CN105883488B - A kind of Portable winding machine and method for winding adaptively straightening radial line - Google Patents

A kind of Portable winding machine and method for winding adaptively straightening radial line Download PDF

Info

Publication number
CN105883488B
CN105883488B CN201610339738.XA CN201610339738A CN105883488B CN 105883488 B CN105883488 B CN 105883488B CN 201610339738 A CN201610339738 A CN 201610339738A CN 105883488 B CN105883488 B CN 105883488B
Authority
CN
China
Prior art keywords
coiling
layer
diameter
take
winding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201610339738.XA
Other languages
Chinese (zh)
Other versions
CN105883488A (en
Inventor
刘丽新
刘城斌
刘飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Huahang Radio Measurement Research Institute
Original Assignee
Beijing Huahang Radio Measurement Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Huahang Radio Measurement Research Institute filed Critical Beijing Huahang Radio Measurement Research Institute
Priority to CN201610339738.XA priority Critical patent/CN105883488B/en
Publication of CN105883488A publication Critical patent/CN105883488A/en
Application granted granted Critical
Publication of CN105883488B publication Critical patent/CN105883488B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40—Arrangements for rotating packages
    • B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B65H54/553—Both-ends supporting arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28—Traversing devices; Package-shaping arrangements
    • B65H54/30—Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40—Arrangements for rotating packages
    • B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments

Landscapes

  • Winding Filamentary Materials (AREA)

Abstract

The present invention relates to a kind of Portable winding machines and method for winding for adaptively straightening radial line.By write winding displacement motor and take-up motor frequency and conversion opportunity, it can be achieved that the irregular variable cross-section litzendraht wire of diameter 1mm-1.5mm it is adaptive it is portable it is flat around or flower coiling.

