CN105821605B - A kind of adjustable dyeing apparatus of temperature - Google Patents
A kind of adjustable dyeing apparatus of temperature Download PDFInfo
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- CN105821605B CN105821605B CN201610406812.5A CN201610406812A CN105821605B CN 105821605 B CN105821605 B CN 105821605B CN 201610406812 A CN201610406812 A CN 201610406812A CN 105821605 B CN105821605 B CN 105821605B
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- pump housing
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- 238000004043 dyeing Methods 0.000 title claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 248
- 239000000975 dye Substances 0.000 claims abstract description 73
- 239000007788 liquid Substances 0.000 claims abstract description 47
- 239000000498 cooling water Substances 0.000 claims abstract description 25
- 239000000446 fuel Substances 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 3
- 239000012188 paraffin wax Substances 0.000 claims description 89
- 239000000463 material Substances 0.000 claims description 73
- 239000002826 coolant Substances 0.000 claims description 67
- 238000003825 pressing Methods 0.000 claims description 44
- 239000000696 magnetic material Substances 0.000 claims description 37
- 230000005291 magnetic effect Effects 0.000 claims description 32
- 230000008859 change Effects 0.000 claims description 31
- 238000009423 ventilation Methods 0.000 claims description 31
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 29
- 238000007789 sealing Methods 0.000 claims description 29
- 238000002844 melting Methods 0.000 claims description 26
- 230000008018 melting Effects 0.000 claims description 26
- 230000009471 action Effects 0.000 claims description 25
- 238000007599 discharging Methods 0.000 claims description 22
- 239000001993 wax Substances 0.000 claims description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 229910000906 Bronze Inorganic materials 0.000 claims description 13
- 229910000639 Spring steel Inorganic materials 0.000 claims description 13
- 239000010974 bronze Substances 0.000 claims description 13
- 230000032683 aging Effects 0.000 claims description 12
- 230000008676 import Effects 0.000 claims description 10
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 7
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium atom Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 claims description 7
- 230000004927 fusion Effects 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 230000035699 permeability Effects 0.000 claims description 7
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 7
- 150000002910 rare earth metals Chemical class 0.000 claims description 7
- 238000004018 waxing Methods 0.000 claims description 7
- 230000005389 magnetism Effects 0.000 claims description 6
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims 1
- 235000011613 Pinus brutia Nutrition 0.000 claims 1
- 241000018646 Pinus brutia Species 0.000 claims 1
- 230000007704 transition Effects 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 23
- 230000000694 effects Effects 0.000 description 39
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 26
- 230000007246 mechanism Effects 0.000 description 23
- 238000005086 pumping Methods 0.000 description 22
- 238000004321 preservation Methods 0.000 description 12
- 230000005381 magnetic domain Effects 0.000 description 10
- 238000002156 mixing Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 5
- 240000002853 Nelumbo nucifera Species 0.000 description 5
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 5
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 230000005415 magnetization Effects 0.000 description 5
- 239000000155 melt Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000000306 recurrent effect Effects 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 229910052723 transition metal Inorganic materials 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004040 coloring Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Reciprocating Pumps (AREA)
Abstract
The invention discloses a kind of adjustable dyeing apparatus of temperature, including dye vat, drawing liquid pump, the first cooler, oil circulating pump and the second cooler;The dyestuff of dye vat bottom is sent to the first cooler and is cooled down by drawing liquid pump, is then returned to the top of dye vat;Oil circulating pump will send to the second cooler that cooling source is cooling water by the deep fat of the first cooler heating and cool down, and be then return to the entrance of oil circulating pump;By the fuel delivery of control loop oil pump, the temperature sensor on dye vat is equipped with to adjust the temperature of dyestuff in dye vat.The dyeing apparatus is simple in structure, can automatically and accurately adjust the temperature of dyestuff, and good with radiating condition, the cycle of operation is long, overhauls the advantages that facilitating.
Description
Technical field
The present invention relates to colouring arts, and in particular to a kind of adjustable dyeing apparatus of temperature.
Background technology
In dyeing, the temperature of dyestuff is also to influence a key factor of coloring.Present dye temperature
Control, or often leaning on natural cooling or being cooled down by simple wind turbine, not only cooling velocity is slow, and to the control of temperature
Precision is limited.Therefore, a kind of adjustable dyeing apparatus of temperature is developed, is the project of a great use value.
Under the excitation of externally-applied magnetic field, length and volume can change ferromagnetic crstal, when externally-applied magnetic field encourages
After removal, size is restored to original phenomenon, referred to as magnetostrictive effect again.Ultra-magnetic telescopic pump is to utilize ultra-magnetic telescopic
The mechanism of dilatation can occur in externally-applied magnetic field for material, so that pump chamber is generated variation, form the one-way flow of liquid
And pump action, small, advantages of simple structure and simple accurate with flow control.
Invention content
In view of the above-mentioned problems, the present invention provides a kind of adjustable dyeing apparatus of temperature.
The purpose of the present invention is realized using following technical scheme:
A kind of adjustable dyeing apparatus of temperature, characterized in that including dye vat, drawing liquid pump, the first cooler, oil circulating pump and
Second cooler;The dyestuff of dye vat bottom is sent to the first cooler and is cooled down by drawing liquid pump, is then returned to the top of dye vat;Recycle oil
Pump will send to the second cooler that cooling source is cooling water by the deep fat of the first cooler heating and cool down, and be then return to recycle oil
The entrance of pump;By the fuel delivery of control loop oil pump, the temperature sensor being equipped on dye vat contaminates to adjust in dye vat
The temperature of material;
Preferably, the temperature sensor is arranged at 1/3 dye vat height.
Preferably, the drawing liquid pump is centrifugal drawing liquid pump.
Preferably, the oil circulating pump pumps for ultra-magnetic telescopic, and the ultra-magnetic telescopic pump is whole vertically-mounted, including pump
Body, giant magnetostrictive rod, output shaft, piston component, check valve assembly, pressing means, end cap, driving coil, indirect cooling system
And emergency cooling system, the pump housing include inner pump and the outer pump housing, and the cooling chamber of annular is formed between inner pump and the outer pump housing;Driving
Coil is contained in the inner cavity of inner pump, and giant magnetostrictive rod is mounted on the central axes of driving coil;The lower end of output shaft with
The upper end of giant magnetostrictive rod is connected, and output shaft and the pump housing are made of the soft magnetic materials of high magnetic permeability, and giant magnetostrictive rod
Length and driving coil equal length;Giant magnetostrictive rod is pole shape, and making material includes rare earth metal dysprosium and mistake
Cross race's metallic iron;
The outer pump housing upwardly extends to form buckling body, and the lower horizontal of output shaft is connected with supporting, supporting and portion
Divide output shaft to be contained in buckling body, is symmetrically arranged with 2 buckling grooves on the wall body of buckling body centered on central axes, it is each to detain
It includes the sliding groove arranged vertically, multiple fixing grooves and multiple horizontally disposed link slots to close slot, the sliding groove, link slot and
Fixing groove is sequentially communicated;The pressing means are connected by spring with supporting, for applying precompression, institute to giant magnetostrictive rod
Spring pocket is stated on output shaft;2 and the fastening are symmetrically arranged on the edge of the pressing means centered on central axes
The shapes and sizes of the holding section that slot is used cooperatively, shapes and sizes and fixing groove match, when holding section is fastened on difference
When the fixing groove of horizontal position, giant magnetostrictive rod obtains different grades of precompression;Pressing means are pushed when applying precompression,
Holding section enters in sliding groove, horizontally rotates pressing means and holding section is made to enter link slot, when the corresponding position for reaching fixing groove
Shi Songkai pressing means, holding section are fastened in fixing groove under spring force;
The piston component includes fixed body and piston, and output shaft passes through fixed body and piston affixed, piston base setting
There is a diaphragm made by elastic membraneous material, be fixed by screws on fixed body, diaphragm is complete by piston, pump chamber and the external world
Enhance the restoring force of piston when separating, while being shunk for giant magnetostrictive rod entirely;
The check valve assembly includes import check valve and Outlet check valves, and the two is mounted on valve body in the opposite direction
On, valve block is beam type, realizes the folding of valve port by the bending and reply of valve block, the cantilever end of valve block and import or is gone out
Mouth is in close contact;The valve block uses spring steel plate and beryllium-bronze as making material, at the timeliness by the heat preservation of three hours
Reason, and cooled down by the way of natural air cooling;The giant magnetostrictive rod generates dilatation, band in changing magnetic field
Piston does straight reciprocating motion, and piston motion causes pump chamber to change, two check valves alternation pressure difference driving under,
It alternately opens and closes, plays rectified action, the final unidirectional continuous flowing for realizing liquid medium;The inlet and outlet of check valve,
It is all made of O shape rubber seal on the circumference of diaphragm and is filled sealing;
The indirect cooling system includes chimney cooler, small-sized cooling blower, cooling entrance and coolant outlet, inner pump
It is made of the preferable soft magnetic materials of heat conduction, cooling entrance is arranged on the top of the outer pump housing, and coolant outlet is arranged under the outer pump housing
Portion;The chimney cooler is integrated on the outer surface of the outer pump housing, and cooling entrance is directly connected with chimney cooler, coolant outlet
It is connected with the chimney cooler by small-sized cooling blower, cooling water is passed through in the spiral coil cooling tube in chimney cooler;
During ultra-magnetic telescopic pump operation, when detecting that the air temperature value of inner pump inner cavity is higher than setting value T1, small-sized cooling
Wind turbine starts automatically, and the heat of inner pump inner cavity is exported by the wall body of inner pump to cooling chamber, while the heat in cooling chamber is empty
Gas carries out circulating cooling under the drive of small-sized cooling blower, to reduce the temperature of driving coil;The small-sized cooling blower
Power be 170w, the giant magnetostrictive rod length be 150mm, driving current size be 4A, frequency 10HZ;
Preferably, the emergency cooling system includes meeting an urgent need to cool down entrance, emergent cooling chamber and 2 emergent coolant outlets, and 2
A emergent coolant outlet is arranged in the pedestal below the pump housing, and emergent cooling entrance is arranged on the top of inner pump;It is described
It is filled with low melting point in emergent coolant outlet and emergent cooling entrance, fusion temperature T2 > T1, in the low melting point
The soft magnetic materials with the pump housing material identical being also mixed with;The section of the emergent coolant outlet is inverted trapezoidal shape, is met an urgent need
The section of cooling entrance is arranged to trapezoidal shape tapered from left to right;The emergent coolant outlet and setting thereunder emergent
Vented cavity is connected, and the lower surface of emergency ventilation chamber is inclined-plane, and one end is connected with the inlet duct of small-sized cooling blower, separately
One end is connected to wax discharging port;When the air themperature of inner pump inner cavity is more than T2, paraffin starts to melt, and emergent coolant outlet and enters
For mouth because the fusing of paraffin is opened, the hot-air of inner cavity directly carries out circulating cooling under the drive of small-sized cooling blower;It is emergent
Paraffin after melting in coolant outlet falls into emergency ventilation intracavitary, and falls into wax discharging port along inclined-plane;The end of the wax discharging port
It is provided with closing element, closing element is bolted on the bottom of pedestal, and when needing de-waxing, release bolt removes closing element will
Paraffin is discharged;The pump housing and pedestal are fastened by upper and lower two parts, will be under the pump housing and pedestal dismounting for operating personnel
Paraffin is refilled, and cleans up and answers remaining paraffin in cooling chamber and emergency ventilation chamber.
