment, (1) can precisely be controlled while the classified filtering of fluid is realized
Circular flow, the oil filtrating for the small flow system that is particularly suitable for use in, and it is simple and reliable for structure;(2) a kind of new precompressed is devised
Power applies mechanism, and this application precompression mode reduce further the integrated weight of pumping system by the design of buckling groove, have
Beneficial to lightweight;Simultaneously by this graduate precompression applying mode, operating personnel can find to more convenient and quicker certainly
The corresponding position of precompression needed for oneself, can easily change the position of engaging according to specific size of current and frequency size
To change the grade of precompression, and pre-pressure mechanism is that output shaft and piston component provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component is realized on ground, ultimately forms good pumping action;(3) the indirect cooling system of uniqueness is devised
System, can effectively prevent cooling water from leaking into the inner chamber of inner pump 13, prevent the short circuit of driving coil 12, while pump body design is into hollow
Form also can effectively mitigate the weight of pump, save soft magnetic materials, and employ the heat exchanging piece 40 of uniqueness to strengthen cooling effect;It is small
The power of type cooling blower 28 is 190w, and the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 6A, and frequency is 10HZ
When, the safe operation cycle of ultra-magnetic telescopic pump 1 do not transform before increase 25%;(4) Aided design emergency cooling system,
In the case where running into more extreme high-temperature condition, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is one
The space of individual closing, preferably smaller leakage field (when certain soft magnetic materials is particularly mixed in paraffin), while structure is simple
Single cost is relatively low, without using the complicated and higher electric-controlled type cooling system of cost;(5) the new pump being association of activity and inertia is devised close
Seal apparatus, piston 23 be additionally arranged at the bottom elastic membraneous material making barrier film 25, and the import and export position of check valve, every
Sealing is filled using O shape rubber seal again on the circumference of film 25, this integral seal mode can reach very good
Sealing effectiveness, the restoring force of piston can also be strengthened;(6) applicable one way valve members are devised, valve block 26 uses spring steel
Piece and beryllium-bronze are as making material, and the Ageing Treatment being incubated by three hours, by the way of natural air is cooled down, pole
The earth improves its elastic performance, and two check valves alternately open and close under the pressure differential driving of alternation, serve rectification
Effect, finally realizes the unidirectional continuous flowing of liquid medium.
Embodiment 3:
High-precision stepped type oil liquid filtering circulating device as shown in Figure 1, including be sequentially connected ultra-magnetic telescopic pump 1,
Oil in fuel tank 5 is delivered to coarse strainer 2 and entered by coarse strainer 2, vacuum oil strainer 3, fie screen 4 and fuel tank 5, ultra-magnetic telescopic pump 1
The preliminary filtering of row, is then separated by filtration into vacuum oil strainer 3, fuel tank 5 is returned to after most laggard meticulous filter screen 4;Vacuum
Also bypass has service valve 42 on oil strainer 3, when vacuum oil strainer 3, which is overhauled, stops transport, and opens service valve 42 and keeps loop smooth
It is logical.The ratio between the aperture of the coarse strainer 2 and the aperture of fie screen 4 are the ratio between largest loop oil mass and minimal circulation oil mass.It is described
The bottom of coarse strainer 2, which is drawn, has a pipeline to the bottom of vacuum oil strainer 3, for being put into operation for vacuum oil strainer 3 before oiling,
Fuel feeding valve 43 is provided with the pipeline.The top of the vacuum oil strainer 3 is additionally provided with a pipeline to ultra-magnetic telescopic pump 1
Exhaust-valve 44 is additionally provided with entrance, the emptying before being put into operation for vacuum oil strainer 3, the pipeline.