Description

A kind of Portable winding machine and method for winding adaptively straightening radial line
Technical field
The invention belongs to coil winding machinery fields, and in particular to one kind is based on the irregular variable cross-section braiding of diameter 1mm-1.5mm The adaptive Portable winding machine of line.
Background technique
Current industrial is more mature with automatic winding machine technology.The Automated winding equipment overwhelming majority is that landing is set Standby, volume is big, cannot carry in winding process；And it is directed to single diameter coiling, winding displacement mode is single.
Summary of the invention
In order to cope with demand of the Automated winding field to Miniaturized portable machinery, and the volume of the irregular diameter of solution The coiling problem for knitting line, the present invention provides a kind of Portable winding machines and method for winding for adaptively straightening radial line.
Realize that an object of the present disclosure adopts the technical scheme that:
A kind of Portable winding machine adaptively straightening radial line, it is characterised in that: including take-up motor, winding displacement motor, PLC Controller, driver, take-up mechanism, wire-arranging mechanism；Wherein, the spool rotation of take-up motor driven take-up mechanism, realizes take-up； Winding displacement motor makes the shift fork of wire-arranging mechanism move left and right winding displacement by control lead screw rotation；Take-up motor and winding displacement motor are all Stepper motor, two electric machine frequencies become to be mutually matched under the control of PLC controller, and PLC controller is implemented by driver It instructs and driving motor rotation.
The take-up mechanism, comprising: left support, right support, spool, clamping axis one, clamping axis two, hand wheel shaft, handle；Its In, spool both ends respectively connect clamping axis one and clamping axis two；Clamping axis one and handwheel axis connection, use between hand wheel shaft and right support It is threadedly coupled；Hand wheel shaft outer end is stretched out right support and is connect by screw with handle；Clamping axis two passes through the hole of left support, with outer end Motor connection.
Spool includes that two axis shelves at both ends and intermediate hollow shaft, hollow shaft connect two axis shelves, has one on spool Through-hole, two bar shaped boss of symmetric design in through hole wall, the clamping axis of the through-hole and this two bar shaped boss and respective side Connection；Clamping axis one and clamping axis two all have conical head, and end face is taper, is being provided with strip groove along vertex of a cone center；Spool When assembling with clamping axis, spool is simultaneously locked in tapered end face position line axis center position, and radial bar shaped boss and strip groove cooperate, and drives The rotation of moving-wire axis.
Clamping axis can cooperate various sizes of motor shaft second is that a multi-diameter shaft.
The wire-arranging mechanism, including lead screw, mounting plate, sliding block, wire column and shift fork；Wherein, lead screw is driven by winding displacement motor It is dynamic；Mounting plate upper surface offers symmetrical two sliding slots, and sliding slot is strip, and sliding slot mouth is opened to the outside world；It is opened in sliding slot Equipped with bolt hole；There are two sliding blocks, is separately positioned in two sliding slots, and sliding block is equipped with an oblong hole, is installed by bolt In sliding slot, sliding block adjustable position on track length direction；There are two wire columns, is separately fixed on two sliding blocks, two Cable is passed through between a wire column.
The wire column is made of foreign steamer, bearing, axis, pressure-pad；Foreign steamer has central through hole, and through-hole both ends set bearing, pressure-pad It is arranged at the top of foreign steamer, is connected through a screw thread with axis, from downwardly over bearing is compressed, pressure-pad center is provided with tapped through hole, axis Across pressure-pad, bearing, foreign steamer, it is threadedly secured on sliding block；It is clearance fit between bearing and axis, between bearing and foreign steamer For clearance fit.
Second purpose of the invention is to provide a kind of Portable winding method for adaptively straightening radial line, it is characterised in that: makees For the take-up motor and winding displacement motor of stepper motor type, is controlled by the adaptive frequency of PLC controller, make two electric machine frequencies Become to be mutually matched, realize equal diameter or straighten radial line it is orderly it is flat around or it is colored be around, method,
Pass through take-up motor pulses per second P in setting PLC controller1And winding displacement motor pulses per second P2, make P1、P2 Pass formula meets alwaysSuch relationship, can be realized；Wherein, d is cable diameter, and s is the motor-driven row of winding displacement The lead of lead screw in line mechanism.
Further, it can be achieved that equal diameter line it is flat around the design method of each parameter be:
If spool diameter D, spool take-up width L, cable diameter d, cable total length L0, guide screw lead s, stepper motor drive Dynamic device umber of pulse P, it is T that coiling, which requires the deadline,0；Then it needs to be determined that parameter be: take-up motor pulses per second P1, winding displacement Motor pulses per second P2, coiling number of plies n, n-th layer winding turns K；
Take-up motor speed: N1=P1/P；Winding displacement motor speed: N2=P2/P；
If around complete L0Length cable needs n-layer altogether, then
First n-1 layers every layer of coiling L/d circle；
If n-th layer winding turns are K circle；
N-th layer coil center diameter D ' n=D+2 (n-1) d+d=D+ (2n-1) d；
L0=π (D+d) (L/d)+π (D+3d) (L/d)+...
+π[D+(2n-3)d](L/d)+π[D+(2n-1)d]K
=π (L/d) [n2d+n(D-2d)-D+d]+π[D+(2n-1)d]K；
Thereby determine that coiling number of plies n and n-th layer winding turns K, method is: first taking the value of n using trial and error procedure: n as natural number, It tries to arrive for people one by one from small to large
