CN105870000A - 铜铟镓硒薄膜太阳能电池光电吸收转换层成膜后的处理剂及使用方法 - Google Patents
铜铟镓硒薄膜太阳能电池光电吸收转换层成膜后的处理剂及使用方法 Download PDFInfo
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Abstract
铜铟镓硒薄膜太阳能电池光电吸收转换层成膜后的处理剂,它由以下组分混合组成:水、氢氧化钠、氢氧化钾、氯化铁、硫脲、氢氧化铵。其使用方法具有以下步骤:将所述的处理剂搅拌加热至40~90℃;将成膜有太阳能电池铜铟镓硒光电吸收转换层的衬底浸没至处理剂中20~60分钟,并不断摆动,以使薄膜周围的处理剂成分均匀;取出处理后的衬底,用去离子水反复冲洗至去离子水电阻值达10MΩ以上;用机械甩干的方式去除衬底上残留的水渍,在150℃烤箱内烘烤10分钟。利用本发明所提供的处理剂及使用方法对电吸收转换层处理后,抑制了薄膜中铜元素的析出以及表面铜元素与氧的反应,从而提高了转换效率并解决了薄膜老化现象。
Description
技术领域
本发明涉及半导体薄膜的处理技术,具体地说是一种铜铟镓硒薄膜太阳能电池光电吸收转换层成膜后的处理剂及使用方法。
背景技术
铜铟镓硒薄膜太阳能电池是一种新型的高效薄膜太阳能电池。铜铟镓硒薄膜太阳能电池光电吸收转换层是由铜、铟、镓和硒四种元素组成的化合物半导体薄膜。该层铜铟镓硒化合物半导体薄膜对铜铟镓硒薄膜太阳能电池的效率有决定性影响,如何获得高质量的铜铟镓硒化合物半导体薄膜是有效提高铜铟镓硒薄膜太阳能电池转换效率的关键问题。同时,该层铜铟镓硒化合物半导体薄膜成膜后一般只能在空气环境中停留几个小时,如果停留时间过长将造成所谓的薄膜“老化”现象,最终严重影响到铜铟镓硒薄膜太阳能电池的光电转换效率,甚至造成整个电池的失效,铜铟镓硒化合物半导体薄膜的这一特性给大规模工业化生产造成了困难。目前没有较理想的对上述半导体薄膜的处理方法。
发明内容
本发明的目的在于提供一种铜铟镓硒薄膜太阳能电池光电吸收转换层成膜后的处理剂及使用方法,使用该处理剂对成膜后的太阳能电池铜铟镓硒光电吸收转换层进行处理后,可有效提太阳能电池的效率,并解决了铜铟镓硒薄膜光电转换吸收层薄膜容易老化的问题。
为实现上述目的,本发明提供的处理剂采用以下方案:铜铟镓硒薄膜太阳能电池光电吸收转换层成膜后的处理剂,它由以下组分混合组成:水、氢氧化钠、氢氧化钾、氯化铁、硫脲、氢氧化铵,每升该处理剂中各组分的摩尔比为:氢氧化钠0.3~0.7M,氢氧化钾0.2~0.5M,氯化铁0.2~0.5M,硫脲0.5~1.0M,氢氧化铵0.7~1.5M,其余为水。
为实现上述目的,本发明提供的铜铟镓硒薄膜太阳能电池光电吸收转换层成膜后的处理剂的使用方法具有以下步骤:1、将所述的处理剂搅拌加热至40~90℃;2、将成膜有太阳能电池铜铟镓硒光电吸收转换层的衬底浸没至处理剂中20~60分钟,并不断摆动,以使薄膜周围的处理剂成分均匀;3、取出处理后的衬底,用去离子水反复冲洗至去离子水电阻值达10MΩ以上;4、用机械甩干的方式去除衬底上残留的水渍,在150℃烤箱内烘烤10分钟。
当铜铟镓硒光电吸收转换层成膜完成并暴露于空气中时,铜元素会在薄膜表面析出,并与空气中的氧气形成氧化铜和氧化亚铜等化合物,从而改变了薄膜表面的性质,形成缺陷,而铜元素的析出也改变了铜铟镓硒合金薄膜内部各元素的比例,进而造成了铜铟镓硒薄膜太阳能电池效率无法进一步提高,并带来薄膜老化现象,铜铟镓硒合金薄膜在空气中暴露时间越长则老化现象越严重。利用本发明所提供的处理剂及使用方法对铜铟镓硒光电吸收转换层处理后,抑制了薄膜中铜元素的析出以及表面铜元素与氧的反应,从而提高了转换效率并解决了薄膜老化现象。
本发明提供的处理剂所用原料获取容易、配制简单;本发明提供的方法步骤合理、操作方便。由本发明提供的处理剂及使用方法所获得的太阳能电池铜铟镓硒光电吸收转换层,具有光电吸收转换转换率高、抗老化能力强的特点。
附图说明
图1 为利用本发明处理和利用本发明处理之后的一组样品的I-V曲线测试对比图;
图2为利用本发明处理的一组样品的光电转换吸收层浓度随薄膜厚的变化对比图;