Preferably, the heat exchanging piece of multiple outwardly convexs is additionally provided on the outer surface of the inner pump, the heat exchanging piece is whole
Body is in a circular table shape, and multiple spiral salients, the hand of spiral phase of two neighboring spiral salient are provided on the side of each heat exchanging piece
Instead.
This dyeing apparatus has the beneficial effect that:(1) simple in structure, the temperature of dyestuff can be automatically and accurately adjusted, and have
Radiating condition is good, and the cycle of operation is long, overhauls the advantages that facilitating;(2) a kind of new precompression application mechanism is devised, it is this to apply
Add precompression mode to further reduced the integrated weight of pumping system by the design of buckling groove, is conducive to lightweight;Lead to simultaneously
This graduate precompression applying mode is crossed, it is corresponding that operating personnel can find to more convenient and quicker oneself required precompression
Position, can easily according to specific size of current and frequency size come change the position of engaging with change precompression etc.
Grade, and pre-pressure mechanism provides reliable restoring force for output shaft and piston component, piston component is better achieved
Straight reciprocating motion ultimately forms good pumping action;(3) unique indirect cooling system is devised, cooling is can effectively prevent
Water leaks into the inner cavity of inner pump, prevents driving coil short-circuit, while pump body design also can effectively mitigate pump at hollow form
Weight saves soft magnetic materials, and uses unique heat exchanging piece to reinforce cooling effect;(4) the emergent cooling system of Aided design
System, in the case where encountering more extreme high-temperature condition, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is
One closed space, preferably smaller leakage field (when especially mixing certain soft magnetic materials in paraffin), while structure
Simple cost is relatively low, without using the complicated and higher electric-controlled type cooling system of cost;(5) the new pump being association of activity and inertia is devised
Sealing device has installed the diaphragm of elastic membraneous material's making additional in piston base, and in the inlet and outlet position of check valve, diaphragm
Circumference on sealing is filled using O shape rubber seal again, this integral seal mode can reach extraordinary close
Effect is sealed, the restoring force of piston can also be enhanced;(6) applicable one way valve members are devised, valve block uses spring steel plate and beryllium
Bronze is used as making material, and is greatly carried by the way of natural air cooling by the ageing treatment of three hours heat preservation
High its elastic property, two check valves alternately open and close under the pressure difference driving of alternation, play rectified action,
The final unidirectional continuous flowing for realizing liquid medium.
Description of the drawings
Using attached drawing, the invention will be further described, but the embodiment in attached drawing does not constitute any limit to the present invention
System, for those of ordinary skill in the art, without creative efforts, can also obtain according to the following drawings
Other attached drawings.
Fig. 1 is the overall structure diagram of this distribution device;
Fig. 2 is the overall structure diagram of ultra-magnetic telescopic pump;
Fig. 3 is the front view of buckling body;
Fig. 4 is the vertical view of buckling body;
Fig. 5 is the upward view of pressing means;
Fig. 6 is the structural schematic diagram of check valve;
Fig. 7 is the upward view of pedestal;
Fig. 8 is the vertical view of valve body in check valve assembly;
Fig. 9 is the structural schematic diagram of heat exchanging piece.
Reference numeral:Dye vat -1;Drawing liquid pump -2;Ultra-magnetic telescopic pump -3;First cooler -4;Second cooler -5;It is super
Magnetostrictive rod -6;Output shaft -7;Piston component -8;Check valve assembly -9;Pressing means -10;End cap -11;Driving coil -12;
Inner pump -13;The outer pump housing -14;Cooling chamber -15;Buckling body -16;Sliding groove -17;Link slot -18;Fixing groove -19;Spring-
20;Supporting -21;Holding section -22;Piston -23;Fixed body -24;Diaphragm -25;Valve block -26;Chimney cooler -27;It is small-sized cold
But wind turbine -28;Cooling entrance -29;Coolant outlet -30;Pedestal -31;Emergent coolant outlet -32;Emergent cooling entrance -33;It answers
Anxious vented cavity -34;Wax discharging port -35;Closing element -36;Import check valve -37;Outlet check valves -38;Valve body -39;Heat exchanging piece-
40;Spiral salient -41;Temperature sensor -42.
Specific implementation mode
The invention will be further described with the following Examples.
Embodiment 1:
The adjustable dyeing apparatus of a kind of temperature as shown in Figure 1, including dye vat 1, drawing liquid pump 2, the first cooler 4, cycle
Oil pump and the second cooler 5;The dyestuff of 1 bottom of dye vat is sent to the first cooler 4 and is cooled down by drawing liquid pump 2, is then returned to dye vat 1
Top;The deep fat heated by the first cooler 4 is sent to the second cooler 5 that cooling source is cooling water and is cooled down by oil circulating pump,
It is then return to the entrance of oil circulating pump;By the fuel delivery of control loop oil pump, the temperature sensor that is equipped on dye vat 1
42 adjust the temperature of dyestuff in dye vat 1;The oil circulating pump is that ultra-magnetic telescopic pumps 3.The setting of the temperature sensor 42 exists
1/3 dye vat 1 is highly located.The drawing liquid pump 2 is centrifugal drawing liquid pump.The setting of the temperature sensor 42 is in 1/3 dye vat, 1 height
Place.The drawing liquid pump 2 is centrifugal drawing liquid pump.
As shown in Fig. 2, ultra-magnetic telescopic pump 3 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
It sets in the inner cavity in inner pump 13, giant magnetostrictive rod 6 is mounted on the central axes of driving coil 12, the lower end of output shaft 7
It is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and the pump housing are made of the soft magnetic materials of high magnetic permeability, in order to ensure to the greatest extent may be used
Can ground improve the magnetic field intensity that is applied on giant magnetostrictive rod 6 and save material, the length of giant magnetostrictive rod 6 be set as with
The length of driving coil 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal dysprosium and magnesium-yttrium-transition metal iron
Deng.
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, each buckling groove includes the sliding groove 17 arranged vertically, multiple fixing grooves 19 and more
A horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
When the fixing groove 19 of horizontal position, giant magnetostrictive rod 6 will obtain different grades of precompression.As described in figures 1 and 5, pressing means
10 are connected by spring 20 with supporting 21, apply precompression to giant magnetostrictive rod 6, spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, applies an optimal precompression and carry
Lotus can greatly improve the strain of magnetostriction materials:Apply a precompression, will make the magnetic domain of material internal turn to it is pre-
The direction of pressure perpendicular, material are shunk in the axial direction.When magnetic field intensity applies in an axial direction, magnetic domain rotates, direction with
Magnetization direction is consistent, to produce the deformation of bigger namely the strain of bigger.With central axes on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections being used cooperatively with buckling groove 22, shapes and sizes are corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotates pressing means 10 so that card
Conjunction portion 22 enters link slot 18, pressing means 10 is unclamped when reaching the corresponding position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.The advantages of this application precompression mode is:
(1) the integrated weight that further reduced pumping system by the design of buckling groove, is conducive to lightweight;(2) it invents
People it has been investigated that, for one designed production complete ultra-magnetic telescopic pump for, precompression is under different electric currents
The influence curve of output flow is not linear, is not continuous even in the case of having, and different electric currents and frequency
Always there are one more excellent even optimal correspondence precompression under range, thus for and unfamiliar this characteristic normal operations
For personnel, to find the corresponding position of suitable precompression every time is a pretty troublesome thing, by this graduate
Precompression applying mode can find to more convenient and quicker the corresponding position of precompression needed for oneself.For example, when input current is
6A, when frequency is 10HZ, required precompression is 15MPa or so, and when changing the condition of input current, operating personnel can be square
Just the position of engaging is changed to change the grade of precompression according to specific size of current and frequency size.Developer can
The surface of buckling body 16 is labeled in be conveniently operated with the corresponding parameter area of each grade precompression that will be obtained through overtesting
Personnel use.Specific series can be obtained according to actual conditions by experiment.(3) simultaneously, pre-pressure mechanism is 7 He of output shaft
Piston component 8 provides reliable restoring force, the straight reciprocating motion of piston component 8 is better achieved, ultimately forms good
Pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 passes through fixed body 24 and piston 23 affixed, piston 23
Bottom is provided with a diaphragm 25 made by elastic membraneous material, is fixed by screws on fixed body 24, diaphragm 25 will live
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effect.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 is shunk, can also enhance the restoring force of piston.Increase in addition to using
The mode of diaphragm 25 is sealed, in order to reach better seal effect, in the inlet and outlet position of check valve, the circumference of diaphragm 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and the two presses opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual requirement it is variously-shaped, when installation, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure difference of 26 both sides of valve block reaches valve block
When 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the ageing treatment of three hours heat preservation, using natural air
Cooling mode greatly improves its elastic property.The working mechanism of ultra-magnetic telescopic pump 3 can be summarized as follows:Super mangneto is stretched
Compression material will produce dilatation, and then do straight reciprocating motion with piston in changing magnetic field.Piston motion causes to pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure difference, for two check valves under the pressure difference driving of alternation, alternating beats on and off
It closes, plays rectified action, the final unidirectional continuous flowing for realizing liquid medium.
