TW202106984A - Electric assisted booster cylinder which uses a stepping motor to control the movement stroke of the booster rod inside the booster cylinder, thereby accurately controlling the compression ratio and the control speed of the stroke - Google Patents

Electric assisted booster cylinder which uses a stepping motor to control the movement stroke of the booster rod inside the booster cylinder, thereby accurately controlling the compression ratio and the control speed of the stroke Download PDF

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TW202106984A
TW202106984A TW108128478A TW108128478A TW202106984A TW 202106984 A TW202106984 A TW 202106984A TW 108128478 A TW108128478 A TW 108128478A TW 108128478 A TW108128478 A TW 108128478A TW 202106984 A TW202106984 A TW 202106984A
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Taiwan
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cylinder
booster
oil storage
hydraulic
storage space
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TW108128478A
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Chinese (zh)
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陳天成
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歐境企業股份有限公司
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Publication of TW202106984A publication Critical patent/TW202106984A/en

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Abstract

The electric assisted booster cylinder of the present invention includes a hydraulic cylinder, a booster cylinder and a pre-compressed cylinder, wherein the booster cylinder is provided therein with a booster rod and a drive motor set. The drive motor set can accurately control the stroke of the booster rod extended into the hydraulic cylinder, so that the hydraulic piston rod is more accurate when being pushed indirectly by the hydraulic pressure and the distance position can also be accurately controlled, so as to effectively reduce the manufacturing cost of machinery. The small size and high output characteristics of the drive motor set can reduce the increase in hydraulic oil temperature to affect the greenhouse effect, and have the benefit of energy saving. The hydraulic cylinder has a first oil storage space, a hydraulic piston disposed in the first oil storage space, and a hydraulic piston rod connected to the hydraulic piston. The pre-compressed cylinder is connected to one side of the hydraulic cylinder, and has a second oil storage space communicated with the first oil storage space and an air passage communicated with the second oil storage space.

Description

電動輔助式增壓缸 Electric assisted booster cylinder

本發明係關於一種電動輔助式增壓缸,詳而言之係一種以步進馬達控制增壓缸內部增壓桿的移動行程,進而達到精確控制壓縮比及行程的控制速度。 The present invention relates to an electric assisted booster cylinder, in particular, a stepping motor controls the movement stroke of the booster rod inside the booster cylinder, thereby achieving precise control of the compression ratio and the control speed of the stroke.

按,於各種機械設備上常以氣壓缸或油壓缸作為驅動組件之驅動源,就氣壓缸而言,其雖具有較佳的作動速度,卻由於輸出的作用力較小及位移量的控制難以精準,而無法滿足機械設備的工作需求,就油壓缸而言,其雖可輸出較大的作用力,卻由於作動速度慢,且油溫及大動力需求的關係有很大的溫室及耗能問題,而影響機械設備的工作效率及環境問題,因此,坊間即製作一種結合氣、油壓之增壓缸,以滿足機械設備的工作需求,並提升機械設備的工作效率與節能效益。 According to various mechanical equipment, pneumatic cylinders or hydraulic cylinders are often used as the driving source of the drive components. As far as the pneumatic cylinder is concerned, although it has a better operating speed, it is due to the smaller output force and the control of the displacement It is difficult to be precise and unable to meet the working requirements of mechanical equipment. As far as the hydraulic cylinder is concerned, although it can output a large force, it has a large greenhouse and Energy consumption affects the working efficiency of mechanical equipment and environmental problems. Therefore, a pressurized cylinder combining air and oil pressure is produced in the shop to meet the working needs of mechanical equipment and improve the working efficiency and energy-saving benefits of mechanical equipment.

習式結合氣、油壓之增壓缸,主要是透過氣壓推動方式來控制增壓缸內部的壓縮活塞的移動行程,以氣壓推動方式雖具有快速及高出力的優勢,然而,就高出力及精準度的要求而言,尚有不足之處。 The conventional type of pressurized cylinder that combines air and oil pressure mainly controls the movement stroke of the compression piston inside the pressurized cylinder through pneumatic pushing. Although the pneumatic pushing method has the advantages of fast and high output, however, it has high output and high output. In terms of accuracy requirements, there are still shortcomings.

