CN105864214A - Oil filtering method adopting variable-structure filtering, magnetization, adsorption and rotating magnetic field - Google Patents
Oil filtering method adopting variable-structure filtering, magnetization, adsorption and rotating magnetic field Download PDFInfo
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- CN105864214A CN105864214A CN201610315815.8A CN201610315815A CN105864214A CN 105864214 A CN105864214 A CN 105864214A CN 201610315815 A CN201610315815 A CN 201610315815A CN 105864214 A CN105864214 A CN 105864214A
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- pipe
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/042—Controlling the temperature of the fluid
Abstract
The invention relates to an oil filtering method adopting variable-structure filtering, magnetization, adsorption and a rotating magnetic field. A filter is used for attenuating pressure/flow pulsation of hydraulic oil, and the variable-structure filter is adopted; separation of solid particles is achieved through a U-shaped particle separating module, the solid particles in the oil are made to move to the pipe wall, enter an oil return barrel through an oil return barrel oil inlet pipe and then flow back into an oil tank, and the oil which contains trace of small-diameter particles and is located in the pipe center enters an inner barrel through an inner barrel oil inlet pipe to be subjected to high-precision filtering, so that the service life of a filter element is prolonged; the oil entering the inner barrel oil inlet pipe flows into a spiral flow channel of the inner barrel in a tangential inflow mode, the inner barrel wall is used as the filter element, filter liquor flows by tightly attaching the filter element under the effect of centrifugal force, the filter liquor quickly flows in parallel to the surface of the filter element, and the filtered hydraulic oil flows out to an outer barrel in the direction perpendicular to the surface of the filter element; polluting particles deposited at the bottom of the inner barrel can be regularly discharged to the oil return barrel through an electrically operated check valve, and therefore the service life of the filter element is prolonged.
Description
[technical field]
The present invention relates to a kind of hydraulic oil filtering method, be specifically related to a kind of employing structure changes and filter, magnetize, adsorb and revolve
Turn the oil strain method in magnetic field, belong to technical field of hydraulic equipment.
[background technology]
Statistics both domestic and external show, the fault of hydraulic system about 70%~85% is owing to oil contamination causes
's.Solid particle is then the pollutant the most universal in oil contamination, damaging effect is maximum.The liquid caused by solid grain contamination
The pressure system failure accounts for the 70% of gross contamination fault.In particulate pollutant in hydraulic system oil liquid, metal filings accounting exists
Between 20%~70%.Adopt an effective measure the solid grain contamination filtering in fluid, be the pass of Pollution Control in Hydraulic System
Key, is also the Reliable guarantee of system safety operation.
Filter is the key element that hydraulic system filters solid grain contamination.Solid particle pollution in hydraulic oil
Thing, outside the precipitable a part of larger particles of oil removal box, filters mainly by oil-filtering apparatus.Especially high pressure filtering device, mainly
It is used for filtering the hydraulic oil of flow direction control valve and hydraulic cylinder, to protect the Hydraulic Elements of this kind of contamination resistance difference, therefore to liquid
The cleannes of force feed require higher.
But, the high pressure filter that existing hydraulic system uses has the disadvantage that (1) all kinds of Hydraulic Elements are to fluid
Cleannes require different, the size of the solid particle in fluid is the most different, for this need in hydraulic system
Diverse location install multiple dissimilar wave filter, thus bring cost and install complexity problem;(2) hydraulic system
In filter mainly use cake filtration mode, during filtration filtrate be perpendicular to filter element surface flowing, trapped solid
Microgranule forms filter cake progressive additive, and the rate of filtration is gradually reduced the most therewith until filtrate stops flowing out, and reduces filter element
Service life.
Therefore, for solving above-mentioned technical problem, the employing structure changes of a kind of innovation of necessary offer filters, magnetizes, inhales
Echo the oil strain method of rotating excitation field, to overcome described defect of the prior art.
[summary of the invention]
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of strainability good, adaptability and integration
Height, the structure changes that uses of length filtered, magnetizes, adsorbed and the oil strain method of rotating excitation field service life.
For achieving the above object, the technical scheme that the present invention takes is: use structure changes to filter, magnetize, adsorb and rotate
The oil strain method in magnetic field, it is characterised in that: it uses a kind of oil-filtering apparatus, and this device includes that base plate, wave filter, U-shaped microgranule divide
From module, oil returning tube, inner core, helical flow path, filter element, outer barrel and end cap;Wherein, described wave filter, U-shaped separation of particles mould
Block, oil returning tube, outer barrel are sequentially placed on base plate;Described wave filter includes input pipe, shell, outlet tube, elastic thin-wall, plug-in type
H mode filter and plug-in type cascaded H mode filter;Wherein, described input pipe is connected to one end of shell, itself and a hydraulic oil
Import is docked;Described outlet tube is connected to the other end of shell, and itself and U-shaped separation of particles module are docked;Described elastic thin-wall edge
The radial direction of shell is installed in shell;Described input pipe, outlet tube and elastic thin-wall are collectively forming a c-type cavity volume wave filter;Institute
State and between elastic thin-wall and shell, form resonance series cavity volume I, resonance series cavity volume II and parallel resonance cavity volume;Described series connection
Separated by an elastic baffle between resonance cavity volume I and resonance series cavity volume II;Uniformly have in the axial direction of described elastic thin-wall
Some taper structure changes damping holes;Described taper structure changes damping hole is made up of cone shaped elastic damping hole pipe and slot apertures;Described bullet
Property dividing plate near input tube side be provided with taper insert pipe, described taper insert pipe connection resonance series cavity volume I and resonance series hold
Chamber II;Described plug-in type H mode filter is positioned at parallel resonance cavity volume, and it is connected with taper structure changes damping hole;Described slotting
Enter formula cascaded H mode filter and be positioned at resonance series cavity volume I and resonance series cavity volume II, its also with taper structure changes damping hole phase
Connection;Described plug-in type H mode filter and plug-in type cascaded H mode filter are axially symmetrical set, and form plug-in type string also
Connection H mode filter;Described U-shaped separation of particles module includes a U-tube, and U-tube is sequentially installed with temperature control module, magnetization
Block, the first adsorption module, rotating excitation field are centrifuged module, the second adsorption module and demagnetization module;Described U-shaped separation of particles module
Connected by an oil returning tube oil inlet pipe with the top of oil returning tube;Described inner core is placed in outer barrel, and it is by a top board and some
Bolt is installed on end cap;Described helical flow path is contained in inner core, is entered by an inner core between itself and U-shaped separation of particles module
Oil pipe connects;Described inner core oil inlet pipe is positioned at oil returning tube oil inlet pipe, and extends into the central authorities of U-shaped separation of particles module, and it is straight