Turning now to Fig. 1, when to be operated in high current, high load or ambient temperature itself relatively high for ultra-magnetic telescopic pump 3
In the case of, driving coil 12 is easy to happen overheat, since the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can make giant magnetostrictive rod 6 deform, and then output flow is caused to change greatly, or even stop
Situation, therefore it is additionally provided with indirect cooling system comprising chimney cooler 27, small-sized cooling blower 28,29 and of cooling entrance
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the lower part of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected with chimney cooler 27 by small-sized cooling blower 28, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of 13 inner cavity of inner pump higher than setting value T1 in ultra-magnetic telescopic pumps 3 operational process
Cooling blower 28 starts automatically, and the heat of 13 inner cavity of inner pump is exported by the wall body of inner pump 13 to cooling chamber 14, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, to reduce the temperature of driving coil 12.This
The benefit that kind cools down indirectly is the inner cavity that can effectively prevent cooling water and leak into inner pump 13, prevents driving coil 12 short-circuit, simultaneously
Pump body design also can effectively mitigate the weight of pump at hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
170w, 6 length of giant magnetostrictive rod are 150mm, and driving current size is 4A, when frequency is 10HZ, the peace of ultra-magnetic telescopic pump 3
The full cycle of operation increases 20% before not being transformed.
It is provided with pedestal 31 below the pump housing, there are two emergent coolant outlets 32 for setting in pedestal 31, in inner pump 13
Top be provided with emergent cooling entrance 33.It is filled with low melting point in emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, fusion temperature T2 > T1 can configure the substance of different melting points, also be mixed in the low melting point according to actual needs
Suitable and pump housing material identical soft magnetic materials is entered.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, and paraffin can be effectively prevent not melt and fallen, and can guarantee
It can smoothly be fallen along the direction of design when melted paraffin wax.Emergency ventilation chamber 34 of the emergent coolant outlet 32 with setting thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected to wax discharging port 35.When the air themperature of 13 inner cavity of inner pump is more than T2, sent out by warning device (not shown)
Going out alarm, while paraffin starts to melt, the paraffin after melting in emergent coolant outlet 32 is fallen into emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin at this time, since T2 is more than T1,
Small-sized cooling blower 28 has been run at this time, and the hot-air of inner cavity directly carries out recycling under the drive of small-sized cooling blower 28 cold
But.The advantages of this emergent cooling structure is:Cooling water is not used directly, and avoiding leak leads to the wind of the short circuit of driving coil 12
Danger;It is encountering compared with (such as load, current swing big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity are a closed spaces, and preferably smaller leakage field (especially mixes in paraffin certain
When soft magnetic materials), while cost simple in structure is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of pedestal 31.When
When needing de-waxing, release bolt removes closing element 36 and paraffin is discharged.As shown in fig. 7, the pump housing and pedestal 31 are by upper and lower two
It point fastens, within the pump shutdown period (when necessary can also on-line operation operation), operating personnel can be by the pump housing and bottom
Seat 31, which disassembles, refills paraffin, and cleans up and answer remaining paraffin in cooling chamber 15 and emergency ventilation chamber 34.Answer chilling
But the paraffin flowed into cooling chamber 15 after entrance 33 melts can only could be cleared up after pump housing dismounting, it is contemplated that melted paraffin wax
And the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, not shadow in actual motion
Ring the normal operation of pump.
Preferably, it as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, changes
Warmware 40 is whole in a circular table shape, and multiple spiral salients 41, two neighboring spiral salient are provided on the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, the heat exchanging piece 40 of the latter derotation, this special designing can be effectively increased air
With the turbulent flow on 13 surface of inner pump, to increase heat exchange efficiency.
In the dyeing apparatus of this embodiment, (1) is simple in structure, can automatically and accurately adjust the temperature of dyestuff, and have
Radiating condition is good, and the cycle of operation is long, overhauls the advantages that facilitating;(2) a kind of new precompression application mechanism is devised, it is this to apply
Add precompression mode to further reduced the integrated weight of pumping system by the design of buckling groove, is conducive to lightweight;Lead to simultaneously
This graduate precompression applying mode is crossed, it is corresponding that operating personnel can find to more convenient and quicker oneself required precompression
Position, can easily according to specific size of current and frequency size come change the position of engaging with change precompression etc.
Grade, and pre-pressure mechanism provides reliable restoring force for output shaft and piston component, piston component is better achieved
Straight reciprocating motion ultimately forms good pumping action;(3) unique indirect cooling system is devised, cooling is can effectively prevent
Water leaks into the inner cavity of inner pump 13, prevents driving coil 12 short-circuit, while pump body design also can effectively mitigate at hollow form
The weight of pump saves soft magnetic materials, and uses unique heat exchanging piece 40 to reinforce cooling effect;The work(of small-sized cooling blower 28
Rate is 170w, and 6 length of giant magnetostrictive rod is 150mm, and driving current size is 4A, when frequency is 10HZ, ultra-magnetic telescopic pump 3
The safe operation period be not transformed before increase 20%;(4) Aided design emergency cooling system, is encountering more extreme height
In the case of temperature, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is a closed space, preferably
The smaller leakage field in ground (when especially mixing certain soft magnetic materials in paraffin), while cost simple in structure is relatively low, without making
With the complicated and higher electric-controlled type cooling system of cost;(5) the new pump sealing apparatus being association of activity and inertia is devised, at 23 bottom of piston
Portion installed additional elastic membraneous material making diaphragm 25, and the inlet and outlet position of check valve, diaphragm 25 circumference on and adopt
It is filled sealing with O shape rubber seal, this integral seal mode can reach extraordinary sealing effect, can also
Enhance the restoring force of piston;(6) applicable one way valve members are devised, valve block 26 is using spring steel plate and beryllium-bronze as making
Material, and by the ageing treatment of three hours heat preservation its elasticity is greatly improved by the way of natural air cooling
Can, two check valves alternately open and close under the pressure difference driving of alternation, play rectified action, finally realize liquid
The unidirectional continuous flowing of medium.
Embodiment 2:
The adjustable dyeing apparatus of a kind of temperature as shown in Figure 1, including dye vat 1, drawing liquid pump 2, the first cooler 4, cycle
Oil pump and the second cooler 5;The dyestuff of 1 bottom of dye vat is sent to the first cooler 4 and is cooled down by drawing liquid pump 2, is then returned to dye vat 1
Top;The deep fat heated by the first cooler 4 is sent to the second cooler 5 that cooling source is cooling water and is cooled down by oil circulating pump,
It is then return to the entrance of oil circulating pump;By the fuel delivery of control loop oil pump, the temperature sensor that is equipped on dye vat 1
42 adjust the temperature of dyestuff in dye vat 1;The oil circulating pump is that ultra-magnetic telescopic pumps 3.The setting of the temperature sensor 42 exists
1/3 dye vat 1 is highly located.The drawing liquid pump 2 is centrifugal drawing liquid pump.
As shown in Fig. 2, ultra-magnetic telescopic pump 3 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
It sets in the inner cavity in inner pump 13, giant magnetostrictive rod 6 is mounted on the central axes of driving coil 12, the lower end of output shaft 7
It is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and the pump housing are made of the soft magnetic materials of high magnetic permeability, in order to ensure to the greatest extent may be used
Can ground improve the magnetic field intensity that is applied on giant magnetostrictive rod 6 and save material, the length of giant magnetostrictive rod 6 be set as with
The length of driving coil 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal dysprosium and magnesium-yttrium-transition metal iron
Deng.
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, each buckling groove includes the sliding groove 17 arranged vertically, multiple fixing grooves 19 and more
A horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
When the fixing groove 19 of horizontal position, giant magnetostrictive rod 6 will obtain different grades of precompression.As described in figures 1 and 5, pressing means
10 are connected by spring 20 with supporting 21, apply precompression to giant magnetostrictive rod 6, spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, applies an optimal precompression and carry
Lotus can greatly improve the strain of magnetostriction materials:Apply a precompression, will make the magnetic domain of material internal turn to it is pre-
The direction of pressure perpendicular, material are shunk in the axial direction.When magnetic field intensity applies in an axial direction, magnetic domain rotates, direction with
Magnetization direction is consistent, to produce the deformation of bigger namely the strain of bigger.With central axes on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections being used cooperatively with buckling groove 22, shapes and sizes are corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotates pressing means 10 so that card
Conjunction portion 22 enters link slot 18, pressing means 10 is unclamped when reaching the corresponding position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.The advantages of this application precompression mode is:(1) it is further dropped by the design of buckling groove
The low integrated weight of pumping system, is conducive to lightweight;(2) inventor it has been investigated that, one has been designed and has been produced
At ultra-magnetic telescopic pump for, precompression is not linear to the influence curve of the output flow under different electric currents, is had
In the case of be not continuous even, and always there are one more excellent even optimal correspondence under different electric currents and frequency range
Precompression, thus for and the common operating personnel of unfamiliar this characteristic for, to find suitable precompression pair every time
The position answered is a pretty troublesome thing, by this graduate precompression applying mode, can be found to more convenient and quicker
The corresponding position of precompression needed for oneself.For example, when input current is 6A, when frequency is 10HZ, required precompression is 15MPa
Left and right, when change input current condition when, operating personnel can easily according to specific size of current and frequency size come
Change the position of engaging to change the grade of precompression.Each grade precompression pair that developer can will obtain through overtesting
The parameter area answered is labeled in the surface of buckling body 16 to be conveniently operated personnel's use.Specific series can be according to actual conditions
It is obtained by experiment.(3) simultaneously, pre-pressure mechanism is that output shaft 7 and piston component 8 provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component 8 is realized on ground, ultimately forms good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 passes through fixed body 24 and piston 23 affixed, piston 23
Bottom is provided with a diaphragm 25 made by elastic membraneous material, is fixed by screws on fixed body 24, diaphragm 25 will live
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effect.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 is shunk, can also enhance the restoring force of piston.Increase in addition to using
The mode of diaphragm 25 is sealed, in order to reach better seal effect, in the inlet and outlet position of check valve, the circumference of diaphragm 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and the two presses opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual requirement it is variously-shaped, when installation, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure difference of 26 both sides of valve block reaches valve block
When 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the ageing treatment of three hours heat preservation, using natural air
Cooling mode greatly improves its elastic property.The working mechanism of ultra-magnetic telescopic pump 3 can be summarized as follows:Super mangneto is stretched
Compression material will produce dilatation, and then do straight reciprocating motion with piston in changing magnetic field.Piston motion causes to pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure difference, for two check valves under the pressure difference driving of alternation, alternating beats on and off
It closes, plays rectified action, the final unidirectional continuous flowing for realizing liquid medium.