有鑑於此,本發明人乃藉由多年從事相關產業的開發經驗,針對現今氣、油壓之增壓缸排放的問題深入探討,並積極尋求解決之道,經過長期努力之研究與發展,終於成功的創作出一種電動輔助式增壓缸,詳而言之係一種以步進馬達控制增壓缸內部壓縮活塞的移動行程,進而達到精確控制壓縮比之效益,與進程的位移、速度及溫度控制之需求。 In view of this, based on years of development experience in related industries, the inventors have made in-depth discussions on the current gas and oil pressure booster cylinder emissions, and actively sought a solution. After long-term research and development, finally Successfully created an electrically-assisted booster cylinder. In detail, a stepping motor controls the movement stroke of the compression piston inside the booster cylinder to achieve the benefits of precise control of the compression ratio, and the displacement, speed and temperature of the process. The need for control.

本發明係關於一種電動輔助式增壓缸,詳而言之係一種以步進馬達控制增壓缸內部增壓桿的移動行程,進而達到精確控制壓縮比及行程的控制速度。 The present invention relates to an electric assisted booster cylinder, in particular, a stepping motor controls the movement stroke of the booster rod inside the booster cylinder, thereby achieving precise control of the compression ratio and the control speed of the stroke.

為達到前述創作目的,本發明之「電動輔助式增壓缸」包含有一油壓缸、一增壓缸,以及一預壓缸,其中:該油壓缸具有一第一儲油空間、一設於該第一儲油空間內之油壓活塞,以及一連接該油壓活塞之油壓活塞桿,可受液壓油之壓力作用而作動;該增壓缸係連接於該油壓缸之一端且具有一增壓桿及一驅動馬達組,該增壓桿一端連接於該驅動馬達組,可受該驅動馬達組之推動而以其另一端伸入該油壓缸之第一儲油空間內;該預壓缸連接於該油壓缸之一側,並具有一連通該第一儲油空間之第二儲油空間、一連通該第二儲油空間之進氣通道、一連通該第二儲油空間之氣道。 In order to achieve the foregoing creative purpose, the "electrically assisted booster cylinder" of the present invention includes a hydraulic cylinder, a booster cylinder, and a pre-pressure cylinder, wherein: the hydraulic cylinder has a first oil storage space and a device The hydraulic piston in the first oil storage space and a hydraulic piston rod connected to the hydraulic piston can be actuated by the pressure of hydraulic oil; the booster cylinder is connected to one end of the hydraulic cylinder and It has a booster rod and a drive motor group. One end of the booster rod is connected to the drive motor group and can be pushed by the drive motor group to extend into the first oil storage space of the hydraulic cylinder with the other end; The pre-pressure cylinder is connected to one side of the hydraulic cylinder, and has a second oil storage space connected to the first oil storage space, an air inlet passage connected to the second oil storage space, and a second oil storage space connected to the second oil storage space. The airway of the oil space.

由前述創作內容可知,本發明「電動輔助式增壓缸」於增壓缸內係設有一增壓桿及一驅動馬達組,該驅動馬達能精準控制增壓桿進入油壓缸的行程,使油壓活塞桿間接受油壓推動時更為精確,且亦能精確的控制距離位置,能有效降低機具製作成本;透過驅動馬達組具有體積小及高出力特性,能減少油壓溫度的提升而影響溫室效應之情形;因此本發明可說是一種相當具有實用性及進步性之創作,相當值得產業界來推廣,並公諸於社會大眾。 It can be seen from the foregoing creative content that the “electrically assisted booster cylinder” of the present invention is equipped with a booster rod and a drive motor group in the booster cylinder. The drive motor can precisely control the stroke of the booster rod into the hydraulic cylinder, so that The hydraulic piston rod is more accurate when being pushed by hydraulic pressure, and the distance position can also be accurately controlled, which can effectively reduce the production cost of the machine. The small size and high output characteristics of the drive motor group can reduce the increase in the temperature of the oil pressure. The situation that affects the greenhouse effect; therefore, the present invention can be said to be a very practical and progressive creation, which is worthy of being promoted by the industry and made public.

