CN105889168A - Energy-saving type pressurization rotating cylinder - Google Patents

Energy-saving type pressurization rotating cylinder Download PDF

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Publication number
CN105889168A
CN105889168A CN201410692017.8A CN201410692017A CN105889168A CN 105889168 A CN105889168 A CN 105889168A CN 201410692017 A CN201410692017 A CN 201410692017A CN 105889168 A CN105889168 A CN 105889168A
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CN
China
Prior art keywords
cylinder
pipe
oil
oil cylinder
solenoid valve
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Pending
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CN201410692017.8A
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Chinese (zh)
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王华裕
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Individual
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Individual
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Priority to CN201410692017.8A priority Critical patent/CN105889168A/en
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Abstract

The invention discloses an energy-saving type pressurization rotating cylinder. An air pump air compressor, a self-control decompression piston valve and a reversing solenoid valve are sequentially connected. A first pipe and a second pipe enable the air pump air compressor and the self-control decompression piston valve to communicate. An exhaust solenoid valve is connected to the upper portion of the reversing solenoid valve. According to the energy-saving type pressurization rotating cylinder, a pneumatic pressurization cylinder and the rotating cylinder or work oil cylinder are integrally combined; the problem that air tightness is poor during high-speed running is solved; the problem of high energy consumption and losses of a hydraulic rotating oil cylinder is solved; the problems that hydraulic oil in the hydraulic rotating oil cylinder needs to be replaced within a short time, and waste oil emission pollution exists are solved; the problem that a hydraulic system in the hydraulic rotating oil cylinder is prone to being troubled by temperature rise is solved; and both-way pressurization is achieved, so that the rotating cylinder or work oil cylinder has the both-way pressurization effect.

