CN105881716A - Mold for prefabricated component - Google Patents
Mold for prefabricated component Download PDFInfo
- Publication number
- CN105881716A CN105881716A CN201610351449.1A CN201610351449A CN105881716A CN 105881716 A CN105881716 A CN 105881716A CN 201610351449 A CN201610351449 A CN 201610351449A CN 105881716 A CN105881716 A CN 105881716A
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- Prior art keywords
- limit
- mould
- form unit
- hole
- unit
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0011—Mould seals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
Abstract
The invention discloses a mold for a prefabricated component. A multilayer type mold unit comprises a side-mold-unit upper part, a side-mold-unit middle part and a side-mold-unit lower part; the side-mold-unit upper part is detachably fixedly connected with the top end of the side-mold-unit middle part together; the bottom end of the side-mold-unit middle part is detachably fixedly connected with the side-mold-unit lower part together; the side-mold-unit middle part comprises a body, left and right side walls arranged at the left and right ends of the body, and upper and lower side walls arranged at the upper and lower ends of the body; and at least one wall surface of the left and right side walls is provided with a fixing hole used for being connected with an adjacent side mold unit. By using the mold for the prefabricated component, according to the product features of the prefabricated component, the appropriate side mold units are selected for carrying out assembly; the disadvantage that a side mold is directly provided with a hole in a conventional technique is avoided; and the universality of the mold is guaranteed.
Description
Technical field
The present invention relates to a kind of prefabricated components mould, belong to building engineering field.
Background technology
The mould that architectural industrialization component, parts production are used at present is all a component or the design of parts one, can be because the size of component, parts is different, arrangement of reinforcement difference even built-in fitting is different and carries out particular design, and versatility is inadequate, the number of turnover is limited, it is extremely inconvenient to dismantle, and limits the raising of mechanization degree.
Summary of the invention
For the requirement meeting architectural industrialization component, parts produce, improve the versatility of mould, it is desirable to provide a kind of wallboard or beam column prefabricated components mould, the limit mould of this mould is spliced by limit form unit, single limit form unit is divided into multilamellar, the versatility of mould can be effectively improved, improve the production efficiency of prefabricated components.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of wallboard prefabricated components mould, including four the limit moulds surrounding prefabricated components casting area；It is structurally characterized in that, is removably secured connected by corner limit form unit between adjacent two limit moulds；Described limit mould is removably spliced by multiple multiple field limits form unit, and equipped with two fixed supports strengthening described limit mould intensity on the mould of each limit.
Thus, the present invention is according to the product attribute of prefabricated components, suitable limit form unit is selected to carry out assembly, the most assembled by multiple limits form unit, it is used for strengthening mould strength equipped with fixed support on the mould of limit simultaneously, thus while improving mould versatility, it is ensured that the reliability of mould.
According to embodiments of the invention, it is also possible to the present invention is further optimized, below for the technical scheme formed after optimizing:
According to embodiments of the invention, described multiple field die unit includes in the middle part of form unit top, limit, limit form unit and form unit bottom, limit；Form unit top, described limit is together with being securely removably connected between the top in the middle part of the form unit of limit；Bottom in the middle part of the form unit of described limit is together with being securely removably connected between form unit bottom, limit；It is one layer in the middle part of the form unit of the most described limit or is divided into multilamellar from bottom to top, be removably secured connected between adjacent two layers.In other words, it is divided into multilamellar in the middle part of the form unit of described limit, is removably secured connected between neighbouring two-layer.Certainly, may also be only shown in embodiment layer in the middle part of the form unit of limit, the most whole limit form unit is three layers structure.
In order to avoid opening muscle hole on the mould of limit, crimp band is formed between bottom and the top of form unit bottom, limit between top in the middle part of the bottom on form unit top, described limit and limit form unit, in the middle part of the form unit of limit, embedded ribs can be made to form embedded ribs hole when passing crimp band when the top in the middle part of the bottom and limit form unit on form unit top, described limit connects, bottom and the top of form unit bottom, limit in the middle part of the form unit of limit can make embedded ribs form embedded ribs hole when passing crimp band when connecting；The most described crimp band is the sealing strip on the top being arranged on the top in the middle part of the bottom on form unit top, limit, limit form unit and bottom, form unit bottom, limit, can be effectively prevented from spillage at muscle hole.
Preferably, in the middle part of the form unit of described limit, include body, be arranged on the left and right sidewall at two ends, body left and right and be arranged on the top and bottom sidewall at the upper and lower two ends of body；The fixing hole for being connected is had with adjacent edge form unit at least one wall in the sidewall of left and right；The most described fixing hole all includes the screw hole passed for screw rod and the bolt head bore passed for bolt head；Described screw hole connects with Quick Release hole and screw rod can move to Quick Release hole in screw hole, in other words, the most common bolt hole side of described fixing hole connects one can be through the Quick Release hole of bolt head, thus when dismantling complete, bolt can be dialled in Quick Release hole (now nut is also spun on bolt), so that adjacent two limit form units separate, adjacent two limit form units could be separated without after screw bolt and nut is separated, thus drastically increase disassembly and assembly efficiency.