L0- π (L/d) [n2D+n (D-2d)-D+d] it calculates in this formula as a result, when result is greater than zero, and be all big In zero result when a smallest value, n is the value taken at this time；After n is determined, above-mentioned L is then substituted into0In calculating formula, K is calculated Value；
Because of T0=(n-1) (L/d)/N1+K/N1；N again1=P1/P；
?According to coiling required time T0, calculate P1；
Since within the t time, wire-arranging mechanism movement length=N2* t*s=N1*t*d；Because of N2=P2/P；
?
Further, it can be achieved that straighten radial line it is flat around the design method of each parameter be:
If cable total length L0, it is made of m sections of different diameters, paragraph 1 length L1, cable diameter d1；2nd segment length L2, Cable diameter d2；... m segment length Lm, cable diameter dm；Remaining parameter: spool diameter D, spool take-up width L, lead screw Lead s, step actuator umber of pulse P, it is T that coiling, which requires the deadline,0；
If the pulses per second P of take-up motor coiling paragraph 11.1, winding displacement motor pulses per second P2.1, duration T1； The pulses per second P that the 2nd section of coiling1.2, winding displacement motor pulses per second P2.2, duration T2；... m sections of coiling every Pulse per second (PPS) number P1.m(p/s), winding displacement motor pulses per second P2.m, duration Tm；According to total coiling time, every section of approximation distribution The coiling time, it may be assumed that
Then it needs to be determined that parameter be: take-up motor pulses per second P1, winding displacement motor pulses per second P2, each section of coiling The time T of frequency conversion1、T2、Tm；
Paragraph 1:
If paragraph 1 coiling n1Layer, n-th1Layer coiling K1Circle；Become D around complete rear spool outer diameter1；
D1=D+2n1d1；
L1=π (D+d1)(L/d1)+π(D+3d1)(L/d1)+...
+π[D+(2n1-3)d1](L/d1)+π[D+(2n1-1)d1]K1
=π (L/d1)[n1 2d1+n1(D-2d1)-D+d1]+π[D+(2n1-1)d1]K1；
Time T1=(n1-1)(L/d1)/N1.1+K1/N1.1
N1.1=P1.1/P；
?
?
Thereby determine that n1And K1, n is first taken with trial and error procedure1Value: n1For natural number, try to arrive for people from small to large one by one
L1- π (L/d1)[n1 2d1+n1(D-2d1)-D+d1] calculate in this formula as a result, when result is greater than zero, and be institute When having a smallest value in the result greater than zero, n1Take value at this time；n1After determination, above-mentioned L is then substituted into1In calculating formula, Calculate the value of K1；
Because of T1=(n1-1)*(L/d1)/N1.1+K1/N1.1
Take-up motor speed: N1.1=P1.1/P；
?
Within the t time, wire-arranging mechanism movement length are as follows: N2.1* t*s=N1.1*t*d；Because of winding displacement motor speed: N2.1= P2.1/P；
?
M sections:
If m sections around coiling nmLayer, n-thmLayer coiling KmCircle；
Then around complete m sections, whole total n1+n2+...+nm-(nm- 1) layer；
Dm=Dm-1+2(nm-1)dm=D+2n1d1+2(n2-1)d2+...+2(nm-1)dm；
D'm.1=Dm-1+dm；--- the 1st layer of central diameter of --- --- m section；
D'm.2=Dm-1+3dm；--- the 2nd layer of central diameter of --- --- m section；
--- --- m section n-thmLayer central diameter；The 1st layer of diameter of m section Shared dmThe coil of diameterCircle；
nm, KmCalculation method same n1, K1 method it is the same；
Time
N1.m=P1.m/P；
?
N2.m=P2.m/ P, obtains
Further, it can be achieved that the design method that equal diameter pitches each parameter of flower coiling is:
If spool diameter D, spool take-up width L, cable diameter d, length of cable L0, guide screw lead s；Step actuator arteries and veins Rush number P；It is T that coiling, which requires the deadline,0；
Now want to allow preceding n1The normal coiling of layer, rear n2 layers of fork flower coiling, the spacing for increasing circle spacing coiling is x,
It needs to be determined that parameter be: each section of coiling time T1、T2；The parameter for needing to be arranged in PLC program, P1.1: preceding n1Layer Take-up motor pulses per second, P2.1: preceding n1Layer winding displacement motor pulses per second, P1.2；N2 layers of take-up motor pulses per second afterwards, P2.2；N2 layers of winding displacement motor pulses per second afterwards；
Preceding n1Layer equal diameter it is flat around:
Around rear coil outer diameter D1=D+2n1d；
N2 layers of fork flower coiling afterwards:
L2=L0-L1；
Every layer of winding turns L/x；
Every layer of coil center diameter:
D'2.1=D1+d；--- --- --- pitches flower the 1st layer of central diameter of coiling；
D'2.2=D1+3d；--- --- --- pitches flower the 2nd layer of central diameter of coiling；
--- --- pitches flower coiling n-th2Layer central diameter；
Each circle winding length:
WhenWhen changing little, it is believed that
When distributing the time, it is believed that
By T0=T1+T2WithAcquire T1、T2；
T1=n1(L/d)/N1.1；N1.1=P1.1/P；
?
?
T2=(n2-1)(L/x)/N1.2+K/N1.2；N1.2=P1.2/P；
?
Within the t time, wire-arranging mechanism movement length=N2.2* t*s=N1.2*t*x；
?
The method have the benefit that: 1, coil winding machine can be directed to the envelope diameter of cross-section and irregular variable cross-section 1mm-1.5mm flexible knitting line carry out coiling；2, coiling function provides certain pretightning force for litzendraht wire, and protects in litzendraht wire Portion's conducting wire is injury-free, makes litzendraht wire proper alignment on specific spool；3, by writing coil winding machine program, one kind may be implemented Be conducive to the intersection coiling function of spool unwrapping wire；4, coil winding machine quality can have with < 7kg, volume 300 × 200 × 250mm of < Handle, can in winding process portable mobile.5, the invention is easily achieved, and rationally, engineering using effect is good for design.
Detailed description of the invention
Fig. 1 is whole interior structure chart of the present invention；
Fig. 2 is admission machine composition；
Fig. 3 is spool figure；
Fig. 4 is two structure chart of clamping axis；
Fig. 5 is cable machine composition；
Fig. 6 is wire column structure chart；
Fig. 7 is flower around roll figure；
Fig. 8 is that equal diameter is flat around interlayer layout viewing；