Description

A kind of energy-saving supercharging rotary cylinder
Technical field
The present invention relates to the technical field of rotary cylinder, a kind of energy-saving supercharging rotary cylinder.
Background technology
At present the most on the market, most unidirectional with pneumatic rotary cylinder, hydraulic gyration oil cylinder, Pneumatic booster Rotary cylinder is main, the various lathe of application, chuck, three-jaw, speed folder, etc. short stroke power Source.Cylinder body all fixed by rotary cylinder one i.e. intake and exhaust conduit with guide head then can be relative Rotate and act on a kind of cylinder on jig and wire coil device, being to guide piston Carry out the cylindrical metal parts of straight reciprocating motion wherein.Hydraulic gyration oil cylinder is a dress Joining close accessory, it uses the moment of torsion that hydraulic pressure set is the highest in the least space.To the greatest extent But pipe power is the highest, and they still can the most easily control, and HKS angling cylinder has become Apply to merit in nearly all field requiring limited rotational movements and wanting high pulling torque.Existing skill Art defect, pneumatic rotary cylinder, exert oneself little general thrust, pulling force: 800~2000FKN, due to Gas has the biggest compressibility, easily rebounds in work process, it is impossible to reach lasting speed stabilizing Effect, and pneumatic rotary cylinder is along with lathe, and (general rotating speed is at 2000-8000 running up Turn) between, it is impossible to ensure cylinder air-tightness.Another hydraulic gyration oil cylinder, thrust, pulling force: 1000~15000FKN, its energy consumption is high, hydraulic pressure system due to machinery persistent pressure or when quitting work System motor still needs to operating, because lathe often processes a product workpiece from gripper chuck to processing Become again in second gripper chuck, this section of persistent pressure or hydraulic system motor when quitting work Still needing to operating, so energy resource consumption wasted significantly by hydraulic gyration oil cylinder, hydraulic system is easily subject to The puzzlement of temperature rise.Because hydraulic system has a lot of electronic valve, a lot of precision component groups such as hydraulic pump Become, and hydraulic oil typically will not use for effective temperature-reducing in the case of fully sealing, so Hydraulic oil is destroyed by the moisture in air and dust, generally uses and must obtain more after reaching 6 months Change, be so greatly increased use cost and environmental pollution.
Summary of the invention
For the problems referred to above, it is desirable to provide a kind of energy-saving supercharging rotary cylinder.
For realizing this technical purpose, the solution of the present invention is: a kind of energy-saving supercharging rotary cylinder, Its mainly include air pump air compressor machine, automatic control decompression piston valve, reversing solenoid valve, exhaust solenoid valve, Cylinder piston, oil are in charge of, cylinder, oil cylinder post, oil cylinder piston, housing, bearing block, Guan Yi, Pipe two, pipe three, Guan Si, pipe five, pipe six, oil drum one, oil drum, oil cylinder one, oil cylinder two, High-pressure oil pipe one, high-pressure oil pipe two, high-pressure oil pipe three, high-pressure oil pipe four, described air pump pneumatics Machine, automatic control decompression piston valve and reversing solenoid valve are sequentially connected with, and described pipe one, pipe two connect Air pump air compressor machine and automatic control decompression piston valve, described exhaust solenoid valve is connected on reversing solenoid valve Side.
As preferably, described automatic control decompression piston valve and pipe one, pipe two with the use of.
As preferably, described reversing solenoid valve is under on-off action, and air pressure entered pipe four and enters gas On the right side of cylinder, cylinder piston and oil cylinder post is made to move to the left.
As preferably, when described oil cylinder two works, operation principle is identical with oil cylinder one.
The present invention is combined by pneumatic pressure cylinder and rotary cylinder or operating cylinder integral type, and with pure gas Pressure is power, utilizes the when Pascal conservation principle of supercharging gas size piston area, by cylinder Low pressure power: 0.8MPA brings up to decades of times pressure (easily can reach 15MPA), supplies back Turn cylinder or operating cylinder uses so that it is reach the pressure of hydraulic cylinder: 4MPA.Achieve pneumatic increasing Cylinder pressure and rotary cylinder or operating cylinder integral type combine;Pneumatic rotary cylinder is overcome to exert oneself minor issue, Work process easily rebounds, it is impossible to reach stable effect;Poor air-tightness when solution runs up Problem;Solve the high energy consumption loss problem of hydraulic gyration oil cylinder;Solve in hydraulic gyration oil cylinder The hydraulic oil short time need to be changed and waste oil emission pollution problem;Solve hydraulic pressure in hydraulic gyration oil cylinder The problem that system is easily subject to temperature rise puzzlement;This technology realizes bidirectional booster so that rotary cylinder or Operating cylinder bidirectional booster effect.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the present invention;
Fig. 2 is the schematic diagram of rotary cylinder of the present invention;
Fig. 3 is the schematic diagram of direct press type bidirectional booster cylinder;
Fig. 4 is the schematic diagram of the operating cylinder of direct press type bidirectional booster cylinder;
Fig. 5 is the schematic diagram of prepressing type bidirectional booster cylinder.
Detailed description of the invention