Described corner limit form unit includes in the middle part of mould top, corner limit, corner limit mould and mould bottom, corner limit；In the middle part of lower end, mould top, described corner limit and corner limit mould between upper end, it is removably secured between lower end with upper end, mould bottom, corner limit in the middle part of the mould of corner limit and is connected；Between the multiple field limit form unit that described corner limit form unit is adjacent connected by being removably secured.
Described fixed support includes bracket base, the bracket upright post being contained on bracket base and the pressure head being positioned at bracket upright post top；Form the clamping zone for compressing limit mould between described bracket base and pressure head, and bracket upright post is arranged on outside the mould of limit；The most described bracket base is magnetic bases, can adsorb on the table easily, thus mould is formed location；Assembling corresponding mould according to the prefabricated components of different size for convenience, the most described bracket upright post is Telescopic fixed structure；In order to prevent fixed support from mould is caused damage, inside upper part and the lower inside of the most described bracket upright post are provided with pad.Preferably, bracket upright post can be Pneumatic extension bar, it is also possible to for hydraulically extensible bar, in order to compresses during contraction thus increases the structural strength of side form.
Preferably, form unit top, described limit is connected by movable latch between in the middle part of the form unit of limit, is connected by Fixed latches with between form unit bottom, limit in the middle part of the form unit of described limit.Described Fixed latches includes latch body, is arranged on the chock of latch body end.Described movable latch and Fixed latches are usually to be occurred in pairs, and one positions for two-way X/Y direction, and one positions for unidirectional Y-direction；Wherein X-direction is the length direction of mould, and Y-direction is the width of mould.
Preferably for the prefabricated components that thickness is bigger, described limit mould is spliced up and down by multilamellar limit form unit, and same layer limit form unit is spliced successively by multiple multiple field limits form unit.
Based on same inventive concept, present invention also offers a kind of beam column prefabricated components mould, it limit mould including surrounding prefabricated components casting area and side form；It is structurally characterized in that, described side form includes that two pieces are detachably fixed, with mould end, limit, the side form riser being connected respectively, the inner side of two pieces of side form risers all has vertically arranged draw-in groove, the side form panel being sequentially arranged from bottom to top equipped with polylith between two pieces of side form risers, the end of every piece of side form panel is placed in the draw-in groove of corresponding side form riser；Each limit mould includes that at least one of which limit form unit, each layer of limit form unit are the most removably spliced by multiple limits form unit, and equipped with the fixed support strengthening limit mould intensity on the mould of limit.
Thus, the most assembled by multiple limits form unit, on the mould of limit, it is used for strengthening mould strength equipped with fixed support simultaneously, thus while improving mould versatility, it is ensured that the reliability of mould.
Upper end and/or the bottom of at least a piece in adjacent two pieces of side form panels have at least one groove, form at least one installing hole when adjacent two pieces of side form panel splicings；Preferably every piece side form panel is provided with a hanger；The most described installing hole is for going out muscle hole or grout sleeve fixed bolt hole.Preferably, described groove is half slot.
According to embodiments of the invention, described limit form unit includes body, is arranged on the left and right sidewall at two ends, body left and right and is arranged on the top and bottom sidewall at the upper and lower two ends of body；Have the fixing hole for being connected with adjacent edge form unit at least one wall in the sidewall of left and right, at least one wall in top and bottom sidewall has the fixing hole for being connected with adjacent edge form unit；Fixing hole on the sidewall of the most described left and right and the fixing hole in top and bottom sidewall all include the screw hole passed for screw rod and the bolt head bore passed for bolt head；Described screw hole connects with Quick Release hole and in other words screw rod can move to Quick Release hole in screw hole, the most common bolt hole side of described fixing hole connects one can be through the Quick Release hole of bolt head, thus when dismantling complete, bolt can be dialled in Quick Release hole (now nut is also spun on bolt), so that adjacent two limit form units separate, adjacent two limit form units could be separated without after screw bolt and nut is separated, thus drastically increase disassembly and assembly efficiency.
Described fixed support includes being perpendicular to the bracket base that beam column length direction is arranged, two bracket upright post being contained on bracket base and the pressure head being positioned at bracket upright post top；Forming the clamping zone for compressing limit mould between described bracket base and pressure head, two bracket upright post form the clamping zone of beam column opposite sides limit mould；The most described bracket base is magnetic bases；Assembling corresponding mould according to the prefabricated components of different size for convenience, the most described bracket upright post is Telescopic fixed structure；In order to prevent fixed support from mould is caused damage, inside upper part and the lower inside of the most described bracket upright post are provided with pad.
Preferably, bracket upright post can be Pneumatic extension bar, it is also possible to for hydraulically extensible bar, in order to compresses during contraction thus increases the structural strength of side form.
Preferably, described muscle hole is screwed hole.Thus, on the side form that need not out muscle, bolt can be fixed by sleeve and muscle hole is blocked, it is to avoid spillage.
The present invention is for the prefabricated components of beam column class, and mould includes three limit moulds forward and backward, lower and left and right two side forms.For the prefabricated components of wallboard class, mould includes four, front, rear, left and right limit mould (certainly, wherein two pieces of limit moulds also can be considered side form), is removably secured connected by corner limit form unit between four limit moulds.
For the prefabricated components of beam column class, equipped with two bracket upright post on support bracket fastened bracket base, the distance between two bracket upright post being oppositely arranged is the width of whole mould.For the prefabricated components of wallboard class, equipped with a bracket upright post on support bracket fastened bracket base, this bracket upright post is close to outside the mould of limit.
Preferably, described limit mould and side form are that aluminium alloy, plastics, fiberglass or carbon fiber are made.
Preferably, the fixed support of the present invention is arranged on form unit junction, adjacent two limits.
Compared with prior art, the invention has the beneficial effects as follows: limit of the present invention mould is spliced into by multiple multiple field limits form unit, form muscle hole at edge joint position, thus realize exempting from out muscle hole, it is effectively improved the versatility of mould, improves the production efficiency of prefabricated components；This die assembly, dismounting be simple, efficiently, improve production efficiency greatly, simultaneously for realizing motorization assembly, dismantling and create conditions.
Accompanying drawing explanation
Fig. 1 is the structure principle chart of the present invention a kind of wallboard prefabricated components embodiment；
Fig. 2 is the partial schematic diagram of mould corner in Fig. 1；
Fig. 3 is the structural representation of limit form unit in Fig. 1；
Fig. 4 is the explosive view of Fig. 3；
Fig. 5 is Fig. 4 left view；
Fig. 6 is the structural representation of angle mould unit in Fig. 1；
Fig. 7 is the explosive view of Fig. 6；
Fig. 8 is support bracket fastened structural representation in Fig. 1；
Fig. 9 is the left view of Fig. 8；
Figure 10 is the structure principle chart of the present invention a kind of beam column prefabricated components embodiment；
Figure 11 is the upward view of Figure 10；
Figure 12 is the top view of Figure 10；
Figure 13 is the front view of Figure 10；
Figure 14 is the left view of Figure 10；
Figure 15 is the structural representation of limit form unit in Figure 10；
Figure 16 is the structural representation of Figure 10 center pillar base mould；
Figure 17 is the structural representation of left side mould in Figure 10；
Figure 18 is the structural representation of right side mould in Figure 10；
Figure 19 is support bracket fastened structural representation in Figure 10.
In the drawings
1-fixed support；2-limit form unit；3-corner limit form unit；4-embedded ribs；5-prefabricated components；Form unit top, 6-limit；In the middle part of the form unit of 7--limit；Form unit bottom, 8-limit；9-reinforcing bar draw-in groove bar；10-movable latch；11-Fixed latches；12-chock；13-sealing strip；14-connecting bolt；15-attachment spacers；Mould top, 16-corner limit；In the middle part of the mould of 17-corner limit；Mould bottom, 18-corner limit；19-magnetic bases；20-fixes channel-section steel；21-fixed edge mould lowering or hoisting gear；101-limit form unit；102-post base mould；103-fixed support；Mould on the left of 104-；Mould on the right side of 105-；106-embedded ribs；107-prefabricated components；108-side form riser；109-side form panel；110-fixes bolt；111--fixed edge mould lowering or hoisting gear；112--bracket base；113-fixes bolt；114-rubber blanket；Form unit left and right, 115-limit sidewall；116-fixing hole；117-limit form unit top and bottom sidewall；118-fixing hole；Mould left and right, 119-post base sidewall；120-fixing hole；121-post base mould top and bottom sidewall；122-fixing hole；123-hanger；124-goes out muscle hole or grout sleeve fixed bolt hole.
Detailed description of the invention
Below with reference to accompanying drawing and describe the present invention in detail in conjunction with the embodiments.It should be noted that in the case of not conflicting, the embodiment in the present invention and the feature in embodiment can be mutually combined.For sake of convenience, hereinafter as occur " on ", D score, "left", "right" printed words, only represent consistent with the direction, upper and lower, left and right of accompanying drawing itself, structure is not played restriction effect.
Embodiment 1
A kind of assembled-type house wall, the prefabricated particular manufacturing craft of plate, as it is shown in figure 1, include four the limit moulds surrounding prefabricated components 5 casting area, be removably secured connected by corner limit form unit between adjacent two limit moulds.Each limit mould includes that one layer of limit form unit, this layer of limit form unit are the most removably spliced by multiple multiple field limits form unit, and equipped with two fixed supports 1 strengthening limit mould intensity on the mould of each limit.Such as Fig. 3, shown in 4,5, each multiple field die unit includes in the middle part of form unit top, limit 6, limit form unit 7 and form unit bottom, limit 8；Form unit top, described limit 6 is together with passing through Fixed latches 11 and being securely removably connected between the top of 7 in the middle part of the form unit of limit；Together with being securely removably connected at by movable latch 10 between the bottom of 7 with form unit bottom, limit 8 in the middle part of the form unit of described limit.In the form unit of described limit, part can also be multilamellar, is removably secured connected between neighbouring two-layer.Only having one layer in the middle part of limit form unit in the present embodiment, the most whole limit form unit is three layers structure.
In order to realize exempting from out muscle hole, in the middle part of the bottom on form unit top, described limit 6 and limit form unit between the top of 7, in the middle part of the form unit of limit, between bottom and the top of form unit bottom, limit 8 of 7, form crimp band, when in the middle part of the bottom and limit form unit on form unit top, described limit 6, the top of 7 forms embedded ribs hole when can make embedded ribs 4 through crimp band when connecting, in the middle part of the form unit of limit, the bottom of 7 and the top of form unit bottom, limit 8 can make embedded ribs 4 through forming embedded ribs hole during crimp band when connecting.
In the middle part of the form unit of described limit, 7 include body, are arranged on the left and right sidewall at two ends, body left and right and are arranged on the top and bottom sidewall at the upper and lower two ends of body；The fixing hole for being connected is had with adjacent edge form unit at least one wall in the sidewall of left and right.Described fixing hole all includes the screw hole passed for screw rod and the bolt head bore passed for bolt head；Described screw hole connects with Quick Release hole and screw rod can move to Quick Release hole in screw hole.
As shown in Figure 4, described crimp band is to be arranged on the top of 7 and the top of bottom, form unit bottom, limit 8 in the middle part of the bottom on form unit top, described limit 6, limit form unit to be equipped with sealing strip 13.
As shown in Figures 6 and 7, shown in, the structure of corner limit form unit is similar with multiple field limit form unit structure, including in the middle part of mould top, corner limit 16, corner limit mould 17 and mould bottom, corner limit 18, but length is less than in the middle part of multiple field limit form unit, and lower end, mould top 16, corner limit and corner limit mould between 17 upper ends, be all removably secured by Fixed latches 11 between 17 lower ends with upper end, mould bottom 18, corner limit in the middle part of the mould of corner limit and be connected.It is removably secured connected by connecting bolt 14 between the multiple field limit form unit that corner limit form unit is adjacent.
As shown in FIG. 8 and 9, described fixed support 1 includes bracket base, the bracket upright post being contained on bracket base and the pressure head being positioned at bracket upright post top；The clamping zone for compressing limit mould is formed between described bracket base and pressure head.Preferably, bracket base is magnetic bases 19.Described bracket upright post is Telescopic fixed structure.Inside upper part and the lower inside of described bracket upright post are provided with pad.As it is shown in figure 1, bracket upright post is close to outside the mould of limit.
The present invention uses and exempts from out that reinforced hole, Modular design, mould change makings soon, quick assembling is dismantled, fixture is accurately positioned, can use the material manufactures such as aluminium alloy, plastics, fiberglass.Reduce Design of Dies intensity, increase the mould number of turnover, reduce die assembly, dismounting difficulty, improve prefabricated efficiency.More likely create conditions for robotic asssembly, dismounting, thus realize automated production.
Reinforced hole exempted from out by the mould of the present invention.Place rubber strip (when need to be accurately positioned reinforcing bar, also can place, in mold panel outer fix, the fixture that angle steel is made) in the side of the upper and lower side template of reinforcing bar, reach fixing reinforcing bar and the space filled between reinforcing bar, it is achieved perforate exempted from by mould, simultaneously mortar leakage prevention.For Modular design, modularization making provides may.
The present invention assembles the needs produced with satisfied different components, parts as required.Increase the versatility of mould, increase the number of turnover of mould.
The assembled-type house wall of the present invention, plate prefabricated particular manufacturing craft production efficiency is high.Mould changes making soon, custom-designed chain connecting bolt, alignment pin, bracing frame have all taken into full account the convenience of demolition, installation, can determine the location mode of reinforcing bar according to required precision, can improve prefabricated efficiency greatly.
Owing to this mold has taken into full account the facility of dismounting, efficient actual requirement, decrease the probability of workman's cruelty operation, raising component, parts presentation quality are provided guarantee；Owing to targeting scheme can be determined according to the required precision of reinforcing bar location, thus also for ensureing that inherent quality provides condition.
Alleviate mold weight, decrease magnetic box quantity.Owing to this mold is designed according to the operating mode of different phase, i.e. mould is only in standing, the design of the force-bearing situation in maintenance stage by mould.Water the stage of smashing to be fixed by special magnetic force bearing, it is ensured that water die table during smashing.Thus alleviate mold weight, reduce magnetic box quantity.
This mould also can use the material manufactures such as aluminium alloy, plastics, fiberglass, carbon fiber, thus alleviates weight, reduces the difficulty of Mold Making, strengthens die assembly, the convenience of dismounting.
Owing to this mold achieves Modular design, modular manufacturing, assemble simple, quick.For architectural industrialization upgrading, it is achieved automatization, intelligent production create advantage.
The invention provides a set of exempt from perforate, can be with independent assortment, and the energy fast Design of Dies of quick-detach, manufacture method, by placing rubber strip in the side of the upper and lower side template of reinforcing bar (when need to be accurately positioned reinforcing bar, angle steel of also can being slotted by the rubber strip of downside substitutes), reach fixing reinforcing bar and the space filled between reinforcing bar, realize mould and exempt from perforate, simultaneously mortar leakage prevention；This mould both can combine multilamellar up and down with the multistory reinforced demand of satisfied placement, it is also possible to left and right combines many groups with the demand of satisfied different overall dimensions.
The invention provides a set of exempt from perforate, can be with independent assortment, and the energy fast Design of Dies of quick-detach, manufacture method, by placing rubber strip in the side of the upper and lower side template of reinforcing bar (when need to be accurately positioned reinforcing bar, also can place, in mold panel outer fix, the fixture that angle steel is made), reach fixing reinforcing bar and the space filled between reinforcing bar, realize mould and exempt from perforate, simultaneously mortar leakage prevention；This mould both can combine multilamellar up and down with the multistory reinforced demand of satisfied placement, it is also possible to left and right combine many groups with the demand of satisfied different overall dimensions, the mould number of turnover can be increased greatly, reduce production cost；This die assembly, dismounting be simple, efficiently, improve production efficiency greatly, this mould waters the stage of smashing and is fixed by special magnetic force bearing, both ensure that water smash during die table, alleviate again the deadweight of mould.Simultaneously for realizing motorization assembly, dismounting creates conditions.
Compared with traditional moulds, this cover die has the advantage that
1, the number of turnover significantly increases, and manufacturing cost is low
Owing to this mold achieves Modular design, manufacture, any required overall dimensions can be combined into, solve the quagmire that only just need to redesign because of overall dimensions difference, owing to this mold solves a difficult problem for structure protruding bar perforate, also solve because protruding bar layout difference just need to redesign a difficult problem for mould, thus significantly reduce Design of Dies, manufacturing cost.This mould also can use the material manufactures such as aluminium alloy, plastics, fiberglass, carbon fiber simultaneously, thus alleviates weight, reduces the difficulty of Mold Making, strengthens die assembly, the convenience of dismounting.
2, production efficiency is high
Connect soon owing to this mould takes, Quick Release design, reduce the difficulty of set of molds assembly and disassembly, thus production efficiency can be improved greatly.
3, component, part quality are good
Owing to this mold has taken into full account the facility of dismounting, efficient actual requirement, decrease the probability of workman's cruelty operation, raising component, parts presentation quality are provided guarantee；Owing to targeting scheme can be determined according to the required precision of reinforcing bar location, thus also for ensureing that inherent quality provides condition.
4, alleviate mold weight, reduce magnetic box quantity
Owing to this mold is designed according to the operating mode of different phase, i.e. mould is only in standing, the design of the force-bearing situation in maintenance stage by mould.Water the stage of smashing to be fixed by special magnetic force bearing, it is ensured that water die table during smashing.Thus alleviate mold weight, reduce magnetic box quantity.
5, extension upgrading ability is strengthened
Owing to this mold achieves Modular design, modular manufacturing, assemble simple, quick.For architectural industrialization upgrading, it is achieved automatization, intelligent production create advantage.
Embodiment 2
A kind of assembled-type house beam, the prefabricated particular manufacturing craft of post, as shown in figures 10-14, including surrounding three limit moulds of prefabricated components 5 casting area and 2 side forms, each limit mould includes three layers of limit form unit, every layer of limit form unit is the most removably spliced by multiple limits form unit, and equipped with 7 fixed supports 103 strengthening limit mould intensity on the mould of limit.
As shown in figure 15, described limit form unit includes body, is arranged on the left and right sidewall 115 at two ends, body left and right and is arranged on the top and bottom sidewall 117 at the upper and lower two ends of body；Have the fixing hole 116 for being connected with adjacent edge form unit at least one wall in left and right sidewall 115, at least one wall in top and bottom sidewall 117 has the fixing hole 117 for being connected with adjacent edge form unit.Fixing hole on the sidewall of described left and right and the fixing hole in top and bottom sidewall all include the screw hole passed for screw rod and the bolt head bore passed for bolt head；Described screw hole connects with Quick Release hole and screw rod can move to Quick Release hole in screw hole.
As shown in 10 and 16, it is removably secured connected by post base mould 102 between side form 101 and Bian Mo 105.Described post base mould 102 includes body, is arranged on the left and right sidewall 119 at two ends, body left and right and is arranged on the top and bottom sidewall 121 at the upper and lower two ends of body；Have the fixing hole 120 for being connected with adjacent edge form unit at least one wall in left and right sidewall 119, at least one wall in top and bottom sidewall 121 has the fixing hole 122 for being connected with adjacent edge form unit.Each fixing hole all includes the screw hole passed for screw rod and the bolt head bore passed for bolt head；Described screw hole connects with Quick Release hole and screw rod can move to Quick Release hole in screw hole.
As shown in FIG. 17 and 18, described side form includes that two pieces are detachably fixed, with mould end, limit, the side form riser 108 being connected respectively, the inner side of two pieces of side form risers 108 all has vertically arranged draw-in groove, the side form panel 110 being sequentially arranged from bottom to top equipped with polylith between two pieces of side form risers 108, the end of every piece of side form panel 110 is placed in the draw-in groove of corresponding side form riser 108；Upper end and/or the bottom of at least a piece in adjacent two pieces of side form panels 110 have at least one groove, formed when adjacent two pieces of side form panels 110 splice multiple go out muscle hole or grout sleeve fixed bolt hole 124.
Installation side die face plate for convenience, as shown in figure 17, every piece of side form panel 110 is provided with a hanger 123.Described grout sleeve fixed bolt hole is screwed hole, when one end of beam column needs to install grout sleeve, can fix grout sleeve by grout sleeve fixed bolt hole bolt.
As shown in figure 19, equipped with two bracket upright post on support bracket fastened bracket base, the distance between two bracket upright post being oppositely arranged is the width of whole mould.Described bracket upright post is preferably Telescopic fixed structure.
The present invention uses Modular design, manufacture, bracing frame works alone, height and width the most adjustable, slot jigsaw is boxed out technology, can be combined into any required beam of overall dimensions, post.
Height and the width of the bracing frame support mould of the present invention are the most adjustable, can meet the beam of different cross section size, post.Bracing frame and mould collaborative work can not be limited by place, can be prefabricated in die station, it is possible to prefabricated on level land.The separately design of bracing frame and mould can reduce mold weight.
End mould is designed with the slot jigsaw technology of boxing out and solves reinforced steel bar perforation dress, tears a difficult problem for difficulty open, meets again the pinpoint requirement of reinforcing bar.
Described assembled-type house wall, the prefabricated particular manufacturing craft of plate alleviate mold weight, reduce magnetic box quantity.Owing to this mold is designed according to the operating mode of different phase, i.e. mould is only in standing, the design of the force-bearing situation in maintenance stage by mould.Water the stage of smashing to be fixed by special magnetic force bearing, it is ensured that water die table during smashing.Thus alleviate mold weight, reduce magnetic box quantity.
The mould of the present invention also can use the material manufactures such as aluminium alloy, plastics, fiberglass, carbon fiber, thus alleviates weight, reduces the difficulty of Mold Making, strengthens die assembly, the convenience of dismounting.
The mould of the present invention achieves Modular design, modular manufacturing, assembles simple, quick.For architectural industrialization upgrading, it is achieved automatization, intelligent production create advantage.
Modular design, manufacture, can be combined into any required beam of overall dimensions, post, and height and the width of bracing frame support mould are the most adjustable, can meet the beam of different cross section size, post.Bracing frame and mould collaborative work can not be limited by place, can be prefabricated in die station, it is possible to prefabricated on level land.The separately design of bracing frame and mould can reduce mold weight.The slot jigsaw technology of boxing out solves reinforced steel bar perforation dress, tears a difficult problem for difficulty open, meets again the pinpoint requirement of reinforcing bar.
Compared with traditional moulds, this cover die has the advantage that
1, Modular design, fabrication cycle is short, manufacturing cost is low
Owing to this mold achieves Modular design, manufacture, can be combined into any required beam of overall dimensions, post, beam, post side form even can directly use conventional steel module dress, solve only because overall dimensions difference just need to redesign the quagmire of mould.Simultaneously because mould uses width, the most adjustable bracing frame, thus significantly reduce Design of Dies, fabrication cycle and expense.
2, production efficiency is high
Owing to the support system of this mould uses fast tight, quick-release technology, reduce the difficulty of set of molds assembly and disassembly, the slot jigsaw technology of boxing out is used to solve reinforced steel bar perforation dress, tear a difficult problem for difficulty open, this mould also can use the material manufacture such as aluminium alloy, carbon fiber simultaneously, thus alleviate weight, strengthen die assembly, the convenience of dismounting.Thus production efficiency can be improved greatly.
3, component, part quality are good
Owing to this mold has taken into full account dismounting facility, efficient actual requirement, decrease the probability of workman's cruelty operation, raising component, parts presentation quality are provided guarantee.Use the slot jigsaw technology of boxing out to solve reinforced steel bar perforation dress, tear a difficult problem for difficulty open, meet again the pinpoint requirement of reinforcing bar, thus provide guarantee for raising beam, the inherent quality of post.
4, mold weight is light
Owing to this set beam, post mold are additionally arranged intermediate support, improve force-bearing situation, both ensure that support is reliable, mold sections size can have been reduced again, alleviate mold weight.
5, extension upgrading ability is strengthened
Owing to this mold achieves Modular design, modular manufacturing, assemble simple, quick.For architectural industrialization upgrading, it is achieved automatization, intelligent production create advantage.
The content that above-described embodiment illustrates should be understood to that these embodiments are only used for being illustrated more clearly that the present invention, rather than restriction the scope of the present invention, after having read the present invention, those skilled in the art each fall within the application claims limited range to the amendment of the various equivalent form of values of the present invention.
Claims (10)
1. a wallboard prefabricated components mould, including four the limit moulds (2) surrounding prefabricated components (5) casting area；It is characterized in that, be removably secured connected by corner limit form unit (3) between adjacent two limit moulds (2)；Described limit mould (2) is removably spliced by multiple multiple field limits form unit, and equipped with two fixed supports (1) strengthening described limit mould (2) intensity on the mould of each limit.
Wallboard prefabricated components mould the most according to claim 1, it is characterised in that described multiple field die unit includes (7) and form unit bottom, limit (8) in the middle part of form unit top, limit (6), limit form unit；Form unit top, described limit (6) is together with being securely removably connected between the top of (7) in the middle part of the form unit of limit；Together with being securely removably connected between the bottom of (7) with form unit bottom, limit (8) in the middle part of the form unit of described limit；In the middle part of the form unit of the most described limit, (7) are one layer or are divided into multilamellar from bottom to top, are removably secured connected between adjacent two layers.
Wallboard prefabricated components mould the most according to claim 2, it is characterized in that, in the middle part of the bottom on form unit top, described limit (6) and limit form unit between the top of (7), crimp band is formed between bottom and the top of form unit bottom, limit (8) of (7) in the middle part of the form unit of limit, when in the middle part of the bottom and limit form unit on form unit top, described limit (6), the top of (7) forms embedded ribs hole when can make embedded ribs (4) through crimp band when connecting, in the middle part of the form unit of limit, the bottom of (7) and the top of form unit bottom, limit (8) can make embedded ribs (4) through forming embedded ribs hole during crimp band when connecting；The most described crimp band is the sealing strip (13) on the top being arranged on the top of (7) in the middle part of the bottom on form unit top, limit (6), limit form unit and bottom, form unit bottom, limit (8).
4., according to the wallboard prefabricated components mould described in Claims 2 or 3, it is characterised in that in the middle part of the form unit of described limit, (7) include body, it is arranged on the left and right sidewall at two ends, body left and right and is arranged on the top and bottom sidewall at the upper and lower two ends of body；The fixing hole for being connected is had with adjacent edge form unit at least one wall in the sidewall of left and right；The most described fixing hole all includes the screw hole passed for screw rod and the bolt head bore passed for bolt head；Described screw hole connects with Quick Release hole and screw rod can move to Quick Release hole in screw hole.
5. according to the wallboard prefabricated components mould one of claim 1-3 Suo Shu, it is characterised in that described corner limit form unit includes (17) and mould bottom, corner limit (18) in the middle part of mould top, corner limit (16), corner limit mould；In the middle part of (16) lower end, mould top, described corner limit and corner limit mould between (17) upper end, it is removably secured between (17) lower end with mould bottom, corner limit (18) upper end in the middle part of the mould of corner limit and is connected；Between the multiple field limit form unit that described corner limit form unit is adjacent connected by being removably secured.
6. according to the wallboard prefabricated components mould one of claim 1-3 Suo Shu, it is characterised in that described fixed support (1) includes bracket base, the bracket upright post being contained on bracket base and the pressure head being positioned at bracket upright post top；Form the clamping zone for compressing limit mould between described bracket base and pressure head, and bracket upright post is arranged on outside the mould of limit；The most described bracket base is magnetic bases (19)；The most described bracket upright post is Telescopic fixed structure；Inside upper part and the lower inside of the most described bracket upright post are provided with pad.
7. a beam column prefabricated components mould, including the limit mould and the side form that surround prefabricated components (107) casting area；It is characterized in that, described side form includes that two pieces are detachably fixed the side form riser (108) being connected respectively with mould end, limit, the inner side of two pieces of side form risers (108) all has vertically arranged draw-in groove, the side form panel (110) being sequentially arranged from bottom to top equipped with polylith between two pieces of side form risers (108), the end of every piece of side form panel (110) is placed in the draw-in groove of corresponding side form riser (108)；Each limit mould includes that at least one of which limit form unit, each layer of limit form unit are the most removably spliced by multiple limits form unit, and equipped with the fixed support (103) strengthening limit mould intensity on the mould of limit.
Beam column prefabricated components mould the most according to claim 7, it is characterized in that, upper end and/or the bottom of at least a piece in adjacent two pieces of side form panels (110) have at least one groove, form at least one installing hole when adjacent two pieces of side form panels (110) splicing；Preferably every piece side form panel (110) is provided with a hanger (123)；The most described installing hole is for going out muscle hole or grout sleeve fixed bolt hole.
9., according to the beam column prefabricated components mould described in claim 7 or 8, it is characterised in that described limit form unit includes body, it is arranged on the left and right sidewall (115) at two ends, body left and right and is arranged on the top and bottom sidewall (117) at the upper and lower two ends of body；Have the fixing hole for being connected with adjacent edge form unit at least one wall in left and right sidewall (115), at least one wall in top and bottom sidewall (117) has the fixing hole for being connected with adjacent edge form unit；Fixing hole on the sidewall of the most described left and right and the fixing hole in top and bottom sidewall all include the screw hole passed for screw rod and the bolt head bore passed for bolt head；Described screw hole connects with Quick Release hole and screw rod can move to Quick Release hole in screw hole.
10. according to the beam column prefabricated components mould described in claim 7 or 8, it is characterized in that, described fixed support (103) includes being perpendicular to the bracket base that beam column length direction is arranged, two bracket upright post being contained on bracket base and the pressure head being positioned at bracket upright post top；Forming the clamping zone for compressing limit mould between described bracket base and pressure head, two bracket upright post form the clamping zone of beam column opposite sides limit mould；The most described bracket base is magnetic bases (19)；The most described bracket upright post is Telescopic fixed structure；Inside upper part and the lower inside of the most described bracket upright post are provided with pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610351449.1A CN105881716B (en) | 2016-05-25 | 2016-05-25 | A kind of prefabricated components mould |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610351449.1A CN105881716B (en) | 2016-05-25 | 2016-05-25 | A kind of prefabricated components mould |
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| CN105881716B CN105881716B (en) | 2018-02-02 |
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| CN108032411A (en) * | 2017-12-29 | 2018-05-15 | 远大住宅工业（上海）有限公司 | A kind of die fixture |
| CN108098980A (en) * | 2017-12-28 | 2018-06-01 | 四川建筑职业技术学院 | A kind of assembled architecture component production mould |
| CN108673716A (en) * | 2018-03-30 | 2018-10-19 | 刘路清 | A kind of detachable brick template easily taken out |
| CN110076886A (en) * | 2019-05-30 | 2019-08-02 | 甘肃新路交通工程有限公司 | A kind of bridge prefabrication box beam hogging moment notch locating template and its application method |
| CN111819056A (en) * | 2018-03-06 | 2020-10-23 | 进展控股股份公司 | Formwork apparatus |
| CN113681690A (en) * | 2021-08-20 | 2021-11-23 | 中铁建设集团有限公司 | Production mold and production method of prefabricated part without rib discharge |
| CN115107145A (en) * | 2021-03-19 | 2022-09-27 | 广东博智林机器人有限公司 | Side die |
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| CN105881716B (en) | 2018-02-02 |
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Effective date of registration: 20160908 Address after: 410004 Changqing Road, Tianxin District, Hunan, Changsha, China, No. 8 Applicant after: SINOHYDRO Bureau 8 Co., Ltd. Applicant after: Yang Wanhe Address before: 4 Building 2, No. 410007 South Main Road, Hunan, Changsha 802 Applicant before: Yang Wanhe |
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