Fig. 9 is that variable diameters are flat around interlayer layout viewing；
Figure 10 is equal diameter flower around interlayer layout viewing.
Specific embodiment
Technical solution of the present invention is described in detail in the following with reference to the drawings and specific embodiments.
Fig. 1 is the whole interior structure chart of this coil winding machine, and Fig. 3 is outside drawing.Coil winding machine entirety appliance of the present invention is few, structure It is compact small and exquisite, therefore desktop computer can be made into；Main screw lift only concentrates on pedestal, motor and bracket, and the part of big heavyweight does not have, Therefore it is be easily moved.It is provide with a complete machine cover outside entirety, handle is set on complete machine cover, so that it may be made into portable small-sized It is mechanical.
Inside coil winding machine, other than pedestal and bracket, workpiece includes take-up motor 1, winding displacement motor 2, PLC controller 3, driver 4, take-up mechanism 5, wire-arranging mechanism 6 etc..
Take-up motor 1 is connected with take-up mechanism 5, driving take-up mechanism movement.The visible Fig. 2 of take-up mechanism 5, including such as lower part Part: left support 51, right support 52, spool 53, clamping axis 1, clamping axis 2 55, hand wheel shaft 56, handwheel 57.This take-up mechanism Following function may be implemented: (1) keeping spool clamping convenient reliable by taper clamping axis；(2) hand wheel shaft can by rotate handwheel, Hand wheel shaft is rotated, clamping axis is driven to move axially along spool, promotes or releases spool, realize the installation and removal of spool；(3) Clamping axis is designed as the multistage diameter of axle, can be adapted to multiple standards motor shaft diameter.
Left and right two brackets are stringer, and spool passes through two clamping axis, that is, clamping axis one and clamping axis two and hand Wheel shaft is erected between left and right two brackets, and clamping axis two is threaded through in the hole of left support (from referred to as left support in terms of drawing), is Shaft hole matching is connect between the hole of left support using bearing；Clamping axis one is connect with handwheel between centers using bearing, and hand wheel shaft is another One end passes through the threaded hole of right support, and for hand wheel shaft with the installation of right support using being threadedly coupled, hand wheel shaft outer end passes through 4 screws It is fixed with handwheel.Rotational handle can be such that the external screw thread of hand wheel shaft rotates in the internal screw thread of right support, drive along clamping axis one Axis axial movement, realizes the clamping and release of spool.The outer rim of clamping axis two is designed as standard electromotor shaft diameter, can pass through shaft coupling Device is connected to motor, and realizes motor driven coiling.
Spool 53, as shown in figure 3, designed for via hollow, two including both ends axis shelves, and intermediate hollow shaft, in Empty axis connects two axis shelves.On axis shelves and there is unified through-hole on hollow shaft, two bar shapeds of symmetric design are convex in through hole wall Platform 58.This two bar shaped boss of the both ends of spool are for installing clamping axis.
Fig. 4 is two structure chart of clamping axis, and clamping axis one is similar.Two clamping axis have conical head, and end face is cone Shape is being provided with strip groove 59 along vertex of a cone center, for cooperating with the bar shaped boss of spool.Two clamping axis are inserted into from spool two sides In spool through-hole, spool boss is embedded in clamping axis strip groove, when coiling, it is axial by tapered end face position line axis center position simultaneously Lock spool, the radial cooperation for leaning on boss and groove, driving spool rotation.Using circular conical surface position line axis center position, realize Accurate positioning；When coiling, clamping axis two is driving shaft, drives spool rotation, and clamping axis one is auxiliary driven axle.
In addition, clamping axis two has multi-diameter shaft, it is to prepare to cooperate various sizes of motor shaft.Clamping axis two passes through Shaft coupling and motor axis connection realize motor driven Automated winding.
Clamping axis one is connected with hand wheel shaft, when rotating hand wheel shaft, makes to generate threads turn between hand wheel shaft and bracket, can be with It realizes that hand wheel shaft promotes clamping axis one, and then is stepped up by the direction of one axis of thrust axial direction clamping axis two of clamping axis, pacified convenient for spool Dress；Or realize that clamping axis one exits when reversion, spool absent-mindedness is easy to disassemble.Hand wheel shaft makes the clamping being connected on hand wheel shaft Axis one moves axially, and realizes the portable installation and removal of spool.
By the introduction of take-up mechanism it is found that take-up mechanism coiling of the present invention is steady, spool speed is adjustable.
Winding displacement motor 2 is connected with wire-arranging mechanism 6, driving wire-arranging mechanism movement.6 structure of wire-arranging mechanism is as shown in figure 5, main Including mounting plate 61, sliding block 62 and wire column 63.Wherein, mounting plate 61 is the matrix fixed as entire installation, by motor band Dynamic lead screw driving, installation front edge of board install shift fork, and shift fork is close to roll, for guaranteeing that the cable exported by wire column is walked Directly.Surface offers symmetrical two sliding slots on a mounting board, and bolt hole is offered in sliding slot, also can be two for one It is a, for fixing sliding block；Sliding slot is strip, and sliding slot mouth is opened to the outside world.