Turning now to Fig. 1, when to be operated in high current, high load or ambient temperature itself relatively high for ultra-magnetic telescopic pump 3
In the case of, driving coil 12 is easy to happen overheat, since the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can make giant magnetostrictive rod 6 deform, and then output flow is caused to change greatly, or even stop
Situation, therefore it is additionally provided with indirect cooling system comprising chimney cooler 27, small-sized cooling blower 28,29 and of cooling entrance
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the lower part of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected with chimney cooler 27 by small-sized cooling blower 28, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of 13 inner cavity of inner pump higher than setting value T1 in ultra-magnetic telescopic pumps 3 operational process
Cooling blower 28 starts automatically, and the heat of 13 inner cavity of inner pump is exported by the wall body of inner pump 13 to cooling chamber 14, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, to reduce the temperature of driving coil 12.This
The benefit that kind cools down indirectly is the inner cavity that can effectively prevent cooling water and leak into inner pump 13, prevents driving coil 12 short-circuit, simultaneously
Pump body design also can effectively mitigate the weight of pump at hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
190w, 6 length of giant magnetostrictive rod are 150mm, and driving current size is 6A, when frequency is 10HZ, the peace of ultra-magnetic telescopic pump 3
The full cycle of operation increases 25% before not being transformed.
It is provided with pedestal 31 below the pump housing, there are two emergent coolant outlets 32 for setting in pedestal 31, in inner pump 13
Top be provided with emergent cooling entrance 33.It is filled with low melting point in emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, fusion temperature T2 > T1 can configure the substance of different melting points, also be mixed in the low melting point according to actual needs
Suitable and pump housing material identical soft magnetic materials is entered.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, and paraffin can be effectively prevent not melt and fallen, and can guarantee
It can smoothly be fallen along the direction of design when melted paraffin wax.Emergency ventilation chamber 34 of the emergent coolant outlet 32 with setting thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected to wax discharging port 35.When the air themperature of 13 inner cavity of inner pump is more than T2, sent out by warning device (not shown)
Going out alarm, while paraffin starts to melt, the paraffin after melting in emergent coolant outlet 32 is fallen into emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin at this time, since T2 is more than T1,
Small-sized cooling blower 28 has been run at this time, and the hot-air of inner cavity directly carries out recycling under the drive of small-sized cooling blower 28 cold
But.The advantages of this emergent cooling structure is:Cooling water is not used directly, and avoiding leak leads to the wind of the short circuit of driving coil 12
Danger;It is encountering compared with (such as load, current swing big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity are a closed spaces, and preferably smaller leakage field (especially mixes in paraffin certain
When soft magnetic materials), while cost simple in structure is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of pedestal 31.When
When needing de-waxing, release bolt removes closing element 36 and paraffin is discharged.As shown in fig. 7, the pump housing and pedestal 31 are by upper and lower two
It point fastens, within the pump shutdown period (when necessary can also on-line operation operation), operating personnel can be by the pump housing and bottom
Seat 31, which disassembles, refills paraffin, and cleans up and answer remaining paraffin in cooling chamber 15 and emergency ventilation chamber 34.Answer chilling
But the paraffin flowed into cooling chamber 15 after entrance 33 melts can only could be cleared up after pump housing dismounting, it is contemplated that melted paraffin wax
And the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, not shadow in actual motion
Ring the normal operation of pump.
Preferably, it as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, changes
Warmware 40 is whole in a circular table shape, and multiple spiral salients 41, two neighboring spiral salient are provided on the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, the heat exchanging piece 40 of the latter derotation, this special designing can be effectively increased air
With the turbulent flow on 13 surface of inner pump, to increase heat exchange efficiency.
In the dyeing apparatus of this embodiment, (1) is simple in structure, can automatically and accurately adjust the temperature of dyestuff, and have
Radiating condition is good, and the cycle of operation is long, overhauls the advantages that facilitating;(2) a kind of new precompression application mechanism is devised, it is this to apply
Add precompression mode to further reduced the integrated weight of pumping system by the design of buckling groove, is conducive to lightweight;Lead to simultaneously
This graduate precompression applying mode is crossed, it is corresponding that operating personnel can find to more convenient and quicker oneself required precompression
Position, can easily according to specific size of current and frequency size come change the position of engaging with change precompression etc.
Grade, and pre-pressure mechanism provides reliable restoring force for output shaft and piston component, piston component is better achieved
Straight reciprocating motion ultimately forms good pumping action;(3) unique indirect cooling system is devised, cooling is can effectively prevent
Water leaks into the inner cavity of inner pump 13, prevents driving coil 12 short-circuit, while pump body design also can effectively mitigate at hollow form
The weight of pump saves soft magnetic materials, and uses unique heat exchanging piece 40 to reinforce cooling effect;The work(of small-sized cooling blower 28
Rate is 190w, and 6 length of giant magnetostrictive rod is 150mm, and driving current size is 6A, when frequency is 10HZ, ultra-magnetic telescopic pump 3
The safe operation period be not transformed before increase 25%;(4) Aided design emergency cooling system, is encountering more extreme height
In the case of temperature, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is a closed space, preferably
The smaller leakage field in ground (when especially mixing certain soft magnetic materials in paraffin), while cost simple in structure is relatively low, without making
With the complicated and higher electric-controlled type cooling system of cost;(5) the new pump sealing apparatus being association of activity and inertia is devised, at 23 bottom of piston
Portion installed additional elastic membraneous material making diaphragm 25, and the inlet and outlet position of check valve, diaphragm 25 circumference on and adopt
It is filled sealing with O shape rubber seal, this integral seal mode can reach extraordinary sealing effect, can also
Enhance the restoring force of piston;(6) applicable one way valve members are devised, valve block 26 is using spring steel plate and beryllium-bronze as making
Material, and by the ageing treatment of three hours heat preservation its elasticity is greatly improved by the way of natural air cooling
Can, two check valves alternately open and close under the pressure difference driving of alternation, play rectified action, finally realize liquid
The unidirectional continuous flowing of medium.
Embodiment 3:
The adjustable dyeing apparatus of a kind of temperature as shown in Figure 1, including dye vat 1, drawing liquid pump 2, the first cooler 4, cycle
Oil pump and the second cooler 5;The dyestuff of 1 bottom of dye vat is sent to the first cooler 4 and is cooled down by drawing liquid pump 2, is then returned to dye vat 1
Top;The deep fat heated by the first cooler 4 is sent to the second cooler 5 that cooling source is cooling water and is cooled down by oil circulating pump,
It is then return to the entrance of oil circulating pump;By the fuel delivery of control loop oil pump, the temperature sensor that is equipped on dye vat 1
42 adjust the temperature of dyestuff in dye vat 1;The oil circulating pump is that ultra-magnetic telescopic pumps 3.The setting of the temperature sensor 42 exists
1/3 dye vat 1 is highly located.The drawing liquid pump 2 is centrifugal drawing liquid pump.
As shown in Fig. 2, ultra-magnetic telescopic pump 3 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
It sets in the inner cavity in inner pump 13, giant magnetostrictive rod 6 is mounted on the central axes of driving coil 12, the lower end of output shaft 7
It is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and the pump housing are made of the soft magnetic materials of high magnetic permeability, in order to ensure to the greatest extent may be used
Can ground improve the magnetic field intensity that is applied on giant magnetostrictive rod 6 and save material, the length of giant magnetostrictive rod 6 be set as with
The length of driving coil 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal dysprosium and magnesium-yttrium-transition metal iron
Deng.
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, each buckling groove includes the sliding groove 17 arranged vertically, multiple fixing grooves 19 and more
A horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
When the fixing groove 19 of horizontal position, giant magnetostrictive rod 6 will obtain different grades of precompression.As described in figures 1 and 5, pressing means
10 are connected by spring 20 with supporting 21, apply precompression to giant magnetostrictive rod 6, spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, applies an optimal precompression and carry
Lotus can greatly improve the strain of magnetostriction materials:Apply a precompression, will make the magnetic domain of material internal turn to it is pre-
The direction of pressure perpendicular, material are shunk in the axial direction.When magnetic field intensity applies in an axial direction, magnetic domain rotates, direction with
Magnetization direction is consistent, to produce the deformation of bigger namely the strain of bigger.With central axes on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections being used cooperatively with buckling groove 22, shapes and sizes are corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotates pressing means 10 so that card
Conjunction portion 22 enters link slot 18, pressing means 10 is unclamped when reaching the corresponding position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.The advantages of this application precompression mode is:(1) it is further dropped by the design of buckling groove
The low integrated weight of pumping system, is conducive to lightweight;(2) inventor it has been investigated that, one has been designed and has been produced
At ultra-magnetic telescopic pump for, precompression is not linear to the influence curve of the output flow under different electric currents, is had
In the case of be not continuous even, and always there are one more excellent even optimal correspondence under different electric currents and frequency range
Precompression, thus for and the common operating personnel of unfamiliar this characteristic for, to find suitable precompression pair every time
The position answered is a pretty troublesome thing, by this graduate precompression applying mode, can be found to more convenient and quicker
The corresponding position of precompression needed for oneself.For example, when input current is 6A, when frequency is 10HZ, required precompression is 15MPa
Left and right, when change input current condition when, operating personnel can easily according to specific size of current and frequency size come
Change the position of engaging to change the grade of precompression.Each grade precompression pair that developer can will obtain through overtesting
The parameter area answered is labeled in the surface of buckling body 16 to be conveniently operated personnel's use.Specific series can be according to actual conditions
It is obtained by experiment.(3) simultaneously, pre-pressure mechanism is that output shaft 7 and piston component 8 provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component 8 is realized on ground, ultimately forms good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 passes through fixed body 24 and piston 23 affixed, piston 23
Bottom is provided with a diaphragm 25 made by elastic membraneous material, is fixed by screws on fixed body 24, diaphragm 25 will live
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effect.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 is shunk, can also enhance the restoring force of piston.Increase in addition to using
The mode of diaphragm 25 is sealed, in order to reach better seal effect, in the inlet and outlet position of check valve, the circumference of diaphragm 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and the two presses opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual requirement it is variously-shaped, when installation, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure difference of 26 both sides of valve block reaches valve block
When 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the ageing treatment of three hours heat preservation, using natural air
Cooling mode greatly improves its elastic property.The working mechanism of ultra-magnetic telescopic pump 3 can be summarized as follows:Super mangneto is stretched
Compression material will produce dilatation, and then do straight reciprocating motion with piston in changing magnetic field.Piston motion causes to pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure difference, for two check valves under the pressure difference driving of alternation, alternating beats on and off
It closes, plays rectified action, the final unidirectional continuous flowing for realizing liquid medium.