10‧‧‧油壓缸 10‧‧‧Hydraulic cylinder

11‧‧‧油壓缸體 11‧‧‧Hydraulic cylinder

12‧‧‧油壓活塞 12‧‧‧Hydraulic piston

13‧‧‧油壓活塞桿 13‧‧‧Hydraulic piston rod

14‧‧‧密封件 14‧‧‧Seal

15‧‧‧分隔件 15‧‧‧Separator

16‧‧‧第一儲油空間 16‧‧‧The first oil storage space

161‧‧‧儲油室 161‧‧‧Oil storage room

162‧‧‧增壓室 162‧‧‧Pressure Chamber

17‧‧‧第一導油通道 17‧‧‧The first oil guide channel

20‧‧‧增壓缸 20‧‧‧Booster cylinder

21‧‧‧增壓缸體 21‧‧‧Pressurized cylinder

22‧‧‧增壓桿 22‧‧‧Booster lever

23‧‧‧驅動馬達組 23‧‧‧Drive Motor Group

30‧‧‧預壓缸 30‧‧‧Pre-compression cylinder

31‧‧‧第二儲油空間 31‧‧‧Second oil storage space

32‧‧‧第二導油通道 32‧‧‧Second oil guide channel

33‧‧‧氣道 33‧‧‧Airway

40‧‧‧工件 40‧‧‧Workpiece

第一圖係本發明電動輔助式增壓缸之剖視圖。 The first figure is a cross-sectional view of the electric-assisted booster cylinder of the present invention.

第二圖至第五圖係本發明電動輔助式增壓缸之操作流程圖。 Figures 2 to 5 are flow charts of the operation of the electrically assisted booster cylinder of the present invention.

本發明係關於一種電動輔助式增壓缸,其係一種以步進馬達控制增壓缸內部增壓桿的移動行程,進而達到精確控制壓縮比之效益,請參閱第一圖至第五圖所示,本發明「電動輔助式增壓缸」電動輔助式增壓缸」係包括有一油壓缸10、一增壓缸20及一預壓缸30,其中;該油壓缸10具有一油壓缸體11、一油壓活塞12、一油壓活塞桿13、一密封件14,以及一分隔件15,該油壓活塞12容設於油壓缸體11內,可受液壓油的壓力作用而作動,該油壓活塞桿13之頂端連接於油壓活塞12,可受油壓活塞12之帶動而以其底端朝工件40作動,該密封件14 設於油壓缸體11之頂端且與油壓活塞12之間形成用以儲存液壓油之一第一儲油空間16,分隔件15設於密封件14與油壓活塞12之間,用以將第一儲油空間16區隔出一儲油室161及一增壓室162,其中的增壓室162之容積隨油壓活塞12之位置產生變化。另外,油壓缸體11徑向地貫穿出一第一導油通道17與第一儲油空間16之儲油室161相通。 The present invention relates to an electric-assisted booster cylinder, which uses a stepping motor to control the movement stroke of the booster rod inside the booster cylinder, thereby achieving the benefit of precise control of the compression ratio. Please refer to the first to fifth pictures. It is shown that the “electrically assisted booster cylinder” of the present invention includes a hydraulic cylinder 10, a booster cylinder 20 and a pre-pressure cylinder 30, wherein the hydraulic cylinder 10 has a hydraulic pressure Cylinder 11, a hydraulic piston 12, a hydraulic piston rod 13, a seal 14, and a partition 15, the hydraulic piston 12 is housed in the hydraulic cylinder 11 and can be subjected to the pressure of hydraulic oil In operation, the top end of the hydraulic piston rod 13 is connected to the hydraulic piston 12, and can be driven by the hydraulic piston 12 to move its bottom end toward the workpiece 40. The seal 14 A first oil storage space 16 is formed between the top of the hydraulic cylinder 11 and the hydraulic piston 12 to store hydraulic oil. The partition 15 is arranged between the seal 14 and the hydraulic piston 12 for The first oil storage space 16 is divided into an oil storage chamber 161 and a pressurizing chamber 162. The volume of the pressurizing chamber 162 varies with the position of the hydraulic piston 12. In addition, the hydraulic cylinder 11 radially penetrates a first oil guide passage 17 to communicate with the oil storage chamber 161 of the first oil storage space 16.

