CN105964874A - Cooling device for high-precision gear forging machining - Google Patents
Cooling device for high-precision gear forging machining Download PDFInfo
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- CN105964874A CN105964874A CN201610403523.XA CN201610403523A CN105964874A CN 105964874 A CN105964874 A CN 105964874A CN 201610403523 A CN201610403523 A CN 201610403523A CN 105964874 A CN105964874 A CN 105964874A
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- cooling
- pump
- chamber
- cooler
- pump housing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K29/00—Arrangements for heating or cooling during processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/30—Making machine elements wheels; discs with gear-teeth
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
- F04B17/04—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors using solenoids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
The invention discloses a cooling device for high-precision gear forging machining. The cooling device comprises a cooling box, a cooling pipe, a circulating oil pump, a cooler, a refrigerating machine and a cooling nozzle; the cooling pipe is arranged on the four walls of the cooling box, one end of the cooling pipe is connected with an inlet of the circulating oil pump, and the other end of the cooling pipe is connected with an outlet of the cooler; one path of cold air generated by the refrigerating machine enters the cooler to cool hot oil, and the other path of the cold air generated by the refrigerating machine is guided into the cooling nozzle arranged on the upper portion of the cooling box; and cold oil cooled by the cooler is conveyed to the cooling pipe to cool a forging mold in the cooling box and then returns to the inlet of the circulating oil pump. According to the cooling device for high-precision gear forging machining, oil indirect cooling and air cooling are simultaneously adopted, and the cooling effect is good; the circulating oil amount can be precisely controlled, so that the cooling temperature is controlled; and the cooling device has the advantages of being good in heat dissipation condition, long in operation cycle, convenient to overhaul and the like.
Description
Technical field
The present invention relates to Gear Processing field, be specifically related to a kind of high class gear forging cooling device for processing.
Background technology
The most accurate mechanical gear assembly, the most all uses forging mode to make.Its operating process is, uses forging
Make processing machine to forge and press, workpiece is placed in forging die, forged and pressed by the forging hammer of forging processing machine.And forge and press process
Middle forge die is due to heat conductivity so that itself be in the condition of high temperature, after once forging and stamping, needs to enter mould
Row cooling.Traditional cooling means is to use hand-held spray pistol, cools down mould, but there are the following problems for the method:
One is directly to use water to drench mode, easily makes mould itself produce deformation, thus causes mould to cancel, produces waste;Two is forging and stamping
During the fines that produces or dust etc., owing to using the mode of atomized water to process, can be trapped in mould, thus can drop
Low production quality.
It addition, being precisely controlled of chilling temperature is also an importance of gear forging cooling device for processing.Ferromagnetic crstal
Under the excitation of externally-applied magnetic field, its length and volume all can change, and after externally-applied magnetic field excitation is removed, its size returns to again
Phenomenon originally, referred to as magnetostrictive effect.Ultra-magnetic telescopic pump is to utilize giant magnetostrictive material can send out in externally-applied magnetic field
The mechanism of raw dilatation, makes pump chamber produce change, forms one-way flow and the pump action of liquid, and it has flow-control
Accurately, volume is little, advantages of simple structure and simple.
Summary of the invention
For the problems referred to above, the present invention provides a kind of high class gear forging cooling device for processing.
The purpose of the present invention realizes by the following technical solutions:
A kind of high class gear forging cooling device for processing, is characterized in that, including cooler bin, cooling tube, oil circulating pump, cold
But device, refrigeration machine and cooling nozzle;Described cooling tube is arranged on the four sides tank wall of cooler bin, and its one end enters with oil circulating pump
Mouth is connected, and the other end is connected with the outlet of cooler;Cold wind one tunnel that described refrigeration machine is made enters cooler cooling deep fat, separately
A-road-through enters to be arranged on the cooling nozzle on cooler bin top;The cold oil of cooled device cooling is sent to cooling tube, in cooling cooler bin
Forging mold, be then return to the entrance of oil circulating pump;
Preferably, described cooling nozzle is arranged on the center on cooler bin top.
Preferably, described cooling tube is provided with 3 altogether, and the spacing distance being separated by between two cooling tubes is identical.
Preferably, described oil circulating pump is ultra-magnetic telescopic pump, and described ultra-magnetic telescopic pump entirety is vertically-mounted, including the pump housing,
Giant magnetostrictive rod, output shaft, piston component, check valve assembly, pressing means, end cap, driving coil, indirect cooling system
And emergency cooling system, the pump housing includes inner pump and the outer pump housing, forms the cooling chamber of annular between inner pump and the outer pump housing;Drive
Coil is contained in the inner chamber of inner pump, and giant magnetostrictive rod is arranged on the axis driving coil;The lower end of output shaft is with super
The upper end of magnetostrictive rod is connected, and output shaft and the pump housing are made by the soft magnetic materials of high magnetic permeability, and the length of giant magnetostrictive rod
The length spent and drive coil is equal;Giant magnetostrictive rod is pole shape, and it makes material and includes rare earth metal town, dysprosium and transition
Race's metallic iron;
The described outer pump housing upwardly extends formation buckling body, and the lower horizontal of output shaft is connected with supporting, supporting and part output
Axle is contained in buckling body, and the wall body of buckling body is symmetrically arranged with centered by axis 2 buckling grooves, each buckling groove bag
Include sliding tray, multiple fixing groove and multiple horizontally disposed link slot of vertically layout, described sliding tray, link slot and fixing groove
It is sequentially communicated;Described pressing means is connected with supporting by spring, for giant magnetostrictive rod is applied precompression, described spring
It is sleeved on output shaft;Centered by axis, it is symmetrically arranged with 2 on the edge of described pressing means coordinate with described buckling groove and make
Holding section, its shapes and sizes match with the shapes and sizes of fixing groove, when holding section is fastened on varying level position
During fixing groove, giant magnetostrictive rod obtains different grades of precompression;Applying to press under pressing means during precompression, holding section enters
In sliding tray, horizontally rotate pressing means and make holding section enter link slot, unclamp pressing means when arriving the correspondence position of fixing groove,
Holding section is fastened in fixing groove under spring force;
Described piston component includes fixed body and piston, output shaft through fixed body affixed with piston, piston base be provided with one by
The barrier film that elastic membraneous material makes, it is fixed by screws on fixed body, and barrier film is completely separated with the external world by piston, pump chamber,
It is simultaneously used for strengthening when giant magnetostrictive rod shrinks the restoring force of piston;
Described check valve assembly includes import check valve and Outlet check valves, and both are arranged on valve body in the opposite direction, valve block
For beam type, being realized the folding of valve port by the bending of valve block and replying, the cantilever end of valve block closely connects with import or export
Touch;Described valve block uses bullet steel disc and beryllium-bronze as making material, through the Ageing Treatment of insulation in three hours, and uses
The mode of natural air cooling cools down;Described giant magnetostrictive rod produces dilatation in the magnetic field of change, drives piston to do directly
Line moves back and forth, and piston movement causes pump chamber change, two check valves under the pressure differential of alternation drives, alternately open with
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium;The import and export of check valve, the circumference of barrier film
On all use O shape rubber seal be filled with seal;
Described indirect cooling system includes tubular cooler, small-sized cooling blower, cooling entrance and coolant outlet, and inner pump is by leading
Heat preferably soft magnetic materials is made, and cooling entrance is arranged on the top of the outer pump housing, and coolant outlet is arranged on the bottom of the outer pump housing;Institute
Stating tubular cooler to be integrated on the outer surface of the outer pump housing, cooling entrance is directly connected with tubular cooler, and coolant outlet is by little
Type cooling blower is connected with described tubular cooler, is passed through cooling water in the spiral coil cooling tube in tubular cooler;Stretch at super mangneto
During contracting pump operation, when air temperature value inner pump inner chamber being detected is higher than setting value T1, small-sized cooling blower opens automatically
Dynamic, the heat of inner pump inner chamber is derived to cooling chamber by the wall body of inner pump, and the hot-air in cooling chamber is in small-sized cooling simultaneously
It is circulated cooling under the drive of blower fan, thus reduces the temperature driving coil;The power of described small-sized cooling blower is 170w,
The a length of 150mm of described giant magnetostrictive rod, driving size of current is 4A, and frequency is 10HZ;
Described emergency cooling system includes emergent cooling entrance, emergent cooling chamber and 2 emergent coolant outlets, and 2 described emergent
Coolant outlet is arranged in the base below the pump housing, and emergent cooling entrance is arranged on the top of inner pump;Described emergent coolant outlet
Be filled with low melting point with in emergent cooling entrance, its fusion temperature T2 > T1, this low melting point is also mixed with institute
State the soft magnetic materials that pump housing material is identical;The cross section of described emergent coolant outlet is inverted trapezoidal shape, and the cross section of emergent cooling entrance sets
It is set to the most tapered trapezoidal shape;Described emergent coolant outlet is connected with the emergency ventilation chamber being arranged on below, emergent
The lower surface of vented cavity is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower, and the other end connects with wax discharging port;
When the air themperature of inner pump inner chamber is more than T2, paraffin starts fusing, emergent coolant outlet and entrance and is opened because of the fusing of paraffin,
The hot-air of inner chamber is directly circulated cooling under the drive of small-sized cooling blower;Paraffin after melting in emergent coolant outlet falls
Enter emergency ventilation intracavity, and fall into wax discharging port along inclined-plane;The end of described wax discharging port is provided with closing element, and closing element passes through spiral shell
Bolt is fixed on the bottom of base, when needs de-waxing, unclamps bolt and takes off closing element by paraffin discharge;The described pump housing and base are equal
Fastened by upper and lower two parts and form, for operator the pump housing and base disassembled and refill paraffin, and clean out Ying Leng
But the paraffin of residual in chamber and emergency ventilation chamber.
Preferably, the outer surface of described inner pump being additionally provided with the heat exchanging piece of multiple outwardly convex, described heat exchanging piece is overall in circle
Mesa-shaped, the side of each heat exchanging piece is provided with multiple spiral salient, and the hand of spiral of adjacent two spiral salients is contrary.
The having the beneficial effect that of this chiller (1) use oil cooling indirectly and air-cooled, good cooling results simultaneously, it is to avoid directly
Spray water causes die deformation and impure, can accurately control to circulate oil mass, thus control chilling temperature, and have radiating condition
The advantages such as well, cycle of operation is long, and maintenance is convenient;(2) devise a kind of new precompression and apply mechanism, this applying precompressed
Power mode reduce further the integrated weight of pumping system, beneficially lightweight by the design of buckling groove;Simultaneously by this point
The precompression of grade applies mode, operator can find oneself to more convenient and quicker needed for position corresponding to precompression, permissible
The position of engaging is changed easily to change the grade of precompression according to concrete size of current and frequency size, and precompression
Mechanism is output shaft and piston component provides reliable restoring force, so that the straight reciprocating motion of piston component is better achieved,
End form becomes good pumping action;(3) devise the indirect cooling system of uniqueness, can effectively prevent cooling down water and leak into the interior of inner pump
Chamber, prevents from driving coil short, and pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetic materials,
And have employed the heat exchanging piece of uniqueness to strengthen cooling effect;(4) Aided design emergency cooling system, is running into more extreme height
In the case of temperature, paraffin just can melt thus start emergency cooling system, and normal condition lower inner cavity is a space closed, preferably
Ground is less leakage field (when particularly mixing certain soft magnetic materials in paraffin), and simple in construction cost is relatively low simultaneously, it is not necessary to use
Complicated and relatively costly electric-controlled type cooling system;(5) devise the new pump sealing apparatus being association of activity and inertia, add in piston base
Fill the barrier film that elastic membraneous material makes, and use again O shape rubber on the circumference importing and exporting position, barrier film of check valve
Sealing ring is filled with sealing, and this integral seal mode can reach extraordinary sealing effectiveness, it is also possible to strengthen piston
Restoring force;(6) devising applicable one way valve members, valve block employing bullet steel disc and beryllium-bronze are as making material, and pass through
The Ageing Treatment of insulation in three hours, uses the mode of natural air cooling, drastically increases its elastic performance, and two unidirectional
Valve, under the pressure differential of alternation drives, alternately opens and closes, serves rectified action, finally realize the unidirectional company of liquid medium
Afterflow is moved.