图3 为同一实验片上切分出的三个实验小片的填充因子和转换效率对比图。
具体实施方式
以下结合实施例及附图对本发明进一步说明。
本实施例提供的铜铟镓硒薄膜太阳能电池光电吸收转换层成膜后的处理剂,由以下组分混合组成:水、氢氧化钠、氢氧化钾、氯化铁、硫脲、氢氧化铵,每升该处理剂中各组分的摩尔比为:氢氧化钠0.5M,氢氧化钾0.35M,氯化铁0.35M,硫脲0.75M,氢氧化铵1。2M,其余为水。该处理剂的配置过程为:将上述组分原料均匀混合即成。
用上述处理剂处理成膜后的太阳能电池铜铟镓硒光电吸收转换层,具体步骤如下:
1、将所述的处理剂搅拌加热至60~70℃;
2、将成膜有太阳能电池铜铟镓硒光电吸收转换层的衬底浸没至处理剂中35~45分钟,并不断摆动,以使薄膜周围的处理剂成分均匀;
3、取出处理后的衬底,用去离子水反复冲洗至去离子水电阻值达10~11MΩ以上;
4、用机械甩干的方式去除衬底上残留的水渍,在150℃烤箱内烘烤10分钟。
由本发明处理后的太阳能电池铜铟镓硒光电吸收转换层通过以下测试或对比,可以看出所产生的效果。
1、图1给出了未利用本发明处理和利用本发明处理之后的一组样品的I-V曲线测试对比图,由图1可见,相对于未经处理的样品,经过本发明所述处理方法处理的样品的开路电压、短路电流密度、填充因子都有了大幅提高,并由此其转换效率从5.99%增加为9.27%。
2、图2给出了利用本发明处理的一组样品的光电吸收转换层掺杂浓度随薄膜厚的变化对比图,由图2可见,经处理后的样品其光电吸收转换层的掺杂浓度有了显著的增加。
3、图3给出了同一实验片上切分出的三个实验小片的填充因子(FF)和转换效率对比图,图3中,最左边数据显示的是未经处理的实验小片的结果,中间和右边数据显示的是经过本发明专利方法处理的实验小片的结果。由图3可见,相较于未经处理的样品,经过本发明专利所述方法处理后的样品的填充因子和转换效率都有了不同程度的提高。
另外,另外通过下表1所示实验数据可见,经过本发明专利所述方法、步骤处理的铜铟镓硒薄膜太阳能电池光电吸收转换层的“老化”现象得到了解决。最长97天暴露于空气中的铜铟镓硒薄膜在上述处理后未表现出常见的薄膜老化影响电池效率的现象。
表1
电池样品编号 | CIGS成膜后放置天数 | 开路电压(mV) | 填充因子(%) | 短路电流(mA/cm2) | 光电转换效率(%) |
Z1730-5 | 0 | 543 | 70.1 | 33.4 | 12.7 |
Z1730-19 | 84 | 573 | 72.3 | 30.3 | 12.5 |
Z1730-27 | 91 | 557 | 70 | 33 | 12.9 |
Z1730-36 | 92 | 540 | 71.5 | 32.4 | 12.5 |
Z1730-41 | 97 | 542 | 70.3 | 32.7 | 12.4 |
Claims (2)
1.铜铟镓硒薄膜太阳能电池光电吸收转换层成膜后的处理剂,其特征在于它由以下组分混合组成:水、氢氧化钠、氢氧化钾、氯化铁、硫脲、氢氧化铵,每升该处理剂中各组分的摩尔比为:氢氧化钠0.3~0.7M,氢氧化钾0.2~0.5M,氯化铁0.2~0.5M,硫脲0.5~1.0M,氢氧化铵0.7~1.5M,其余为水。
2.权利要求1所述处理剂的使用方法,其特征在于具有以下步骤:a、将所述的处理剂搅拌加热至40~90℃;b、将成膜有太阳能电池铜铟镓硒光电吸收转换层的衬底浸没至处理剂中20~60分钟,并不断摆动,以使薄膜周围的处理剂成分均匀;c、取出处理后的衬底,用去离子水反复冲洗至去离子水电阻值达10MΩ以上;d、用机械甩干的方式去除衬底上残留的水渍,在150℃烤箱内烘烤10分钟。
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US20160111566A1 (en) * | 2014-10-20 | 2016-04-21 | Tsmc Solar Ltd. | Absorber surface modification |
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