該增壓缸20具有一增壓缸體21、一增壓桿22及一驅動馬達組23,該增壓缸體21之底端連接於油壓缸10之油壓缸體11的頂端,該增壓桿23之頂端連接於驅動馬達組23,該增壓桿22之底端穿過密封件14而位於油壓缸10之儲油室161內,可受驅動馬達組23之帶動而以其底端伸入油壓缸10之增壓室162內,以達到增壓效果。 The booster cylinder 20 has a booster cylinder block 21, a booster rod 22, and a drive motor group 23. The bottom end of the booster cylinder block 21 is connected to the top end of the hydraulic cylinder block 11 of the hydraulic cylinder 10. The top end of the booster rod 23 is connected to the drive motor group 23. The bottom end of the booster rod 22 passes through the seal 14 and is located in the oil storage chamber 161 of the hydraulic cylinder 10, which can be driven by the drive motor group 23. The bottom end extends into the pressurizing chamber 162 of the hydraulic cylinder 10 to achieve the pressurizing effect.

該預壓缸30係連接於油壓缸10之一側且具有用以儲存液壓油之一第二儲油空間31,並徑向地貫穿出一第二導油通道32與第二儲油空間31,同時亦與油壓缸10之第一導油通道14相通,另外,預壓缸30具有一連通第二儲油空間31之氣道33,用以供外界之壓縮空氣進入或排出。 The pre-pressure cylinder 30 is connected to one side of the hydraulic cylinder 10 and has a second oil storage space 31 for storing hydraulic oil, and radially penetrates a second oil guide passage 32 and a second oil storage space 31. At the same time, it also communicates with the first oil guide passage 14 of the hydraulic cylinder 10. In addition, the pre-pressurizing cylinder 30 has an air passage 33 connected to the second oil storage space 31 for entering or exhausting compressed air from outside.

請配合參閱第二圖至第五圖,以下再就本創作之操作流程及特色進行說明。首先將外界之壓縮空氣經由預壓缸30之氣道33注入預壓缸30之第二儲油空間31內,使得預壓缸50內之液壓油會受到壓縮空氣的壓力作用而經由第二導油通道32與第一導油通道17將液壓油從第二儲油空間31推入油壓缸10之第一儲油空間16內,此時的液壓油便會對油壓缸10之油壓活塞12產生一預壓力,讓油壓缸10之油壓活塞12帶動油壓活塞桿13朝工件40作動,待接近工件40時,增壓缸20之增壓桿22會受到驅動馬達組23作用而伸入油壓缸10之增壓室162內,以增加油壓缸10之油壓活塞桿13對工件40的出力來進行加工,當完成對工件40的加工之後,油壓缸10、增壓缸20及預壓缸30會分別回復到初始位置,以便進行下一次的加工。 Please refer to the second to fifth pictures together, and then explain the operation process and features of this creation below. First, the external compressed air is injected into the second oil storage space 31 of the pre-compression cylinder 30 through the air passage 33 of the pre-compression cylinder 30, so that the hydraulic oil in the pre-compression cylinder 50 will be subjected to the pressure of the compressed air to pass through the second oil guide The passage 32 and the first oil guide passage 17 push the hydraulic oil from the second oil storage space 31 into the first oil storage space 16 of the hydraulic cylinder 10, and the hydraulic oil at this time will affect the hydraulic piston of the hydraulic cylinder 10. 12 generates a pre-pressure, so that the hydraulic piston 12 of the hydraulic cylinder 10 drives the hydraulic piston rod 13 to move toward the workpiece 40. When approaching the workpiece 40, the booster rod 22 of the booster cylinder 20 will be acted on by the drive motor group 23. Extend into the pressurizing chamber 162 of the hydraulic cylinder 10 to increase the output of the hydraulic piston rod 13 of the hydraulic cylinder 10 to the workpiece 40 for processing. When the workpiece 40 is processed, the hydraulic cylinder 10 is pressurized The cylinder 20 and the pre-compression cylinder 30 will respectively return to the initial positions for the next processing.