As shown in Fig. 2 ultra-magnetic telescopic pump 1 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
Put in the inner chamber in inner pump 13, giant magnetostrictive rod 6 be arranged on driving coil 12 axis on output shaft 7 lower end with
The upper end of giant magnetostrictive rod 6 is connected.Output shaft 7 and the pump housing are made up of the soft magnetic materials of high magnetic permeability, in order to ensure as far as possible
Ground improves the magnetic field intensity put on giant magnetostrictive rod 6 and saves material, and the length of giant magnetostrictive rod 6 is set to and driven
The length of moving winding 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal Tb, dysprosium and magnesium-yttrium-transition metal
Iron etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, sliding groove 17 that each buckling groove includes arranging vertically, multiple fixing grooves 19 and many
Individual horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
During the fixing groove 19 of horizontal level, giant magnetostrictive rod 6 will obtain different grades of precompression.As described in figures 1 and 5, pressing means
10 are connected by spring 20 with supporting 21, and precompression is applied to giant magnetostrictive rod 6, and spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, apply an optimal precompression and carry
Lotus, can be greatly enhanced the strain of magnetostriction materials:Apply a precompression, the magnetic domain for making material internal is turned to and pre-
The direction of pressure perpendicular, material is shunk in the axial direction.When magnetic field intensity applies vertically, magnetic domain is rotated, direction with
Magnetization direction is consistent, so that bigger deformation is generated, namely bigger strain.With axis on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections used cooperatively with buckling groove 22, its shapes and sizes is corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotate pressing means 10 and cause card
Conjunction portion 22 enters link slot 18, unclamps pressing means 10 when reaching the correspondence position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.It is this apply precompression mode advantage be:(1) further dropped by the design of buckling groove
The low integrated weight of pumping system, is conducive to lightweight;(2) inventor it has been investigated that, designed and produced for one
Into ultra-magnetic telescopic pump for, precompression is not linear to the influence curve of the output flow under different electric currents, is had
In the case of be not even continuous, and always have a more excellent even optimal correspondence under different electric currents and frequency range
Precompression, thus for and the common operating personnel of unfamiliar this characteristic for, suitable precompression pair is found every time
The position answered is a pretty troublesome thing, by this graduate precompression applying mode, can be found to more convenient and quicker
The corresponding position of precompression needed for oneself.For example, when input current is 6A, and frequency is 10HZ, required precompression is 15MPa
Left and right, when change input current condition when, operating personnel can easily according to specific size of current and frequency size come
Change the position of engaging to change the grade of precompression.Each grade precompression pair that developer will can draw through overtesting
The parameter area answered is labeled in the surface of buckling body 16 to facilitate operating personnel to use.Specific series can be according to actual conditions
Obtained by experiment.(3) simultaneously, pre-pressure mechanism is that output shaft 7 and piston component 8 provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component 8 is realized on ground, ultimately forms good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed through fixed body 24 and piston 23, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be living
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 preferably, when giant magnetostrictive rod 6 shrinks, can also strengthen the restoring force of piston.Except using increase
The mode of barrier film 25 is sealed, in order to reach better seal effect, in the import and export position of check valve, the circumference of barrier film 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both press opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual use requirement it is variously-shaped, when it is installed, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quick opening and closing.When check valve assembly 9 works, when the pressure differential of the both sides of valve block 26 reaches valve block
During 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, so as to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the Ageing Treatment of three hours insulations, using natural air
The mode of cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows:Super mangneto is stretched
Compression material can produce dilatation, and then do straight reciprocating motion with piston in the magnetic field of change.Piston movement causes pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure differential, two check valves are under the pressure differential driving of alternation, and alternating beats on and off
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1, to be operated in high current, high capacity or ambient temperature higher in itself
In the case of, driving coil 12 is easily overheated, because the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can cause giant magnetostrictive rod 6 to deform, and then cause output flow to change greatly, or even stop
Situation, therefore indirect cooling system is additionally provided with, it includes chimney cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is set on the top of the outer pump housing 14, and the bottom of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected by small-sized cooling blower 28 with chimney cooler 27, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of the inner chamber of inner pump 13 higher than setting value T1 in the running of ultra-magnetic telescopic pump 1
The automatic start of cooling blower 28, the heat of the inner chamber of inner pump 13 is exported to cooling chamber 14 by the wall body of inner pump 13, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, so as to reduce the temperature of driving coil 12.This
It is that can effectively prevent cooling water from leaking into the inner chamber of inner pump 13 to plant the benefit cooled down indirectly, prevents the short circuit of driving coil 12, simultaneously
Pump body design also can effectively mitigate the weight of pump into hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
210w, the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 8A, when frequency is 10HZ, the peace of ultra-magnetic telescopic pump 1
Line period for the national games increases 30% before not transforming.