Turning now to Fig. 1, when to be operated in high current, high load or ambient temperature itself relatively high for ultra-magnetic telescopic pump 3
In the case of, driving coil 12 is easy to happen overheat, since the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can make giant magnetostrictive rod 6 deform, and then output flow is caused to change greatly, or even stop
Situation, therefore it is additionally provided with indirect cooling system comprising chimney cooler 27, small-sized cooling blower 28,29 and of cooling entrance
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the lower part of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected with chimney cooler 27 by small-sized cooling blower 28, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of 13 inner cavity of inner pump higher than setting value T1 in ultra-magnetic telescopic pumps 3 operational process
Cooling blower 28 starts automatically, and the heat of 13 inner cavity of inner pump is exported by the wall body of inner pump 13 to cooling chamber 14, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, to reduce the temperature of driving coil 12.This
The benefit that kind cools down indirectly is the inner cavity that can effectively prevent cooling water and leak into inner pump 13, prevents driving coil 12 short-circuit, simultaneously
Pump body design also can effectively mitigate the weight of pump at hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
210w, 6 length of giant magnetostrictive rod are 150mm, and driving current size is 8A, when frequency is 10HZ, the peace of ultra-magnetic telescopic pump 3
The full cycle of operation increases 30% before not being transformed.
It is provided with pedestal 31 below the pump housing, there are two emergent coolant outlets 32 for setting in pedestal 31, in inner pump 13
Top be provided with emergent cooling entrance 33.It is filled with low melting point in emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, fusion temperature T2 > T1 can configure the substance of different melting points, also be mixed in the low melting point according to actual needs
Suitable and pump housing material identical soft magnetic materials is entered.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, and paraffin can be effectively prevent not melt and fallen, and can guarantee
It can smoothly be fallen along the direction of design when melted paraffin wax.Emergency ventilation chamber 34 of the emergent coolant outlet 32 with setting thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected to wax discharging port 35.When the air themperature of 13 inner cavity of inner pump is more than T2, sent out by warning device (not shown)
Going out alarm, while paraffin starts to melt, the paraffin after melting in emergent coolant outlet 32 is fallen into emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin at this time, since T2 is more than T1,
Small-sized cooling blower 28 has been run at this time, and the hot-air of inner cavity directly carries out recycling under the drive of small-sized cooling blower 28 cold
But.The advantages of this emergent cooling structure is:Cooling water is not used directly, and avoiding leak leads to the wind of the short circuit of driving coil 12
Danger;It is encountering compared with (such as load, current swing big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity are a closed spaces, and preferably smaller leakage field (especially mixes in paraffin certain
When soft magnetic materials), while cost simple in structure is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of pedestal 31.When
When needing de-waxing, release bolt removes closing element 36 and paraffin is discharged.As shown in fig. 7, the pump housing and pedestal 31 are by upper and lower two
It point fastens, within the pump shutdown period (when necessary can also on-line operation operation), operating personnel can be by the pump housing and bottom
Seat 31, which disassembles, refills paraffin, and cleans up and answer remaining paraffin in cooling chamber 15 and emergency ventilation chamber 34.Answer chilling
But the paraffin flowed into cooling chamber 15 after entrance 33 melts can only could be cleared up after pump housing dismounting, it is contemplated that melted paraffin wax
And the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, not shadow in actual motion
Ring the normal operation of pump.
Preferably, it as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, changes
Warmware 40 is whole in a circular table shape, and multiple spiral salients 41, two neighboring spiral salient are provided on the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, the heat exchanging piece 40 of the latter derotation, this special designing can be effectively increased air
With the turbulent flow on 13 surface of inner pump, to increase heat exchange efficiency.
In the dyeing apparatus of this embodiment, (1) is simple in structure, can automatically and accurately adjust the temperature of dyestuff, and have
Radiating condition is good, and the cycle of operation is long, overhauls the advantages that facilitating;(2) a kind of new precompression application mechanism is devised, it is this to apply
Add precompression mode to further reduced the integrated weight of pumping system by the design of buckling groove, is conducive to lightweight;Lead to simultaneously
This graduate precompression applying mode is crossed, it is corresponding that operating personnel can find to more convenient and quicker oneself required precompression
Position, can easily according to specific size of current and frequency size come change the position of engaging with change precompression etc.
Grade, and pre-pressure mechanism provides reliable restoring force for output shaft and piston component, piston component is better achieved
Straight reciprocating motion ultimately forms good pumping action;(3) unique indirect cooling system is devised, cooling is can effectively prevent
Water leaks into the inner cavity of inner pump 13, prevents driving coil 12 short-circuit, while pump body design also can effectively mitigate at hollow form
The weight of pump saves soft magnetic materials, and uses unique heat exchanging piece 40 to reinforce cooling effect;The work(of small-sized cooling blower 28
Rate is 210w, and 6 length of giant magnetostrictive rod is 150mm, and driving current size is 8A, when frequency is 10HZ, ultra-magnetic telescopic pump 3
The safe operation period be not transformed before increase 30%;(4) Aided design emergency cooling system, is encountering more extreme height
In the case of temperature, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is a closed space, preferably
The smaller leakage field in ground (when especially mixing certain soft magnetic materials in paraffin), while cost simple in structure is relatively low, without making
With the complicated and higher electric-controlled type cooling system of cost;(5) the new pump sealing apparatus being association of activity and inertia is devised, at 23 bottom of piston
Portion installed additional elastic membraneous material making diaphragm 25, and the inlet and outlet position of check valve, diaphragm 25 circumference on and adopt
It is filled sealing with O shape rubber seal, this integral seal mode can reach extraordinary sealing effect, can also
Enhance the restoring force of piston;(6) applicable one way valve members are devised, valve block 26 is using spring steel plate and beryllium-bronze as making
Material, and by the ageing treatment of three hours heat preservation its elasticity is greatly improved by the way of natural air cooling
Can, two check valves alternately open and close under the pressure difference driving of alternation, play rectified action, finally realize liquid
The unidirectional continuous flowing of medium.
Embodiment 4:
The adjustable dyeing apparatus of a kind of temperature as shown in Figure 1, including dye vat 1, drawing liquid pump 2, the first cooler 4, cycle
Oil pump and the second cooler 5;The dyestuff of 1 bottom of dye vat is sent to the first cooler 4 and is cooled down by drawing liquid pump 2, is then returned to dye vat 1
Top;The deep fat heated by the first cooler 4 is sent to the second cooler 5 that cooling source is cooling water and is cooled down by oil circulating pump,
It is then return to the entrance of oil circulating pump;By the fuel delivery of control loop oil pump, the temperature sensor that is equipped on dye vat 1
42 adjust the temperature of dyestuff in dye vat 1;The oil circulating pump is that ultra-magnetic telescopic pumps 3.The setting of the temperature sensor 42 exists
1/3 dye vat 1 is highly located.The drawing liquid pump 2 is centrifugal drawing liquid pump.
As shown in Fig. 2, ultra-magnetic telescopic pump 3 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
It sets in the inner cavity in inner pump 13, giant magnetostrictive rod 6 is mounted on the central axes of driving coil 12, the lower end of output shaft 7
It is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and the pump housing are made of the soft magnetic materials of high magnetic permeability, in order to ensure to the greatest extent may be used
Can ground improve the magnetic field intensity that is applied on giant magnetostrictive rod 6 and save material, the length of giant magnetostrictive rod 6 be set as with
The length of driving coil 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal dysprosium and magnesium-yttrium-transition metal iron
Deng.
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, each buckling groove includes the sliding groove 17 arranged vertically, multiple fixing grooves 19 and more
A horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
When the fixing groove 19 of horizontal position, giant magnetostrictive rod 6 will obtain different grades of precompression.As described in figures 1 and 5, pressing means
10 are connected by spring 20 with supporting 21, apply precompression to giant magnetostrictive rod 6, spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, applies an optimal precompression and carry
Lotus can greatly improve the strain of magnetostriction materials:Apply a precompression, will make the magnetic domain of material internal turn to it is pre-
The direction of pressure perpendicular, material are shunk in the axial direction.When magnetic field intensity applies in an axial direction, magnetic domain rotates, direction with
Magnetization direction is consistent, to produce the deformation of bigger namely the strain of bigger.With central axes on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections being used cooperatively with buckling groove 22, shapes and sizes are corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotates pressing means 10 so that card
Conjunction portion 22 enters link slot 18, pressing means 10 is unclamped when reaching the corresponding position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.The advantages of this application precompression mode is:(1) it is further dropped by the design of buckling groove
The low integrated weight of pumping system, is conducive to lightweight;(2) inventor it has been investigated that, one has been designed and has been produced
At ultra-magnetic telescopic pump for, precompression is not linear to the influence curve of the output flow under different electric currents, is had
In the case of be not continuous even, and always there are one more excellent even optimal correspondence under different electric currents and frequency range
Precompression, thus for and the common operating personnel of unfamiliar this characteristic for, to find suitable precompression pair every time
The position answered is a pretty troublesome thing, by this graduate precompression applying mode, can be found to more convenient and quicker
The corresponding position of precompression needed for oneself.For example, when input current is 6A, when frequency is 10HZ, required precompression is 15MPa
Left and right, when change input current condition when, operating personnel can easily according to specific size of current and frequency size come
Change the position of engaging to change the grade of precompression.Each grade precompression pair that developer can will obtain through overtesting
The parameter area answered is labeled in the surface of buckling body 16 to be conveniently operated personnel's use.Specific series can be according to actual conditions
It is obtained by experiment.(3) simultaneously, pre-pressure mechanism is that output shaft 7 and piston component 8 provide reliable restoring force, with more preferable
The straight reciprocating motion of piston component 8 is realized on ground, ultimately forms good pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 passes through fixed body 24 and piston 23 affixed, piston 23
Bottom is provided with a diaphragm 25 made by elastic membraneous material, is fixed by screws on fixed body 24, diaphragm 25 will live
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effect.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 is shunk, can also enhance the restoring force of piston.Increase in addition to using
The mode of diaphragm 25 is sealed, in order to reach better seal effect, in the inlet and outlet position of check valve, the circumference of diaphragm 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and the two presses opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual requirement it is variously-shaped, when installation, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure difference of 26 both sides of valve block reaches valve block
When 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the ageing treatment of three hours heat preservation, using natural air
Cooling mode greatly improves its elastic property.The working mechanism of ultra-magnetic telescopic pump 3 can be summarized as follows:Super mangneto is stretched
Compression material will produce dilatation, and then do straight reciprocating motion with piston in changing magnetic field.Piston motion causes to pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure difference, for two check valves under the pressure difference driving of alternation, alternating beats on and off
It closes, plays rectified action, the final unidirectional continuous flowing for realizing liquid medium.