There are two sliding blocks, is separately positioned in two sliding slots, the width of sliding block is suitable with trough width, and sliding block is long in sliding slot It spends on direction and moves.Sliding block be equipped with an oblong hole, can be mounted in sliding slot by bolt, due in oblong hole everywhere It may pass through bolt, so the position of sliding block length direction in sliding slot can arbitrarily be adjusted, be then bolt-fastened in sliding slot In bolt hole.Since position of the sliding block in sliding slot is adjustable, also mean that the relative distance between two sliding blocks can in this way It adjusts.
One boss is set on sliding block, and platform is equipped with internal screw thread, is used for conducting wire column.Two boss are close to peace when installation Dress.Wire column is threadedly attached on sliding block boss, the structure of wire column as shown in fig. 6, wire column by foreign steamer 64, bearing 65, axis 66, pressure-pad 67 form.Foreign steamer 64 has central through hole, and through-hole both ends set bearing 65；67 center of pressure-pad is provided with tapped through hole； Axis 66 passes through pressure-pad 67, bearing 65, foreign steamer 64, is threadedly secured on sliding block.Pressure-pad connects, from downwardly over by bearing pressure Tightly, prevent bearing from jumping up and down.Axis lower part is external screw thread, the mounting hole screw-internal thread fit with sliding block.Between being between bearing and axis Gap cooperation is also clearance fit between bearing and foreign steamer.The distance between two foreign steamers be clamp gap, adjustment two foreign steamers away from From i.e. adjustment clamp gap, when machine operation, two foreign steamers reversely rotate each other, and clamping cable is fed forward.
Sliding block can move in the slideway of mounting plate.According to different cable diameters, slide position is adjusted, folder can be realized The adjusting of linear distance, to adapt to the cable of different-diameter.
Just because of these of take-up mechanism and wire-arranging mechanism design feature, the present invention be can be achieved for isodiametric, or The orderly winding of the cable of person's variable diameters can especially realize the uniform winding of the cable of minor diameter (1-1.5mm), even spend Around as shown in Figure 7.Match as long as the frequency for controlling take-up motor 1 and winding displacement motor 2 in winding is realized.It receives Line motor 1 and winding displacement motor 2 are driven the driving of device 4 by 3 process control of PLC controller.The line of take-up motor driven take-up mechanism Axis rotation, realizes take-up.Winding displacement motor makes shift fork of wire-arranging mechanism or so winding displacement by control lead screw rotation.Adjust cable machine Spacing between the wire column of structure can provide certain pretightning force for litzendraht wire, and protect litzendraht wire inner lead injury-free, make Litzendraht wire proper alignment is on specific spool.Take-up motor 1 and winding displacement motor 2 are all stepper motors.
Its working principle is that: stepper motor is the electric element for converting electric impulse signal to angular displacement.Stepper motor Rotation is controlled by stepper motor driver, as soon as the every reception pulse signal of stepper motor driver, driving part motor is by setting Fixed direction rotates a fixed angle.With control program in servo controller (PLC), sent to stepper motor driver Pulse signal and direction signal.The intrinsic umber of pulse of stepper motor driver is P (p/r) --- motor turns 1 turn and needs P pulse Number.In PLC program, take-up motor speed control parameter is P1(p/s) --- it is per second to send P to take-up motor driver1A arteries and veins Punching, winding displacement motor speed control parameter are P2(p/s) --- it is per second to send P to winding displacement motor driver2A pulse.To make cable Proper alignment, P1、P2Between have conspiracy relation；Winding displacement reverse position is controlled by photoelectric limit switch, and photoelectric limit switch is online Axis left and right sides each one makes coiling section just between spool both ends of the surface；When optical path is blocked, limit switch is issued to PLC to be believed Number, PLC controls winding displacement motor reversal.Take-up direction of motor rotation is consistent always.
Under above-mentioned driving principle, the achievable coiling of the present invention includes the following:
One, the achievable equal diameter cable of the present invention it is flat around:
If spool diameter D, spool take-up width L, cable diameter d, cable total length L0, guide screw lead s, step actuator Umber of pulse P (p/r), it is T that coiling, which requires the deadline,0。
Under the conditions of above-mentioned known parameters, to meet coiling time demand and neat coiling effect demand, by the way that PLC is arranged Take-up motor pulses per second P in program1(p/s) and winding displacement motor pulses per second P2(p/s), that is, it can reach coiling purpose, Now derive P1、P2Relational expression with all known parameters is:
Take-up motor speed: N1=P1/P(r/s)；
Winding displacement motor speed: N2=P2/P(r/s)；
If around complete L0Length cable needs n-layer altogether；
Then first n-1 layers every layer of coiling L/d circle；
If n-th layer winding turns are K circle；
N-th layer coil center diameter D ' n=D+2 (n-1) d+d=D+ (2n-1) d；
L0=π (D+d) (L/d)+π (D+3d) (L/d)+...
+π[D+(2n-3)d](L/d)+π[D+(2n-1)d]K
=π (L/d) [n2d+n(D-2d)-D+d]+π[D+(2n-1)d]K；
Thereby determine that coiling number of plies n and n-th layer winding turns K: first taking the value of n using trial and error procedure: n as natural number, from it is small to It tries to arrive for people one by one greatly
L0- π (L/d) [n2D+n (D-2d)-D+d] it calculates in this formula as a result, when result is greater than zero, and be all big In zero result when a smallest value, n is the value taken at this time.After n is determined, above-mentioned L is then substituted into0In calculating formula Calculate the value of K.
Because of T0=(n-1) (L/d)/N1+K/N1；N again1=P1/P；
?According to coiling required time T0, calculate P1；
Within the t time, wire-arranging mechanism movement length=N2* t*s=N1*t*d；Because of N2=P2/P；
?To sum up acquire program parameter P1、P2。