It is provided with below the pump housing in base 31, base 31 and is provided with two emergent coolant outlets 32, in inner pump 13
Top be provided with emergent cooling entrance 33.Low melting point is filled with emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, its fusion temperature T2 > T1, can according to actual needs configure and also be mixed in the material of different melting points, the low melting point
Enter appropriate with pump housing material identical soft magnetic materials.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, can effectively prevent paraffin from not melting to drop, and can guarantee that
Smoothly it can be dropped during melted paraffin wax along the direction of design.Emergent coolant outlet 32 is with setting emergency ventilation chamber 34 thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected with wax discharging port 35.When the air themperature of the inner chamber of inner pump 13 is more than T2, sent out by warning device (not shown)
Go out alarm, fallen into while paraffin starts the paraffin after melting in fusing, emergent coolant outlet 32 in emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and now emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin, because T2 is more than T1,
Now small-sized cooling blower 28 has been run, and it is cold that the hot-air of inner chamber directly carries out circulation under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is:Cooling water is not used directly, it is to avoid leak causes the wind of the short circuit of driving coil 12
Danger;Running into compared with (such as load, current swing are big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity is the space of a closing, and preferably smaller leakage field (is particularly mixed certain in paraffin
During soft magnetic materials), while cost simple in construction is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of base 31.When
When needing de-waxing, release bolt removes closing element 36 and discharges paraffin.As shown in figs. 2 and 7, the pump housing and base 31 are by up and down two
Part snap-fit is formed, within the pump shutdown period (if necessary can also on-line operation operation), operating personnel can by the pump housing and
Base 31, which is disassembled, refills paraffin, and cleans out the paraffin answered and remained in cooling chamber 15 and emergency ventilation chamber 34.It is emergent
Cooling entrance 33 flows into the paraffin in cooling chamber 15 and can only could cleared up after pump housing dismounting after melting, it is contemplated that paraffin is molten
Change and the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, in actual motion not
Influence the normal operation of pump.
Preferably, as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, change
Warmware 40 is overall in round table-like, and multiple spiral salients 41, two neighboring spiral salient are provided with the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, latter derotation,....The heat exchanging piece 40 of this particular design can be effectively increased
Air and the turbulent flow on the surface of inner pump 13, to increase heat exchange efficiency.
In the oil liquid filtering circulating device of this embodiment, (1) can precisely be controlled while the classified filtering of fluid is realized
Circular flow, the oil filtrating for the small flow system that is particularly suitable for use in, and it is simple and reliable for structure;(2) a kind of new precompressed is devised
Power applies mechanism, and this application precompression mode reduce further the integrated weight of pumping system by the design of buckling groove, have
Beneficial to lightweight;Simultaneously by this graduate precompression applying mode, operating personnel can find to more convenient and quicker certainly
The corresponding position of precompression needed for oneself, can easily change the position of engaging according to specific size of current and frequency size
To change the grade of precompression, and pre-pressure mechanism is that output shaft and piston component provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component is realized on ground, ultimately forms good pumping action;(3) the indirect cooling system of uniqueness is devised
System, can effectively prevent cooling water from leaking into the inner chamber of inner pump 13, prevent the short circuit of driving coil 12, while pump body design is into hollow
Form also can effectively mitigate the weight of pump, save soft magnetic materials, and employ the heat exchanging piece 40 of uniqueness to strengthen cooling effect;It is small
The power of type cooling blower 28 is 210w, and the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 8A, and frequency is 10HZ
When, the safe operation cycle of ultra-magnetic telescopic pump 1 do not transform before increase 30%;(4) Aided design emergency cooling system,
In the case where running into more extreme high-temperature condition, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is one
The space of individual closing, preferably smaller leakage field (when certain soft magnetic materials is particularly mixed in paraffin), while structure is simple
Single cost is relatively low, without using the complicated and higher electric-controlled type cooling system of cost;(5) the new pump being association of activity and inertia is devised close
Seal apparatus, piston 23 be additionally arranged at the bottom elastic membraneous material making barrier film 25, and the import and export position of check valve, every
Sealing is filled using O shape rubber seal again on the circumference of film 25, this integral seal mode can reach very good
Sealing effectiveness, the restoring force of piston can also be strengthened;(6) applicable one way valve members are devised, valve block 26 uses spring steel
Piece and beryllium-bronze are as making material, and the Ageing Treatment being incubated by three hours, by the way of natural air is cooled down, pole
The earth improves its elastic performance, and two check valves alternately open and close under the pressure differential driving of alternation, serve rectification
Effect, finally realizes the unidirectional continuous flowing of liquid medium.