Footpath is less than oil returning tube oil inlet pipe diameter, and is coaxially disposed with oil returning tube oil inlet pipe;Described filter element is arranged on the inwall of inner core, its
Precision is 1-5 micron;The bottom of said tub is provided with a hydraulic oil oil-out;
It comprises the steps:
1), the fluid in fluid pressure line passes through wave filter, the arteries and veins of the high, medium and low frequency range in filter attenuation hydraulic system
Dynamic pressure, and suppression flowed fluctuation;
2), backflow force feed enters the temperature control module of U-shaped separation of particles module, by temperature control module regulation oil temperature to optimal
Magnetization temperature 40-50 DEG C, enter magnetized module afterwards;
3), by magnetized module, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, deliver to afterwards
First adsorption module;
4), by the magnetic polymeric microgranule in the first adsorption module absorption oil return, oil return afterwards is delivered to rotating excitation field and is centrifuged
Module;
5), rotating excitation field is centrifuged module and utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and oil return afterwards delivers to second
Adsorption module;
6), the magnetic polymeric microgranule in the second adsorption module second adsorption oil return;
7), magnetic particle magnetic is eliminated by demagnetization module;
8), the fluid of the most U-shaped separation of particles module near-wall refluxes after entering oil returning tube by oil returning tube oil inlet pipe
To fuel tank, the fluid of the pipeline center containing trace small particle microgranule then enters inner core by inner core oil inlet pipe and carries out high-precision spending
Filter;
9), the fluid carrying small particle microgranule flows into the helical flow path of inner core in the way of tangential influent stream, and fluid is centrifugal
It is close to filter core flow under the effect of power, and carries out high-precision filtration;
10), the fluid after high-precision filtration enters urceolus, and is discharged by the hydraulic oil oil-out bottom urceolus.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil strain method of rotating excitation field is further: described input
The axis of pipe and outlet tube is the most on the same axis;The wider place of described taper structure changes damping hole opening is positioned at resonance series cavity volume
In I and parallel resonance cavity volume, its taper angle is 10 °;The Young's modulus of its cone shaped elastic damping hole pipe is than the Young of elastic thin-wall
Modulus wants big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures is than the Young mould of cone shaped elastic damping hole pipe
Amount wants big, can be with fluid opened by pressure or closedown;Described taper is inserted the wider place of tube opening and is positioned at resonance series cavity volume II, its
Taper angle is 10 °;Described taper is inserted the position of pipe and taper structure changes damping hole and is mutually staggered;The inner side of described elastic thin-wall
It is provided with colloid damping layer;The internal layer of described colloid damping layer and outer layer are respectively outer layer elastic thin-wall and internal layer elastic thin-wall,
Connected by some pillars are fixing between outer layer elastic thin-wall and internal layer elastic thin-wall;Described outer layer elastic thin-wall and internal layer Thin Elastic
It is filled with the pure water adding antifreezing agent in interlayer between wall, in pure water, is suspended with Bio-sil;Described colloid damping layer leans on
One end of nearly outlet tube is connected with shell;Described colloid damping layer is provided with a piston near one end of outlet tube.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil strain method of rotating excitation field is further: described temperature control
Module includes heater, cooler and temperature sensor;Described heater uses the lubricating oil of the Chongqing gold letter of band temperature detection
Heater;Remover for surface evaporation type air cooling selected by described cooler, and the finned tube of cooler selects KLM type finned tube;Temperature sensor
Use platinum resistance temperature sensor.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil strain method of rotating excitation field is further: described magnetization
Module includes aluminum matter pipeline, some windings, iron shell, flange and some magnetizing current output modules;Wherein, described some
Winding is rotating around outside aluminum matter pipeline, and each winding is made up of positive winding and inverse winding;Described iron shell is coated on aluminum matter pipeline
On;Described flange welding is at the two ends of aluminum matter pipeline;Each magnetizing current output module is connected to a winding.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil strain method of rotating excitation field is further: described first
Adsorption module and the second adsorption module all use homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring to include aluminium ring shape pipe
Road, forward solenoid, reverse solenoid and irony magnetic conduction cap;Described forward solenoid and reverse solenoid are respectively arranged in aluminum
In matter circulating line, both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce the same sex
Magnetic pole;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid phase
At Lin and forward solenoid and the intermediate point of reverse solenoid axis.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil strain method of rotating excitation field is further: described first
Adsorption module and the second adsorption module all use the homopolarity adjacent type absorbing ring of charged hammer, the adjacent type of homopolarity of this charged hammer
Absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock hammer and electromagnetism
Ferrum;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with electric current in opposite direction,
Forward solenoid and reverse solenoid adjacent is made to produce like pole;Described irony magnetic conduction cap is arranged in aluminium ring shape pipeline
Inwall on, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and reverse solenoid axis
Intermediate point;Described dividing plate is between forward solenoid and reverse solenoid;Described electric shock hammer and electric magnet are between dividing plate;
Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil strain method of rotating excitation field is further: described rotation
Magnetic field is centrifuged module and includes aluminum matter pipeline, iron shell, three-phase symmetric winding, flange and three-phase symmetrical current module;Described
Three-phase symmetric winding is wound on outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;Described flange welding is at aluminum matter pipe
The two ends in road;Described three-phase symmetrical current module connects described three-phase symmetric winding.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil strain method of rotating excitation field is further: described oil return
The bottom of cylinder is provided with an overflow valve, is provided with an automatically controlled set screw bottom this overflow valve;Described overflow valve is provided with an oil drain out,
This oil drain out is connected to a fuel tank by pipeline.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil strain method of rotating excitation field is further: described inner core
Bottom be rounding mesa-shaped, it is connected by an inner core oil exit pipe and oil returning tube, and inner core oil exit pipe is provided with an automatically controlled check-valves.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil strain method of rotating excitation field is also: in described inner core
Centre be vertically provided with a hollow cylinder, hollow cylinder be arranged over pressure difference indicator, this pressure difference indicator is installed on end cap;Institute
State inner core oil inlet pipe and the tangent connection of helical flow path.