Accompanying drawing explanation
The invention will be further described to utilize accompanying drawing, but the embodiment in accompanying drawing does not constitute any limitation of the invention, for
Those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtains the attached of other according to the following drawings
Figure.
Fig. 1 is the overall structure schematic diagram of this chiller;
Fig. 2 is the overall structure schematic diagram of ultra-magnetic telescopic pump;
Fig. 3 is the front view of buckling body;
Fig. 4 is the top view of buckling body;
Fig. 5 is the upward view of pressing means;
Fig. 6 is the structural representation of check valve;
Fig. 7 is the upward view of base;
Fig. 8 is the top view of valve body in check valve assembly;
Fig. 9 is the structural representation of heat exchanging piece.
Reference: ultra-magnetic telescopic pump-1;Cooler bin-2;Cooling tube-3;Cooler-4;Refrigeration machine-5;Ultra-magnetic telescopic
Rod-6;Output shaft-7;Piston component-8;Check valve assembly-9;Pressing means-10;End cap-11;Drive coil-12;Inner pump
-13;The outer pump housing-14;Cooling chamber-15;Buckling body-16;Sliding tray-17;Link slot-18;Fixing groove-19;Spring-20;Hold
Fitting-21;Holding section-22;Piston-23;Fixed body-24;Barrier film-25;Valve block-26;Tubular cooler-27;Small-sized cooling wind
Machine-28;Cooling entrance-29;Coolant outlet-30;Base-31;Emergent coolant outlet-32;Emergent cooling entrance-33;Emergent logical
Wind chamber-34;Wax discharging port-35;Closing element-36;Import check valve-37;Outlet check valves-38;Valve body-39;Heat exchanging piece-40;
Spiral salient-41;Cooling nozzle-42.
Detailed description of the invention
The invention will be further described with the following Examples.
Embodiment 1:
As shown in Figure 1 a kind of high class gear forging cooling device for processing, including cooler bin 2, cooling tube 3, oil circulating pump,
Cooler 4, refrigeration machine 5 and cooling nozzle 42, cooling tube 3 is arranged on the four sides tank wall of cooler bin 2, its one end and circulation
The entrance of oil pump is connected, and the other end is connected with the outlet of cooler 4;Cold wind one tunnel that described refrigeration machine 5 is made enters cooler
4 cooling deep fats, another road is passed through the cooling nozzle 42 being arranged on cooler bin 2 top;The cold oil of cooled device 4 cooling is sent to
Cooling tube 3, the forging mold in cooling cooler bin 2, it is then return to the entrance of oil circulating pump.Described oil circulating pump is super mangneto
Expansion pump 1.Cooling nozzle 42 is arranged on the center on cooler bin 2 top.Described cooling tube 3 is provided with 3 altogether, and
The spacing distance being separated by between two cooling tubes 3 is identical.Cooling nozzle 42 is arranged on the center on cooler bin 2 top.Institute
State cooling tube 3 and be provided with 3 altogether, and the spacing distance being separated by between two cooling tubes 3 is identical.
As in figure 2 it is shown, oil feed pump is ultra-magnetic telescopic pump 1, ultra-magnetic telescopic pump 1 is overall vertically-mounted, including the pump housing, surpasses
Magnetostrictive rod 6, output shaft 7, piston component 8, check valve assembly 9, pressing means 10, end cap 11, drive coil 12,
Indirect cooling system, emergency cooling system.The pump housing include inner pump 13 and the outer pump housing 14, inner pump 13 and the outer pump housing 14 it
Between formed annular cooling chamber 15.Driving coil 12 to be arranged in the inner chamber in inner pump 13, giant magnetostrictive rod 6 is installed
On the axis driving coil 12, the lower end of output shaft 7 is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and pump
Body is made up of the soft magnetic materials of high magnetic permeability, in order to ensure to improve the magnetic field intensity put on giant magnetostrictive rod 6 as much as possible
And save material, the length of giant magnetostrictive rod 6 is set to identical with the length driving coil 12.Giant magnetostrictive rod 6 is
Pole shape, is mainly composed of rare earth metal town, dysprosium and magnesium-yttrium-transition metal ferrum etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends formation buckling body 16, and the lower horizontal of output shaft 7 is connected with supporting
21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, on the wall body of buckling body 16 with
Being symmetrically arranged with 2 buckling grooves centered by axis, each buckling groove includes the sliding tray 17 vertically arranged, multiple fixing groove
19 and multiple horizontally disposed link slot 18, sliding tray 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22
When being fastened on the fixing groove 19 of varying level position, giant magnetostrictive rod 6 will obtain different grades of precompression.Such as Fig. 1 and
Shown in 5, pressing means 10 is connected with supporting 21 by spring 20, and giant magnetostrictive rod 6 applies precompression, spring 20
It is sleeved on output shaft 7.The applying of precompression can be with appreciable impact magnetostrictive effect.For given magnetic field intensity, apply
One optimum precompression load, can be greatly enhanced the strain of magnetostriction materials: apply a precompression, will make material
Internal magnetic domain turns to the direction vertical with precompression, and material shrinks in the axial direction.When magnetic field intensity applies vertically, magnetic
Farmland rotates, and direction is consistent with magnetization direction, thus creates bigger deformation, namely bigger strain.Pressing means
Be symmetrically arranged with centered by axis on the edge of 10 2 with buckling groove with the use of holding section 22, its shapes and sizes
Corresponding with fixing groove 19, when applying precompression, pressing means to be pressed for 10 times, holding section 22 enters in sliding tray 17, so
After horizontally rotate pressing means 10 and make holding section 22 enter link slot 18, unclamp when arriving the correspondence position of fixing groove 19 and add
Casting die 10, holding section 22 is fastened in fixing groove 19 under spring force.The advantage of this applying precompression mode is:
(1) the integrated weight of pumping system, beneficially lightweight is reduce further by the design of buckling groove;(2) inventor is through grinding
Studying carefully discovery, for one has been designed the ultra-magnetic telescopic pump produced, precompression is to the output flow under different electric currents
Influence curve be not linear, be not even continuous print in the case of having, and under different electric currents and frequency range always
Have a more excellent even optimum corresponding precompression, therefore for and the common operating personnel of unfamiliar this characteristic for, often
Secondary position corresponding to suitable precompression of will finding is a pretty troublesome thing, applies mode by this graduate precompression,
The position that needed for can finding oneself to more convenient and quicker, precompression is corresponding.Such as, when input current is 6A, and frequency is 10HZ
Time, required precompression is about 15MPa, and when changing the condition of input current, operator can be easily according to tool
The size of current of body and frequency size change the position of engaging to change the grade of precompression.Developer can be by through overtesting
The parameter area that each grade precompression of drawing is corresponding is labeled in the surface of buckling body 16 to facilitate operator to use.Specifically
Progression can be obtained by experiment according to practical situation.(3) simultaneously, pre-pressure mechanism is output shaft 7 and piston component 8 carries
Supply reliable restoring force, so that the straight reciprocating motion of piston component 8 is better achieved, ultimately form good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed with piston 23 through fixed body 24, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be lived
Plug 23, pump chamber are completely separated with the external world, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 shrinks, it is also possible to strengthen the restoring force of piston.Increase except using
The mode of barrier film 25 seals, in order to reach better seal effect, at import and export position, the circle of barrier film 25 of check valve
O shape rubber seal is used again to be filled with sealing on week.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both are by contrary side
To being arranged on valve body 39, valve block 26 is beam type, relies on the bending of valve block 26 and replys the folding realizing valve port.Valve
Sheet 26 can be designed to variously-shaped according to actual use requirement, and when it is installed, the cantilever end of valve block 26 is all and import and export
It is in close contact, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure differential of valve block 26 both sides reaches valve
During the unlatching pressure of sheet 26, valve block 26 is acted on by power, and bend deflection, thus realizes the switch of check valve assembly.
Valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and through the Ageing Treatment of insulation in three hours, use nature sky
The mode of air cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows: super mangneto
Telescopic material, in the magnetic field of change, can produce dilatation, and then drive piston to do straight reciprocating motion.Piston movement causes
Pump chamber changes, and makes pump chamber and the extraneous pressure differential that produces, two check valves under the pressure differential of alternation drives, alternately open and
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1 is operated in the feelings that big electric current, high capacity or ambient temperature itself is the highest
Under condition, drive coil 12 to be susceptible to overheated, owing to driving the distance between coil 12 and giant magnetostrictive rod 6 less, drive
The overheated meeting of moving winding 12 makes giant magnetostrictive rod 6 deform, and then causes output flow to change greatly, and the feelings of cutout even occur
Condition, is therefore additionally provided with indirect cooling system, and it includes tubular cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, is inner pump 13 and the form of the outer pump housing 14 by pump body design simultaneously, and inner pump 13 is the softest by heat conduction
Magnetic material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the bottom of the pump housing 14 is provided with coolant outlet 30 outside,
Tubular cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with tubular cooler 27, cooling
Outlet 30 is connected with tubular cooler 27 by small-sized cooling blower 28, is passed through in the spiral coil cooling tube in tubular cooler 27
Cooling water.In ultra-magnetic telescopic pump 1 running, if be detected that the air temperature value of inner pump 13 inner chamber is higher than setting value
T1, small-sized cooling blower 28 starts automatically, and the heat of inner pump 13 inner chamber is derived to cooling chamber by the wall body of inner pump 13
14, the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in cooling chamber 15 simultaneously, thus reduce driving coil 12
Temperature.The benefit of this indirect cooling is, can effectively prevent cooling down water and leak into the inner chamber of inner pump 13, prevent from driving coil
12 short circuits, pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetic materials.Small-sized cooling blower
The power of 28 is 170w, a length of 150mm of giant magnetostrictive rod 6, and driving size of current is 4A, when frequency is 10HZ,
The safe operation cycle of ultra-magnetic telescopic pump 1 increases 20% before not transforming.