藉由上述設計可知,本發明「電動輔助式增壓缸」於增壓缸內係設有一增壓桿及一驅動馬達組,該驅動馬達能精準控制增壓桿進入油壓缸的行程,使油壓活塞桿間接受油壓推動時更為精確,且亦能精確的控制距離位置,能有效降低機具製作成本;透過驅動馬達組具有體積小及高出力特性,能減少油壓溫度的提升而影響溫室效應之情形。 From the above design, it can be seen that the "electrically assisted booster cylinder" of the present invention is equipped with a booster rod and a drive motor group in the booster cylinder. The drive motor can precisely control the stroke of the booster rod into the hydraulic cylinder, so that The hydraulic piston rod is more accurate when being pushed by hydraulic pressure, and the distance position can also be accurately controlled, which can effectively reduce the production cost of the machine. The small size and high output characteristics of the drive motor group can reduce the increase in the temperature of the oil pressure. Circumstances affecting the greenhouse effect.

由上所述者僅為用以解釋本發明之較佳實施例,並非企圖具以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所做有關本發明之任何修飾或變更者,為其他可據以實施之態樣且具有相同效果者,皆仍應包括在本發明意圖保護之範疇內。 The above descriptions are only used to explain the preferred embodiments of the present invention, and are not intended to restrict the present invention in any form. Therefore, any modification related to the present invention made under the same inventive spirit Or changes, other aspects that can be implemented and have the same effect, should still be included in the scope of the present invention's intended protection.

綜上所述,本發明「電動輔助式增壓缸」,於結構設計及使用實用性上,確實符合實用性,且所揭露之結構發明,亦是具有前所未有之創新構造,所以其具有「新穎性」應無疑慮,又本發明可較之習用結構更具功效之增進,因此亦具有「進步性」,其完全符合我國專利法有關發明專利申請之規定,故,爰依法向 鈞局提出專利申請,懇請 鈞局能早日賜予本案專利權,至感德便。 In summary, the "electrically assisted booster cylinder" of the present invention is indeed practical in terms of structural design and practicality. The disclosed structural invention also has an unprecedented innovative structure, so it has "novelty" "Sex" should be considered, and the present invention can be more effective than the conventional structure, so it is also "progressive". It fully complies with the provisions of China's Patent Law on invention patent applications. Therefore, Yan applied for a patent to the Jun Office according to law To apply, I implore the Jun Bureau to grant the patent right for this case as soon as possible.

10‧‧‧油壓缸 10‧‧‧Hydraulic cylinder

11‧‧‧油壓缸體 11‧‧‧Hydraulic cylinder

12‧‧‧油壓活塞 12‧‧‧Hydraulic piston

13‧‧‧油壓活塞桿 13‧‧‧Hydraulic piston rod

14‧‧‧密封件 14‧‧‧Seal

15‧‧‧分隔件 15‧‧‧Separator

161‧‧‧儲油室 161‧‧‧Oil storage room

17‧‧‧第一導油通道 17‧‧‧The first oil guide channel

20‧‧‧增壓缸 20‧‧‧Booster cylinder

21‧‧‧增壓缸體 21‧‧‧Pressurized cylinder

22‧‧‧增壓桿 22‧‧‧Booster lever

23‧‧‧驅動馬達組 23‧‧‧Drive Motor Group

30‧‧‧預壓缸 30‧‧‧Pre-compression cylinder

31‧‧‧第二儲油空間 31‧‧‧Second oil storage space

32‧‧‧第二導油通道 32‧‧‧Second oil guide channel

33‧‧‧氣道 33‧‧‧Airway

Claims (3)