So far, in the case that equipment is fixed in a winding process, total number of plies n of cable coiling, the last layer around Coil number K, take-up motor pulses per second P1With winding displacement motor pulses per second P2, all can to ask.As long as initially setting take-up Motor pulses per second P1With winding displacement motor pulses per second P2, so that it may realize expected coiling effect.
Two, the present invention can also be achieved variable diameters cable it is flat around:
If cable total length L0, it is made of m sections of different diameters, paragraph 1 length L1, cable diameter d1；2nd segment length L2, Cable diameter d2；... m segment length Lm, cable diameter dm.Remaining parameter: spool diameter D, spool take-up width L, lead screw Lead s, step actuator umber of pulse P (p/r), it is T that coiling, which requires the deadline,0。
If the pulses per second P of take-up motor coiling paragraph 1 in PLC1.1(p/s), winding displacement motor pulses per second P2.1(p/ S), duration T1；The pulses per second P that the 2nd section of coiling1.2(p/s), winding displacement motor pulses per second P2.2(p/s), when continuing Between T2；... m sections of coiling of pulses per second P1.m(p/s), winding displacement motor pulses per second P2.m(p/s), the duration Tm.Coiling total time T0=T1+T2+...+Tm, according to total coiling time, distribute T1To TmTime.Due to variable diameters range 1mm- 1.5mm, variation range is little, approximate can distribute every coiling time with 1~m segment length institute's proportion, it may be assumed that
Then:
Paragraph 1:
If paragraph 1 coiling n1Layer, n-th1Layer coiling K1Circle；Become D around complete rear spool outer diameter1；
D1=D+2n1d1；
According to L0Basic formula can obtain:
L1=π (D+d1)(L/d1)+π(D+3d1)(L/d1)+...
+π[D+(2n1-3)d1](L/d1)+π[D+(2n1-1)d1]K1
=π (L/d1)[n1 2d1+n1(D-2d1)-D+d1]+π[D+(2n1-1)d1]K1；
Time T1=(n1-1)(L/d1)/N1.1+K1/N1.1
N1.1=P1.1/P；
?
?
Thereby determine that n1And K1, the method for calculation method same n, K is the same.
Because of T1=(n1-1)*(L/d1)/N1.1+K1/N1.1
Take-up motor speed: N1.1=P1.1/P；
?
It is located in the t time, wire-arranging mechanism movement length are as follows: N2.1* t*s=N1.1*t*d；Because of winding displacement motor speed: N2.1= P2.1/P；
?
2nd section:
If the 2nd section around coiling n2Layer, n-th2Layer coiling K2Circle；
Then around complete 2nd section, whole total n1+n2- 1 layer；
2nd section of the 1st layer of shared d2The coil of diameterCircle；
Computationally when layer coil center diameter, be approximately considered the 1st layer of the 2nd section be it is smooth, whole coilings Diameter is d2Cable, then have following calculating formula:
Computationally when layer coil center diameter, be approximately considered the 2nd section of the 1st layer of flood be it is smooth, all around The diameter of system is d2Cable, then have following calculating formula:
D2=D1+2(n2-1)d2；
D'2.1=D1+d2；--- --- --- --- the 2nd section of the 1st layer of central diameter；
D'2.2=D1+3d2；--- --- --- the 2nd section of the 2nd layer of central diameter；
--- the 2nd section n-th of --- ---2Layer central diameter；
It accordingly can be in the hope of n2, K2, method with calculate n, K method it is the same.
Because of the time
N1.2=P1.2/P；N2.2=P2.2/P；It is same:
?
?
M sections:
If m sections around coiling nmLayer, n-thmLayer coiling KmCircle；
Then around complete m sections, whole total n1+n2+...+nm-(nm- 1) layer；
Dm=Dm-1+2(nm-1)dm=D+2n1d1+2(n2-1)d2+...+2(nm-1)dm；
D'm.1=Dm-1+dm；--- the 1st layer of central diameter of --- --- m section；
D'm.2=Dm-1+3dm；--- the 2nd layer of central diameter of --- --- m section；
--- --- m section n-thmLayer central diameter；
The 1st layer of diameter of m section shares dmThe coil of diameterCircle；
nm, KmCalculation method same n, K method it is the same.
Time
N1.m=P1.m/P；
?
N2.m=P2.m/ P, obtains
It can thus be appreciated that each diameter stage take-up motor and the due pulses per second of winding displacement motor.
Note: because many places are related to approximate calculation, therefore the final coiling time cannot be equal to T0。
Three, the present invention can also be achieved equal diameter and pitch flower coiling:
If spool diameter D, spool take-up width L, cable diameter d, length of cable L0, guide screw lead s；Step actuator arteries and veins Rush number P (p/r)；It is T that coiling, which requires the deadline,0。
Now want to allow preceding n1The normal coiling of layer, rear n2 layers of fork flower coiling, that is, increase circle spacing coiling.Increase circle spacing coiling Spacing is x, the last layer winding turns K.P1.1、P2.1、P1.2、P2.2、T1It is the parameter for needing to be arranged in PLC program.
Preceding n1The normal coiling of layer, flat around identical with aforementioned equal diameter:
It is simply derived from basic formula:
Around rear coil outer diameter D1=D+2n1d；
N2 layers of fork flower coiling afterwards:
L2=L0-L1；
Every layer of winding turns L/x；
Every layer of coil center diameter:
D'2.1=D1+d；--- --- --- pitches flower the 1st layer of central diameter of coiling；
D'2.2=D1+3d；--- --- --- pitches flower the 2nd layer of central diameter of coiling；
--- --- pitches flower coiling n-th2Layer central diameter；
Each circle winding length:
WhenWhen changing little, it is believed that
When distributing the time, it is believed that
By T0=T1+T2WithAcquire T1、T2；
T1=n1(L/d)/N1.1；N1.1=P1.1/P；
?
?
T2=(n2-1)(L/x)/N1.2+K/N1.2；N1.2=P1.2/P；
?
Within the t time, wire-arranging mechanism movement length=N2.2* t*s=N1.2*t*x；
?
Similarly, since it is related to many places approximate calculation, therefore the final coiling time cannot be equal to T0。
By setting motor pulses number, may be implemented a kind of intersection coiling function for being conducive to spool unwrapping wire, the parameter with Braiding linear diameter, spool length, guide screw lead, demand circle spacing etc. are related.Admission machine can be made to realize to the 1mm- in 40mm The neat coiling of the irregular variable cross-section litzendraht wire of 1.5mm.
Under the guidance of the above several method, the present invention can also be provided equal diameter and pitch flower winding method and variable diameters comprehensively Flower winding method is pitched, is no longer described one by one herein.