Turning now to Fig. 1, when to be operated in high current, high load or ambient temperature itself relatively high for ultra-magnetic telescopic pump 3
In the case of, driving coil 12 is easy to happen overheat, since the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can make giant magnetostrictive rod 6 deform, and then output flow is caused to change greatly, or even stop
Situation, therefore it is additionally provided with indirect cooling system comprising chimney cooler 27, small-sized cooling blower 28,29 and of cooling entrance
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the lower part of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected with chimney cooler 27 by small-sized cooling blower 28, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of 13 inner cavity of inner pump higher than setting value T1 in ultra-magnetic telescopic pumps 3 operational process
Cooling blower 28 starts automatically, and the heat of 13 inner cavity of inner pump is exported by the wall body of inner pump 13 to cooling chamber 14, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, to reduce the temperature of driving coil 12.This
The benefit that kind cools down indirectly is the inner cavity that can effectively prevent cooling water and leak into inner pump 13, prevents driving coil 12 short-circuit, simultaneously
Pump body design also can effectively mitigate the weight of pump at hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
230w, 6 length of giant magnetostrictive rod are 150mm, and driving current size is 9A, when frequency is 10HZ, the peace of ultra-magnetic telescopic pump 3
The full cycle of operation increases 35% before not being transformed.
It is provided with pedestal 31 below the pump housing, there are two emergent coolant outlets 32 for setting in pedestal 31, in inner pump 13
Top be provided with emergent cooling entrance 33.It is filled with low melting point in emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, fusion temperature T2 > T1 can configure the substance of different melting points, also be mixed in the low melting point according to actual needs
Suitable and pump housing material identical soft magnetic materials is entered.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, and paraffin can be effectively prevent not melt and fallen, and can guarantee
It can smoothly be fallen along the direction of design when melted paraffin wax.Emergency ventilation chamber 34 of the emergent coolant outlet 32 with setting thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected to wax discharging port 35.When the air themperature of 13 inner cavity of inner pump is more than T2, sent out by warning device (not shown)
Going out alarm, while paraffin starts to melt, the paraffin after melting in emergent coolant outlet 32 is fallen into emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin at this time, since T2 is more than T1,
Small-sized cooling blower 28 has been run at this time, and the hot-air of inner cavity directly carries out recycling under the drive of small-sized cooling blower 28 cold
But.The advantages of this emergent cooling structure is:Cooling water is not used directly, and avoiding leak leads to the wind of the short circuit of driving coil 12
Danger;It is encountering compared with (such as load, current swing big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity are a closed spaces, and preferably smaller leakage field (especially mixes in paraffin certain
When soft magnetic materials), while cost simple in structure is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of pedestal 31.When
When needing de-waxing, release bolt removes closing element 36 and paraffin is discharged.As shown in fig. 7, the pump housing and pedestal 31 are by upper and lower two
It point fastens, within the pump shutdown period (when necessary can also on-line operation operation), operating personnel can be by the pump housing and bottom
Seat 31, which disassembles, refills paraffin, and cleans up and answer remaining paraffin in cooling chamber 15 and emergency ventilation chamber 34.Answer chilling
But the paraffin flowed into cooling chamber 15 after entrance 33 melts can only could be cleared up after pump housing dismounting, it is contemplated that melted paraffin wax
And the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, not shadow in actual motion
Ring the normal operation of pump.
Preferably, it as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, changes
Warmware 40 is whole in a circular table shape, and multiple spiral salients 41, two neighboring spiral salient are provided on the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, the heat exchanging piece 40 of the latter derotation, this special designing can be effectively increased air
With the turbulent flow on 13 surface of inner pump, to increase heat exchange efficiency.
In the dyeing apparatus of this embodiment, (1) is simple in structure, can automatically and accurately adjust the temperature of dyestuff, and have
Radiating condition is good, and the cycle of operation is long, overhauls the advantages that facilitating;(2) a kind of new precompression application mechanism is devised, it is this to apply
Add precompression mode to further reduced the integrated weight of pumping system by the design of buckling groove, is conducive to lightweight;Lead to simultaneously
This graduate precompression applying mode is crossed, it is corresponding that operating personnel can find to more convenient and quicker oneself required precompression
Position, can easily according to specific size of current and frequency size come change the position of engaging with change precompression etc.
Grade, and pre-pressure mechanism provides reliable restoring force for output shaft and piston component, piston component is better achieved
Straight reciprocating motion ultimately forms good pumping action;(3) unique indirect cooling system is devised, cooling is can effectively prevent
Water leaks into the inner cavity of inner pump 13, prevents driving coil 12 short-circuit, while pump body design also can effectively mitigate at hollow form
The weight of pump saves soft magnetic materials, and uses unique heat exchanging piece 40 to reinforce cooling effect;The work(of small-sized cooling blower 28
Rate is 230w, and 6 length of giant magnetostrictive rod is 150mm, and driving current size is 9A, when frequency is 10HZ, ultra-magnetic telescopic pump 3
The safe operation period be not transformed before increase 35%;(4) Aided design emergency cooling system, is encountering more extreme height
In the case of temperature, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is a closed space, preferably
The smaller leakage field in ground (when especially mixing certain soft magnetic materials in paraffin), while cost simple in structure is relatively low, without making
With the complicated and higher electric-controlled type cooling system of cost;(5) the new pump sealing apparatus being association of activity and inertia is devised, at 23 bottom of piston
Portion installed additional elastic membraneous material making diaphragm 25, and the inlet and outlet position of check valve, diaphragm 25 circumference on and adopt
It is filled sealing with O shape rubber seal, this integral seal mode can reach extraordinary sealing effect, can also
Enhance the restoring force of piston;(6) applicable one way valve members are devised, valve block 26 is using spring steel plate and beryllium-bronze as making
Material, and by the ageing treatment of three hours heat preservation its elasticity is greatly improved by the way of natural air cooling
Can, two check valves alternately open and close under the pressure difference driving of alternation, play rectified action, finally realize liquid
The unidirectional continuous flowing of medium.
Embodiment 5:
The adjustable dyeing apparatus of a kind of temperature as shown in Figure 1, including dye vat 1, drawing liquid pump 2, the first cooler 4, cycle
Oil pump and the second cooler 5;The dyestuff of 1 bottom of dye vat is sent to the first cooler 4 and is cooled down by drawing liquid pump 2, is then returned to dye vat 1
Top;The deep fat heated by the first cooler 4 is sent to the second cooler 5 that cooling source is cooling water and is cooled down by oil circulating pump,
It is then return to the entrance of oil circulating pump;By the fuel delivery of control loop oil pump, the temperature sensor that is equipped on dye vat 1
42 adjust the temperature of dyestuff in dye vat 1;The oil circulating pump is that ultra-magnetic telescopic pumps 3.The setting of the temperature sensor 42 exists
1/3 dye vat 1 is highly located.The drawing liquid pump 2 is centrifugal drawing liquid pump.
As shown in Fig. 2, ultra-magnetic telescopic pump 3 is integrally vertically-mounted, including the pump housing, giant magnetostrictive rod 6, output shaft 7, work
Plug assembly 8, check valve assembly 9, pressing means 10, end cap 11, driving coil 12, indirect cooling system, emergency cooling system.The pump housing
Including inner pump 13 and the outer pump housing 14, the cooling chamber 15 of annular is formed between inner pump 13 and the outer pump housing 14.Driving coil 12 is set
It sets in the inner cavity in inner pump 13, giant magnetostrictive rod 6 is mounted on the central axes of driving coil 12, the lower end of output shaft 7
It is connected with the upper end of giant magnetostrictive rod 6.Output shaft 7 and the pump housing are made of the soft magnetic materials of high magnetic permeability, in order to ensure to the greatest extent may be used
Can ground improve the magnetic field intensity that is applied on giant magnetostrictive rod 6 and save material, the length of giant magnetostrictive rod 6 be set as with
The length of driving coil 12 is identical.Giant magnetostrictive rod 6 is pole shape, and main component is rare earth metal dysprosium and magnesium-yttrium-transition metal iron
Deng.
As shown in Figure 3-4, the outer pump housing 14 upwardly extends to form buckling body 16, and the lower horizontal of output shaft 7 is connected with undertaking
Part 21, supporting 21 and part output shaft 7 are contained in buckling body 16.As shown in Figure 3-4, with axis on the wall body of buckling body 16
It is symmetrically arranged with 2 buckling grooves centered on line, each buckling groove includes the sliding groove 17 arranged vertically, multiple fixing grooves 19 and more
A horizontally disposed link slot 18, sliding groove 17, link slot 18 and fixing groove 19 are sequentially communicated.When holding section 22 is fastened on difference
When the fixing groove 19 of horizontal position, giant magnetostrictive rod 6 will obtain different grades of precompression.As described in figures 1 and 5, pressing means
10 are connected by spring 20 with supporting 21, apply precompression to giant magnetostrictive rod 6, spring 20 is sleeved on output shaft 7.In advance
The application of pressure can significantly affect magnetostrictive effect.For given magnetic field intensity, applies an optimal precompression and carry
Lotus can greatly improve the strain of magnetostriction materials:Apply a precompression, will make the magnetic domain of material internal turn to it is pre-
The direction of pressure perpendicular, material are shunk in the axial direction.When magnetic field intensity applies in an axial direction, magnetic domain rotates, direction with
Magnetization direction is consistent, to produce the deformation of bigger namely the strain of bigger.With central axes on the edge of pressing means 10
Centered on be symmetrically arranged with 2 holding sections being used cooperatively with buckling groove 22, shapes and sizes are corresponding with fixing groove 19, when
When applying precompression, pressing means 10 are pushed, holding section 22 enters in sliding groove 17, then horizontally rotates pressing means 10 so that card
Conjunction portion 22 enters link slot 18, pressing means 10 is unclamped when reaching the corresponding position of fixing groove 19, holding section 22 is in spring force
It is fastened under effect in fixing groove 19.The advantages of this application precompression mode is:
(1) the integrated weight that further reduced pumping system by the design of buckling groove, is conducive to lightweight;(2) it invents
People it has been investigated that, for one designed production complete ultra-magnetic telescopic pump for, precompression is under different electric currents
The influence curve of output flow is not linear, is not continuous even in the case of having, and different electric currents and frequency
Always there are one more excellent even optimal correspondence precompression under range, thus for and unfamiliar this characteristic normal operations
For personnel, to find the corresponding position of suitable precompression every time is a pretty troublesome thing, by this graduate
Precompression applying mode can find to more convenient and quicker the corresponding position of precompression needed for oneself.For example, when input current is
6A, when frequency is 10HZ, required precompression is 15MPa or so, and when changing the condition of input current, operating personnel can be square
Just the position of engaging is changed to change the grade of precompression according to specific size of current and frequency size.Developer can
The surface of buckling body 16 is labeled in be conveniently operated with the corresponding parameter area of each grade precompression that will be obtained through overtesting
Personnel use.Specific series can be obtained according to actual conditions by experiment.(3) simultaneously, pre-pressure mechanism is 7 He of output shaft
Piston component 8 provides reliable restoring force, the straight reciprocating motion of piston component 8 is better achieved, ultimately forms good
Pumping action.