Compared with prior art, there is advantages that
1. pulsed by the pressure/flow of filter attenuation hydraulic oil, make filter element not vibrate, to improve
Strainability;Hydraulic oil realizes the separation of solid particle in U-shaped separation of particles module, makes the solid particle in fluid to tube wall
Motion, at U-shaped separation of particles module outlet, the fluid rich in the near-wall of solid particle is entered by oil returning tube oil inlet pipe
Fuel tank it is back to, in only the fluid of the pipeline center containing trace small particle microgranule is then entered by inner core oil inlet pipe after oil returning tube
Cylinder carries out high-precision filtration, improves the service life of filter element, reduces filtering cost and complexity;Enter inner core oil inlet pipe
Fluid flows into the helical flow path of inner core in the way of tangential influent stream, and inner tube wall is filter element, then filtrate is the tightest
Patch filter core flow, filtrate is parallel to the surface of filter element and quickly flows, and the hydraulic oil after filtration is then perpendicular to cartridge surface direction stream
Going out to urceolus, the microgranule of cartridge surface is implemented to sweep stream effect by this cross flow filter type, it is suppressed that the increase of filter cake thickness,
It is deposited on the pollution granule bottom inner core and regularly can be discharged to oil returning tube by automatically controlled check-valves, thus improve filter element and use the longevity
Life.
2., by controlling the temperature of hydraulic oil and magnetic field intensity, make that the granule in fluid is force-magnetized is gathered into bulky grain,
And promote colloidal particles decomposition to melt, form efficient absorption by adsorption module, by degaussing gear, residual particles demagnetization is kept away
Exempt to endanger Hydraulic Elements, so that solid particle is gathered into bulky grain and moves to near-wall in fluid.
3. the generation of non-uniform magnetic-field that magnetization needs, need multipair forward and reverse coil to and pass through different size of electric current,
And current values can numeral set online.
[accompanying drawing explanation]
Fig. 1 is using structure changes to filter, magnetize, adsorbing and the structural representation of oil-filtering apparatus of rotating excitation field of the present invention
Figure.
Fig. 2 is the structural representation of the wave filter in Fig. 1.
Fig. 3 is the profile in Fig. 2 along A-A.
Fig. 4-1 is plug-in type H mode filter schematic diagram in Fig. 3.
Fig. 4-2 is plug-in type cascaded H mode filter schematic diagram in Fig. 3.
Fig. 5 is plug-in type H mode filter and plug-in type cascaded H mode filter frequency characteristic constitutional diagram.Wherein, solid line is slotting
Enter formula cascaded H mode filter frequency characteristic.
Fig. 6 is plug-in type connection in series-parallel H mode filter frequency characteristic figure.
Fig. 7 is the structural representation of c-type cavity volume wave filter.
Fig. 8 is the cross sectional representation of elastic thin-wall.
Fig. 9 is the Longitudinal cross section schematic of colloid damping layer.
Figure 10 is the schematic diagram of taper structure changes damping hole in Fig. 2.
Figure 10 (a) to Figure 10 (c) is the working state figure of taper structure changes damping hole.
Figure 11 is the schematic diagram of the U-shaped separation of particles module in Fig. 1.
Figure 12 is the structural representation of the magnetized module in Figure 11.
Figure 13 is the structural representation of the winding in Figure 12.
Figure 14 is the circuit diagram of the magnetizing current output module in Figure 12.
Figure 15 is the structural representation that the first adsorption module (the second adsorption module) is homopolarity adjacent type absorbing ring of Figure 11.
Figure 16 is the homopolarity adjacent type absorbing ring that the first adsorption module (the second adsorption module) is charged hammer in Figure 11
Structural representation.
Figure 17 is the structural representation that the rotating excitation field in Figure 11 is centrifuged module.
[detailed description of the invention]
Refer to shown in Figure of description 1 to accompanying drawing 17, the present invention for one use structure changes filter, magnetize, adsorb and
The oil-filtering apparatus of rotating excitation field, it is by base plate 6, wave filter 8, U-shaped separation of particles module 3, oil returning tube 7, inner core 15, helical flow path
17, several parts such as filter element 18, outer barrel 19 and end cap 25 composition.Wherein, described wave filter 8, U-shaped separation of particles module 2, oil return
Cylinder 7, outer barrel 19 are sequentially placed on base plate 6.
Described wave filter 8 is for inputting hydraulic oil, and the pulsation pressure of the high, medium and low frequency range that can decay in hydraulic system
Power, and suppression flowed fluctuation.Described wave filter 8 is by input pipe 81, shell 89, outlet tube 811, elastic thin-wall 87, plug-in type H type
Several parts compositions such as wave filter 812 and plug-in type cascaded H mode filter 813.
Wherein, described input pipe 81 is connected to one end of shell 89, and itself and a hydraulic oil inlet 1 are docked;Described outlet tube
811 other ends being connected to shell 89, itself and U-shaped separation of particles module 3 are docked.Described elastic thin-wall 87 is pacified along the radial direction of shell
It is loaded in shell 89.The axis of described input pipe 81 and outlet tube 811 the most on the same axis, so can improve more than 10%
Filter effect.
Described input pipe 81, outlet tube 811 and elastic thin-wall 87 are collectively forming a c-type cavity volume wave filter, thus liquid of decaying
Pressure system high-frequency pressure fluctuation.The filter transmission coefficient obtained after processing by lumped-parameter method is:
Velocity of sound L in a mediumVC-type cavity volume length SVC-type cavity volume volume Z characteristic impedance
γ transmission coefficient f pressure oscillation frequency SIInput pipe cross-sectional area.
From above formula, when the pressure pulse wave of different frequency is by this wave filter, transmission coefficient is different with frequency.Frequently
Rate is the highest, then transmission coefficient is the least, and this shows that the pressure pulse wave of high frequency is decayed the most severe when device after filtering, thus rises
Arrive the effect eliminating high frequency pressure pulsations.
The design principle of described c-type cavity volume wave filter is as follows: when in pipeline, the fluctuating frequency of pressure is higher, the pressure of fluctuation
Act on convection cell on fluid and produce pinch effect.When the flow of change enters c-type cavity volume by input pipe 81, liquid stream exceedes
Average discharge, the cavity volume of expansion can absorb unnecessary liquid stream, and releases liquid stream when less than average discharge, thus absorption pressure arteries and veins
Energy.
Described elastic thin-wall 87 weakens hydraulic system medium-high frequency pressure fluctuation by being forced to mechanical vibration.By lumped parameter
The elastic thin-wall natural frequency that method obtains after processing is:
K elastic thin-walled structures coefficient h elastic thin-wall thickness R elastic thin-wall radius
The mass density of the Young's modulus ρ elastic thin-wall of E elastic thin-wall
The Poisson's ratio of the current-carrying factor mu elastic thin-wall of η elastic thin-wall.
Substitute into actual parameter, above formula is carried out simulation analysis it is found that the natural frequency generally ratio H type of elastic thin-wall 87
The natural frequency of wave filter is high, and its attenuation band is also wide than H mode filter.In relatively wide frequency band range, elastic
Thin-walled has good attenuating to pressure fluctuation.Meanwhile, the elastic thin-wall radius in the filter construction of the present invention is bigger
And relatively thin, its natural frequency, closer to Mid Frequency, can realize the effective attenuation to the medium-high frequency pressure fluctuation in hydraulic system.
The design principle of described elastic thin-wall 87 is as follows: when producing intermediate frequency pressure fluctuation in pipeline, c-type cavity volume is to pressure wave
Dynamic damping capacity is more weak, flows into the periodically pulsing pressure continuous action of wave filter c-type cavity volume inside and outside elastic thin-wall 87
On wall, elastic thin-wall 87 does periodic vibration by the frequency of fluctuation pressure, and this forced vibration consumes the pressure fluctuation energy of fluid
Amount, thus realize the filtering of Mid Frequency pressure.From the principle of virtual work, elastic thin-wall consume fluid pulsation pressure energy ability and
Potential energy and kinetic energy sum during its forced vibration are directly related, and in order to improve Mid Frequency filtering performance, the radius of elastic thin-wall sets
Being calculated as much larger than pipe radius, and the thickness of thin-walled is less, representative value is less than 0.1mm.
Further, resonance series cavity volume I84, resonance series cavity volume are formed between described elastic thin-wall 87 and shell 89
II83 and parallel resonance cavity volume 85, described cavity volume 83,84,85 is across whole wave filter, it is hereby achieved that bigger resonance
Cavity volume volume, strengthens attenuating.By an elastic baffle between described resonance series cavity volume I84 and resonance series cavity volume II83
810 separate.Uniformly having some taper structure changes damping holes 86 in the axial direction of described elastic thin-wall 87, described taper structure changes hinders
The wider place of opening, Buddhist nun hole 86 is positioned at resonance series cavity volume I84 and parallel resonance cavity volume 85, and its taper angle is 10 °.Described elasticity
Dividing plate 810 is provided with taper and inserts pipe 82 near input pipe 81 side, and described taper is inserted pipe 82 and connected resonance series cavity volume I84 and string
Ally the communists the cavity volume II83 that shakes.Described taper is inserted the wider place of pipe 82 opening and is positioned at resonance series cavity volume II83, and its taper angle is
10 °, described taper is inserted the position of pipe 82 and taper structure changes damping hole 86 and is mutually staggered.
Described plug-in type H mode filter 812 is positioned at parallel resonance cavity volume 85, and it is connected with taper structure changes damping hole 86
Logical.The wave filter natural angular frequency obtained after processing by lumped-parameter method is:
Velocity of sound L damping hole long S damping hole cross-sectional area V parallel resonance cavity volume volume in a medium.
Described plug-in type cascaded H mode filter 813 is positioned at resonance series cavity volume I84 and resonance series cavity volume II83, its
Also it is connected with taper structure changes damping hole 86.After processing by lumped-parameter method, two natural angular frequencies of wave filter are:
Wherein:
Velocity of sound l in a medium1The long d of damping hole1Damping hole diameter l3Insert pipe range
d3Insert pipe diameter V2Resonance series cavity volume 1 volume V4Resonance series cavity volume 2 volume.
Described plug-in type H mode filter 812 and plug-in type cascaded H mode filter 813 are axially symmetrical set, and form slotting
Enter formula connection in series-parallel H mode filter, for broadening frequency filtering scope and make overall structure more compact.The present invention divides at circumferentially interface
The multiple plug-in type connection in series-parallel H mode filters (only depicting 2 in figure) of cloth, separate with dividing plate 820 each other.
By Fig. 5 plug-in type H mode filter and plug-in type cascaded H mode filter frequency characteristic and formula (1) (2) (3)
Finding, plug-in type cascaded H mode filter has 2 natural angular frequencies, and at crest, filter effect is preferable, the most basic at trough
There is no filter effect;Plug-in type H mode filter has 1 natural angular frequency, and at crest, filter effect is preferable equally, and at trough
Place does not has filter effect the most substantially;Select suitable filter parameter, make the natural angular frequency of plug-in type H mode filter just fall
Between 2 natural angular frequencies of plug-in type cascaded H mode filter, as shown in Figure 6, both defined in certain frequency range
The natural reonant frequency peak value of 3 next-door neighbours, in this frequency range, no matter the fluctuating frequency of pressure is at crest or at trough
All can guarantee that preferable filter effect.Multiple plug-in type connection in series-parallel H mode filters constitute bank of filters both can cover whole in
Low-frequency range, it is achieved the entire spectrum filtering of medium and low frequency section.
Further, described taper structure changes damping hole 86 is made up of cone shaped elastic damping hole pipe 16 and slot apertures 15, taper
Narrow end is opened on elastic thin-wall 87.Wherein the Young's modulus of cone shaped elastic damping hole pipe 16 is than the Young's modulus of elastic thin-wall 87
Want big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures 15 is than the Young mould of cone shaped elastic damping hole pipe 16
Amount wants big, can be with fluid opened by pressure or closedown.Therefore when the fluctuating frequency of pressure falls at high band, c-type cavity volume filter construction
Strobing, cone shaped elastic damping hole pipe 16 and slot apertures 15 are all in Figure 10 (a) state;And when ripple frequency falls at Mid Frequency
Time, filter construction becomes c-type cavity volume filter construction and elastic thin-wall 87 filter structure concurs, and cone shaped elastic damps
Hole pipe 16 and slot apertures 15 are all in Figure 10 (a) state;When ripple frequency falls at some specific Frequency, filter construction
Become plug-in type connection in series-parallel H mode filter, c-type cavity volume filter construction and elastic thin-wall filter structure to concur, taper
Elastic damping hole pipe 16 and slot apertures 15 are all in Figure 10 (b) state, due to the natural frequency quilt of plug-in type connection in series-parallel H mode filter
It is designed as consistent with these particular low frequency ripple frequencies, the system that fundamental frequency energy is big can be played preferable filter effect;Work as arteries and veins
Dynamic frequency fall the low-frequency range beyond some characteristic frequency time, cone shaped elastic damping hole pipe 16 and slot apertures 15 are all in Figure 10 (c)
State.The design of such structure changes wave filter both ensure that the full frequency band full working scope filtering of hydraulic system, reduces again normal work
The pressure loss of wave filter under condition, it is ensured that the hydraulic pressure rigidity of system.
The inner side of described elastic thin-wall 87 is provided with colloid damping layer 88.Internal layer and the outer layer of described colloid damping layer 88 divide
Not Wei outer layer elastic thin-wall 81 and internal layer elastic thin-wall 82, if by the Heavenly Stems and Earthly Branches between outer layer elastic thin-wall 81 and internal layer elastic thin-wall 82
Post 814 is fixing to be connected.It is filled with in interlayer between outer layer elastic thin-wall 81 and internal layer elastic thin-wall 82 and adds the pure of antifreezing agent
Water 816, is suspended with Bio-sil 815 in pure water 816.Described colloid damping layer 88 is near one end of outlet tube 811 and shell
89 are connected;Described colloid damping layer 88 is additionally provided with a piston 817 near one end of outlet tube 811.