Claims (2)

1. a kind of Portable winding method for adaptively straightening radial line, it is characterised in that: the take-up electricity as stepper motor type Machine and winding displacement motor are controlled by the adaptive frequency of PLC controller, two electric machine frequencies are made to become to be mutually matched, and realization etc. is straight Diameter or straighten radial line it is orderly it is flat around or flower around, the flat winding method of equal diameter be,
Pass through take-up motor pulses per second P in setting PLC controller1And winding displacement motor pulses per second P2, make P1、P2Pass formula Always meetSuch relationship, can be realized；Wherein, d is cable diameter, and s is the motor-driven cable machine of winding displacement The lead of lead screw in structure；
Realize straighten radial line it is flat around the design method of each parameter be:
If cable total length L0, it is made of m sections of different diameters, paragraph 1 length L1, cable diameter d1；2nd segment length L2, cable Diameter d2；... m segment length Lm, cable diameter dm；Remaining parameter: spool diameter D, spool take-up width L, guide screw lead S, step actuator umber of pulse P, it is T that coiling, which requires the deadline,0；
If the pulses per second P of take-up motor coiling paragraph 11.1, winding displacement motor pulses per second P2.1, duration T1；Coiling 2 sections of pulses per second P1.2, winding displacement motor pulses per second P2.2, duration T2；... m sections of coiling of every pulse per second (PPS) Number P1.m(p/s), winding displacement motor pulses per second P2.m, duration Tm；According to total coiling time, when approximation distributes every section of coiling Between, it may be assumed that
Then it needs to be determined that parameter be: take-up motor pulses per second P1, winding displacement motor pulses per second P2, each section around line frequency The time T of conversion1、T2、Tm；
Paragraph 1:
If paragraph 1 coiling n1Layer, n-th1Layer coiling K1Circle；Become D around complete rear spool outer diameter1；
D1=D+2n1d1；
L1=π (D+d1)(L/d1)+π(D+3d1)(L/d1)+...
+π[D+(2n1-3)d1](L/d1)+π[D+(2n1-1)d1]K1
=π (L/d1)[n1 2d1+n1(D-2d1)-D+d1]+π[D+(2n1-1)d1]K1；
Time T1=(n1-1)(L/d1)/N1.1+K1/N1.1
N1.1=P1.1/P；
?
?
Thereby determine that n1And K1, n is first taken with trial and error procedure1Value: n1For natural number, examination is updated to one by one from small to large
L1- π (L/d1)[n1 2d1+n1(D-2d1)-D+d1] calculate in this formula as a result, when result is greater than zero, and be all big In zero result when a smallest value, n1Take value at this time；n1After determination, above-mentioned L is then substituted into1In calculating formula, calculate The value of K1；
Because of T1=(n1-1)*(L/d1)/N1.1+K1/N1.1
Take-up motor speed: N1.1=P1.1/P；
?
Within the t time, wire-arranging mechanism movement length are as follows: N2.1* t*s=N1.1*t*d；Because of winding displacement motor speed: N2.1=P2.1/P；
?
......
M sections:
If m sections around coiling nmLayer, n-thmLayer coiling KmCircle；
Then around complete m sections, whole total n1+n2+...+nm-(nm- 1) layer；
Dm=Dm-1+2(nm-1)dm=D+2n1d1+2(n2-1)d2+...+2(nm-1)dm；
D'm.1=Dm-1+dm；--- the 1st layer of central diameter of --- --- m section；
D'm.2=Dm-1+3dm；--- the 2nd layer of central diameter of --- --- m section；
......
--- --- m section n-thmLayer central diameter；
The 1st layer of diameter of m section shares dmThe coil of diameterCircle；
nm, KmCalculation method same n1, K1 method it is the same；
Time
N1.m=P1.m/P；
?
N2.m=P2.m/ P, obtains
Realizing the design method of each parameter of equal diameter fork flower coiling is:
If spool diameter D, spool take-up width L, cable diameter d, length of cable L0, guide screw lead s；Step actuator umber of pulse P；It is T that coiling, which requires the deadline,0；
Now want to allow preceding n1The normal coiling of layer, rear n2 layers of fork flower coiling, the spacing for increasing circle spacing coiling is x,
It needs to be determined that parameter be: each section of coiling time T1、T2；The parameter for needing to be arranged in PLC program, P1.1: preceding n1Layer take-up Motor pulses per second, P2.1: preceding n1Layer winding displacement motor pulses per second, P1.2: rear n2 layers of take-up motor pulses per second, P2.2: N2 layers of winding displacement motor pulses per second afterwards；
Preceding n1Layer equal diameter it is flat around:
Around rear coil outer diameter D1=D+2n1d；
N2 layers of fork flower coiling afterwards:
L2=L0-L1；
Every layer of winding turns L/x；
Every layer of coil center diameter:
D'2.1=D1+d；--- --- --- pitches flower the 1st layer of central diameter of coiling；
D'2.2=D1+3d；--- --- --- pitches flower the 2nd layer of central diameter of coiling；
......
--- --- pitches flower coiling n-th2Layer central diameter；
Each circle winding length:
WhenWhen changing little, it is believed that
When distributing the time, it is believed that
By T0=T1+T2WithAcquire T1、T2；
T1=n1(L/d)/N1.1；N1.1=P1.1/P；
?
?
T2=(n2-1)(L/x)/N1.2+K/N1.2；N1.2=P1.2/P；
?
Within the t time, wire-arranging mechanism movement length=N2.2* t*s=N1.2*t*x；
?
2. the Portable winding method according to claim 1 for adaptively straightening radial line, it is characterised in that:
Realize equal diameter line it is flat around the design method of each parameter be:
If spool diameter D, spool take-up width L, cable diameter d, cable total length L0, guide screw lead s, stepper motor driver Umber of pulse P, it is T that coiling, which requires the deadline,0；Then it needs to be determined that parameter be: take-up motor pulses per second P1, winding displacement motor Pulses per second P2, coiling number of plies n, n-th layer winding turns K；
Take-up motor speed: N1=P1/P；Winding displacement motor speed: N2=P2/P；
If around complete L0Length cable needs n-layer altogether, then
First n-1 layers every layer of coiling L/d circle；
If n-th layer winding turns are K circle；
N-th layer coil center diameter D ' n=D+2 (n-1) d+d=D+ (2n-1) d；
L0=π (D+d) (L/d)+π (D+3d) (L/d)+...
+π[D+(2n-3)d](L/d)+π[D+(2n-1)d]K
=π (L/d) [n2d+n(D-2d)-D+d]+π[D+(2n-1)d]K；
Thereby determine that coiling number of plies n and n-th layer winding turns K, method is: first taking the value of n using trial and error procedure: n is natural number, from small To examination is updated to one by one greatly
L0- π (L/d) [n2D+n (D-2d)-D+d] it calculates in this formula as a result, when result is greater than zero, and be all to be greater than zero Result in a smallest value when, n is to take value at this time；After n is determined, above-mentioned L is then substituted into0In calculating formula, calculate K's Value；
Because of T0=(n-1) (L/d)/N1+K/N1；N again1=P1/P；
?According to coiling required time T0, calculate P1；
Since within the t time, wire-arranging mechanism movement length=N2* t*s=N1*t*d；Because of N2=P2/P；
?
CN201610339738.XA 2016-05-20 2016-05-20 A kind of Portable winding machine and method for winding adaptively straightening radial line Active CN105883488B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610339738.XA CN105883488B (en) 2016-05-20 2016-05-20 A kind of Portable winding machine and method for winding adaptively straightening radial line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610339738.XA CN105883488B (en) 2016-05-20 2016-05-20 A kind of Portable winding machine and method for winding adaptively straightening radial line