Embodiment 4:
High-precision stepped type oil liquid filtering circulating device as shown in Figure 1, including be sequentially connected ultra-magnetic telescopic pump 1,
Oil in fuel tank 5 is delivered to coarse strainer 2 and entered by coarse strainer 2, vacuum oil strainer 3, fie screen 4 and fuel tank 5, ultra-magnetic telescopic pump 1
The preliminary filtering of row, is then separated by filtration into vacuum oil strainer 3, fuel tank 5 is returned to after most laggard meticulous filter screen 4;Vacuum
Also bypass has service valve 42 on oil strainer 3, when vacuum oil strainer 3, which is overhauled, stops transport, and opens service valve 42 and keeps loop smooth
It is logical.The ratio between the aperture of the coarse strainer 2 and the aperture of fie screen 4 are the ratio between largest loop oil mass and minimal circulation oil mass.It is described
The bottom of coarse strainer 2, which is drawn, has a pipeline to the bottom of vacuum oil strainer 3, for being put into operation for vacuum oil strainer 3 before oiling,
Fuel feeding valve 43 is provided with the pipeline.The top of the vacuum oil strainer 3 is additionally provided with a pipeline to ultra-magnetic telescopic pump 1
Exhaust-valve 44 is additionally provided with entrance, the emptying before being put into operation for vacuum oil strainer 3, the pipeline.
As shown in Fig. 2 ultra-magnetic telescopic pump 1 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
Put in the inner chamber in inner pump 13, giant magnetostrictive rod 6 is arranged on the axis of driving coil 12, the lower end of output shaft 7
It is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and the pump housing are made up of the soft magnetic materials of high magnetic permeability, in order to ensure to the greatest extent may be used
Can ground improve the magnetic field intensity that puts on giant magnetostrictive rod 6 and save material, the length of giant magnetostrictive rod 6 be set to
The length of driving coil 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal Tb, dysprosium and transition group gold
Belong to iron etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, sliding groove 17 that each buckling groove includes arranging vertically, multiple fixing grooves 19 and many
Individual horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
During the fixing groove 19 of horizontal level, giant magnetostrictive rod 6 will obtain different grades of precompression.As shown in figures 2 and 5, pressing means
10 are connected by spring 20 with supporting 21, and precompression is applied to giant magnetostrictive rod 6, and spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, apply an optimal precompression and carry
Lotus, can be greatly enhanced the strain of magnetostriction materials:Apply a precompression, the magnetic domain for making material internal is turned to and pre-
The direction of pressure perpendicular, material is shunk in the axial direction.When magnetic field intensity applies vertically, magnetic domain is rotated, direction with
Magnetization direction is consistent, so that bigger deformation is generated, namely bigger strain.With axis on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections used cooperatively with buckling groove 22, its shapes and sizes is corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotate pressing means 10 and cause card
Conjunction portion 22 enters link slot 18, unclamps pressing means 10 when reaching the correspondence position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.It is this apply precompression mode advantage be:(1) further dropped by the design of buckling groove
The low integrated weight of pumping system, is conducive to lightweight;(2) inventor it has been investigated that, designed and produced for one
Into ultra-magnetic telescopic pump for, precompression is not linear to the influence curve of the output flow under different electric currents, is had
In the case of be not even continuous, and always have a more excellent even optimal correspondence under different electric currents and frequency range
Precompression, thus for and the common operating personnel of unfamiliar this characteristic for, suitable precompression pair is found every time
The position answered is a pretty troublesome thing, by this graduate precompression applying mode, can be found to more convenient and quicker
The corresponding position of precompression needed for oneself.For example, when input current is 6A, and frequency is 10HZ, required precompression is 15MPa
Left and right, when change input current condition when, operating personnel can easily according to specific size of current and frequency size come
Change the position of engaging to change the grade of precompression.Each grade precompression pair that developer will can draw through overtesting
The parameter area answered is labeled in the surface of buckling body 16 to facilitate operating personnel to use.Specific series can be according to actual conditions
Obtained by experiment.(3) simultaneously, pre-pressure mechanism is that output shaft 7 and piston component 8 provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component 8 is realized on ground, ultimately forms good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed through fixed body 24 and piston 23, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be living
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 preferably, when giant magnetostrictive rod 6 shrinks, can also strengthen the restoring force of piston.Except using increase