It is provided with base 31 in the lower section of the pump housing, base 31 is provided with two emergent coolant outlets 32, upper at inner pump 13
Portion is provided with emergent cooling entrance 33.It is filled with low melting point, such as in emergent coolant outlet 32 and emergent cooling entrance 33
Paraffin, its fusion temperature T2 > T1, can the material of the most differently configured fusing point, this low melting point is also mixed with
The appropriate soft magnetic materials identical with pump housing material.The cross section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, emergent cooling entrance
The cross section of 33 is arranged to the most tapered trapezoidal shape, can effectively prevent paraffin from not melting and i.e. drop, and can guarantee that melted paraffin wax
Time can direction along design drop smoothly.Emergent coolant outlet 32 is connected with the emergency ventilation chamber 34 being arranged on below,
The lower surface in emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, the other end and row
Wax mouth 35 connects.When the air themperature of inner pump 13 inner chamber is more than T2, send report by alarm device (not shown)
Alert, paraffin starts fusing simultaneously, and the paraffin after melting in emergent coolant outlet 32 falls in emergency ventilation chamber 34, and along tiltedly
Face falls into wax discharging port 35, now meets an urgent need coolant outlet 32 and entrance 33 is opened because of the fusing of paraffin, owing to T2 is more than T1,
The most small-sized cooling blower 28 has run, and the hot-air of inner chamber is directly circulated cold under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is: the most directly use cooling water, it is to avoid leaks and causes driving the wind of coil 12 short circuit
Danger;Running into compared with (such as load, current swing is big) under extreme high-temperature condition, paraffin just can melt thus start emergent cooling
System, normal condition lower inner cavity is a space closed, and the least leakage field (particularly mixes certain in paraffin
During soft magnetic materials), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and relatively costly electric-controlled type cooling system.
The end of wax discharging port 35 is airtight by closing element 36, and closing element 36 is bolted on the bottom of base 31.When needing
When wanting de-waxing, unclamp bolt and take off closing element 36 by paraffin discharge.As it is shown in fig. 7, the pump housing and base 31 are by upper and lower two
Point fastening forms, and within the pump shutdown time period (if desired can also on-line operation operation), operator can be by the pump housing and base
31 disassemble and refill paraffin, and clean out and answer the paraffin of residual in cooling chamber 15 and emergency ventilation chamber 34.Emergent cooling
Flow into the paraffin in cooling chamber 15 after entrance 33 fusing could to clear up, it is contemplated that melted paraffin wax is also after the pump housing is dismantled
Non-recurrent event and the volume of cooling chamber 15 is more much bigger than the volume in emergency ventilation chamber 34, actual motion has no effect on
Pump properly functioning.
Preferably, as it is shown in figure 9, be additionally provided with the heat exchanging piece 40 of multiple outwardly convex, heat exchange on the outer surface of inner pump 13
Part 40 entirety is round table-like, and the side of each heat exchanging piece 40 is provided with multiple spiral salient 41, adjacent two spiral salients 41
The hand of spiral contrary, the most previous dextrorotation, later derotation,...The heat exchanging piece 40 of this particular design can be effectively increased sky
Gas and the turbulent flow on inner pump 13 surface, to increase heat exchange efficiency.
In the chiller of this embodiment, (1) uses oil indirectly cooling and air-cooled, good cooling results simultaneously, it is to avoid directly
Spray water causes die deformation and impure, can accurately control to circulate oil mass, thus control chilling temperature, and have radiating condition
The advantages such as well, cycle of operation is long, and maintenance is convenient;(2) devise a kind of new precompression and apply mechanism, this applying precompressed
Power mode reduce further the integrated weight of pumping system, beneficially lightweight by the design of buckling groove;Simultaneously by this point
The precompression of grade applies mode, operator can find oneself to more convenient and quicker needed for position corresponding to precompression, permissible
The position of engaging is changed easily to change the grade of precompression according to concrete size of current and frequency size, and precompression
Mechanism is output shaft and piston component provides reliable restoring force, so that the straight reciprocating motion of piston component is better achieved,
End form becomes good pumping action;(3) devise the indirect cooling system of uniqueness, can effectively prevent cooling down water and leak into inner pump 13
Inner chamber, prevents from driving coil 12 short circuit, and pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetism
Material, and have employed the heat exchanging piece 40 of uniqueness to strengthen cooling effect;The power of small-sized cooling blower 28 is 170w, super mangneto
The a length of 150mm of extension stem 6, driving size of current is 4A, when frequency is 10HZ, the safe operation of ultra-magnetic telescopic pump 1
Cycle increases 20% before not transforming;(4) Aided design emergency cooling system, under run into more extreme high-temperature condition,
Paraffin just can melt thus start emergency cooling system, and normal condition lower inner cavity is a space closed, the least leakage
Magnetic (when particularly mixing certain soft magnetic materials in paraffin), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and cost
Higher electric-controlled type cooling system;(5) devise the new pump sealing apparatus being association of activity and inertia, be additionally arranged at the bottom elasticity at piston 23
The barrier film 25 that thin-film material makes, and use again O shape rubber close on the circumference importing and exporting position, barrier film 25 of check valve
Seal is filled with sealing, and this integral seal mode can reach extraordinary sealing effectiveness, it is also possible to strengthen returning of piston
Multiple power;(6) devising applicable one way valve members, valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and pass through
The Ageing Treatment of insulation in three hours, uses the mode of natural air cooling, drastically increases its elastic performance, and two unidirectional
Valve, under the pressure differential of alternation drives, alternately opens and closes, serves rectified action, finally realize the unidirectional company of liquid medium
Afterflow is moved.
Embodiment 2:
As shown in Figure 1 a kind of high class gear forging cooling device for processing, including cooler bin 2, cooling tube 3, oil circulating pump,
Cooler 4, refrigeration machine 5 and cooling nozzle 42, cooling tube 3 is arranged on the four sides tank wall of cooler bin 2, its one end and circulation
The entrance of oil pump is connected, and the other end is connected with the outlet of cooler 4;Cold wind one tunnel that described refrigeration machine 5 is made enters cooler
4 cooling deep fats, another road is passed through the cooling nozzle 42 being arranged on cooler bin 2 top;The cold oil of cooled device 4 cooling is sent to
Cooling tube 3, the forging mold in cooling cooler bin 2, it is then return to the entrance of oil circulating pump.Described oil circulating pump is super mangneto
Expansion pump 1.Cooling nozzle 42 is arranged on the center on cooler bin 2 top.Described cooling tube 3 is provided with 3 altogether, and
The spacing distance being separated by between two cooling tubes 3 is identical.
As in figure 2 it is shown, oil feed pump is ultra-magnetic telescopic pump 1, ultra-magnetic telescopic pump 1 is overall vertically-mounted, including the pump housing, surpasses
Magnetostrictive rod 6, output shaft 7, piston component 8, check valve assembly 9, pressing means 10, end cap 11, drive coil 12,
Indirect cooling system, emergency cooling system.The pump housing include inner pump 13 and the outer pump housing 14, inner pump 13 and the outer pump housing 14 it
Between formed annular cooling chamber 15.Driving coil 12 to be arranged in the inner chamber in inner pump 13, giant magnetostrictive rod 6 is installed
On the axis driving coil 12, the lower end of output shaft 7 is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and pump
Body is made up of the soft magnetic materials of high magnetic permeability, in order to ensure to improve the magnetic field intensity put on giant magnetostrictive rod 6 as much as possible
And save material, the length of giant magnetostrictive rod 6 is set to identical with the length driving coil 12.Giant magnetostrictive rod 6 is
Pole shape, is mainly composed of rare earth metal town, dysprosium and magnesium-yttrium-transition metal ferrum etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends formation buckling body 16, and the lower horizontal of output shaft 7 is connected with supporting
21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, on the wall body of buckling body 16 with
Being symmetrically arranged with 2 buckling grooves centered by axis, each buckling groove includes the sliding tray 17 vertically arranged, multiple fixing groove
19 and multiple horizontally disposed link slot 18, sliding tray 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22
When being fastened on the fixing groove 19 of varying level position, giant magnetostrictive rod 6 will obtain different grades of precompression.Such as Fig. 1 and
Shown in 5, pressing means 10 is connected with supporting 21 by spring 20, and giant magnetostrictive rod 6 applies precompression, spring 20
It is sleeved on output shaft 7.The applying of precompression can be with appreciable impact magnetostrictive effect.For given magnetic field intensity, apply
One optimum precompression load, can be greatly enhanced the strain of magnetostriction materials: apply a precompression, will make material
Internal magnetic domain turns to the direction vertical with precompression, and material shrinks in the axial direction.When magnetic field intensity applies vertically, magnetic
Farmland rotates, and direction is consistent with magnetization direction, thus creates bigger deformation, namely bigger strain.Pressing means
Be symmetrically arranged with centered by axis on the edge of 10 2 with buckling groove with the use of holding section 22, its shapes and sizes
Corresponding with fixing groove 19, when applying precompression, pressing means to be pressed for 10 times, holding section 22 enters in sliding tray 17, so
After horizontally rotate pressing means 10 and make holding section 22 enter link slot 18, unclamp when arriving the correspondence position of fixing groove 19 and add
Casting die 10, holding section 22 is fastened in fixing groove 19 under spring force.The advantage of this applying precompression mode is:
(1) the integrated weight of pumping system, beneficially lightweight is reduce further by the design of buckling groove;(2) inventor is through grinding
Studying carefully discovery, for one has been designed the ultra-magnetic telescopic pump produced, precompression is to the output flow under different electric currents
Influence curve be not linear, be not even continuous print in the case of having, and under different electric currents and frequency range always
Have a more excellent even optimum corresponding precompression, therefore for and the common operating personnel of unfamiliar this characteristic for, often
Secondary position corresponding to suitable precompression of will finding is a pretty troublesome thing, applies mode by this graduate precompression,
The position that needed for can finding oneself to more convenient and quicker, precompression is corresponding.Such as, when input current is 6A, and frequency is 10HZ
Time, required precompression is about 15MPa, and when changing the condition of input current, operator can be easily according to tool
The size of current of body and frequency size change the position of engaging to change the grade of precompression.Developer can be by through overtesting
The parameter area that each grade precompression of drawing is corresponding is labeled in the surface of buckling body 16 to facilitate operator to use.Specifically
Progression can be obtained by experiment according to practical situation.(3) simultaneously, pre-pressure mechanism is output shaft 7 and piston component 8 carries
Supply reliable restoring force, so that the straight reciprocating motion of piston component 8 is better achieved, ultimately form good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed with piston 23 through fixed body 24, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be lived
Plug 23, pump chamber are completely separated with the external world, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 shrinks, it is also possible to strengthen the restoring force of piston.Increase except using
The mode of barrier film 25 seals, in order to reach better seal effect, at import and export position, the circle of barrier film 25 of check valve
O shape rubber seal is used again to be filled with sealing on week.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both are by contrary side
To being arranged on valve body 39, valve block 26 is beam type, relies on the bending of valve block 26 and replys the folding realizing valve port.Valve
Sheet 26 can be designed to variously-shaped according to actual use requirement, and when it is installed, the cantilever end of valve block 26 is all and import and export
It is in close contact, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure differential of valve block 26 both sides reaches valve
During the unlatching pressure of sheet 26, valve block 26 is acted on by power, and bend deflection, thus realizes the switch of check valve assembly.
Valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and through the Ageing Treatment of insulation in three hours, use nature sky
The mode of air cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows: super mangneto
Telescopic material, in the magnetic field of change, can produce dilatation, and then drive piston to do straight reciprocating motion.Piston movement causes
Pump chamber changes, and makes pump chamber and the extraneous pressure differential that produces, two check valves under the pressure differential of alternation drives, alternately open and
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1 is operated in the feelings that big electric current, high capacity or ambient temperature itself is the highest
Under condition, drive coil 12 to be susceptible to overheated, owing to driving the distance between coil 12 and giant magnetostrictive rod 6 less, drive
The overheated meeting of moving winding 12 makes giant magnetostrictive rod 6 deform, and then causes output flow to change greatly, and the feelings of cutout even occur
Condition, is therefore additionally provided with indirect cooling system, and it includes tubular cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, is inner pump 13 and the form of the outer pump housing 14 by pump body design simultaneously, and inner pump 13 is the softest by heat conduction
Magnetic material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the bottom of the pump housing 14 is provided with coolant outlet 30 outside,
Tubular cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with tubular cooler 27, cooling
Outlet 30 is connected with tubular cooler 27 by small-sized cooling blower 28, is passed through in the spiral coil cooling tube in tubular cooler 27
Cooling water.In ultra-magnetic telescopic pump 1 running, if be detected that the air temperature value of inner pump 13 inner chamber is higher than setting value
T1, small-sized cooling blower 28 starts automatically, and the heat of inner pump 13 inner chamber is derived to cooling chamber by the wall body of inner pump 13
14, the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in cooling chamber 15 simultaneously, thus reduce driving coil 12
Temperature.The benefit of this indirect cooling is, can effectively prevent cooling down water and leak into the inner chamber of inner pump 13, prevent from driving coil
12 short circuits, pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetic materials.Small-sized cooling blower
The power of 28 is 190w, a length of 150mm of giant magnetostrictive rod 6, and driving size of current is 6A, when frequency is 10HZ,
The safe operation cycle of ultra-magnetic telescopic pump 1 increases 25% before not transforming.
It is provided with base 31 in the lower section of the pump housing, base 31 is provided with two emergent coolant outlets 32, upper at inner pump 13
Portion is provided with emergent cooling entrance 33.It is filled with low melting point, such as in emergent coolant outlet 32 and emergent cooling entrance 33
Paraffin, its fusion temperature T2 > T1, can the material of the most differently configured fusing point, this low melting point is also mixed with
The appropriate soft magnetic materials identical with pump housing material.The cross section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, emergent cooling entrance
The cross section of 33 is arranged to the most tapered trapezoidal shape, can effectively prevent paraffin from not melting and i.e. drop, and can guarantee that melted paraffin wax
Time can direction along design drop smoothly.Emergent coolant outlet 32 is connected with the emergency ventilation chamber 34 being arranged on below,
The lower surface in emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, the other end and row
Wax mouth 35 connects.When the air themperature of inner pump 13 inner chamber is more than T2, send report by alarm device (not shown)
Alert, paraffin starts fusing simultaneously, and the paraffin after melting in emergent coolant outlet 32 falls in emergency ventilation chamber 34, and along tiltedly
Face falls into wax discharging port 35, now meets an urgent need coolant outlet 32 and entrance 33 is opened because of the fusing of paraffin, owing to T2 is more than T1,
The most small-sized cooling blower 28 has run, and the hot-air of inner chamber is directly circulated cold under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is: the most directly use cooling water, it is to avoid leaks and causes driving the wind of coil 12 short circuit
Danger;Running into compared with (such as load, current swing is big) under extreme high-temperature condition, paraffin just can melt thus start emergent cooling
System, normal condition lower inner cavity is a space closed, and the least leakage field (particularly mixes certain in paraffin
During soft magnetic materials), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and relatively costly electric-controlled type cooling system.
The end of wax discharging port 35 is airtight by closing element 36, and closing element 36 is bolted on the bottom of base 31.When needing
When wanting de-waxing, unclamp bolt and take off closing element 36 by paraffin discharge.As it is shown in fig. 7, the pump housing and base 31 are by upper and lower two
Point fastening forms, and within the pump shutdown time period (if desired can also on-line operation operation), operator can be by the pump housing and base
31 disassemble and refill paraffin, and clean out and answer the paraffin of residual in cooling chamber 15 and emergency ventilation chamber 34.Emergent cooling
Flow into the paraffin in cooling chamber 15 after entrance 33 fusing could to clear up, it is contemplated that melted paraffin wax is also after the pump housing is dismantled
Non-recurrent event and the volume of cooling chamber 15 is more much bigger than the volume in emergency ventilation chamber 34, actual motion has no effect on
Pump properly functioning.
Preferably, as it is shown in figure 9, be additionally provided with the heat exchanging piece 40 of multiple outwardly convex, heat exchange on the outer surface of inner pump 13
Part 40 entirety is round table-like, and the side of each heat exchanging piece 40 is provided with multiple spiral salient 41, adjacent two spiral salients 41
The hand of spiral contrary, the most previous dextrorotation, later derotation,....The heat exchanging piece 40 of this particular design can be effectively increased sky
Gas and the turbulent flow on inner pump 13 surface, to increase heat exchange efficiency.
In the chiller of this embodiment, (1) uses oil indirectly cooling and air-cooled, good cooling results simultaneously, it is to avoid directly
Spray water causes die deformation and impure, can accurately control to circulate oil mass, thus control chilling temperature, and have radiating condition
The advantages such as well, cycle of operation is long, and maintenance is convenient;(2) devise a kind of new precompression and apply mechanism, this applying precompressed
Power mode reduce further the integrated weight of pumping system, beneficially lightweight by the design of buckling groove;Simultaneously by this point
The precompression of grade applies mode, operator can find oneself to more convenient and quicker needed for position corresponding to precompression, permissible
The position of engaging is changed easily to change the grade of precompression according to concrete size of current and frequency size, and precompression
Mechanism is output shaft and piston component provides reliable restoring force, so that the straight reciprocating motion of piston component is better achieved,
End form becomes good pumping action;(3) devise the indirect cooling system of uniqueness, can effectively prevent cooling down water and leak into inner pump 13
Inner chamber, prevents from driving coil 12 short circuit, and pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetism
Material, and have employed the heat exchanging piece 40 of uniqueness to strengthen cooling effect;The power of small-sized cooling blower 28 is 190w, super mangneto
The a length of 150mm of extension stem 6, driving size of current is 6A, when frequency is 10HZ, the safe operation of ultra-magnetic telescopic pump 1
Cycle increases 25% before not transforming;(4) Aided design emergency cooling system, under run into more extreme high-temperature condition,
Paraffin just can melt thus start emergency cooling system, and normal condition lower inner cavity is a space closed, the least leakage
Magnetic (when particularly mixing certain soft magnetic materials in paraffin), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and cost
Higher electric-controlled type cooling system;(5) devise the new pump sealing apparatus being association of activity and inertia, be additionally arranged at the bottom elasticity at piston 23
The barrier film 25 that thin-film material makes, and use again O shape rubber close on the circumference importing and exporting position, barrier film 25 of check valve
Seal is filled with sealing, and this integral seal mode can reach extraordinary sealing effectiveness, it is also possible to strengthen returning of piston
Multiple power;(6) devising applicable one way valve members, valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and pass through
The Ageing Treatment of insulation in three hours, uses the mode of natural air cooling, drastically increases its elastic performance, and two unidirectional
Valve, under the pressure differential of alternation drives, alternately opens and closes, serves rectified action, finally realize the unidirectional company of liquid medium
Afterflow is moved.
Embodiment 3:
As shown in Figure 1 a kind of high class gear forging cooling device for processing, including cooler bin 2, cooling tube 3, oil circulating pump,
Cooler 4, refrigeration machine 5 and cooling nozzle 42, cooling tube 3 is arranged on the four sides tank wall of cooler bin 2, its one end and circulation
The entrance of oil pump is connected, and the other end is connected with the outlet of cooler 4;Cold wind one tunnel that described refrigeration machine 5 is made enters cooler
4 cooling deep fats, another road is passed through the cooling nozzle 42 being arranged on cooler bin 2 top;The cold oil of cooled device 4 cooling is sent to
Cooling tube 3, the forging mold in cooling cooler bin 2, it is then return to the entrance of oil circulating pump.Described oil circulating pump is super mangneto
Expansion pump 1.Cooling nozzle 42 is arranged on the center on cooler bin 2 top.Described cooling tube 3 is provided with 3 altogether, and
The spacing distance being separated by between two cooling tubes 3 is identical.
As in figure 2 it is shown, oil feed pump is ultra-magnetic telescopic pump 1, ultra-magnetic telescopic pump 1 is overall vertically-mounted, including the pump housing, surpasses
Magnetostrictive rod 6, output shaft 7, piston component 8, check valve assembly 9, pressing means 10, end cap 11, drive coil 12,
Indirect cooling system, emergency cooling system.The pump housing include inner pump 13 and the outer pump housing 14, inner pump 13 and the outer pump housing 14 it
Between formed annular cooling chamber 15.Driving coil 12 to be arranged in the inner chamber in inner pump 13, giant magnetostrictive rod 6 is installed
On the axis driving coil 12, the lower end of output shaft 7 is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and pump
Body is made up of the soft magnetic materials of high magnetic permeability, in order to ensure to improve the magnetic field intensity put on giant magnetostrictive rod 6 as much as possible
And save material, the length of giant magnetostrictive rod 6 is set to identical with the length driving coil 12.Giant magnetostrictive rod 6 is
Pole shape, is mainly composed of rare earth metal town, dysprosium and magnesium-yttrium-transition metal ferrum etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends formation buckling body 16, and the lower horizontal of output shaft 7 is connected with supporting
21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, on the wall body of buckling body 16 with
Being symmetrically arranged with 2 buckling grooves centered by axis, each buckling groove includes the sliding tray 17 vertically arranged, multiple fixing groove
19 and multiple horizontally disposed link slot 18, sliding tray 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22
When being fastened on the fixing groove 19 of varying level position, giant magnetostrictive rod 6 will obtain different grades of precompression.Such as Fig. 1 and
Shown in 5, pressing means 10 is connected with supporting 21 by spring 20, and giant magnetostrictive rod 6 applies precompression, spring 20
It is sleeved on output shaft 7.The applying of precompression can be with appreciable impact magnetostrictive effect.For given magnetic field intensity, apply
One optimum precompression load, can be greatly enhanced the strain of magnetostriction materials: apply a precompression, will make material
Internal magnetic domain turns to the direction vertical with precompression, and material shrinks in the axial direction.When magnetic field intensity applies vertically, magnetic
Farmland rotates, and direction is consistent with magnetization direction, thus creates bigger deformation, namely bigger strain.Pressing means
Be symmetrically arranged with centered by axis on the edge of 10 2 with buckling groove with the use of holding section 22, its shapes and sizes
Corresponding with fixing groove 19, when applying precompression, pressing means to be pressed for 10 times, holding section 22 enters in sliding tray 17, so
After horizontally rotate pressing means 10 and make holding section 22 enter link slot 18, unclamp when arriving the correspondence position of fixing groove 19 and add
Casting die 10, holding section 22 is fastened in fixing groove 19 under spring force.The advantage of this applying precompression mode is:
(1) the integrated weight of pumping system, beneficially lightweight is reduce further by the design of buckling groove;(2) inventor is through grinding
Studying carefully discovery, for one has been designed the ultra-magnetic telescopic pump produced, precompression is to the output flow under different electric currents
Influence curve be not linear, be not even continuous print in the case of having, and under different electric currents and frequency range always
Have a more excellent even optimum corresponding precompression, therefore for and the common operating personnel of unfamiliar this characteristic for, often
Secondary position corresponding to suitable precompression of will finding is a pretty troublesome thing, applies mode by this graduate precompression,
The position that needed for can finding oneself to more convenient and quicker, precompression is corresponding.Such as, when input current is 6A, and frequency is 10HZ
Time, required precompression is about 15MPa, and when changing the condition of input current, operator can be easily according to tool
The size of current of body and frequency size change the position of engaging to change the grade of precompression.Developer can be by through overtesting
The parameter area that each grade precompression of drawing is corresponding is labeled in the surface of buckling body 16 to facilitate operator to use.Specifically
Progression can be obtained by experiment according to practical situation.(3) simultaneously, pre-pressure mechanism is output shaft 7 and piston component 8 carries
Supply reliable restoring force, so that the straight reciprocating motion of piston component 8 is better achieved, ultimately form good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed with piston 23 through fixed body 24, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be lived
Plug 23, pump chamber are completely separated with the external world, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 shrinks, it is also possible to strengthen the restoring force of piston.Increase except using
The mode of barrier film 25 seals, in order to reach better seal effect, at import and export position, the circle of barrier film 25 of check valve
O shape rubber seal is used again to be filled with sealing on week.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both are by contrary side
To being arranged on valve body 39, valve block 26 is beam type, relies on the bending of valve block 26 and replys the folding realizing valve port.Valve
Sheet 26 can be designed to variously-shaped according to actual use requirement, and when it is installed, the cantilever end of valve block 26 is all and import and export
It is in close contact, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure differential of valve block 26 both sides reaches valve
During the unlatching pressure of sheet 26, valve block 26 is acted on by power, and bend deflection, thus realizes the switch of check valve assembly.
Valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and through the Ageing Treatment of insulation in three hours, use nature sky
The mode of air cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows: super mangneto
Telescopic material, in the magnetic field of change, can produce dilatation, and then drive piston to do straight reciprocating motion.Piston movement causes
Pump chamber changes, and makes pump chamber and the extraneous pressure differential that produces, two check valves under the pressure differential of alternation drives, alternately open and
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1 is operated in the feelings that big electric current, high capacity or ambient temperature itself is the highest
Under condition, drive coil 12 to be susceptible to overheated, owing to driving the distance between coil 12 and giant magnetostrictive rod 6 less, drive
The overheated meeting of moving winding 12 makes giant magnetostrictive rod 6 deform, and then causes output flow to change greatly, and the feelings of cutout even occur
Condition, is therefore additionally provided with indirect cooling system, and it includes tubular cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, is inner pump 13 and the form of the outer pump housing 14 by pump body design simultaneously, and inner pump 13 is the softest by heat conduction
Magnetic material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the bottom of the pump housing 14 is provided with coolant outlet 30 outside,
Tubular cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with tubular cooler 27, cooling
Outlet 30 is connected with tubular cooler 27 by small-sized cooling blower 28, is passed through in the spiral coil cooling tube in tubular cooler 27
Cooling water.In ultra-magnetic telescopic pump 1 running, if be detected that the air temperature value of inner pump 13 inner chamber is higher than setting value
T1, small-sized cooling blower 28 starts automatically, and the heat of inner pump 13 inner chamber is derived to cooling chamber by the wall body of inner pump 13
14, the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in cooling chamber 15 simultaneously, thus reduce driving coil 12
Temperature.The benefit of this indirect cooling is, can effectively prevent cooling down water and leak into the inner chamber of inner pump 13, prevent from driving coil
12 short circuits, pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetic materials.Small-sized cooling blower
The power of 28 is 210w, a length of 150mm of giant magnetostrictive rod 6, and driving size of current is 8A, when frequency is 10HZ,
The safe operation cycle of ultra-magnetic telescopic pump 1 increases 30% before not transforming.
It is provided with base 31 in the lower section of the pump housing, base 31 is provided with two emergent coolant outlets 32, upper at inner pump 13
Portion is provided with emergent cooling entrance 33.It is filled with low melting point, such as in emergent coolant outlet 32 and emergent cooling entrance 33
Paraffin, its fusion temperature T2 > T1, can the material of the most differently configured fusing point, this low melting point is also mixed with
The appropriate soft magnetic materials identical with pump housing material.The cross section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, emergent cooling entrance
The cross section of 33 is arranged to the most tapered trapezoidal shape, can effectively prevent paraffin from not melting and i.e. drop, and can guarantee that melted paraffin wax
Time can direction along design drop smoothly.Emergent coolant outlet 32 is connected with the emergency ventilation chamber 34 being arranged on below,
The lower surface in emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, the other end and row
Wax mouth 35 connects.When the air themperature of inner pump 13 inner chamber is more than T2, send report by alarm device (not shown)
Alert, paraffin starts fusing simultaneously, and the paraffin after melting in emergent coolant outlet 32 falls in emergency ventilation chamber 34, and along tiltedly
Face falls into wax discharging port 35, now meets an urgent need coolant outlet 32 and entrance 33 is opened because of the fusing of paraffin, owing to T2 is more than T1,
The most small-sized cooling blower 28 has run, and the hot-air of inner chamber is directly circulated cold under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is: the most directly use cooling water, it is to avoid leaks and causes driving the wind of coil 12 short circuit
Danger;Running into compared with (such as load, current swing is big) under extreme high-temperature condition, paraffin just can melt thus start emergent cooling
System, normal condition lower inner cavity is a space closed, and the least leakage field (particularly mixes certain in paraffin
During soft magnetic materials), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and relatively costly electric-controlled type cooling system.
The end of wax discharging port 35 is airtight by closing element 36, and closing element 36 is bolted on the bottom of base 31.When needing
When wanting de-waxing, unclamp bolt and take off closing element 36 by paraffin discharge.As it is shown in fig. 7, the pump housing and base 31 are by upper and lower two
Point fastening forms, and within the pump shutdown time period (if desired can also on-line operation operation), operator can be by the pump housing and base
31 disassemble and refill paraffin, and clean out and answer the paraffin of residual in cooling chamber 15 and emergency ventilation chamber 34.Emergent cooling
Flow into the paraffin in cooling chamber 15 after entrance 33 fusing could to clear up, it is contemplated that melted paraffin wax is also after the pump housing is dismantled
Non-recurrent event and the volume of cooling chamber 15 is more much bigger than the volume in emergency ventilation chamber 34, actual motion has no effect on
Pump properly functioning.
Preferably, as it is shown in figure 9, be additionally provided with the heat exchanging piece 40 of multiple outwardly convex, heat exchange on the outer surface of inner pump 13
Part 40 entirety is round table-like, and the side of each heat exchanging piece 40 is provided with multiple spiral salient 41, adjacent two spiral salients 41
The hand of spiral contrary, the most previous dextrorotation, later derotation,....The heat exchanging piece 40 of this particular design can be effectively increased sky
Gas and the turbulent flow on inner pump 13 surface, to increase heat exchange efficiency.
In the chiller of this embodiment, (1) uses oil indirectly cooling and air-cooled, good cooling results simultaneously, it is to avoid directly
Spray water causes die deformation and impure, can accurately control to circulate oil mass, thus control chilling temperature, and have radiating condition
The advantages such as well, cycle of operation is long, and maintenance is convenient;(2) devise a kind of new precompression and apply mechanism, this applying precompressed
Power mode reduce further the integrated weight of pumping system, beneficially lightweight by the design of buckling groove;Simultaneously by this point
The precompression of grade applies mode, operator can find oneself to more convenient and quicker needed for position corresponding to precompression, permissible
The position of engaging is changed easily to change the grade of precompression according to concrete size of current and frequency size, and precompression
Mechanism is output shaft and piston component provides reliable restoring force, so that the straight reciprocating motion of piston component is better achieved,
End form becomes good pumping action;(3) devise the indirect cooling system of uniqueness, can effectively prevent cooling down water and leak into inner pump 13
Inner chamber, prevents from driving coil 12 short circuit, and pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetism
Material, and have employed the heat exchanging piece 40 of uniqueness to strengthen cooling effect;The power of small-sized cooling blower 28 is 210w, super mangneto
The a length of 150mm of extension stem 6, driving size of current is 8A, when frequency is 10HZ, the safe operation of ultra-magnetic telescopic pump 1
Cycle increases 30% before not transforming;(4) Aided design emergency cooling system, under run into more extreme high-temperature condition,
Paraffin just can melt thus start emergency cooling system, and normal condition lower inner cavity is a space closed, the least leakage
Magnetic (when particularly mixing certain soft magnetic materials in paraffin), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and cost
Higher electric-controlled type cooling system;(5) devise the new pump sealing apparatus being association of activity and inertia, be additionally arranged at the bottom elasticity at piston 23
The barrier film 25 that thin-film material makes, and use again O shape rubber close on the circumference importing and exporting position, barrier film 25 of check valve
Seal is filled with sealing, and this integral seal mode can reach extraordinary sealing effectiveness, it is also possible to strengthen returning of piston
Multiple power;(6) devising applicable one way valve members, valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and pass through
The Ageing Treatment of insulation in three hours, uses the mode of natural air cooling, drastically increases its elastic performance, and two unidirectional
Valve, under the pressure differential of alternation drives, alternately opens and closes, serves rectified action, finally realize the unidirectional company of liquid medium
Afterflow is moved.
Embodiment 4:
As shown in Figure 1 a kind of high class gear forging cooling device for processing, including cooler bin 2, cooling tube 3, oil circulating pump,
Cooler 4, refrigeration machine 5 and cooling nozzle 42, cooling tube 3 is arranged on the four sides tank wall of cooler bin 2, its one end and circulation
The entrance of oil pump is connected, and the other end is connected with the outlet of cooler 4;Cold wind one tunnel that described refrigeration machine 5 is made enters cooler
4 cooling deep fats, another road is passed through the cooling nozzle 42 being arranged on cooler bin 2 top;The cold oil of cooled device 4 cooling is sent to
Cooling tube 3, the forging mold in cooling cooler bin 2, it is then return to the entrance of oil circulating pump.Described oil circulating pump is super mangneto
Expansion pump 1.Cooling nozzle 42 is arranged on the center on cooler bin 2 top.Described cooling tube 3 is provided with 3 altogether, and
The spacing distance being separated by between two cooling tubes 3 is identical.