Piston component 8 includes fixed body 24 and piston 23, and output shaft 7 passes through fixed body 24 and piston 23 affixed, piston 23
Bottom is provided with a diaphragm 25 made by elastic membraneous material, is fixed by screws on fixed body 24, diaphragm 25 will live
Plug 23, pump chamber and the external world are completely separated, and this integral seal mode can reach extraordinary sealing effect.Due to make every
The elastic properties of materials of film 25 is preferable, when giant magnetostrictive rod 6 is shunk, can also enhance the restoring force of piston.Increase in addition to using
The mode of diaphragm 25 is sealed, in order to reach better seal effect, in the inlet and outlet position of check valve, the circumference of diaphragm 25
It is upper that sealing is filled using O shape rubber seal again.
As seen in figs. 6 and 8, check valve assembly 9 includes import check valve 37 and Outlet check valves 38, and the two presses opposite side
To on valve body 39, valve block 26 is beam type, and the folding of valve port is realized by the bending and reply of valve block 26.Valve block
26 can be designed to according to actual requirement it is variously-shaped, when installation, the cantilever end of valve block 26 be with pass in and out it is tight-lipped
Contiguity is touched, to guarantee quickly to open and close.When check valve assembly 9 works, when the pressure difference of 26 both sides of valve block reaches valve block
When 26 Opening pressure, valve block 26 is acted on by power, and bend deflection, to realize the switch of check valve assembly.Valve block
26 use spring steel plate and beryllium-bronze as making material, and by the ageing treatment of three hours heat preservation, using natural air
Cooling mode greatly improves its elastic property.The working mechanism of ultra-magnetic telescopic pump 3 can be summarized as follows:Super mangneto is stretched
Compression material will produce dilatation, and then do straight reciprocating motion with piston in changing magnetic field.Piston motion causes to pump
Chamber volume changes, and makes pump chamber and extraneous generation pressure difference, for two check valves under the pressure difference driving of alternation, alternating beats on and off
It closes, plays rectified action, the final unidirectional continuous flowing for realizing liquid medium.
Turning now to Fig. 1, when to be operated in high current, high load or ambient temperature itself relatively high for ultra-magnetic telescopic pump 3
In the case of, driving coil 12 is easy to happen overheat, since the distance between driving coil 12 and giant magnetostrictive rod 6 are smaller,
The overheat of driving coil 12 can make giant magnetostrictive rod 6 deform, and then output flow is caused to change greatly, or even stop
Situation, therefore it is additionally provided with indirect cooling system comprising chimney cooler 27, small-sized cooling blower 28,29 and of cooling entrance
Coolant outlet 30, while by the form that pump body design is inner pump 13 and the outer pump housing 14, inner pump 13 is by the preferable soft magnetism of heat conduction
Material is made, and cooling entrance 29 is arranged on the top of the outer pump housing 14, and the lower part of the outer pump housing 14 is provided with coolant outlet 30, tubular type
Cooler 27 is integrated on the outer surface of the outer pump housing 14, and cooling entrance 29 is directly connected with chimney cooler 27, coolant outlet 30
It is connected with chimney cooler 27 by small-sized cooling blower 28, cooling water is passed through in the spiral coil cooling tube in chimney cooler 27.
It is small-sized if detecting the air temperature value of 13 inner cavity of inner pump higher than setting value T1 in ultra-magnetic telescopic pumps 3 operational process
Cooling blower 28 starts automatically, and the heat of 13 inner cavity of inner pump is exported by the wall body of inner pump 13 to cooling chamber 14, while cold
But the circulating cooling under the drive of small-sized cooling blower 28 of the hot-air in chamber 15, to reduce the temperature of driving coil 12.This
The benefit that kind cools down indirectly is the inner cavity that can effectively prevent cooling water and leak into inner pump 13, prevents driving coil 12 short-circuit, simultaneously
Pump body design also can effectively mitigate the weight of pump at hollow form, save soft magnetic materials.The power of small-sized cooling blower 28 is
250w, 6 length of giant magnetostrictive rod are 150mm, and driving current size is 10A, when frequency is 10HZ, ultra-magnetic telescopic pump 3
The safe operation period increases 40% before not being transformed.
It is provided with pedestal 31 below the pump housing, there are two emergent coolant outlets 32 for setting in pedestal 31, in inner pump 13
Top be provided with emergent cooling entrance 33.It is filled with low melting point in emergent coolant outlet 32 and emergent cooling entrance 33,
Such as paraffin, fusion temperature T2 > T1 can configure the substance of different melting points, also be mixed in the low melting point according to actual needs
Suitable and pump housing material identical soft magnetic materials is entered.The section of emergent coolant outlet 32 is arranged to inverted trapezoidal shape, answers chilling
But the section of entrance 33 is arranged to trapezoidal shape tapered from left to right, and paraffin can be effectively prevent not melt and fallen, and can guarantee
It can smoothly be fallen along the direction of design when melted paraffin wax.Emergency ventilation chamber 34 of the emergent coolant outlet 32 with setting thereunder
It is connected, the lower surface of emergency ventilation chamber 34 is inclined-plane, and one end is connected with the inlet duct of small-sized cooling blower 28, another
End is connected to wax discharging port 35.When the air themperature of 13 inner cavity of inner pump is more than T2, sent out by warning device (not shown)
Going out alarm, while paraffin starts to melt, the paraffin after melting in emergent coolant outlet 32 is fallen into emergency ventilation chamber 34, and along
Inclined-plane falls into wax discharging port 35, and emergent coolant outlet 32 and entrance 33 are opened because of the fusing of paraffin at this time, since T2 is more than T1,
Small-sized cooling blower 28 has been run at this time, and the hot-air of inner cavity directly carries out recycling under the drive of small-sized cooling blower 28 cold
But.The advantages of this emergent cooling structure is:Cooling water is not used directly, and avoiding leak leads to the wind of the short circuit of driving coil 12
Danger;It is encountering compared with (such as load, current swing big) under extreme high-temperature condition, paraffin can just melt to start emergent cooling
System, normal condition lower inner cavity are a closed spaces, and preferably smaller leakage field (especially mixes in paraffin certain
When soft magnetic materials), while cost simple in structure is relatively low, without using the complicated and higher electric-controlled type cooling system of cost.
The end of wax discharging port 35 is closed by closing element 36, and closing element 36 is bolted on the bottom of pedestal 31.When
When needing de-waxing, release bolt removes closing element 36 and paraffin is discharged.As shown in fig. 7, the pump housing and pedestal 31 are by upper and lower two
It point fastens, within the pump shutdown period (when necessary can also on-line operation operation), operating personnel can be by the pump housing and bottom
Seat 31, which disassembles, refills paraffin, and cleans up and answer remaining paraffin in cooling chamber 15 and emergency ventilation chamber 34.Answer chilling
But the paraffin flowed into cooling chamber 15 after entrance 33 melts can only could be cleared up after pump housing dismounting, it is contemplated that melted paraffin wax
And the volume of non-recurrent event and cooling chamber 15 is more much bigger than the volume of emergency ventilation chamber 34, not shadow in actual motion
Ring the normal operation of pump.
Preferably, it as shown in figure 9, being additionally provided with the heat exchanging piece 40 of multiple outwardly convexs on the outer surface of inner pump 13, changes
Warmware 40 is whole in a circular table shape, and multiple spiral salients 41, two neighboring spiral salient are provided on the side of each heat exchanging piece 40
41 hand of spiral is on the contrary, i.e. previous dextrorotation, the heat exchanging piece 40 of the latter derotation, this special designing can be effectively increased air
With the turbulent flow on 13 surface of inner pump, to increase heat exchange efficiency.
In the dyeing apparatus of this embodiment, (1) is simple in structure, can automatically and accurately adjust the temperature of dyestuff, and have
Radiating condition is good, and the cycle of operation is long, overhauls the advantages that facilitating;(2) a kind of new precompression application mechanism is devised, it is this to apply
Add precompression mode to further reduced the integrated weight of pumping system by the design of buckling groove, is conducive to lightweight;Lead to simultaneously
This graduate precompression applying mode is crossed, it is corresponding that operating personnel can find to more convenient and quicker oneself required precompression
Position, can easily according to specific size of current and frequency size come change the position of engaging with change precompression etc.