The mode of barrier film 25 is sealed, in order to reach better seal effect, in the import and export position of check valve, the circumference of barrier film 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both press opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual use requirement it is variously-shaped, when it is installed, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quick opening and closing.When check valve assembly 9 works, when the pressure differential of the both sides of valve block 26 reaches valve block
During 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, so as to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the Ageing Treatment of three hours insulations, using natural air
The mode of cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows:Super mangneto is stretched
Compression material can produce dilatation, and then do straight reciprocating motion with piston in the magnetic field of change.Piston movement causes pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure differential, two check valves are under the pressure differential driving of alternation, and alternating beats on and off
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1, to be operated in high current, high capacity or ambient temperature higher in itself
In the case of, driving coil 12 is easily overheated, because the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can cause giant magnetostrictive rod 6 to deform, and then cause output flow to change greatly, or even stop
Situation, therefore indirect cooling system is additionally provided with, it includes chimney cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is set on the top of the outer pump housing 14, and the bottom of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected by small-sized cooling blower 28 with chimney cooler 27, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of the inner chamber of inner pump 13 higher than setting value T1 in the running of ultra-magnetic telescopic pump 1
The automatic start of cooling blower 28, the heat of the inner chamber of inner pump 13 is exported to cooling chamber 14 by the wall body of inner pump 13, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, so as to reduce the temperature of driving coil 12.This
It is that can effectively prevent cooling water from leaking into the inner chamber of inner pump 13 to plant the benefit cooled down indirectly, prevents the short circuit of driving coil 12, simultaneously
Pump body design also can effectively mitigate the weight of pump into hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
230w, the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 9A, when frequency is 10HZ, the peace of ultra-magnetic telescopic pump 1
Line period for the national games increases 35% before not transforming.
It is provided with below the pump housing in base 31, base 31 and is provided with two emergent coolant outlets 32, in inner pump 13
Top be provided with emergent cooling entrance 33.Low melting point is filled with emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, its fusion temperature T2 > T1, can according to actual needs configure and also be mixed in the material of different melting points, the low melting point
Enter appropriate with pump housing material identical soft magnetic materials.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, can effectively prevent paraffin from not melting to drop, and can guarantee that
Smoothly it can be dropped during melted paraffin wax along the direction of design.Emergent coolant outlet 32 is with setting emergency ventilation chamber 34 thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected with wax discharging port 35.When the air themperature of the inner chamber of inner pump 13 is more than T2, sent out by warning device (not shown)
Go out alarm, fallen into while paraffin starts the paraffin after melting in fusing, emergent coolant outlet 32 in emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and now emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin, because T2 is more than T1,
Now small-sized cooling blower 28 has been run, and it is cold that the hot-air of inner chamber directly carries out circulation under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is:Cooling water is not used directly, it is to avoid leak causes the wind of the short circuit of driving coil 12
Danger;Running into compared with (such as load, current swing are big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity is the space of a closing, and preferably smaller leakage field (is particularly mixed certain in paraffin
During soft magnetic materials), while cost simple in construction is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of base 31.When
When needing de-waxing, release bolt removes closing element 36 and discharges paraffin.As shown in figs. 2 and 7, the pump housing and base 31 are by up and down two
Part snap-fit is formed, within the pump shutdown period (if necessary can also on-line operation operation), operating personnel can by the pump housing and
Base 31, which is disassembled, refills paraffin, and cleans out the paraffin answered and remained in cooling chamber 15 and emergency ventilation chamber 34.It is emergent
Cooling entrance 33 flows into the paraffin in cooling chamber 15 and can only could cleared up after pump housing dismounting after melting, it is contemplated that paraffin is molten
Change and the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, in actual motion not
Influence the normal operation of pump.
Preferably, as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, change
Warmware 40 is overall in round table-like, and multiple spiral salients 41, two neighboring spiral salient are provided with the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, latter derotation,....The heat exchanging piece 40 of this particular design can be effectively increased
Air and the turbulent flow on the surface of inner pump 13, to increase heat exchange efficiency.