一種電動輔助式增壓缸,包含有一油壓缸、一增壓缸及一預壓缸,其中;該油壓缸係具有一第一儲油空間、一設於該第一儲油空間內之油壓活塞,以及一連接該油壓活塞之油壓活塞桿;該增壓缸係連接於該油壓缸之一端且具有一增壓桿及一驅動馬達組,該增壓桿一端連接於該驅動馬達組,可受該驅動馬達組之推動而以其另一端伸入該油壓缸之第一儲油空間內;該預壓缸係連接於該油壓缸之一側,並具有一連通該第一儲油空間之第二儲油空間、一連通該第二儲油空間之氣道。 An electric-assisted booster cylinder includes a hydraulic cylinder, a booster cylinder, and a pre-pressure cylinder. The hydraulic cylinder has a first oil storage space and a first oil storage space. A hydraulic piston, and a hydraulic piston rod connected to the hydraulic piston; the booster cylinder is connected to one end of the hydraulic cylinder and has a booster rod and a drive motor group, one end of the booster rod is connected to the The driving motor group can be pushed by the driving motor group to extend into the first oil storage space of the hydraulic cylinder with the other end; the pre-compression cylinder is connected to one side of the hydraulic cylinder and has a communication The second oil storage space of the first oil storage space and an air passage communicating with the second oil storage space. 如請求項1所述之電動輔助式增壓缸,其中該油壓缸具有一密封件及一分隔件,該密封件與該油壓活塞之間形成該第一儲油空間,該分隔件位於該密封件與該油壓活塞之間,用以將該第一儲油空間區隔出一儲油室及一增壓室,該儲油室連通該預壓缸之第二儲油空間,該增壓室之體積隨該油壓活塞之位置變化;該氣壓缸之氣壓活塞桿穿經該密封件而位於該儲油室內,並可受該氣壓活塞之推動而伸入該增壓室內。 The electric-assisted booster cylinder according to claim 1, wherein the hydraulic cylinder has a seal and a partition, the first oil storage space is formed between the seal and the hydraulic piston, and the partition is located The seal and the hydraulic piston are used to separate the first oil storage space from an oil storage chamber and a pressurizing chamber. The oil storage chamber is connected to the second oil storage space of the pre-pressure cylinder. The volume of the pressurizing chamber changes with the position of the hydraulic piston; the pneumatic piston rod of the pneumatic cylinder passes through the seal and is located in the oil storage chamber, and can be pushed by the pneumatic piston to extend into the pressurizing chamber. 如請求項1所述之電動輔助式增壓缸,其中該油壓缸具有一連通該第一儲油空間之第一導油通道,該預壓缸具有一連通該第二儲油空間之第二導油通道,該第一導油通道與 該第二導油通道相互連通。 The electric-assisted booster cylinder according to claim 1, wherein the hydraulic cylinder has a first oil guide passage communicating with the first oil storage space, and the pre-pressure cylinder has a first oil passage communicating with the second oil storage space. Two oil guide passages, the first oil guide passage and The second oil guide channels communicate with each other.
TW108128478A 2019-08-12 2019-08-12 Electric assisted booster cylinder which uses a stepping motor to control the movement stroke of the booster rod inside the booster cylinder, thereby accurately controlling the compression ratio and the control speed of the stroke TW202106984A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114321031A (en) * 2021-12-30 2022-04-12 广州晶品智能压塑科技股份有限公司 Intelligent stepping pressurizing oil cylinder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114321031A (en) * 2021-12-30 2022-04-12 广州晶品智能压塑科技股份有限公司 Intelligent stepping pressurizing oil cylinder

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