Due to outer layer elastic thin-wall 81 with internal layer elastic thin-wall 82 spacing is the least and is connected, at pressure by pillar 814 is fixing
When pulsation acts perpendicularly to thin-walled, inside and outside wall produces and is close to consistent deformation, and colloid damping layer thickness is kept approximately constant, to pressure
Power pulsation does not has damping action;The flow pulsation in 817 sensation level directions of piston of colloid damping layer 88, flow pulsation strengthens
Time, piston 817 pressurized makes colloid damping layer shrink, and squeezing action makes the water in colloid damping layer 88 by nanoscale transfer passage
Enter micron order central void;When flow pulsation weakens, piston 817 is by back-pressure, and now colloid damping layer expands, colloid damping layer
In water from central void through passage discharge.In the process, due to mechanics effect, the channel table of silica gel 815 microchannel sorption
The roughness effect of face molecular scale and chemistry heterogeneous body effect, piston follow colloid damping layer shrink and expansion process is done " gas-
Liquid-solid " interfactial work on border, thus flow systolic implementation is decayed, its substantially parallel R mode filter.This filtering
Device is relative to the advantage of general liquid condenser: it is decayed flow by the way of the interfactial work on " gas-liquid-solid " border
Pulsation, can absorb a large amount of mechanical energy in the case of not producing heat, and energy expenditure does not relies on piston speed, decay effect
Rate is obviously improved.
The present invention can also the pulsation decay of solid line operating mode self-adaptive pressure.When hydraulic system working conditions change, both executive components
Suddenly stop or running, and when the opening of valve changes, the characteristic impedance of pipe-line system can be caused to undergo mutation, so that former pipe
Pressure curve with change in location in time in road changes the most therewith, then the position of pressure peak also changes.Due to the present invention
The axial length of wave filter be designed as pulsing wavelength, and the plug-in type connection in series-parallel H type filter of wave filter more than system main pressure
The cavity volume length of ripple device group, the length of c-type cavity volume wave filter and the length of elastic thin-wall 87 and wave filter axial length are equal, protect
Demonstrate,prove pressure peak position to be constantly in the effective range of wave filter;And taper structure changes damping hole 86 is opened in Thin Elastic
On wall 87, being uniformly distributed in the axial direction, the taper uniformly having multiple identical parameters in the axial direction of elastic baffle 810 is inserted
Pipe 82, taper structure changes damping hole 86 and taper are inserted pipe 82 position and are mutually staggered so that pressure peak change in location is to filtering
The performance of device has little to no effect, it is achieved thereby that operating mode adaptive-filtering function.In view of three kinds of filter structure axial dimensions
Suitable with wave filter, this bigger size also ensure that hydraulic filter possesses stronger pressure fluctuation damping capacity.
The method that the hydraulic filter using the present invention carries out hydraulic pulsation filtering is as follows:
1), hydraulic fluid enters c-type cavity volume wave filter by input pipe, and the cavity volume of expansion absorbs unnecessary liquid stream, completes height
The filtering of pressure fluctuation frequently;
2), by elastic thin-wall 87 forced vibration, consume the pressure fluctuation energy of fluid, complete the filter of intermediate frequency pressure fluctuation
Ripple;
3), by plug-in type connection in series-parallel H mode filter group, pipe and fluid are inserted by taper structure changes damping hole, taper
Produce resonance, consume pulsation energy, complete the filtering of low frequency pulsation;
4), the axial length of wave filter is designed as more than hydraulic system main pressure pulsation wavelength, and plug-in type string is also
Connection H mode filter length, c-type cavity volume filter length and elastic thin-wall 87 length are equal with filter length, make pressure peak
Position is constantly in the effective range of wave filter, it is achieved the filtering of pressure fluctuation when system condition changes.
5), by the flexible of the cone shaped elastic damping hole pipe of taper structure changes damping hole and the switch of slot apertures, pressure is completed
Pulsation adaptive-filtering.
Described U-shaped separation of particles module 3 includes a U-tube 31, and U-tube 31 is sequentially installed with temperature control module 32, magnetization
Module the 33, first adsorption module 34, rotating excitation field are centrifuged module the 36, second adsorption module 37 and demagnetization module 35.
Described temperature control module 32 main purpose is to provide optimal magnetization temperature 40-50 DEG C, also for magnetized module 33 simultaneously
Having the effect of fluid viscosity reduction concurrently, it includes heater, cooler and temperature sensor.Described heater uses band temperature detection
The lubricating oil heater of Chongqing gold letter.Described cooler can be selected for remover for surface evaporation type air cooling, the advantage having water-cooled and air cooling concurrently,
Good heat dissipation effect, uses light pipe, and fluid resistance is little;Cooler fin type is high wing, and finned tube selects KLM type finned tube, heat transfer
Performance is good, and thermal contact resistance is little, and fin and pipe contact area are big, and closely, firmly, it is good to bear cold and hot sudden turn of events ability, fin in laminating
Root weather-resistant performance is high;The bank of tubes number optimum of air cooler is 8.Described temperature sensor uses platinum resistance temperature sensing
Device.
Described magnetized module 33 realizes the force-magnetized of metallic particles, and makes micron-sized metallic particles aggregate into big
Grain, it is simple to subsequent adsorbtion separates.Magnetized module 32 it is also required to provide non-uniform magnetic-field simultaneously, enters the colloidal particles in hydraulic oil
Row magnetization is decomposed, the microgranule making colloid particulate breakup be smaller particle size, pollution abatement.
Described magnetized module 33 is by aluminum matter pipeline 331, some windings 332, iron shell 333, flange 334 and some magnetic
Galvanic current output module 335 forms.Wherein, described aluminum matter pipeline 331 makes fluid flow there through and by magnetization treatment, and aluminum
Pcrmeability the lowest, can make pipeline 331 obtains higher magnetic field intensity.
Described some windings 332, rotating around outside aluminum matter pipeline 331, are coated insulation by the copper wire of a diameter of about 1.0mm
Paint is made.Each winding 332 is all separate setting, is controlled by corresponding magnetizing current output module 335 respectively, Qi Zhong electricity
Flow and need different according to system.Separate owing to often enclosing winding 332, its exit can cause the electric current that this coil forms
Ring is not real " justifying ", but has individual breach, and this can cause the radial distribution of aluminum matter pipeline 331 internal magnetic field uneven, thus
Affect magnetic efficiency.For solving this problem, the often circle winding 332 of this creation is all made up of positive winding 336 and inverse winding 337, mesh
Be to produce the magnetic field in same polarity direction and to make up the magnetic field that breach causes unbalanced simultaneously.In positive winding and inverse winding
Size of current is equal.Aluminum matter pipeline 331 axis direction is arranged with multipair forward and reverse winding, by different electric currents, in order to shape
Become the non-uniform magnetic-field of aforementioned claim.
Described iron shell 333 is coated on aluminum matter pipeline 331, and the material of irony can mask most magnetic flux.Institute
State flange 334 and be welded on the two ends of aluminum matter pipeline 331, and by flange flange 334 in U-tube 20.
Each magnetizing current output module 335 is connected to a winding 332, and it utilizes digital potentiometer real time modifying resistance
Feature, it is achieved the real-time control of non-uniform magnetic-field.The circuit theory diagrams of described magnetizing current output module 335 can be found in accompanying drawing 5,
Its digital potentiometer used is AD5206, has the defeated of 6 passages.Amplifier AD8601 and metal-oxide-semiconductor 2N7002 are real by negative feedback
Show the output of high-precision voltage follow.Constant High-current output have employed the high voltage of Texas Instrument (TI), the fortune of big electric current
Put OPA 549.
Described first adsorption module 34 is for adsorbing the big microgranule of magnetic polymeric after magnetized module 33 magnetizes, and it can use
Homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring is by aluminium ring shape pipeline 341, forward solenoid 342, reverse solenoid
343 and the parts such as irony magnetic conduction cap 344 composition.Wherein, described forward solenoid 342 and reverse solenoid 343 are respectively arranged
In aluminium ring shape pipeline 341, both are connected with electric current in opposite direction so that forward solenoid 342 and reverse solenoid 343 are adjacent
Place produces like pole.Described irony magnetic conduction cap 344 is arranged on the inwall of aluminium ring shape pipeline 341, and it is positioned at forward helical
Pipe 342 and reverse solenoid 343 adjacent and forward solenoid 342 and the intermediate point of reverse solenoid 343 axis.
The design principle of described homopolarity adjacent type absorbing ring is as follows: energising forward solenoid 342, reverse solenoid 343, phase
Adjacent forward solenoid 342, reverse solenoid 343 are connected with electric current in opposite direction so that forward solenoid 342, reverse helical
Pipe 343 adjacent produces like pole;Meanwhile, aluminium ring shape pipeline 341 can improve magnetic circuit, strengthens the magnetic field at inner-walls of duct
Intensity, strengthens the irony magnetic conduction cap 344 capture absorbability to granule.Each forward solenoid 342, reverse solenoid 343 electric current
Can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.
Further, described first adsorption module 34 may be used without the homopolarity adjacent type absorbing ring of charged hammer, and this is charged
The homopolarity adjacent type absorbing ring of hammer is by aluminium ring shape pipeline 341, forward solenoid 342, reverse solenoid 343, irony magnetic conduction
The parts compositions such as cap 344, dividing plate 345, electric shock hammer 346 and electric magnet 347.Wherein, described forward solenoid 342 and reverse spiral shell
Spool 343 is respectively arranged in aluminium ring shape pipeline 341, and both are connected with electric current in opposite direction so that forward solenoid 342 is with anti-
Like pole is produced to solenoid 343 adjacent.Described irony magnetic conduction cap 344 is arranged on the inwall of aluminium ring shape pipeline 341,
It is positioned at forward solenoid 342 and reverse solenoid 343 adjacent and forward solenoid 342 and reverse solenoid 343 axis
Intermediate point.Described electric shock hammer 346 and electric magnet 347 are between dividing plate 345.Described electric magnet 347 connects and can promote electricity
Hammer 346, makes electric shock hammer 346 percussion aluminium ring shape pipeline 342 inwall.
The design principle of the homopolarity adjacent type absorbing ring of described charged hammer is as follows: energising forward solenoid 342, reverse spiral shell
Spool 343, adjacent forward solenoid 342, reverse solenoid 343 are connected with electric current in opposite direction so that forward solenoid
342, reverse solenoid 343 adjacent produces like pole;Meanwhile, aluminium ring shape pipeline 341 can improve magnetic circuit, strengthens pipeline
Magnetic field intensity at inwall, strengthens the irony magnetic conduction cap 344 capture absorbability to granule.Each forward solenoid 342, reverse spiral shell
Spool 343 electric current can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.And by electric shock
The setting of hammer 346, prevents granule bulk deposition at irony magnetic conduction cap 344, affects adsorption effect.Now, by electric magnet 347
Control the inwall of electric shock hammer 346 percussion pipeline 341 so that adsorbed granule scatter to both sides.Meanwhile, pipeline is being cleaned
When 341, the percussion of electric shock hammer 346 can also improve cleaning performance.
Described first adsorption module 34 is designed to U-shaped, and when fluid enters U-shaped absorption pipeline, granule is at gravity, centrifugal force
Effect under, to side, tube wall moves, and plus magnetic field force effect, moves radially speed and accelerates, and the efficiency of granular absorption is able to
Improve;Fluid leave U-shaped absorption pipeline rise time, transport so that the direction that granule is diagonally lower gravity and magnetic field force with joint efforts
Dynamic, extend the numerical density time, improve the efficiency of granular absorption.
Described rotating excitation field is centrifuged module 36 and utilizes the centrifugal small magnetic not adsorbed by the first adsorbent equipment 34 of rotating excitation field
Changing granule, it is by aluminum matter pipeline 361, iron shell 362, three-phase symmetric winding 363, flange 364 and three-phase symmetrical current-mode
Block 365 forms.Described three-phase symmetric winding 363 is wound on outside aluminum matter pipeline 361.Described iron shell 362 is coated on aluminum matter pipeline
On 361.Described flange 364 is welded on the two ends of aluminum matter pipeline 361.Described three-phase symmetrical current module 365 connects described three-phase
Symmetric winding 363.
The operation principle that described rotating excitation field is centrifuged module 36 is as follows: small magnetization granule not to be adsorbed enters rotary magnetic
The centrifugal module 36 in field, three-phase symmetrical current module 365 makes to flow through in three-phase symmetric winding 363 three-phase symmetrical electric current, and this electric current exists
Producing rotating excitation field in aluminum matter pipeline 361, magnetized particles is acted on by magnetic field force under rotating excitation field effect, and in this power
Spirally advance under effect, simultaneously to vessel wall motion.Therefore, regulation magnetic field intensity can make the granule in fluid from fluid
" separate " out, be gathered in aluminum matter pipeline 361 near-wall, it is simple to subsequent adsorbtion captures.
Described second adsorbent equipment 37 is identical with described first adsorbent equipment 34 structure, and function is the most identical with the mechanism of action,
It can adsorb rotated magnetic field further and be centrifuged the granule that module 36 separates.
Described demagnetization module 35 gives magnetized particles demagnetization, prevents residual magnetism microgranule from entering hydraulic pressure by oil returning tube oil inlet pipe
Loop, sensitive to pollution Hydraulic Elements cause damage.
The top of described U-shaped separation of particles module 3 and oil returning tube 7 is connected by an oil returning tube oil inlet pipe 22;By U-shaped micro-
After grain separation module 3 processes, the fluid of U-tube 31 near-wall, rich in aggregated particles, is entered back by oil returning tube oil inlet pipe 22
It is back to fuel tank after oil cylinder 7.
The bottom of described oil returning tube 7 is provided with an overflow valve 8, is provided with an automatically controlled set screw 9 bottom this overflow valve 8;Described
Overflow valve 8 is provided with an oil drain out 10, and this oil drain out 10 is connected to a fuel tank 11 by pipeline 20.
Described inner core 15 is placed in outer barrel 19, if it is installed on end cap 25 by a top board 13 and bolt stem 21.Institute
State helical flow path 17 to be contained in inner core 15, connected by an inner core oil inlet pipe 12 between itself and U-shaped separation of particles module 3, tool
Saying of body, described inner core oil inlet pipe 12 and the tangent connection of helical flow path 17.The fluid of the U-tube 31 pipeline center only granule Han trace
Footpath microgranule, enters inner core 15 by inner core oil inlet pipe 12 and realizes high-precision filtration, thus realize solid particle and separate.Further
, described inner core oil inlet pipe 12 is positioned at oil returning tube oil inlet pipe 22, and extends into the central authorities of U-shaped separation of particles module 3, its diameter
Less than oil returning tube oil inlet pipe 22 diameter, and it is coaxially disposed with oil returning tube oil inlet pipe 22.
Further, the bottom of described inner core 15 is rounding mesa-shaped, and it is connected by an inner core oil exit pipe 23 and oil returning tube 7
Connecing, inner core oil exit pipe 23 is provided with an automatically controlled check-valves 24.The center upright of described inner core 15 is provided with a hollow cylinder 16, hollow
Cylinder 16 be arranged over pressure difference indicator 14, this pressure difference indicator 14 is installed on end cap 25.
Described filter element 18 is arranged on the inwall of inner core 15, and its precision is 1-5 micron.
The bottom of said tub 19 is provided with a hydraulic oil oil-out 5, the hydraulic oil that will have been filtered by hydraulic oil oil-out 5
Discharge.
In the present invention, owing to U-shaped separation of particles module 3 is to solid particle separation of polymeric effect in fluid, at U-shaped microgranule
In the fluid in separation module 3 exit, the fluid at the center only small particle microgranule Han trace, this part fluid is from inner core oil inlet pipe 12
It is flowed into inner core 15 and carries out high-precision filtration;And the fluid of near-wall is rich in aggregated particles, this part fluid passes through oil returning tube
Oil inlet pipe 22 enters oil returning tube 7, then flows back to fuel tank 11 through the oil drain out 10 of overflow valve 8, thus realizes solid particle by particle
Footpath shunting filtering.Herein, oil returning tube 7 and overflow valve 8 serve aforesaid macrofiltration, thus save filter number, fall
Low system cost and complexity.The automatically controlled set screw 9 of overflow valve 8 is used for regulating oil pressure relief, is adjusted to by its pressure slightly
Less than pressure at filtering outlet, to ensure inner core 15 filtering traffic.
It addition, traditional filter mainly uses cake filtration mode, during filtration, filtrate is perpendicular to filter element surface stream
Dynamic, trapped solid particle forms filter cake progressive additive, and the rate of filtration is gradually reduced the most therewith, until filtrate stops stream
Go out, reduce the service life of filter element.In this present invention, carry the filtrate of small particle microgranule from inner core oil inlet pipe 12
Flowing into the helical flow path 17 of inner core 15 in the way of tangential influent stream, inner core 15 wall of helical duct 17 side is high-precision filter element
18, filtrate is close to filter element 18 surface under the influence of centrifugal force, and filtrate is parallel to the surface of filter element 18 and quickly flows, after filtration
Hydraulic oil is then perpendicular to filter element 18 surface direction and flows out to urceolus 19, and the direction of the two flowing is orthogonal staggered, therefore claims it
Filter for cross flow.The quickly flowing of filtrate is applied with shearing to the microgranule being gathered in filter element 18 surface and sweeps stream effect, thus presses down
Having made the increase of filter cake thickness so that rate of filtration near constant, filter pressure also will not raise with the passing of time, filter element
Service life thus increase substantially.Along with the accumulation of filtration time, it is deposited on the pollution granule bottom inner core 15 inverted round stage
Being stepped up, the rate of filtration slowly declines, and in inner core 15, unfiltered filtrate rises along the hollow cylinder 16 at center, now, and pressure
Difference indicator 14 works, and monitors the change of its pressure, that is the stopping state of filter element 18 bottom inner core 15, if exceeding threshold value, then
Regulate automatically controlled set screw 9 and reduce oil pressure relief, and open check-valves 24 simultaneously, make bottom inner core 15 containing more pollution granule
Filtrate is discharged to oil returning tube 7 by inner core oil exit pipe 23 under differential pressure action, it is to avoid bottom, filter element 18 blockage deteriorates, from
And extend filter element 18 service life.
The processing step using above-mentioned oil filter to process backflow force feed is as follows:
1), the fluid in fluid pressure line passes through wave filter 8, the high, medium and low frequency range that wave filter 8 is decayed in hydraulic system
Fluctuation pressure, and suppression flowed fluctuation;
2), backflow force feed enters the temperature control module 32 of U-shaped separation of particles module 3, regulates oil temperature by temperature control module 32
To optimal magnetization temperature 40-50 DEG C, enter magnetized module 33 afterwards;
3), by magnetized module 33, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, send afterwards
To the first adsorption module 34;
4), adsorbed the magnetic polymeric microgranule in oil return by the first adsorption module 34, oil return afterwards deliver to rotating excitation field from
Core module 36;
5), rotating excitation field is centrifuged module 36 and utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and oil return afterwards delivers to the
Two adsorption modules 37;
6), the magnetic polymeric microgranule in the second adsorption module 37 second adsorption oil return;
7), magnetic particle magnetic is eliminated by demagnetization module 35;
8) after, the fluid of the most U-shaped separation of particles module 3 near-wall enters oil returning tube 7 by oil returning tube oil inlet pipe 22
Being back to fuel tank, the fluid of the pipeline center containing trace small particle microgranule then enters inner core 15 by inner core oil inlet pipe 12 to be carried out
High-precision filtration;
9), the fluid carrying small particle microgranule flows into the helical flow path 17 of inner core 15 in the way of tangential influent stream, and fluid exists
It is close to filter core flow under the effect of centrifugal force, and carries out high-precision filtration;
10), the fluid after high-precision filtration enters urceolus 19, and is discharged by the hydraulic oil oil-out 5 bottom urceolus 19.