In the oil liquid filtering circulating device of this embodiment, (1) can precisely be controlled while the classified filtering of fluid is realized
Circular flow, the oil filtrating for the small flow system that is particularly suitable for use in, and it is simple and reliable for structure;(2) a kind of new precompressed is devised
Power applies mechanism, and this application precompression mode reduce further the integrated weight of pumping system by the design of buckling groove, have
Beneficial to lightweight;Simultaneously by this graduate precompression applying mode, operating personnel can find to more convenient and quicker certainly
The corresponding position of precompression needed for oneself, can easily change the position of engaging according to specific size of current and frequency size
To change the grade of precompression, and pre-pressure mechanism is that output shaft and piston component provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component is realized on ground, ultimately forms good pumping action;(3) the indirect cooling system of uniqueness is devised
System, can effectively prevent cooling water from leaking into the inner chamber of inner pump 13, prevent the short circuit of driving coil 12, while pump body design is into hollow
Form also can effectively mitigate the weight of pump, save soft magnetic materials, and employ the heat exchanging piece 40 of uniqueness to strengthen cooling effect;It is small
The power of type cooling blower 28 is 230w, and the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 9A, and frequency is 10HZ
When, the safe operation cycle of ultra-magnetic telescopic pump 1 do not transform before increase 35%;(4) Aided design emergency cooling system,
In the case where running into more extreme high-temperature condition, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is one
The space of individual closing, preferably smaller leakage field (when certain soft magnetic materials is particularly mixed in paraffin), while structure is simple
Single cost is relatively low, without using the complicated and higher electric-controlled type cooling system of cost;(5) the new pump being association of activity and inertia is devised close
Seal apparatus, piston 23 be additionally arranged at the bottom elastic membraneous material making barrier film 25, and the import and export position of check valve, every
Sealing is filled using O shape rubber seal again on the circumference of film 25, this integral seal mode can reach very good
Sealing effectiveness, the restoring force of piston can also be strengthened;(6) applicable one way valve members are devised, valve block 26 uses spring steel
Piece and beryllium-bronze are as making material, and the Ageing Treatment being incubated by three hours, by the way of natural air is cooled down, pole
The earth improves its elastic performance, and two check valves alternately open and close under the pressure differential driving of alternation, serve rectification
Effect, finally realizes the unidirectional continuous flowing of liquid medium.
Embodiment 5:
High-precision stepped type oil liquid filtering circulating device as shown in Figure 1, including be sequentially connected ultra-magnetic telescopic pump 1,
Oil in fuel tank 5 is delivered to coarse strainer 2 and entered by coarse strainer 2, vacuum oil strainer 3, fie screen 4 and fuel tank 5, ultra-magnetic telescopic pump 1
The preliminary filtering of row, is then separated by filtration into vacuum oil strainer 3, fuel tank 5 is returned to after most laggard meticulous filter screen 4;Vacuum
Also bypass has service valve 42 on oil strainer 3, when vacuum oil strainer 3, which is overhauled, stops transport, and opens service valve 42 and keeps loop smooth
It is logical.The ratio between the aperture of the coarse strainer 2 and the aperture of fie screen 4 are the ratio between largest loop oil mass and minimal circulation oil mass.It is described
The bottom of coarse strainer 2, which is drawn, has a pipeline to the bottom of vacuum oil strainer 3, for being put into operation for vacuum oil strainer 3 before oiling,
Fuel feeding valve 43 is provided with the pipeline.The top of the vacuum oil strainer 3 is additionally provided with a pipeline to ultra-magnetic telescopic pump 1
Exhaust-valve 44 is additionally provided with entrance, the emptying before being put into operation for vacuum oil strainer 3, the pipeline.