As in figure 2 it is shown, oil feed pump is ultra-magnetic telescopic pump 1, ultra-magnetic telescopic pump 1 is overall vertically-mounted, including the pump housing, surpasses
Magnetostrictive rod 6, output shaft 7, piston component 8, check valve assembly 9, pressing means 10, end cap 11, drive coil 12,
Indirect cooling system, emergency cooling system.The pump housing include inner pump 13 and the outer pump housing 14, inner pump 13 and the outer pump housing 14 it
Between formed annular cooling chamber 15.Driving coil 12 to be arranged in the inner chamber in inner pump 13, giant magnetostrictive rod 6 is installed
On the axis driving coil 12, the lower end of output shaft 7 is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and pump
Body is made up of the soft magnetic materials of high magnetic permeability, in order to ensure to improve the magnetic field intensity put on giant magnetostrictive rod 6 as much as possible
And save material, the length of giant magnetostrictive rod 6 is set to identical with the length driving coil 12.Giant magnetostrictive rod 6 is
Pole shape, is mainly composed of rare earth metal town, dysprosium and magnesium-yttrium-transition metal ferrum etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends formation buckling body 16, and the lower horizontal of output shaft 7 is connected with supporting
21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, on the wall body of buckling body 16 with
Being symmetrically arranged with 2 buckling grooves centered by axis, each buckling groove includes the sliding tray 17 vertically arranged, multiple fixing groove
19 and multiple horizontally disposed link slot 18, sliding tray 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22
When being fastened on the fixing groove 19 of varying level position, giant magnetostrictive rod 6 will obtain different grades of precompression.Such as Fig. 1 and
Shown in 5, pressing means 10 is connected with supporting 21 by spring 20, and giant magnetostrictive rod 6 applies precompression, spring 20
It is sleeved on output shaft 7.The applying of precompression can be with appreciable impact magnetostrictive effect.For given magnetic field intensity, apply
One optimum precompression load, can be greatly enhanced the strain of magnetostriction materials: apply a precompression, will make material
Internal magnetic domain turns to the direction vertical with precompression, and material shrinks in the axial direction.When magnetic field intensity applies vertically, magnetic
Farmland rotates, and direction is consistent with magnetization direction, thus creates bigger deformation, namely bigger strain.Pressing means
Be symmetrically arranged with centered by axis on the edge of 10 2 with buckling groove with the use of holding section 22, its shapes and sizes
Corresponding with fixing groove 19, when applying precompression, pressing means to be pressed for 10 times, holding section 22 enters in sliding tray 17, so
After horizontally rotate pressing means 10 and make holding section 22 enter link slot 18, unclamp when arriving the correspondence position of fixing groove 19 and add
Casting die 10, holding section 22 is fastened in fixing groove 19 under spring force.The advantage of this applying precompression mode is:
(1) the integrated weight of pumping system, beneficially lightweight is reduce further by the design of buckling groove;(2) inventor is through grinding
Studying carefully discovery, for one has been designed the ultra-magnetic telescopic pump produced, precompression is to the output flow under different electric currents
Influence curve be not linear, be not even continuous print in the case of having, and under different electric currents and frequency range always
Have a more excellent even optimum corresponding precompression, therefore for and the common operating personnel of unfamiliar this characteristic for, often
Secondary position corresponding to suitable precompression of will finding is a pretty troublesome thing, applies mode by this graduate precompression,
The position that needed for can finding oneself to more convenient and quicker, precompression is corresponding.Such as, when input current is 6A, and frequency is 10HZ
Time, required precompression is about 15MPa, and when changing the condition of input current, operator can be easily according to tool
The size of current of body and frequency size change the position of engaging to change the grade of precompression.Developer can be by through overtesting
The parameter area that each grade precompression of drawing is corresponding is labeled in the surface of buckling body 16 to facilitate operator to use.Specifically
Progression can be obtained by experiment according to practical situation.(3) simultaneously, pre-pressure mechanism is output shaft 7 and piston component 8 carries
Supply reliable restoring force, so that the straight reciprocating motion of piston component 8 is better achieved, ultimately form good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed with piston 23 through fixed body 24, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be lived
Plug 23, pump chamber are completely separated with the external world, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 shrinks, it is also possible to strengthen the restoring force of piston.Increase except using
The mode of barrier film 25 seals, in order to reach better seal effect, at import and export position, the circle of barrier film 25 of check valve
O shape rubber seal is used again to be filled with sealing on week.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both are by contrary side
To being arranged on valve body 39, valve block 26 is beam type, relies on the bending of valve block 26 and replys the folding realizing valve port.Valve
Sheet 26 can be designed to variously-shaped according to actual use requirement, and when it is installed, the cantilever end of valve block 26 is all and import and export
It is in close contact, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure differential of valve block 26 both sides reaches valve
During the unlatching pressure of sheet 26, valve block 26 is acted on by power, and bend deflection, thus realizes the switch of check valve assembly.
Valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and through the Ageing Treatment of insulation in three hours, use nature sky
The mode of air cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows: super mangneto
Telescopic material, in the magnetic field of change, can produce dilatation, and then drive piston to do straight reciprocating motion.Piston movement causes
Pump chamber changes, and makes pump chamber and the extraneous pressure differential that produces, two check valves under the pressure differential of alternation drives, alternately open and
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1 is operated in the feelings that big electric current, high capacity or ambient temperature itself is the highest
Under condition, drive coil 12 to be susceptible to overheated, owing to driving the distance between coil 12 and giant magnetostrictive rod 6 less, drive
The overheated meeting of moving winding 12 makes giant magnetostrictive rod 6 deform, and then causes output flow to change greatly, and the feelings of cutout even occur
Condition, is therefore additionally provided with indirect cooling system, and it includes tubular cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, is inner pump 13 and the form of the outer pump housing 14 by pump body design simultaneously, and inner pump 13 is the softest by heat conduction
Magnetic material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the bottom of the pump housing 14 is provided with coolant outlet 30 outside,
Tubular cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with tubular cooler 27, cooling
Outlet 30 is connected with tubular cooler 27 by small-sized cooling blower 28, is passed through in the spiral coil cooling tube in tubular cooler 27
Cooling water.In ultra-magnetic telescopic pump 1 running, if be detected that the air temperature value of inner pump 13 inner chamber is higher than setting value
T1, small-sized cooling blower 28 starts automatically, and the heat of inner pump 13 inner chamber is derived to cooling chamber by the wall body of inner pump 13
14, the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in cooling chamber 15 simultaneously, thus reduce driving coil 12
Temperature.The benefit of this indirect cooling is, can effectively prevent cooling down water and leak into the inner chamber of inner pump 13, prevent from driving coil
12 short circuits, pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetic materials.Small-sized cooling blower
The power of 28 is 230w, a length of 150mm of giant magnetostrictive rod 6, and driving size of current is 9A, when frequency is 10HZ,
The safe operation cycle of ultra-magnetic telescopic pump 1 increases 35% before not transforming.
It is provided with base 31 in the lower section of the pump housing, base 31 is provided with two emergent coolant outlets 32, upper at inner pump 13
Portion is provided with emergent cooling entrance 33.It is filled with low melting point, such as in emergent coolant outlet 32 and emergent cooling entrance 33
Paraffin, its fusion temperature T2 > T1, can the material of the most differently configured fusing point, this low melting point is also mixed with
The appropriate soft magnetic materials identical with pump housing material.The cross section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, emergent cooling entrance
The cross section of 33 is arranged to the most tapered trapezoidal shape, can effectively prevent paraffin from not melting and i.e. drop, and can guarantee that melted paraffin wax
Time can direction along design drop smoothly.Emergent coolant outlet 32 is connected with the emergency ventilation chamber 34 being arranged on below,
The lower surface in emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, the other end and row
Wax mouth 35 connects.When the air themperature of inner pump 13 inner chamber is more than T2, send report by alarm device (not shown)
Alert, paraffin starts fusing simultaneously, and the paraffin after melting in emergent coolant outlet 32 falls in emergency ventilation chamber 34, and along tiltedly
Face falls into wax discharging port 35, now meets an urgent need coolant outlet 32 and entrance 33 is opened because of the fusing of paraffin, owing to T2 is more than T1,
The most small-sized cooling blower 28 has run, and the hot-air of inner chamber is directly circulated cold under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is: the most directly use cooling water, it is to avoid leaks and causes driving the wind of coil 12 short circuit
Danger;Running into compared with (such as load, current swing is big) under extreme high-temperature condition, paraffin just can melt thus start emergent cooling
System, normal condition lower inner cavity is a space closed, and the least leakage field (particularly mixes certain in paraffin
During soft magnetic materials), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and relatively costly electric-controlled type cooling system.
The end of wax discharging port 35 is airtight by closing element 36, and closing element 36 is bolted on the bottom of base 31.When needing
When wanting de-waxing, unclamp bolt and take off closing element 36 by paraffin discharge.As it is shown in fig. 7, the pump housing and base 31 are by upper and lower two
Point fastening forms, and within the pump shutdown time period (if desired can also on-line operation operation), operator can be by the pump housing and base
31 disassemble and refill paraffin, and clean out and answer the paraffin of residual in cooling chamber 15 and emergency ventilation chamber 34.Emergent cooling
Flow into the paraffin in cooling chamber 15 after entrance 33 fusing could to clear up, it is contemplated that melted paraffin wax is also after the pump housing is dismantled
Non-recurrent event and the volume of cooling chamber 15 is more much bigger than the volume in emergency ventilation chamber 34, actual motion has no effect on
Pump properly functioning.
Preferably, as it is shown in figure 9, be additionally provided with the heat exchanging piece 40 of multiple outwardly convex, heat exchange on the outer surface of inner pump 13
Part 40 entirety is round table-like, and the side of each heat exchanging piece 40 is provided with multiple spiral salient 41, adjacent two spiral salients 41
The hand of spiral contrary, the most previous dextrorotation, later derotation,....The heat exchanging piece 40 of this particular design can be effectively increased sky
Gas and the turbulent flow on inner pump 13 surface, to increase heat exchange efficiency.
In the chiller of this embodiment, (1) uses oil indirectly cooling and air-cooled, good cooling results simultaneously, it is to avoid directly
Spray water causes die deformation and impure, can accurately control to circulate oil mass, thus control chilling temperature, and have radiating condition
The advantages such as well, cycle of operation is long, and maintenance is convenient;(2) devise a kind of new precompression and apply mechanism, this applying precompressed
Power mode reduce further the integrated weight of pumping system, beneficially lightweight by the design of buckling groove;Simultaneously by this point
The precompression of grade applies mode, operator can find oneself to more convenient and quicker needed for position corresponding to precompression, permissible
The position of engaging is changed easily to change the grade of precompression according to concrete size of current and frequency size, and precompression
Mechanism is output shaft and piston component provides reliable restoring force, so that the straight reciprocating motion of piston component is better achieved,
End form becomes good pumping action;(3) devise the indirect cooling system of uniqueness, can effectively prevent cooling down water and leak into inner pump 13
Inner chamber, prevents from driving coil 12 short circuit, and pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetism
Material, and have employed the heat exchanging piece 40 of uniqueness to strengthen cooling effect;The power of small-sized cooling blower 28 is 230w, super mangneto
The a length of 150mm of extension stem 6, driving size of current is 9A, when frequency is 10HZ, the safe operation of ultra-magnetic telescopic pump 1
Cycle increases 35% before not transforming;(4) Aided design emergency cooling system, under run into more extreme high-temperature condition,
Paraffin just can melt thus start emergency cooling system, and normal condition lower inner cavity is a space closed, the least leakage
Magnetic (when particularly mixing certain soft magnetic materials in paraffin), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and cost
Higher electric-controlled type cooling system;(5) devise the new pump sealing apparatus being association of activity and inertia, be additionally arranged at the bottom elasticity at piston 23
The barrier film 25 that thin-film material makes, and use again O shape rubber close on the circumference importing and exporting position, barrier film 25 of check valve
Seal is filled with sealing, and this integral seal mode can reach extraordinary sealing effectiveness, it is also possible to strengthen returning of piston
Multiple power;(6) devising applicable one way valve members, valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and pass through
The Ageing Treatment of insulation in three hours, uses the mode of natural air cooling, drastically increases its elastic performance, and two unidirectional
Valve, under the pressure differential of alternation drives, alternately opens and closes, serves rectified action, finally realize the unidirectional company of liquid medium
Afterflow is moved.