Publications (2)

Publication Number Publication Date
CN105883488A CN105883488A (en) 2016-08-24
CN105883488B true CN105883488B (en) 2019-05-07

Family

ID=56717746

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610339738.XA Active CN105883488B (en) 2016-05-20 2016-05-20 A kind of Portable winding machine and method for winding adaptively straightening radial line

Country Status (1)

Country Link
CN (1) CN105883488B (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106276413B (en) * 2016-10-11 2019-01-11 东莞市纵横机电科技有限公司 A kind of positive negative angle precision active release of glass-coated microwire is around machine
CN107087238B (en) * 2017-06-19 2020-04-14 烟台知兴知识产权咨询服务有限公司 Portable computer network wiring reason line box
CN110294356B (en) * 2019-07-12 2024-05-17 西南交通大学 Winding device and winding method
CN111210989B (en) * 2020-04-23 2020-07-14 上海介入医疗器械有限公司 Sliding winding mechanism, winding device and winding method of winding piece
CN111573403A (en) * 2020-05-27 2020-08-25 杭州忒白电子科技有限公司 Cable winding device capable of winding cables with any diameter
CN115472418B (en) * 2022-09-10 2023-10-31 江苏北辰互邦电力股份有限公司 Automatic winding and arranging device for offshore wind power high-voltage coils with high safety

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1198639B (en) * 1962-11-26 1965-08-12 Felten & Guilleaume Carlswerk Mobile self-propelled winder for cables and ropes
CN200964309Y (en) * 2006-11-07 2007-10-24 关著铭 Precision row line control device
CN200988710Y (en) * 2006-06-02 2007-12-12 贵州航天南海机电有限公司 Air clip line discharge device for cylinder line winder
CN102431839A (en) * 2011-10-27 2012-05-02 西安航天动力机械厂 Stepless regulator for winding wire diameter
CN103662967A (en) * 2012-09-21 2014-03-26 富通集团有限公司 Automatic wire arranging device and method
CN204271846U (en) * 2014-05-31 2015-04-15 中煤张家口煤矿机械有限责任公司 Electromagnetic power transportation system linear synchronous generator coil winder
CN105312697A (en) * 2015-07-07 2016-02-10 洛阳名力科技开发有限公司 Wire arranging system
CN105417283A (en) * 2015-12-29 2016-03-23 河南省通信电缆有限公司 Automatic control system for gathering and laying of cables

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1198639B (en) * 1962-11-26 1965-08-12 Felten & Guilleaume Carlswerk Mobile self-propelled winder for cables and ropes
CN200988710Y (en) * 2006-06-02 2007-12-12 贵州航天南海机电有限公司 Air clip line discharge device for cylinder line winder
CN200964309Y (en) * 2006-11-07 2007-10-24 关著铭 Precision row line control device
CN102431839A (en) * 2011-10-27 2012-05-02 西安航天动力机械厂 Stepless regulator for winding wire diameter
CN103662967A (en) * 2012-09-21 2014-03-26 富通集团有限公司 Automatic wire arranging device and method
CN204271846U (en) * 2014-05-31 2015-04-15 中煤张家口煤矿机械有限责任公司 Electromagnetic power transportation system linear synchronous generator coil winder
CN105312697A (en) * 2015-07-07 2016-02-10 洛阳名力科技开发有限公司 Wire arranging system
CN105417283A (en) * 2015-12-29 2016-03-23 河南省通信电缆有限公司 Automatic control system for gathering and laying of cables

Also Published As

Publication number Publication date
CN105883488A (en) 2016-08-24

Similar Documents

Publication Publication Date Title
CN105883488B (en) A kind of Portable winding machine and method for winding adaptively straightening radial line
CN101211691B (en) Multiheaded full-automatic wire winder
CN101872665B (en) Six-reel steel band armouring machine
CN103021576A (en) Automatic wire and cable take-up and winding displacement device
AU2010226906B2 (en) Cable stranding apparatus employing a hollow-shaft guide member driver
EP2623300A1 (en) Filament winding device
US20180094382A1 (en) Cable stranding apparatus employing a hollow-shaft guide member driver
CN111747215A (en) Cable winding equipment for building water and electricity installation
CN113345680B (en) Outdoor oil-immersed transformer convenient to arrange pencil fixedly
KR20210060565A (en) Filament winding device
CN206865323U (en) A kind of coil winding machine
CN103754699A (en) Permanent magnet pay-off device
CN112820535A (en) Adjustable wire structure for winding machine for deflection coil production
CN209193225U (en) Cable wire dispenser and unmanned plane Cable runs device
CN115504312A (en) Pay-off is used in wire and cable processing
CN209487231U (en) A kind of wrapped rotating mechanism of cable wrapping machine
CN210176198U (en) Conductor wire winding displacement device for building site
CN211945652U (en) Cable pay-off rack
CN114476847A (en) Constant-tension wire supply device for transformer winding and transformer winding production equipment
CN103331906A (en) Fiber winding apparatus and winding molding method thereof
CN211028500U (en) Paraxial wire feeder and additive manufacturing system
CN209544149U (en) A kind of high-precision side sliding type coil winding machine
CN108163646B (en) A kind of power cable wire rewinding and paying off machine
CN205828134U (en) The automatic integrated machine of retractable cable
CN204996984U (en) Stabilize adjustable spool frame

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant