CN105880424A - Rotary straightening mechanism for straightening machine provided with air cylinders capable of driving rebars to rotate - Google Patents
Rotary straightening mechanism for straightening machine provided with air cylinders capable of driving rebars to rotate Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
- B21F23/002—Feeding means specially adapted for handling various diameters of wire or rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/023—Straightening in a device rotating about the wire axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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Abstract
Description
技术领域 technical field
本发明涉及钢筋矫直机械技术领域。 The invention relates to the technical field of steel bar straightening machinery.
背景技术 Background technique
矫直机是对金属型材、棒材、管材、线材等进行矫直的设备。传统的矫直机通过矫直辊对棒材等进行挤压使其改变直线度。一般有两排矫直辊,数量不等。也有两辊矫直机,依靠两辊(中间内凹,双曲线辊)的角度变化对不同直径的材料进行矫直,主要类型有压力矫直机、平衡滚矫直机、斜滚矫直机、旋转反弯矫直机等等,在现有技术中还有一种钢筋调直机,是将盘条钢筋或者其他形式的弯曲钢筋进行调直变为直条钢筋。为使盘条钢筋能够顺畅的进入调直机主机,在调直机主机与盘条放线机构中间放置有理线机构, 该理线机构能将从盘条输入的钢筋理顺后顺畅的进入调直机主机中 ,但是无论是上述矫直机还是钢筋调直机,其操作工序繁琐,矫直效果不佳,在整个操作工序中需投入大量的人力物力进行操作,所以针对上述问题,现提供一种旋转式的钢筋矫直机,利用旋转力的推顶作用,让呈盘状的钢筋从狭小的空管中经过,完成矫直工作,工序简单,矫直效果好。 Straightening machine is a device for straightening metal profiles, bars, pipes, wires, etc. The traditional straightening machine uses straightening rollers to squeeze the bar and so on to change the straightness. Generally, there are two rows of straightening rollers, the number of which varies. There are also two-roll straightening machines, which rely on the angle change of two rolls (concave in the middle, hyperbolic rolls) to straighten materials with different diameters. The main types are pressure straightening machines, balance roll straightening machines, and oblique roll straightening machines. , rotary reverse bending straightening machine, etc. In the prior art, there is also a kind of steel bar straightening machine, which is to straighten coiled steel bars or other forms of curved steel bars to become straight steel bars. In order to make the wire rod and steel bar enter the main machine of the straightening machine smoothly, a wire management mechanism is placed between the main machine of the straightening machine and the wire rod pay-off mechanism. In the main machine of the straightening machine, whether it is the above-mentioned straightening machine or the steel bar straightening machine, the operation process is cumbersome and the straightening effect is not good. A lot of manpower and material resources are required to operate in the whole operation process. Therefore, in view of the above problems, we now provide A rotary steel bar straightening machine uses the pushing action of the rotating force to let the disc-shaped steel bar pass through a narrow empty pipe to complete the straightening work. The process is simple and the straightening effect is good.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种气缸驱动钢筋旋转矫直机,该矫直机利用强大的旋转推动力将呈盘状的钢筋直接推顶至空心柱内,将其通过狭小的管状空间经出料口后钢筋可有效的进行矫直,效果较好,工序简单。 The technical problem to be solved by the present invention is to provide a cylinder-driven steel bar rotary straightening machine. The straightening machine uses a strong rotating driving force to directly push the disc-shaped steel bar into the hollow column and pass it through the narrow tubular space. After passing through the outlet, the steel bar can be effectively straightened, the effect is better, and the process is simple.
为解决上述问题本发明采取的技术方案是:一种气缸驱动钢筋旋转矫直机,包括旋转拉直机构和投料机构,所述旋转拉直机构包括圆柱形的旋转仓,在旋转仓内设有可自转的圆盘形旋转座,在旋转座上设有多个相互间隔设置的卡檐,在旋转仓内还设有与旋转座相互配合的回旋筒,所述回旋筒为空心的圆柱形结构,所述回旋筒内包括多层与外层筒壁同心设置的圆柱形内筒,所述卡檐依次卡接在相邻的两个内筒筒壁之间,在旋转仓的上部设有多个可在竖直方向移动的环形压板,所述环形压板依次设于相邻的两个内筒筒壁之间,每个环形压板均借助于两个推顶柱与旋转仓顶部的气缸连接,其中一个推顶柱为两端开口的空心柱,所述空心柱的底端开口穿透下部的环形压板,所述空心柱的底端开口处设有导向坡,顶端开口为出料口,所述投料机构位于旋转仓的上部。 In order to solve the above-mentioned problems, the technical solution adopted by the present invention is: a cylinder-driven steel bar rotary straightening machine, including a rotary straightening mechanism and a feeding mechanism, and the rotary straightening mechanism includes a cylindrical rotary bin, in which there is a A disc-shaped revolving seat that can rotate on its own is provided with a plurality of eaves that are spaced apart from each other, and a revolving cylinder that cooperates with the revolving seat is also provided in the revolving chamber. The revolving cylinder is a hollow cylindrical structure The revolving cylinder includes a multi-layer cylindrical inner cylinder concentrically arranged with the outer cylinder wall, the clamping eaves are sequentially clamped between two adjacent inner cylinder walls, and multiple An annular pressure plate that can move in the vertical direction, the annular pressure plate is arranged between two adjacent inner cylinder walls in turn, each annular pressure plate is connected with the cylinder on the top of the rotary bin by means of two pushing columns, One of the pushing columns is a hollow column with openings at both ends, the bottom opening of the hollow column penetrates the lower annular pressure plate, a guide slope is provided at the bottom opening of the hollow column, and the top opening is a discharge port The feeding mechanism is located on the upper part of the rotary bin.
进一步的,在旋转仓的上部设有在竖直方向呈层状结构的控制台板,所述控制台板的截面形状为倒梯形结构,在控制台板的每个分板内部均设有一个气缸,每个气缸通过活塞杆与其所对应的环形压板连接,所述气缸受控于控制柜。 Further, a console board with a layered structure in the vertical direction is provided on the upper part of the rotating chamber, the cross-sectional shape of the console board is an inverted trapezoidal structure, and a Cylinders, each cylinder is connected with its corresponding annular pressure plate through a piston rod, and the cylinders are controlled by the control cabinet.
进一步的,在旋转仓的顶端还设置有呈倒U形结构的控位架,所述控位架两个竖杆的底部开放端与旋转仓的外壁在水平面上转动连接,在竖直面上相对固定连接,所述控制台板通过最上端的分板与控位架的横杆连接。 Further, an inverted U-shaped position control frame is also provided on the top of the rotating bin, and the bottom open ends of the two vertical rods of the position controlling frame are rotationally connected with the outer wall of the rotating bin on the horizontal plane, and on the vertical plane Relative to the fixed connection, the console board is connected with the cross bar of the position control frame through the uppermost sub-board.
进一步的,在控位架的横杆上设有圆饼形的承载座,所述控制台板通过最上端的分板与承载座的底部连接,所述空心柱穿透每一个控制台板的分板和承载座的板座,所述出料口位于承载座的上侧板面上。 Further, a round pie-shaped bearing seat is provided on the cross bar of the position control frame, and the console board is connected to the bottom of the bearing seat through the uppermost sub-board, and the hollow column penetrates through the sub-board of each console board. The plate and the plate seat of the bearing seat, the discharge port is located on the upper side plate surface of the bearing seat.
进一步的,所述横杆的杆体通过铰接座转动连接,所述铰接座位于承载座的一侧。 Further, the rod body of the cross bar is rotatably connected through a hinged seat, and the hinged seat is located on one side of the bearing seat.
进一步的,所述控位架的竖杆底端通过横置的滚轮与旋转仓的外壁在水平方向上滑动连接,且其中一个滚轮与旋转仓外壁之间设置有卡位止口。 Further, the bottom end of the vertical bar of the position control frame is slidingly connected with the outer wall of the rotating bin through horizontal rollers, and a locking notch is provided between one of the rollers and the outer wall of the rotating bin.
进一步的,所述投料机构为顶端带有料盖的置料筒,所述置料筒的结构与回旋筒的结构相同,所述置料筒内也设有环形压板,所述环形压板同样借助于气缸沿竖直方向做推顶运动,所述置料筒与回旋筒上下对正设置,所述投料机构借助于驱动装置做竖直运动。 Further, the feeding mechanism is a material storage cylinder with a material cover on the top, the structure of the material storage cylinder is the same as that of the rotary cylinder, and an annular pressure plate is also arranged in the material storage cylinder, and the annular pressure plate is also used The cylinder moves vertically, the feeding cylinder and the revolving cylinder are aligned up and down, and the feeding mechanism moves vertically by means of a driving device.
进一步的,所述圆盘形旋转座底部通过连接杆穿透旋转仓的底板并与外部的电机连接,所述回旋筒借助于支撑座与旋转仓的内壁固定。 Further, the bottom of the disc-shaped rotating seat penetrates the bottom plate of the rotating chamber through a connecting rod and is connected to an external motor, and the rotating cylinder is fixed to the inner wall of the rotating chamber by means of a support seat.
进一步的,所述回旋筒的内筒筒壁之间的距离均匀变小,所述环形压板与相邻的两个内筒的筒壁接触,所述卡檐呈直角梯形结构,所述卡檐带有沿相邻的两个内筒之间空腔的旋转方向带有斜坡状的弧形尾翼。 Further, the distance between the inner cylinder walls of the gyratory cylinder becomes smaller evenly, the annular pressure plate is in contact with the cylinder walls of two adjacent inner cylinders, the clamping eaves have a right-angled trapezoidal structure, and the clamping eaves There is an arc-shaped empennage with a slope along the rotation direction of the cavity between two adjacent inner barrels.
采用上述技术方案所产生的有益效果在于:本发明是针对呈盘状的钢筋团进行整体矫直,工序不间断,可直接将多股粗细不同的钢筋团进行同时矫直,内筒的筒壁之间的距离依次变小,可将直径不同的钢筋依次放入到各个筒壁之间,呈盘状结构上下布置,并且每个内筒筒壁之间只能容纳一个单个的钢筋,在环形压板的挤压下承受压力,盘状的钢筋下端被卡檐顶住,然后在旋转座的推动下整个钢筋盘进行旋转,顶部的钢筋端通过导向坡进入到空心柱内,然后在强大的推顶力作用下使钢筋强行通过空心柱的内管,直接对各个粗细不同的钢筋进行矫直,然后从承载座顶部的出料口依次进行出料,推顶柱的顶端受控于气缸,气缸位于控制台板内,在进行投料的时候气缸将环形压板升起,使其脱离回旋筒,然后经过控位架的旋转将承载座离开,然后下降投料机构,使置料筒和回旋筒上下对正,并且相互接触,然后制动置料筒内的气缸将事先放置在置料筒内的盘状钢筋推顶到回旋筒内,完成投料,所以本发明采用旋转推顶的方式将钢筋进行矫直,矫直效率高,操作准确,并且整个工序无需人工操作,简单方便。 The beneficial effects produced by adopting the above-mentioned technical solution are: the present invention is aimed at the overall straightening of the disc-shaped steel bar clusters, the process is uninterrupted, and multiple strands of steel bar clusters with different thicknesses can be directly straightened at the same time. The distance between them becomes smaller in turn, and steel bars with different diameters can be placed between the walls of each cylinder in sequence, arranged up and down in a disc-shaped structure, and only one single steel bar can be accommodated between each inner cylinder wall, in the ring Under the pressure of the pressure plate, the lower end of the disc-shaped steel bar is supported by the clamping eaves, and then the whole steel bar disc is rotated under the push of the rotating seat, and the top steel bar end enters the hollow column through the guide slope, and then the strong push Under the action of the jacking force, the steel bars are forcibly passed through the inner tube of the hollow column, and the steel bars of different thicknesses are straightened directly, and then the materials are sequentially discharged from the discharge port on the top of the bearing seat. The top of the pushing column is controlled by the cylinder, and the cylinder It is located in the console panel. When feeding, the cylinder lifts the annular pressure plate to separate it from the rotary cylinder, and then the bearing seat is separated by the rotation of the position control frame, and then the feeding mechanism is lowered so that the feeding cylinder and the rotary cylinder are aligned up and down. and contact with each other, then brake the cylinder in the material barrel to push the disc-shaped steel bar previously placed in the material barrel into the gyratory barrel to complete the feeding, so the present invention adopts the method of rotary ejection to straighten the steel bar Straightening, high straightening efficiency, accurate operation, and the whole process does not require manual operation, which is simple and convenient.
附图说明 Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明: Below in conjunction with accompanying drawing and specific embodiment the present invention will be described in further detail:
图1 本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2 为图1中旋转座的结构示意图; Fig. 2 is a schematic structural view of the swivel seat in Fig. 1;
图3 为图1中环形压板和推顶柱的连接结构示意图; Fig. 3 is a schematic diagram of the connection structure between the annular pressure plate and the ejector column in Fig. 1;
图4 为图1中旋转拉直机构的俯视图。 Fig. 4 is a top view of the rotary straightening mechanism in Fig. 1 .
其中,1、旋转仓,2、旋转座,3、卡檐,4、回旋筒,5、内筒,6、环形压板,7、推顶柱,8、导向坡,9、控制台板,10、控位架,11、横杆,12、承载座,13、铰接座,14、滚轮,15、料盖,16、置料筒,17、连接杆,18、电机,19、支撑座,20、弧形尾翼,21、出料口。 Among them, 1. Revolving warehouse, 2. Revolving seat, 3. Clamping eaves, 4. Revolving cylinder, 5. Inner cylinder, 6. Ring pressure plate, 7. Pushing column, 8. Guide slope, 9. Console board, 10 , position control frame, 11, cross bar, 12, bearing seat, 13, hinge seat, 14, roller, 15, material cover, 16, material barrel, 17, connecting rod, 18, motor, 19, support seat, 20 , curved empennage, 21, discharge port.
具体实施方式 detailed description
下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。 In the following description, a lot of specific details are set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, and those skilled in the art can do it without departing from the meaning of the present invention. By analogy, the present invention is therefore not limited to the specific examples disclosed below.
如图1、图2和图3所示:一种气缸驱动钢筋旋转矫直机,包括旋转拉直机构和投料机构,所述旋转拉直机构包括圆柱形的旋转仓1,在旋转仓1内设有可自转的圆盘形旋转座2,在旋转座2上设有多个相互间隔设置的卡檐3,在旋转仓1内还设有与旋转座2相互配合的回旋筒4,所述回旋筒4为空心的圆柱形结构,所述回旋筒4内包括多层与外层筒壁同心设置的圆柱形内筒5,所述卡檐3依次卡接在相邻的两个内筒5筒壁之间,在旋转仓1的上部设有多个可在竖直方向移动的环形压板6,所述环形压板6依次设于相邻的两个内筒5筒壁之间,每个环形压板6均借助于两个推顶柱7与旋转仓1顶部的气缸连接,其中一个推顶柱7为两端开口的空心柱,所述空心柱的底端开口穿透下部的环形压板6,所述空心柱的底端开口处设有导向坡8,顶端开口为出料口21,所述投料机构位于旋转仓1的上部。 As shown in Figure 1, Figure 2 and Figure 3: a cylinder-driven steel bar rotary straightening machine, including a rotary straightening mechanism and a feeding mechanism, the rotary straightening mechanism includes a cylindrical rotating bin 1, inside the rotating bin 1 A disc-shaped revolving seat 2 that can rotate on its own is provided, and a plurality of card eaves 3 arranged at intervals are arranged on the revolving seat 2, and a revolving cylinder 4 that cooperates with the revolving seat 2 is also provided in the revolving chamber 1. The revolving cylinder 4 is a hollow cylindrical structure. The revolving cylinder 4 includes a multi-layer cylindrical inner cylinder 5 concentrically arranged with the outer cylinder wall. Between the cylinder walls, a plurality of annular pressure plates 6 movable in the vertical direction are provided on the upper part of the rotary bin 1, and the annular pressure plates 6 are sequentially arranged between the walls of two adjacent inner cylinders 5, each annular The pressure plates 6 are all connected to the cylinder at the top of the rotary bin 1 by means of two push-off columns 7, one of which is a hollow column with openings at both ends, and the bottom opening of the hollow column penetrates the lower annular pressure plate 6, The bottom opening of the hollow column is provided with a guide slope 8 , and the top opening is a discharge port 21 , and the feeding mechanism is located at the top of the rotary bin 1 .
在旋转仓1的上部设有在竖直方向呈层状结构的控制台板9,所述控制台板9的截面形状为倒梯形结构,在控制台板9的每个分板内部均设有一个气缸,每个气缸通过活塞杆与其所对应的环形压板6连接,所述气缸受控于控制柜。 The upper part of the rotary bin 1 is provided with a console board 9 that is a layered structure in the vertical direction. The cross-sectional shape of the console board 9 is an inverted trapezoidal structure. A cylinder, each cylinder is connected with its corresponding annular pressure plate 6 through a piston rod, and the cylinder is controlled by the control cabinet.
如图1所示在旋转仓1的顶端还设置有呈倒U形结构的控位架10,所述控位架10两个竖杆的底部开放端与旋转仓1的外壁在水平面上转动连接,在竖直面上相对固定连接,所述控制台板9通过最上端的分板与控位架10的横杆11连接。在控位架10的横杆11上设有圆饼形的承载座12,所述控制台板9通过最上端的分板与承载座12的底部连接,所述空心柱穿透每一个控制台板9的分板和承载座12的板座,所述出料口21位于承载座12的上侧板面上。所述横杆11的杆体通过铰接座13转动连接,所述铰接座13位于承载座12的一侧。所述控位架10的竖杆底端通过横置的滚轮14与旋转仓1的外壁在水平方向上滑动连接,且其中一个滚轮14与旋转仓1外壁之间设置有卡位止口。 As shown in Figure 1, a position control frame 10 in an inverted U-shaped structure is also provided on the top of the rotary bin 1, and the bottom open ends of the two vertical rods of the position control frame 10 are rotationally connected with the outer wall of the rotary bin 1 on a horizontal plane. , relatively fixedly connected on the vertical plane, the console board 9 is connected with the crossbar 11 of the position control frame 10 through the uppermost sub-board. On the crossbar 11 of the position control frame 10, a round pie-shaped bearing seat 12 is provided, and the console board 9 is connected with the bottom of the bearing seat 12 through the uppermost sub-board, and the hollow column penetrates each console board 9 and the plate seat of the bearing seat 12, the discharge port 21 is located on the upper side plate surface of the bearing seat 12. The rod body of the cross bar 11 is rotatably connected through a hinged seat 13 , and the hinged seat 13 is located on one side of the bearing seat 12 . The bottom end of the vertical bar of the position control frame 10 is slidingly connected with the outer wall of the rotating bin 1 in the horizontal direction through the horizontally placed rollers 14 , and a locking notch is provided between one of the rollers 14 and the outer wall of the rotating bin 1 .
如图1所示:所述投料机构为顶端带有料盖15的置料筒16,所述置料筒16的结构与回旋筒4的结构相同,所述置料筒16内也设有环形压板6,所述环形压板6同样借助于气缸沿竖直方向做推顶运动,所述置料筒16与回旋筒4上下对正设置,所述投料机构借助于驱动装置做竖直运动。 As shown in Figure 1: the feeding mechanism is a material cylinder 16 with a material cover 15 on the top, the structure of the material cylinder 16 is the same as that of the rotary cylinder 4, and an annular pressure plate is also arranged in the material cylinder 16 6. The annular pressing plate 6 also uses the cylinder to perform push-up movement in the vertical direction, the feeding cylinder 16 is aligned with the revolving cylinder 4 up and down, and the feeding mechanism performs vertical movement by means of a driving device.
如图1所示:所述圆盘形旋转座2底部通过连接杆17穿透旋转仓1的底板并与外部的电机18连接,所述回旋筒4借助于支撑座19与旋转仓1的内壁固定。所述回旋筒4的内筒筒壁之间的距离均匀变小,所述环形压板6与相邻的两个内筒5的筒壁接触,所述卡檐3呈直角梯形结构,所述卡檐3带有沿相邻的两个内筒5之间空腔的旋转方向带有斜坡状的弧形尾翼20。 As shown in Figure 1: the bottom of the disc-shaped rotating seat 2 penetrates the bottom plate of the rotating chamber 1 through the connecting rod 17 and is connected with the external motor 18, and the rotating cylinder 4 is connected to the inner wall of the rotating chamber 1 by means of a support seat 19 fixed. The distance between the inner cylinder walls of the gyratory cylinder 4 becomes smaller evenly, the annular pressure plate 6 is in contact with the cylinder walls of two adjacent inner cylinders 5, the clamping eaves 3 are in a right-angled trapezoidal structure, and the clamping The eaves 3 have arc-shaped tail fins 20 with slopes along the rotation direction of the cavity between two adjacent inner cylinders 5 .
本发明的具体实施过程如下:首先对旋转拉直机构进行操作说明,回旋筒4内设有多个内筒5,内筒5之间有一定的距离,并且各个内筒5之间的距离是不一样的,其距离从外到内依次变小,也就是可以容纳不同直径的钢筋,而且相邻的两个内筒5的筒壁之间的距离等于其所要进行矫直的钢筋直径,只能容纳单个钢筋,在进行具体操作的时候各个内筒5之间是放置好呈环状的钢筋的,也就是钢筋盘绕在内筒5的筒壁之间,从上到下单个钢筋依次排开,在回旋筒4的底部为旋转座2,旋转座2在连接杆17连接电机18的带动下可以大功率进行自转,在旋转座2的座面上设有多个卡檐3,并且卡檐3之间相互间隔,每个卡檐3单独放在一个内筒5之间的空当中,并且卡檐3的长度等于内筒5之间距离的宽度,卡檐3带有弧形尾翼20,弧形尾翼20的延伸方向与内筒5之间空腔的走向是一致的,在回旋筒4的上端为多个环形压板6,每一个环形压板6对应一个相邻内筒5之间的空腔,环形压板6在上部气缸的作用下沿着内筒5之间的空腔向下运动一直将放在空腔内的钢筋进行挤压,然后开启电机18,旋转座2进行旋转,此时卡檐3正好卡住被挤压钢筋的下端,在卡檐3的推顶下,钢筋旋转,而钢筋的上端则在导向坡8的作用下滑入空心柱内,顺着空心柱的方向向上移动,最后从承载座12上表面的出料口出来,完成矫直工序。 The concrete implementation process of the present invention is as follows: at first carry out operation description to the rotation straightening mechanism, be provided with a plurality of inner tubes 5 in the revolving tube 4, there is certain distance between the inner tubes 5, and the distance between each inner tubes 5 is Not the same, its distance becomes smaller successively from the outside to the inside, that is, steel bars of different diameters can be accommodated, and the distance between the walls of the two adjacent inner cylinders 5 is equal to the diameter of the steel bar to be straightened. It can accommodate a single steel bar. When performing specific operations, ring-shaped steel bars are placed between the inner cylinders 5, that is, the steel bars are coiled between the walls of the inner cylinder 5, and the individual steel bars are arranged sequentially from top to bottom. , the bottom of the revolving cylinder 4 is a rotating base 2, the rotating base 2 can rotate with high power under the drive of the connecting rod 17 connected to the motor 18, and a plurality of clamping eaves 3 are arranged on the seat surface of the rotating base 2, and the clamping eaves 3 are spaced apart from each other, and each card eaves 3 is placed separately in the space between the inner tubes 5, and the length of the card eaves 3 is equal to the width of the distance between the inner tubes 5, and the card eaves 3 have arc tail fins 20, The direction of extension of the curved empennage 20 is consistent with the direction of the cavity between the inner cylinders 5. On the upper end of the revolving cylinder 4 are a plurality of annular pressure plates 6, and each annular pressure plate 6 corresponds to a space between adjacent inner cylinders 5. Cavity, the annular pressure plate 6 moves downward along the cavity between the inner tubes 5 under the action of the upper cylinder to squeeze the steel bars placed in the cavity, then the motor 18 is turned on, and the rotating seat 2 rotates. At this time The clamping eaves 3 just catch the lower end of the extruded steel bar. Under the push of the clamping eaves 3, the steel bar rotates, while the upper end of the steel bar slides into the hollow column under the action of the guide slope 8 and moves upward along the direction of the hollow column. , and finally come out from the discharge opening on the upper surface of the bearing seat 12 to complete the straightening process.
用于控制环形压板6的气缸是设在控制台板9的内部的,每一个分板里面设有一个气缸,每一个气缸分别控制两个推顶柱7进行推顶。 The cylinder that is used to control annular pressure plate 6 is located at the inside of console plate 9, and each sub-board is provided with a cylinder, and each cylinder controls two push-off columns 7 to push away respectively.
然后对投料机构进行说明,控制台板9位于控位架10横杆11上的承载座12下表面,承载座12上对应每一个空心柱设有一个出料口21,在承载座12的一侧横杆11是通过铰接座13相连接的,而控位架10两个竖杆底端的滚轮14是和旋转仓1的外壁滑动接触的,在进行投料的时候先通过控制台板9上的气缸将各个环形压板6提起,当环形台板6脱离回旋筒4的时候将一侧滚轮14进行滑动,并与旋转仓1的外壁脱离,横杆11通过铰接座13转动,则承载座12离开回旋筒4的上端,给上部的投料机构移出空间,因为另一个滚轮14与旋转仓1的外壁之间设有卡位止口,所以控位架10不会掉落,此时在通过投料结构进行投料,投料机构带有置料筒16,先将需要进行矫直的钢筋在置料筒16内进行回旋盘好,然后将投料机构下降,使置料筒16和回旋筒4上下对正,再启动投料机构上的气缸将其环形压板6向下运动,将盘好的钢筋压入回旋筒4的各个内筒5之间即可。 Then the feeding mechanism is described, the console plate 9 is located on the lower surface of the bearing seat 12 on the position control frame 10 crossbar 11, and each hollow column is provided with a discharge port 21 corresponding to each hollow column on the bearing seat 12. The side rails 11 are connected by hinged seats 13, and the rollers 14 at the bottom ends of the two vertical bars of the position control frame 10 are in sliding contact with the outer wall of the rotary bin 1, and when feeding, first pass the rollers 14 on the console board 9. The air cylinder lifts each annular platen 6, and when the annular platen 6 is separated from the swivel cylinder 4, the side roller 14 is slid and separated from the outer wall of the rotating bin 1, the cross bar 11 rotates through the hinged seat 13, and the bearing seat 12 leaves The upper end of the revolving cylinder 4 is used to move out the space for the upper feeding mechanism. Because there is a locking stop between the other roller 14 and the outer wall of the rotating bin 1, the position control frame 10 will not fall. At this time, when passing through the feeding structure For feeding, the feeding mechanism is equipped with a feeding cylinder 16. First, the steel bar that needs to be straightened is rotated in the feeding cylinder 16, and then the feeding mechanism is lowered so that the feeding cylinder 16 and the rotating cylinder 4 are aligned up and down. Start the cylinder on the feeding mechanism again to move its annular pressing plate 6 downwards, and press the coiled steel bar between each inner cylinder 5 of the revolving cylinder 4 to get final product.
综上所述:本发明是针对呈盘状的钢筋团进行整体矫直,工序不间断,可直接将多股粗细不同的钢筋团进行同时矫直,内筒的筒壁之间的距离依次变小,可将直径不同的钢筋依次放入到各个筒壁之间,呈盘状结构上下布置,并且每个内筒筒壁之间只能容纳一个单个的钢筋,在环形压板的挤压下承受压力,盘状的钢筋下端被卡檐顶住,然后在旋转座的推动下整个钢筋盘进行旋转,顶部的钢筋端通过导向坡进入到空心柱内,然后在强大的推顶力作用下使钢筋强行通过空心柱的内管,直接对各个粗细不同的钢筋进行矫直,然后从承载座顶部的出料口依次进行出料,推顶柱的顶端受控于气缸,气缸位于控制台板内,在进行投料的时候气缸将环形压板升起,使其脱离回旋筒,然后经过控位架的旋转将承载座离开,然后下降投料机构,使置料筒和回旋筒上下对正,并且相互接触,然后制动置料筒内的气缸将事先放置在置料筒内的盘状钢筋推顶到回旋筒内,完成投料,所以本发明采用旋转推顶的方式将钢筋进行矫直,矫直效率高,操作准确,并且整个工序无需人工操作,简单方便。 To sum up: the present invention is aimed at the overall straightening of disc-shaped steel clusters, and the process is uninterrupted. It can directly straighten multiple strands of steel clusters with different thicknesses at the same time, and the distance between the walls of the inner cylinder changes sequentially. Small, steel bars with different diameters can be placed between each cylinder wall in turn, arranged up and down in a disc-shaped structure, and only one single steel bar can be accommodated between each inner cylinder wall, which can withstand the pressure of the annular pressure plate Pressure, the lower end of the disc-shaped steel bar is supported by the clamping eaves, and then the entire steel bar plate is rotated under the push of the rotating seat, and the top steel bar end enters the hollow column through the guide slope, and then the steel bar is made to Forcibly pass through the inner tube of the hollow column to directly straighten the steel bars of different thicknesses, and then discharge the materials sequentially from the outlet on the top of the bearing seat. The top of the pushing column is controlled by the cylinder, which is located in the console panel. When feeding, the cylinder raises the annular pressure plate to separate it from the rotary cylinder, and then the bearing seat is separated by the rotation of the position control frame, and then the feeding mechanism is lowered so that the feeding cylinder and the rotary cylinder are aligned up and down and contact each other. Then brake the cylinder in the material barrel to push the disc-shaped steel bar previously placed in the material barrel into the gyratory barrel to complete feeding. Therefore, the present invention straightens the steel bar by means of rotary ejection, and the straightening efficiency is high. , the operation is accurate, and the whole process does not need manual operation, which is simple and convenient.
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Also Published As
Publication number | Publication date |
---|---|
CN104493011B (en) | 2016-06-29 |
CN105880426A (en) | 2016-08-24 |
CN105880425B (en) | 2017-12-01 |
CN105880426B (en) | 2017-10-20 |
CN105880422B (en) | 2018-06-26 |
CN105880421A (en) | 2016-08-24 |
CN105880424B (en) | 2017-10-31 |
CN104493011A (en) | 2015-04-08 |
CN105880422A (en) | 2016-08-24 |
CN105880425A (en) | 2016-08-24 |
CN105880421B (en) | 2017-10-20 |
CN105880423A (en) | 2016-08-24 |
CN105880423B (en) | 2017-10-20 |
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Denomination of invention: A rotary straightening mechanism for a cylinder driven steel bar rotary straightening machine Granted publication date: 20171031 Pledgee: Bank of China Limited by Share Ltd. Cangzhou branch Pledgor: HUANGHUA JUJIN HARDWARE PRODUCTS Co.,Ltd. Registration number: Y2024980045999 |