Embodiment 5:
As shown in Figure 1 a kind of high class gear forging cooling device for processing, including cooler bin 2, cooling tube 3, oil circulating pump,
Cooler 4, refrigeration machine 5 and cooling nozzle 42, cooling tube 3 is arranged on the four sides tank wall of cooler bin 2, its one end and circulation
The entrance of oil pump is connected, and the other end is connected with the outlet of cooler 4;Cold wind one tunnel that described refrigeration machine 5 is made enters cooler
4 cooling deep fats, another road is passed through the cooling nozzle 42 being arranged on cooler bin 2 top;The cold oil of cooled device 4 cooling is sent to
Cooling tube 3, the forging mold in cooling cooler bin 2, it is then return to the entrance of oil circulating pump.Described oil circulating pump is super mangneto
Expansion pump 1.Cooling nozzle 42 is arranged on the center on cooler bin 2 top.Described cooling tube 3 is provided with 3 altogether, and
The spacing distance being separated by between two cooling tubes 3 is identical.
As in figure 2 it is shown, oil feed pump is ultra-magnetic telescopic pump 1, ultra-magnetic telescopic pump 1 is overall vertically-mounted, including the pump housing, surpasses
Magnetostrictive rod 6, output shaft 7, piston component 8, check valve assembly 9, pressing means 10, end cap 11, drive coil 12,
Indirect cooling system, emergency cooling system.The pump housing include inner pump 13 and the outer pump housing 14, inner pump 13 and the outer pump housing 14 it
Between formed annular cooling chamber 15.Driving coil 12 to be arranged in the inner chamber in inner pump 13, giant magnetostrictive rod 6 is installed
On the axis driving coil 12, the lower end of output shaft 7 is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and pump
Body is made up of the soft magnetic materials of high magnetic permeability, in order to ensure to improve the magnetic field intensity put on giant magnetostrictive rod 6 as much as possible
And save material, the length of giant magnetostrictive rod 6 is set to identical with the length driving coil 12.Giant magnetostrictive rod 6 is
Pole shape, is mainly composed of rare earth metal town, dysprosium and magnesium-yttrium-transition metal ferrum etc..
As shown in Figure 3-4, the outer pump housing 14 upwardly extends formation buckling body 16, and the lower horizontal of output shaft 7 is connected with supporting
21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, on the wall body of buckling body 16 with
Being symmetrically arranged with 2 buckling grooves centered by axis, each buckling groove includes the sliding tray 17 vertically arranged, multiple fixing groove
19 and multiple horizontally disposed link slot 18, sliding tray 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22
When being fastened on the fixing groove 19 of varying level position, giant magnetostrictive rod 6 will obtain different grades of precompression.Such as Fig. 1 and
Shown in 5, pressing means 10 is connected with supporting 21 by spring 20, and giant magnetostrictive rod 6 applies precompression, spring 20
It is sleeved on output shaft 7.The applying of precompression can be with appreciable impact magnetostrictive effect.For given magnetic field intensity, apply
One optimum precompression load, can be greatly enhanced the strain of magnetostriction materials: apply a precompression, will make material
Internal magnetic domain turns to the direction vertical with precompression, and material shrinks in the axial direction.When magnetic field intensity applies vertically, magnetic
Farmland rotates, and direction is consistent with magnetization direction, thus creates bigger deformation, namely bigger strain.Pressing means
Be symmetrically arranged with centered by axis on the edge of 10 2 with buckling groove with the use of holding section 22, its shapes and sizes
Corresponding with fixing groove 19, when applying precompression, pressing means to be pressed for 10 times, holding section 22 enters in sliding tray 17, so
After horizontally rotate pressing means 10 and make holding section 22 enter link slot 18, unclamp when arriving the correspondence position of fixing groove 19 and add
Casting die 10, holding section 22 is fastened in fixing groove 19 under spring force.The advantage of this applying precompression mode is:
(1) the integrated weight of pumping system, beneficially lightweight is reduce further by the design of buckling groove;(2) inventor is through grinding
Studying carefully discovery, for one has been designed the ultra-magnetic telescopic pump produced, precompression is to the output flow under different electric currents
Influence curve be not linear, be not even continuous print in the case of having, and under different electric currents and frequency range always
Have a more excellent even optimum corresponding precompression, therefore for and the common operating personnel of unfamiliar this characteristic for, often
Secondary position corresponding to suitable precompression of will finding is a pretty troublesome thing, applies mode by this graduate precompression,
The position that needed for can finding oneself to more convenient and quicker, precompression is corresponding.Such as, when input current is 6A, and frequency is 10HZ
Time, required precompression is about 15MPa, and when changing the condition of input current, operator can be easily according to tool
The size of current of body and frequency size change the position of engaging to change the grade of precompression.Developer can be by through overtesting
The parameter area that each grade precompression of drawing is corresponding is labeled in the surface of buckling body 16 to facilitate operator to use.Specifically
Progression can be obtained by experiment according to practical situation.(3) simultaneously, pre-pressure mechanism is output shaft 7 and piston component 8 carries
Supply reliable restoring force, so that the straight reciprocating motion of piston component 8 is better achieved, ultimately form good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 is affixed with piston 23 through fixed body 24, piston 23
Bottom is provided with a barrier film 25 made by elastic membraneous material, and it is fixed by screws on fixed body 24, and barrier film 25 will be lived
Plug 23, pump chamber are completely separated with the external world, and this integral seal mode can reach extraordinary sealing effectiveness.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 shrinks, it is also possible to strengthen the restoring force of piston.Increase except using
The mode of barrier film 25 seals, in order to reach better seal effect, at import and export position, the circle of barrier film 25 of check valve
O shape rubber seal is used again to be filled with sealing on week.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and both are by contrary side
To being arranged on valve body 39, valve block 26 is beam type, relies on the bending of valve block 26 and replys the folding realizing valve port.Valve
Sheet 26 can be designed to variously-shaped according to actual use requirement, and when it is installed, the cantilever end of valve block 26 is all and import and export
It is in close contact, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure differential of valve block 26 both sides reaches valve
During the unlatching pressure of sheet 26, valve block 26 is acted on by power, and bend deflection, thus realizes the switch of check valve assembly.
Valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and through the Ageing Treatment of insulation in three hours, use nature sky
The mode of air cooling, drastically increases its elastic performance.The working mechanism of ultra-magnetic telescopic pump 1 can be summarized as follows: super mangneto
Telescopic material, in the magnetic field of change, can produce dilatation, and then drive piston to do straight reciprocating motion.Piston movement causes
Pump chamber changes, and makes pump chamber and the extraneous pressure differential that produces, two check valves under the pressure differential of alternation drives, alternately open and
Close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium.
Turning now to Fig. 1, when ultra-magnetic telescopic pump 1 is operated in the feelings that big electric current, high capacity or ambient temperature itself is the highest
Under condition, drive coil 12 to be susceptible to overheated, owing to driving the distance between coil 12 and giant magnetostrictive rod 6 less, drive
The overheated meeting of moving winding 12 makes giant magnetostrictive rod 6 deform, and then causes output flow to change greatly, and the feelings of cutout even occur
Condition, is therefore additionally provided with indirect cooling system, and it includes tubular cooler 27, small-sized cooling blower 28, cooling entrance 29 and
Coolant outlet 30, is inner pump 13 and the form of the outer pump housing 14 by pump body design simultaneously, and inner pump 13 is the softest by heat conduction
Magnetic material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the bottom of the pump housing 14 is provided with coolant outlet 30 outside,
Tubular cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with tubular cooler 27, cooling
Outlet 30 is connected with tubular cooler 27 by small-sized cooling blower 28, is passed through in the spiral coil cooling tube in tubular cooler 27
Cooling water.In ultra-magnetic telescopic pump 1 running, if be detected that the air temperature value of inner pump 13 inner chamber is higher than setting value
T1, small-sized cooling blower 28 starts automatically, and the heat of inner pump 13 inner chamber is derived to cooling chamber by the wall body of inner pump 13
14, the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in cooling chamber 15 simultaneously, thus reduce driving coil 12
Temperature.The benefit of this indirect cooling is, can effectively prevent cooling down water and leak into the inner chamber of inner pump 13, prevent from driving coil
12 short circuits, pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetic materials.Small-sized cooling blower
The power of 28 is 250w, a length of 150mm of giant magnetostrictive rod 6, and driving size of current is 10A, when frequency is 10HZ,
The safe operation cycle of ultra-magnetic telescopic pump 1 increases 40% before not transforming.
It is provided with base 31 in the lower section of the pump housing, base 31 is provided with two emergent coolant outlets 32, upper at inner pump 13
Portion is provided with emergent cooling entrance 33.It is filled with low melting point, such as in emergent coolant outlet 32 and emergent cooling entrance 33
Paraffin, its fusion temperature T2 > T1, can the material of the most differently configured fusing point, this low melting point is also mixed with
The appropriate soft magnetic materials identical with pump housing material.The cross section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, emergent cooling entrance
The cross section of 33 is arranged to the most tapered trapezoidal shape, can effectively prevent paraffin from not melting and i.e. drop, and can guarantee that melted paraffin wax
Time can direction along design drop smoothly.Emergent coolant outlet 32 is connected with the emergency ventilation chamber 34 being arranged on below,
The lower surface in emergency ventilation chamber 34 is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower 28, the other end and row
Wax mouth 35 connects.When the air themperature of inner pump 13 inner chamber is more than T2, send report by alarm device (not shown)
Alert, paraffin starts fusing simultaneously, and the paraffin after melting in emergent coolant outlet 32 falls in emergency ventilation chamber 34, and along tiltedly
Face falls into wax discharging port 35, now meets an urgent need coolant outlet 32 and entrance 33 is opened because of the fusing of paraffin, owing to T2 is more than T1,
The most small-sized cooling blower 28 has run, and the hot-air of inner chamber is directly circulated cold under the drive of small-sized cooling blower 28
But.The advantage of this emergent cooling structure is: the most directly use cooling water, it is to avoid leaks and causes driving the wind of coil 12 short circuit
Danger;Running into compared with (such as load, current swing is big) under extreme high-temperature condition, paraffin just can melt thus start emergent cooling
System, normal condition lower inner cavity is a space closed, and the least leakage field (particularly mixes certain in paraffin
During soft magnetic materials), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and relatively costly electric-controlled type cooling system.
The end of wax discharging port 35 is airtight by closing element 36, and closing element 36 is bolted on the bottom of base 31.When needing
When wanting de-waxing, unclamp bolt and take off closing element 36 by paraffin discharge.As it is shown in fig. 7, the pump housing and base 31 are by upper and lower two
Point fastening forms, and within the pump shutdown time period (if desired can also on-line operation operation), operator can be by the pump housing and base
31 disassemble and refill paraffin, and clean out and answer the paraffin of residual in cooling chamber 15 and emergency ventilation chamber 34.Emergent cooling
Flow into the paraffin in cooling chamber 15 after entrance 33 fusing could to clear up, it is contemplated that melted paraffin wax is also after the pump housing is dismantled
Non-recurrent event and the volume of cooling chamber 15 is more much bigger than the volume in emergency ventilation chamber 34, actual motion has no effect on
Pump properly functioning.