As shown in Fig. 2 ultra-magnetic telescopic pump 1 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
Put in the inner chamber in inner pump 13, giant magnetostrictive rod 6 is arranged on the axis of driving coil 12, the lower end of output shaft 7
It is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and the pump housing are made up of the soft magnetic materials of high magnetic permeability, in order to ensure to the greatest extent may be used
Can ground improve the magnetic field intensity that puts on giant magnetostrictive rod 6 and save material, the length of giant magnetostrictive rod 6 be set to
The length of driving coil 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal Tb, dysprosium and transition group gold
Belong to iron etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, sliding groove 17 that each buckling groove includes arranging vertically, multiple fixing grooves 19 and many
Individual horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
During the fixing groove 19 of horizontal level, giant magnetostrictive rod 6 will obtain different grades of precompression.As shown in figures 2 and 5, pressing means
10 are connected by spring 20 with supporting 21, and precompression is applied to giant magnetostrictive rod 6, and spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, apply an optimal precompression and carry
Lotus, can be greatly enhanced the strain of magnetostriction materials:Apply a precompression, the magnetic domain for making material internal is turned to and pre-
The direction of pressure perpendicular, material is shunk in the axial direction.When magnetic field intensity applies vertically, magnetic domain is rotated, direction with
Magnetization direction is consistent, so that bigger deformation is generated, namely bigger strain.With axis on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections used cooperatively with buckling groove 22, its shapes and sizes is corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotate pressing means 10 and cause card
Conjunction portion 22 enters link slot 18, unclamps pressing means 10 when reaching the correspondence position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.It is this apply precompression mode advantage be:(1) further dropped by the design of buckling groove
The low integrated weight of pumping system, is conducive to lightweight;(2) inventor it has been investigated that, designed and produced for one
Into ultra-magnetic telescopic pump for, precompression is not linear to the influence curve of the output flow under different electric currents, is had
In the case of be not even continuous, and always have a more excellent even optimal correspondence under different electric currents and frequency range
Precompression, thus for and the common operating personnel of unfamiliar this characteristic for, suitable precompression pair is found every time
The position answered is a pretty troublesome thing, by this graduate precompression applying mode, can be found to more convenient and quicker
The corresponding position of precompression needed for oneself.For example, when input current is 6A, and frequency is 10HZ, required precompression is 15MPa
Left and right, when change input current condition when, operating personnel can easily according to specific size of current and frequency size come
Change the position of engaging to change the grade of precompression.Each grade precompression pair that developer will can draw through overtesting
The parameter area answered is labeled in the surface of buckling body 16 to facilitate operating personnel to use.Specific series can be according to actual conditions
Obtained by experiment.(3) simultaneously, pre-pressure mechanism is that output shaft 7 and piston component 8 provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component 8 is realized on ground, ultimately forms good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed through fixed body 24 and piston 23, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be living
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 preferably, when giant magnetostrictive rod 6 shrinks, can also strengthen the restoring force of piston.Except using increase
The mode of barrier film 25 is sealed, in order to reach better seal effect, in the import and export position of check valve, the circumference of barrier film 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both press opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual use requirement it is variously-shaped, when it is installed, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quick opening and closing.When check valve assembly 9 works, when the pressure differential of the both sides of valve block 26 reaches valve block
During 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, so as to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the Ageing Treatment of three hours insulations, using natural air
The mode of cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows:Super mangneto is stretched
Compression material can produce dilatation, and then do straight reciprocating motion with piston in the magnetic field of change.Piston movement causes pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure differential, two check valves are under the pressure differential driving of alternation, and alternating beats on and off
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1, to be operated in high current, high capacity or ambient temperature higher in itself
In the case of, driving coil 12 is easily overheated, because the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can cause giant magnetostrictive rod 6 to deform, and then cause output flow to change greatly, or even stop
Situation, therefore indirect cooling system is additionally provided with, it includes chimney cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is set on the top of the outer pump housing 14, and the bottom of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected by small-sized cooling blower 28 with chimney cooler 27, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of the inner chamber of inner pump 13 higher than setting value T1 in the running of ultra-magnetic telescopic pump 1
The automatic start of cooling blower 28, the heat of the inner chamber of inner pump 13 is exported to cooling chamber 14 by the wall body of inner pump 13, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, so as to reduce the temperature of driving coil 12.This
It is that can effectively prevent cooling water from leaking into the inner chamber of inner pump 13 to plant the benefit cooled down indirectly, prevents the short circuit of driving coil 12, simultaneously
Pump body design also can effectively mitigate the weight of pump into hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
250w, the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 10A, when frequency is 10HZ, ultra-magnetic telescopic pump 1
The safe operation cycle increases 40% before not transforming.