The present invention is described in further details by this and specific embodiment below in conjunction with the accompanying drawings.
As it is shown in figure 1, the one of the embodiment of the present invention energy-saving supercharging rotary cylinder, it is main Including air pump air compressor machine 1, automatic control decompression piston valve 2, reversing solenoid valve 3, exhaust solenoid valve 4, Cylinder piston 5, oil are in charge of 6, cylinder 7, oil cylinder post 8, oil cylinder piston 9, housing 10, axle Bearing 11, pipe 1, pipe 2 13, pipe 3 14, pipe 4 15, pipe 5 16, pipe 6 17, Oil drum 1, oil drum 19, oil cylinder 1, oil cylinder 2 21, high-pressure oil pipe 1, high pressure Oil pipe 2 23, high-pressure oil pipe 3 24, high-pressure oil pipe 4 25, described air pump air compressor machine 1, from Control decompression piston valve 2 and reversing solenoid valve 3 are sequentially connected with, described pipe 1, pipe 2 13 Connection air pump air compressor machine 1 and automatic control decompression piston valve 2, described exhaust solenoid valve 4 is connected to change Above electromagnetic valve 3.
As preferably, described automatic control decompression piston valve 2 and pipe 1, pipe 2 13 with the use of.
As preferably, described reversing solenoid valve 3 is under on-off action, and air pressure entered pipe 4 15 Enter on the right side of cylinder 7, make cylinder piston 5 and oil cylinder post 8 move to the left.
As preferably, during the work of described oil cylinder 2 21, operation principle is identical with oil cylinder 1.
The operation principle operating process of the present invention is: air pump air compressor machine produces compressed air (gas Pressure) after, entering automatic control decompression piston valve, the piston of automatic control decompression piston valve compresses sky at pipe one Under atmospheric pressure, piston is opened to the right so that pipe two compressed air enters reversing solenoid valve smoothly In.Reversing solenoid valve is under on-off action, and air pressure entered pipe four and enters on the right side of cylinder, made cylinder Piston and oil cylinder post move to the left, utilize the when Pascal increasing gas size piston area to keep Permanent principle, brings up to decades of times, for rotary cylinder or working oil by low atmospheric pressure oil cylinder one pressure Cylinder uses.When oil cylinder one works, a part of hydraulic oil of high-pressure oil pipe is by being in charge of entrance oil cylinder The pressure valve of two, valve is opened under the effect of the pressure and is made the oil of oil storage barrel flow into oil cylinder two, oil supply Cylinder two is automatically replenished oil plant, simultaneously closes off the High voltage output oil pipe of oil cylinder two, prevents angling cylinder Because of poor sealing, the hydraulic oil of oil cylinder one is made to enter oil cylinder two.Operation principle when oil cylinder two works Identical with oil cylinder one.Its parts function introduction: exhaust solenoid valve: meet when shutting off power in emergency, Angling cylinder is also when high speed rotating speed, it is to avoid rapid decompression and cause the workpiece such as lathe upper chuck to spatter Go out.Automatic control decompression piston valve: pipe one is under having barometric information, and this piston valve is in all the time to be opened State, makes air pump air compressor machine compressed air enter pipe two reversing solenoid valve smoothly, for cylinder. In the case of running into and promptly dying, make automatic control decompression piston valve under the action of the spring, close stopped pipe two, Compressed air in cylinder is made not reflux, it is to avoid angling cylinder loses suddenly pressure, machine chuck Middle workpiece spills.
Second sets of plan of the present invention is direct press type bidirectional booster cylinder, its operation principle: work as compression Air is by pipe four air inlet, and cylinder piston keeps left movement to oil cylinder one, cylinder piston of now ining succession Oil cylinder post enters oil cylinder one, by the hydraulic oil of oil cylinder one by high-pressure oil pipe one, through hydraulic oil Pipe two is in operating cylinder so that it is normal operation.In succession the oil cylinder post of cylinder piston to oil simultaneously When cylinder one keeps left mobile, oil drum two is made to be opened by the pipe five of oil cylinder two, the hydraulic oil of oil drum two Supply oil cylinder two supplements oil plant.
Another set of scheme is prepressing type bidirectional booster cylinder, its operation principle: compressed air enters into Oil drum two, the hydraulic oil of oil drum two enters oil cylinder two under the pressure of air, makes the liquid of oil cylinder two Force feed is entered in operating cylinder or rotary cylinder once high-pressure oil pipe two excessively by high-pressure oil pipe, makes work The oil cylinder piston making oil cylinder or rotary cylinder is moved to the left, and completes precompressed work.Reach pressure again to put down During weighing apparatus point, cylinder piston, under reversing solenoid valve control, makes compressed air be entered cylinder by pipe six In, now cylinder piston is together with oil cylinder post, is moved to the left, in cylinder piston and oil cylinder post size Under the effect of ratio, make the hydraulic oil of oil cylinder two increase and reach supercharging purpose simultaneously.When oil cylinder post to Oil cylinder two moves will blind off a line five.
The above, only presently preferred embodiments of the present invention, not in order to limit the present invention, all Be based on any trickle amendment that above example made by the technical spirit of the present invention, equivalent is replaced Change and improve, within should be included in the protection domain of technical solution of the present invention.