Preferably, as it is shown in figure 9, be additionally provided with the heat exchanging piece 40 of multiple outwardly convex, heat exchange on the outer surface of inner pump 13
Part 40 entirety is round table-like, and the side of each heat exchanging piece 40 is provided with multiple spiral salient 41, adjacent two spiral salients 41
The hand of spiral contrary, the most previous dextrorotation, later derotation,....The heat exchanging piece 40 of this particular design can be effectively increased sky
Gas and the turbulent flow on inner pump 13 surface, to increase heat exchange efficiency.
In the chiller of this embodiment, (1) uses oil indirectly cooling and air-cooled, good cooling results simultaneously, it is to avoid directly
Spray water causes die deformation and impure, can accurately control to circulate oil mass, thus control chilling temperature, and have radiating condition
The advantages such as well, cycle of operation is long, and maintenance is convenient;(2) devise a kind of new precompression and apply mechanism, this applying precompressed
Power mode reduce further the integrated weight of pumping system, beneficially lightweight by the design of buckling groove;Simultaneously by this point
The precompression of grade applies mode, operator can find oneself to more convenient and quicker needed for position corresponding to precompression, permissible
The position of engaging is changed easily to change the grade of precompression according to concrete size of current and frequency size, and precompression
Mechanism is output shaft and piston component provides reliable restoring force, so that the straight reciprocating motion of piston component is better achieved,
End form becomes good pumping action;(3) devise the indirect cooling system of uniqueness, can effectively prevent cooling down water and leak into inner pump 13
Inner chamber, prevents from driving coil 12 short circuit, and pump body design becomes the form of hollow also can effectively alleviate the weight of pump simultaneously, saves soft magnetism
Material, and have employed the heat exchanging piece 40 of uniqueness to strengthen cooling effect;The power of small-sized cooling blower 28 is 250w, super mangneto
The a length of 150mm of extension stem 6, driving size of current is 10A, when frequency is 10HZ, the safety fortune of ultra-magnetic telescopic pump 1
Line period increases 40% before not transforming;(4) Aided design emergency cooling system, under run into more extreme high-temperature condition,
Paraffin just can melt thus start emergency cooling system, and normal condition lower inner cavity is a space closed, the least leakage
Magnetic (when particularly mixing certain soft magnetic materials in paraffin), simple in construction cost is relatively low simultaneously, it is not necessary to use complicated and cost
Higher electric-controlled type cooling system;(5) devise the new pump sealing apparatus being association of activity and inertia, be additionally arranged at the bottom elasticity at piston 23
The barrier film 25 that thin-film material makes, and use again O shape rubber close on the circumference importing and exporting position, barrier film 25 of check valve
Seal is filled with sealing, and this integral seal mode can reach extraordinary sealing effectiveness, it is also possible to strengthen returning of piston
Multiple power;(6) devising applicable one way valve members, valve block 26 employing bullet steel disc and beryllium-bronze are as making material, and pass through
The Ageing Treatment of insulation in three hours, uses the mode of natural air cooling, drastically increases its elastic performance, and two unidirectional
Valve, under the pressure differential of alternation drives, alternately opens and closes, serves rectified action, finally realize the unidirectional company of liquid medium
Afterflow is moved.
Last it should be noted that, above example is only in order to illustrate technical scheme, rather than to scope
Restriction, although having made to explain to the present invention with reference to preferred embodiment, it will be understood by those within the art that,
Technical scheme can be modified or equivalent, without deviating from the spirit and scope of technical solution of the present invention.
Claims (6)
1. a high class gear forging cooling device for processing, is characterized in that, including cooler bin, cooling tube, oil circulating pump, cooler, refrigeration machine and cooling nozzle;Described cooling tube is arranged on the four sides tank wall of cooler bin, and its one end is connected with the entrance of oil circulating pump, and the other end is connected with the outlet of cooler;Cold wind one tunnel that described refrigeration machine is made enters cooler cooling deep fat, and another road is passed through the cooling nozzle being arranged on cooler bin top;The cold oil of cooled device cooling is sent to cooling tube, the forging mold in cooling cooler bin, is then return to the entrance of oil circulating pump.
A kind of high class gear forging cooling device for processing the most according to claim 1, is characterized in that, described cooling nozzle is arranged on the center on cooler bin top.
A kind of high class gear forging cooling device for processing the most according to claim 1, is characterized in that, described cooling tube is provided with 3 altogether, and the spacing distance being separated by between two cooling tubes is identical.
A kind of high class gear forging cooling device for processing the most according to claim 1, it is characterized in that, described oil circulating pump is ultra-magnetic telescopic pump, described ultra-magnetic telescopic pump entirety is vertically-mounted, it includes the pump housing, giant magnetostrictive rod, output shaft, piston component, check valve assembly, pressing means, end cap, driving coil, indirect cooling system and emergency cooling system, the pump housing includes inner pump and the outer pump housing, forms the cooling chamber of annular between inner pump and the outer pump housing;Driving coil to be contained in the inner chamber of described inner pump, giant magnetostrictive rod is arranged on the axis of described driving coil;The lower end of output shaft is connected with the upper end of giant magnetostrictive rod, and output shaft and the pump housing are made by the soft magnetic materials of high magnetic permeability, and the length of giant magnetostrictive rod is equal with the length driving coil;Giant magnetostrictive rod is pole shape, and it makes material and includes rare earth metal town, dysprosium and magnesium-yttrium-transition metal ferrum.
A kind of high class gear forging cooling device for processing the most according to claim 4, it is characterized in that, the described outer pump housing upwardly extends formation buckling body, the lower horizontal of output shaft is connected with supporting, supporting and part output shaft are contained in buckling body, centered by axis, 2 buckling grooves it are symmetrically arranged with on the wall body of buckling body, each buckling groove includes the sliding tray vertically arranged, multiple fixing groove and multiple horizontally disposed link slot, and described sliding tray, link slot and fixing groove are sequentially communicated;Described pressing means is connected with supporting by spring, and for giant magnetostrictive rod is applied precompression, described spring housing is contained on output shaft;Be symmetrically arranged with centered by axis on the edge of described pressing means 2 with described buckling groove with the use of holding section, its shapes and sizes match with the shapes and sizes of fixing groove, when holding section is fastened on the fixing groove of varying level position, giant magnetostrictive rod obtains different grades of precompression;Applying to press under pressing means during precompression, holding section enters in sliding tray, horizontally rotates pressing means and makes holding section enter link slot, unclamps pressing means when arriving the correspondence position of fixing groove, and holding section is fastened in described fixing groove under spring force;
Described piston component includes fixed body and piston, output shaft is affixed with piston through fixed body, piston base is provided with a barrier film made by elastic membraneous material, it is fixed by screws on fixed body, barrier film is completely separated with the external world by piston, pump chamber, is simultaneously used for strengthening when giant magnetostrictive rod shrinks the restoring force of piston;
Described check valve assembly includes import check valve and Outlet check valves, and both are arranged on valve body in the opposite direction, and valve block is beam type, is realized the folding of valve port by the bending of valve block and replying, and the cantilever end of valve block is in close contact with import or export;Described valve block uses and plays steel disc and beryllium-bronze as making material, through insulation in three hours Ageing Treatment, and the mode using natural air to cool down cool down;Described giant magnetostrictive rod produces dilatation in the magnetic field of change, piston is driven to do straight reciprocating motion, piston movement causes pump chamber to change, two check valves are under the pressure differential of alternation drives, alternately open and close, serve rectified action, finally realize the unidirectional continuous flowing of liquid medium;The import and export of check valve, barrier film circumference on all use O shape rubber seal be filled with seal;
Described indirect cooling system includes tubular cooler, small-sized cooling blower, cooling entrance and coolant outlet, and inner pump is made up of the soft magnetic materials of heat conduction, and cooling entrance is arranged on the top of the outer pump housing, and coolant outlet is arranged on the bottom of the outer pump housing;Described tubular cooler is integrated on the outer surface of the outer pump housing, and cooling entrance is directly connected with tubular cooler, and coolant outlet is connected with described tubular cooler by small-sized cooling blower, is passed through cooling water in the spiral coil cooling tube in tubular cooler;During ultra-magnetic telescopic pump operation, when air temperature value inner pump inner chamber being detected is higher than setting value T1, small-sized cooling blower starts automatically, the heat of inner pump inner chamber is derived to cooling chamber by the wall body of inner pump, hot-air in cooling chamber is circulated cooling under the drive of small-sized cooling blower simultaneously, thus reduces the temperature driving coil;The power of described small-sized cooling blower is 170w, a length of 150mm of described giant magnetostrictive rod, and driving size of current is 4A, and frequency is 10HZ;
Described emergency cooling system includes emergent cooling entrance, emergent cooling chamber and 2 emergent coolant outlets, and 2 described emergent coolant outlets are arranged in the base below the pump housing, and emergent cooling entrance is arranged on the top of inner pump;It is filled with low melting point in described emergent coolant outlet and emergent cooling entrance, its fusion temperature T2 > T1, the soft magnetic materials identical with described pump housing material being also mixed with in this low melting point;The cross section of described emergent coolant outlet is inverted trapezoidal shape, and the cross section of emergent cooling entrance is arranged to the most tapered trapezoidal shape;Described emergent coolant outlet is connected with the emergency ventilation chamber being arranged on below, and the lower surface in emergency ventilation chamber is inclined-plane, and its one end is connected with the inlet duct of small-sized cooling blower, and the other end connects with wax discharging port;When the air themperature of inner pump inner chamber is more than T2, paraffin starts fusing, emergent coolant outlet and entrance and is opened because of the fusing of paraffin, and the hot-air of inner chamber is directly circulated cooling under the drive of small-sized cooling blower;Paraffin after melting in emergent coolant outlet falls into emergency ventilation intracavity, and falls into wax discharging port along inclined-plane;The end of described wax discharging port is provided with closing element, and closing element is bolted on the bottom of base, when needs de-waxing, unclamps bolt and takes off closing element by paraffin discharge;The described pump housing and base are fastened by upper and lower two parts and form, and the pump housing and base are disassembled for operator and refill paraffin, and clean out and answer the paraffin of residual in cooling chamber and emergency ventilation chamber.
A kind of high class gear forging cooling device for processing the most according to claim 5, it is characterized in that, the heat exchanging piece of multiple outwardly convex it is additionally provided with on the outer surface of described inner pump, described heat exchanging piece is overall in round table-like, being provided with multiple spiral salient on the side of each heat exchanging piece, the hand of spiral of adjacent two spiral salients is contrary.
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CN107138626A (en) * | 2017-06-16 | 2017-09-08 | 柳州立洁科技有限公司 | A kind of cooling device being used in steel production process |
CN107442738A (en) * | 2017-09-15 | 2017-12-08 | 江苏翔能科技发展有限公司 | Air cooling system for annular forging piece |
CN107617272A (en) * | 2017-10-13 | 2018-01-23 | 上海米益实业有限公司 | A kind of self-loopa cooling type electric iron welds fume treating device |
CN108999777A (en) * | 2018-07-20 | 2018-12-14 | 芜湖清柏白露智能信息科技有限公司 | A kind of hydraulic pump adjustable radiating device |
CN114178466A (en) * | 2021-12-15 | 2022-03-15 | 江阴全华丰精锻有限公司 | Gear warm forging process |
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CN114178466A (en) * | 2021-12-15 | 2022-03-15 | 江阴全华丰精锻有限公司 | Gear warm forging process |
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