It is provided with below the pump housing in base 31, base 31 and is provided with two emergent coolant outlets 32, in inner pump 13
Top be provided with emergent cooling entrance 33.Low melting point is filled with emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, its fusion temperature T2 > T1, can according to actual needs configure and also be mixed in the material of different melting points, the low melting point
Enter appropriate with pump housing material identical soft magnetic materials.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, can effectively prevent paraffin from not melting to drop, and can guarantee that
Smoothly it can be dropped during melted paraffin wax along the direction of design.Emergent coolant outlet 32 is with setting emergency ventilation chamber 34 thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected with wax discharging port 35.When the air themperature of the inner chamber of inner pump 13 is more than T2, sent out by warning device (not shown)
Go out alarm, fallen into while paraffin starts the paraffin after melting in fusing, emergent coolant outlet 32 in emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and now emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin, because T2 is more than T1,
Now small-sized cooling blower 28 has been run, and it is cold that the hot-air of inner chamber directly carries out circulation under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is:Cooling water is not used directly, it is to avoid leak causes the wind of the short circuit of driving coil 12
Danger;Running into compared with (such as load, current swing are big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity is the space of a closing, and preferably smaller leakage field (is particularly mixed certain in paraffin
During soft magnetic materials), while cost simple in construction is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of base 31.When
When needing de-waxing, release bolt removes closing element 36 and discharges paraffin.As shown in figs. 2 and 7, the pump housing and base 31 are by up and down two
Part snap-fit is formed, within the pump shutdown period (if necessary can also on-line operation operation), operating personnel can by the pump housing and
Base 31, which is disassembled, refills paraffin, and cleans out the paraffin answered and remained in cooling chamber 15 and emergency ventilation chamber 34.It is emergent
Cooling entrance 33 flows into the paraffin in cooling chamber 15 and can only could cleared up after pump housing dismounting after melting, it is contemplated that paraffin is molten
Change and the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, in actual motion not
Influence the normal operation of pump.
Preferably, as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, change
Warmware 40 is overall in round table-like, and multiple spiral salients 41, two neighboring spiral salient are provided with the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, latter derotation,....The heat exchanging piece 40 of this particular design can be effectively increased
Air and the turbulent flow on the surface of inner pump 13, to increase heat exchange efficiency.
In the oil liquid filtering circulating device of this embodiment, (1) can precisely be controlled while the classified filtering of fluid is realized
Circular flow, the oil filtrating for the small flow system that is particularly suitable for use in, and it is simple and reliable for structure;(2) a kind of new precompressed is devised
Power applies mechanism, and this application precompression mode reduce further the integrated weight of pumping system by the design of buckling groove, have
Beneficial to lightweight;Simultaneously by this graduate precompression applying mode, operating personnel can find to more convenient and quicker certainly
The corresponding position of precompression needed for oneself, can easily change the position of engaging according to specific size of current and frequency size
To change the grade of precompression, and pre-pressure mechanism is that output shaft and piston component provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component is realized on ground, ultimately forms good pumping action;(3) the indirect cooling system of uniqueness is devised
System, can effectively prevent cooling water from leaking into the inner chamber of inner pump 13, prevent the short circuit of driving coil 12, while pump body design is into hollow
Form also can effectively mitigate the weight of pump, save soft magnetic materials, and employ the heat exchanging piece 40 of uniqueness to strengthen cooling effect;It is small
The power of type cooling blower 28 is 250w, and the length of giant magnetostrictive rod 6 is 150mm, and driving current size is 10A, and frequency is
During 10HZ, the safe operation cycle of ultra-magnetic telescopic pump 1 do not transform before increase 40%;(4) the emergent cooling of Aided design
System, in the case where running into more extreme high-temperature condition, paraffin can just melt to start emergency cooling system, normal condition lower inner cavity
It is the space of a closing, preferably smaller leakage field (when certain soft magnetic materials is particularly mixed in paraffin) is tied simultaneously
The simple cost of structure is relatively low, without using the complicated and higher electric-controlled type cooling system of cost;(5) new be association of activity and inertia is devised
Pump sealing apparatus, the barrier film 25 of elastic membraneous material's making has been additionally arranged at the bottom in piston 23, and in the import and export position of check valve
Put, on the circumference of barrier film 25 and sealing be filled using O shape rubber seal, this integral seal mode can reach non-
Often good sealing effectiveness, can also strengthen the restoring force of piston;(6) applicable one way valve members are devised, valve block 26 uses bullet
Spring steel disc and beryllium-bronze are as making material, and the Ageing Treatment being incubated by three hours, the side cooled down using natural air
Formula, drastically increases its elastic performance, and two check valves are alternately opened and closed, played under the pressure differential driving of alternation
Rectified action, finally realizes the unidirectional continuous flowing of liquid medium.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than to present invention guarantor
The limitation of scope is protected, although being explained with reference to preferred embodiment to the present invention, one of ordinary skill in the art should
Work as understanding, technical scheme can be modified or equivalent substitution, without departing from the reality of technical solution of the present invention
Matter and scope.