Claims (4)

1. an energy-saving supercharging rotary cylinder, it mainly includes air pump air compressor machine, automatic control decompression Piston valve, reversing solenoid valve, exhaust solenoid valve, cylinder piston, oil are in charge of, cylinder, oil cylinder Post, oil cylinder piston, housing, bearing block, Guan Yi, pipe two, pipe three, Guan Si, pipe five, pipe Six, oil drum one, oil drum, oil cylinder one, oil cylinder two, high-pressure oil pipe one, high-pressure oil pipe two, height Pressuring oil pipe three, high-pressure oil pipe four, it is characterised in that: described air pump air compressor machine, automatic control decompression are lived Plug valve and reversing solenoid valve are sequentially connected with, described pipe one, pipe two connect air pump air compressor machine and from Control decompression piston valve, described exhaust solenoid valve is connected to above reversing solenoid valve.
One the most according to claim 1 energy-saving supercharging rotary cylinder, it is characterised in that: Described automatic control decompression piston valve and pipe one, pipe two with the use of.
One the most according to claim 1 energy-saving supercharging rotary cylinder, it is characterised in that: Described reversing solenoid valve is under on-off action, and air pressure entered pipe four and enters on the right side of cylinder, made cylinder Piston and oil cylinder post move to the left.
One the most according to claim 1 energy-saving supercharging rotary cylinder, its feature exists: When described oil cylinder two works, operation principle is identical with oil cylinder one.
CN201410692017.8A 2014-11-27 2014-11-27 Energy-saving type pressurization rotating cylinder Pending CN105889168A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410692017.8A CN105889168A (en) 2014-11-27 2014-11-27 Energy-saving type pressurization rotating cylinder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410692017.8A CN105889168A (en) 2014-11-27 2014-11-27 Energy-saving type pressurization rotating cylinder

Publications (1)

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CN105889168A true CN105889168A (en) 2016-08-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111075684A (en) * 2019-12-30 2020-04-28 宁波真格液压科技有限公司 Hydraulic drive's air compressor machine
CN112682390A (en) * 2020-12-29 2021-04-20 焦作市虹桥制动器股份有限公司 Electric pneumatic driving unit

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58193903A (en) * 1983-04-11 1983-11-11 Mitsubishi Heavy Ind Ltd Booster device
CN86106341A (en) * 1986-09-19 1988-03-30 吴明坚 A kind of reversing arrangement of pressurized machine
CN2777258Y (en) * 2005-02-02 2006-05-03 苏州大学 Two direction two-stage air-liquid transmission type pressure booster
CN201196139Y (en) * 2008-05-07 2009-02-18 刘仁庭 Gas-liquid booster pump for disk type brake of oil field truck-mounted drilling rig workover rig
CN201621112U (en) * 2010-04-09 2010-11-03 江西洪都航空工业集团有限责任公司 Pressure unit used for oil-gas pressure conversion
CN102230484A (en) * 2011-06-21 2011-11-02 同济大学 Integrated continuous gas-driving hydraulic force booster
CN102822552A (en) * 2009-12-24 2012-12-12 通用压缩股份有限公司 System and methods for optimizing efficiency of a hydraulically actuated system
CN204284074U (en) * 2014-11-27 2015-04-22 王华裕 A kind of energy-saving supercharging rotary cylinder

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58193903A (en) * 1983-04-11 1983-11-11 Mitsubishi Heavy Ind Ltd Booster device
CN86106341A (en) * 1986-09-19 1988-03-30 吴明坚 A kind of reversing arrangement of pressurized machine
CN2777258Y (en) * 2005-02-02 2006-05-03 苏州大学 Two direction two-stage air-liquid transmission type pressure booster
CN201196139Y (en) * 2008-05-07 2009-02-18 刘仁庭 Gas-liquid booster pump for disk type brake of oil field truck-mounted drilling rig workover rig
CN102822552A (en) * 2009-12-24 2012-12-12 通用压缩股份有限公司 System and methods for optimizing efficiency of a hydraulically actuated system
CN201621112U (en) * 2010-04-09 2010-11-03 江西洪都航空工业集团有限责任公司 Pressure unit used for oil-gas pressure conversion
CN102230484A (en) * 2011-06-21 2011-11-02 同济大学 Integrated continuous gas-driving hydraulic force booster
CN204284074U (en) * 2014-11-27 2015-04-22 王华裕 A kind of energy-saving supercharging rotary cylinder

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111075684A (en) * 2019-12-30 2020-04-28 宁波真格液压科技有限公司 Hydraulic drive's air compressor machine
CN111075684B (en) * 2019-12-30 2023-09-12 湖北双剑鼓风机股份有限公司 Hydraulic drive's air compressor machine
CN112682390A (en) * 2020-12-29 2021-04-20 焦作市虹桥制动器股份有限公司 Electric pneumatic driving unit

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Application publication date: 20160824