Grade, and pre-pressure mechanism provides reliable restoring force for output shaft and piston component, piston component is better achieved
Straight reciprocating motion ultimately forms good pumping action;(3) unique indirect cooling system is devised, cooling is can effectively prevent
Water leaks into the inner cavity of inner pump 13, prevents driving coil 12 short-circuit, while pump body design also can effectively mitigate at hollow form
The weight of pump saves soft magnetic materials, and uses unique heat exchanging piece 40 to reinforce cooling effect;The work(of small-sized cooling blower 28
Rate is 250w, and 6 length of giant magnetostrictive rod is 150mm, and driving current size is 10A, when frequency is 10HZ, ultra-magnetic telescopic pump
3 safe operation period increases 40% before not being transformed;(4) Aided design emergency cooling system, it is encountering more extreme
Under high-temperature condition, paraffin can just melt to start emergency cooling system, and normal condition lower inner cavity is a closed space, compared with
Smaller well leakage field (when especially mixing certain soft magnetic materials in paraffin), while cost simple in structure is relatively low, is not necessarily to
Use the complicated and higher electric-controlled type cooling system of cost;(5) the new pump sealing apparatus being association of activity and inertia is devised, in piston 23
Be additionally arranged at the bottom elastic membraneous material making diaphragm 25, and check valve inlet and outlet position, diaphragm 25 circumference on again
Sealing is filled using O shape rubber seal, this integral seal mode can reach extraordinary sealing effect, also may be used
To enhance the restoring force of piston;(6) applicable one way valve members are devised, valve block 26 is using spring steel plate and beryllium-bronze as system
Make material, and by the ageing treatment of three hours heat preservation, by the way of natural air cooling, greatly improves its elasticity
Performance, two check valves alternately open and close under the pressure difference driving of alternation, play rectified action, finally realize liquid
The unidirectional continuous flowing of body medium.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of range is protected, although being explained in detail to the present invention with reference to preferred embodiment, those skilled in the art answer
Work as understanding, technical scheme of the present invention can be modified or replaced equivalently, without departing from the reality of technical solution of the present invention
Matter and range.
Claims (3)
1. a kind of adjustable dyeing apparatus of temperature, characterized in that including dye vat, drawing liquid pump, the first cooler, oil circulating pump and
Two coolers;The dyestuff of dye vat bottom is sent to the first cooler and is cooled down by drawing liquid pump, is then returned to the top of dye vat;Oil circulating pump
It is cooled down being sent to the second cooler that cooling source is cooling water by the deep fat of the first cooler heating, is then return to oil circulating pump
Entrance;By the fuel delivery of control loop oil pump, the temperature sensor on dye vat is equipped with to adjust dyestuff in dye vat
Temperature;
The temperature sensor is arranged at 1/3 dye vat height;
The drawing liquid pump is centrifugal drawing liquid pump;
The oil circulating pump pumps for ultra-magnetic telescopic, and the ultra-magnetic telescopic pump is whole vertically-mounted comprising the pump housing, super mangneto
Extension stem, output shaft, piston component, check valve assembly, pressing means, end cap, driving coil, indirect cooling system and emergent cooling
System, the pump housing include inner pump and the outer pump housing, and the cooling chamber of annular is formed between inner pump and the outer pump housing;Driving coil is contained in
In the inner cavity of the inner pump, giant magnetostrictive rod is mounted on the central axes of the driving coil;The lower end of output shaft with it is super
The upper end of magnetostrictive rod is connected, and output shaft and the pump housing are made of the soft magnetic materials of high magnetic permeability, and giant magnetostrictive rod
The equal length of length and driving coil;Giant magnetostrictive rod is pole shape, and making material includes rare earth metal dysprosium and transition
Race's metallic iron;
The outer pump housing upwardly extends to form buckling body, and the lower horizontal of output shaft is connected with supporting, and supporting and part are defeated
Shaft is contained in buckling body, is symmetrically arranged with 2 buckling grooves, each buckling groove on the wall body of buckling body centered on central axes
Including sliding groove, multiple fixing grooves and the multiple horizontally disposed link slots arranged vertically, the sliding groove, link slot and fixation
Slot is sequentially communicated;The pressing means are connected by spring with supporting, for applying precompression, the bullet to giant magnetostrictive rod
Spring is sleeved on output shaft;2 are symmetrically arranged on the edge of the pressing means centered on central axes with the buckling groove to match
The shapes and sizes of the holding section that conjunction uses, shapes and sizes and fixing groove match, when holding section is fastened on different level
When the fixing groove of position, giant magnetostrictive rod obtains different grades of precompression;Pressing means are pushed when applying precompression, are engaged
Portion enters in sliding groove, horizontally rotates pressing means and holding section is made to enter link slot, the pine when reaching the corresponding position of fixing groove
Pressing means are opened, holding section is fastened under spring force in the fixing groove;
The piston component includes fixed body and piston, and output shaft passes through fixed body affixed with piston, and piston base is provided with one
The diaphragm made by elastic membraneous material, is fixed by screws on fixed body, diaphragm by piston, pump chamber with it is extraneous completely every
Enhance the restoring force of piston when opening, while being shunk for giant magnetostrictive rod;
The check valve assembly includes import check valve and Outlet check valves, and the two is mounted on valve body in the opposite direction, valve
Piece is beam type, realizes that the folding of valve port, the cantilever end and import or export of valve block are tight by the bending and reply of valve block
Contiguity is touched;The valve block uses spring steel plate and beryllium-bronze as making material, by the ageing treatment that three hours keep the temperature, and
It is cooled down by the way of natural air cooling;The giant magnetostrictive rod generates dilatation in changing magnetic field, drives and lives
Plug does straight reciprocating motion, and piston motion causes pump chamber to change, and two check valves are under the pressure difference driving of alternation, alternately
It opens and closes, plays rectified action, the final unidirectional continuous flowing for realizing liquid medium;The inlet and outlet of check valve, diaphragm
Circumference on be all made of O shape rubber seal and be filled sealing;
The indirect cooling system includes chimney cooler, small-sized cooling blower, cooling entrance and coolant outlet, and inner pump is by leading
The soft magnetic materials of heat is made, and cooling entrance is arranged on the top of the outer pump housing, and coolant outlet is arranged in the lower part of the outer pump housing;The pipe
Formula cooler is integrated on the outer surface of the outer pump housing, and cooling entrance is directly connected with chimney cooler, and coolant outlet passes through small-sized
Cooling blower is connected with the chimney cooler, and cooling water is passed through in the spiral coil cooling tube in chimney cooler;It is stretched in super mangneto
During contracting pump operation, when detecting that the air temperature value of inner pump inner cavity is higher than setting value T1, small-sized cooling blower is automatic
Start, the heat of inner pump inner cavity is exported by the wall body of inner pump to cooling chamber, while the hot-air in cooling chamber is small-sized
Circulating cooling is carried out under the drive of cooling blower, to reduce the temperature of driving coil;The power of the small-sized cooling blower is
170W, the giant magnetostrictive rod length are 150mm, and driving current size is 4A, frequency 10Hz.
2. the adjustable dyeing apparatus of a kind of temperature according to claim 1, characterized in that the emergency cooling system includes
Emergent cooling entrance, emergent cooling chamber and 2 emergent coolant outlets, 2 emergent coolant outlets are arranged below the pump housing
In pedestal, emergent cooling entrance is arranged on the top of inner pump;It is filled in the emergent coolant outlet and emergent cooling entrance
Low melting point, fusion temperature T2 > T1, the soft magnetism with the pump housing material identical being also mixed in the low melting point
Material;The section of the emergent coolant outlet is inverted trapezoidal shape, and the emergent section for cooling down entrance is arranged to tapered from left to right
Trapezoidal shape;The emergent coolant outlet is connected with the emergency ventilation chamber of setting thereunder, and the lower surface of emergency ventilation chamber is
Inclined-plane, one end are connected with the inlet duct of small-sized cooling blower, and the other end is connected to wax discharging port;When the sky of inner pump inner cavity
Paraffin starts to melt when temperature degree is more than T2, and emergent coolant outlet and entrance are because the fusing of paraffin is opened, the hot-air of inner cavity
Circulating cooling is directly carried out under the drive of small-sized cooling blower;Paraffin after melting in emergent coolant outlet falls into emergency ventilation
Intracavitary, and fall into wax discharging port along inclined-plane;The end of the wax discharging port is provided with closing element, and closing element is bolted on bottom
The bottom of seat, when needing de-waxing, release bolt removes closing element and paraffin is discharged;The pump housing and pedestal are by upper and lower two
Divide and fasten, the pump housing and pedestal are disassembled for operating personnel and refill paraffin, and cleans up and answer cooling chamber and answer
Remaining paraffin in anxious vented cavity.
3. the adjustable dyeing apparatus of a kind of temperature according to claim 2, characterized in that on the outer surface of the inner pump
It is additionally provided with the heat exchanging piece of multiple outwardly convexs, the heat exchanging piece is integrally in a circular table shape, is provided on the side of each heat exchanging piece
The hand of spiral of multiple spiral salients, two neighboring spiral salient is opposite.
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CN201610406812.5A CN105821605B (en) | 2016-06-08 | 2016-06-08 | A kind of adjustable dyeing apparatus of temperature |
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CN201610406812.5A CN105821605B (en) | 2016-06-08 | 2016-06-08 | A kind of adjustable dyeing apparatus of temperature |
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CN105821605B true CN105821605B (en) | 2018-09-14 |
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CN112808191A (en) * | 2020-12-22 | 2021-05-18 | 南京宏匡硅材料有限公司 | Multistage heat transfer circulating device of hydrogenated polyurethane synthesis gaseous phase |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101671966A (en) * | 2009-09-19 | 2010-03-17 | 佛山市南方纺织质量技术服务有限公司 | Novel energy-saving emission-reduction environmental-protection method and device |
CN103291578A (en) * | 2013-05-06 | 2013-09-11 | 南京航空航天大学 | Giant magnetostrictive hydraulic pump and working method thereof |
CN103290633A (en) * | 2013-05-31 | 2013-09-11 | 浙江斯帝特新能源有限公司 | Solar dyeing machine system with function of gradient use of heat |
-
2016
- 2016-06-08 CN CN201610406812.5A patent/CN105821605B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101671966A (en) * | 2009-09-19 | 2010-03-17 | 佛山市南方纺织质量技术服务有限公司 | Novel energy-saving emission-reduction environmental-protection method and device |
CN103291578A (en) * | 2013-05-06 | 2013-09-11 | 南京航空航天大学 | Giant magnetostrictive hydraulic pump and working method thereof |
CN103290633A (en) * | 2013-05-31 | 2013-09-11 | 浙江斯帝特新能源有限公司 | Solar dyeing machine system with function of gradient use of heat |
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Effective date of registration: 20180806 Address after: 314000 Jiaxing, Zhejiang Xiuzhou District, Wang Jiang Jing Town, 28 Applicant after: Jiaxing Huiyuan textile dyeing and finishing Co., Ltd. Address before: No. 372, Zhenhai District, Ningbo, Zhejiang, Zhejiang Applicant before: Dong Chaochao |
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