Above detailed description of the invention is only the preferred embodiment of this creation, not in order to limit this creation, all in this wound
Any modification, equivalent substitution and improvement etc. done within the spirit made and principle, should be included in this creation protection domain it
In.
Claims (10)
1. use structure changes to filter, magnetize, adsorb and the oil strain method of rotating excitation field, it is characterised in that: it uses a kind of oil strain
Device, this device include base plate, wave filter, U-shaped separation of particles module, oil returning tube, inner core, helical flow path, filter element, outer barrel and
End cap;Wherein, described wave filter, U-shaped separation of particles module, oil returning tube, outer barrel are sequentially placed on base plate;Described wave filter includes
Input pipe, shell, outlet tube, elastic thin-wall, plug-in type H mode filter and plug-in type cascaded H mode filter;Wherein, described
Input pipe is connected to one end of shell, itself and hydraulic oil inlet docking;Described outlet tube is connected to the other end of shell, itself and
U-shaped separation of particles module is docked;Described elastic thin-wall is installed in shell along the radial direction of shell;Described input pipe, outlet tube and
Elastic thin-wall is collectively forming a c-type cavity volume wave filter;Resonance series cavity volume I, series connection is formed between described elastic thin-wall and shell
Resonance cavity volume II and parallel resonance cavity volume;Between described resonance series cavity volume I and resonance series cavity volume II by an elasticity every
Plate separates;Some taper structure changes damping holes are uniformly had in the axial direction of described elastic thin-wall;Described taper structure changes damping hole
It is made up of cone shaped elastic damping hole pipe and slot apertures;Described elastic baffle is provided with taper near input tube side and inserts pipe, described taper
Insert pipe connection resonance series cavity volume I and resonance series cavity volume II;Described plug-in type H mode filter is positioned at parallel resonance cavity volume
In, it is connected with taper structure changes damping hole;Described plug-in type cascaded H mode filter is positioned at resonance series cavity volume I and series connection
In resonance cavity volume II, it is also connected with taper structure changes damping hole;Described plug-in type H mode filter and plug-in type cascaded H type
Wave filter is axially symmetrical set, and forms plug-in type connection in series-parallel H mode filter;Described U-shaped separation of particles module includes that one is U-shaped
Pipe, U-tube is sequentially installed with temperature control module, magnetized module, the first adsorption module, rotating excitation field are centrifuged module, the second absorption
Module and demagnetization module;The top of described U-shaped separation of particles module and oil returning tube is connected by an oil returning tube oil inlet pipe;Described
Inner core is placed in outer barrel, if it is installed on end cap by a top board and bolt stem;Described helical flow path is contained in inner core,
Connected by an inner core oil inlet pipe between itself and U-shaped separation of particles module;Described inner core oil inlet pipe is positioned at oil returning tube oil inlet pipe,
And extend into the central authorities of U-shaped separation of particles module, its diameter is less than oil returning tube oil inlet pipe diameter, and and oil returning tube oil inlet pipe coaxial
Arrange;Described filter element is arranged on the inwall of inner core, and its precision is 1-5 micron;The bottom of said tub is provided with a hydraulic oil and goes out
Hydraulic fluid port;
It comprises the steps:
1), the fluid in fluid pressure line passes through wave filter, the pulsation pressure of the high, medium and low frequency range in filter attenuation hydraulic system
Power, and suppression flowed fluctuation;
2), backflow force feed enters the temperature control module of U-shaped separation of particles module, by temperature control module regulation oil temperature to optimal magnetic
Change temperature 40-50 DEG C, enter magnetized module afterwards;
3), by magnetizing assembly, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, deliver to first afterwards
Adsorption module;
4), by the magnetic polymeric microgranule in the first adsorption module absorption oil return, oil return afterwards is delivered to rotating excitation field and is centrifuged module;
5), rotating excitation field is centrifuged module and utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and the second absorption is delivered in oil return afterwards
Module;
6), the magnetic polymeric microgranule in the second adsorption module second adsorption oil return;
7), magnetic particle magnetic is eliminated by demagnetization module;
8), the fluid of the most U-shaped separation of particles module near-wall is back to oil after entering oil returning tube by oil returning tube oil inlet pipe
Case, the fluid of the pipeline center containing trace small particle microgranule then enters inner core by inner core oil inlet pipe and carries out high-precision filtration;
9), the fluid carrying small particle microgranule flows into the helical flow path of inner core in the way of tangential influent stream, and fluid is at centrifugal force
It is close to filter core flow under effect, and carries out high-precision filtration;
10), the fluid after high-precision filtration enters urceolus, and is discharged by the hydraulic oil oil-out bottom urceolus.
2. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil strain method of rotating excitation field, and its feature exists
In: the axis of described input pipe and outlet tube is the most on the same axis;The wider place of described taper structure changes damping hole opening is positioned at
In resonance series cavity volume I and parallel resonance cavity volume, its taper angle is 10 °;The Young's modulus of its cone shaped elastic damping hole pipe compares bullet
Property thin-walled Young's modulus want big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures damps than cone shaped elastic
The Young's modulus of hole pipe wants big, can be with fluid opened by pressure or closedown;Described taper is inserted the wider place of tube opening and is positioned at series connection altogether
Shaking in cavity volume II, its taper angle is 10 °;Described taper is inserted the position of pipe and taper structure changes damping hole and is mutually staggered;Described
The inner side of elastic thin-wall is provided with colloid damping layer;The internal layer of described colloid damping layer and outer layer be respectively outer layer elastic thin-wall and
Internal layer elastic thin-wall, is connected by some pillars are fixing between outer layer elastic thin-wall and internal layer elastic thin-wall;Described outer layer Thin Elastic
It is filled with the pure water adding antifreezing agent in interlayer between wall and internal layer elastic thin-wall, in pure water, is suspended with Bio-sil;Institute
State colloid damping layer to be connected with shell near one end of outlet tube;Described colloid damping layer is provided with one and lives near one end of outlet tube
Plug.
3. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil strain method of rotating excitation field, and its feature exists
In: described temperature control module includes heater, cooler and temperature sensor;Described heater uses the Chongqing gold of band temperature detection
The lubricating oil heater of letter;Remover for surface evaporation type air cooling selected by described cooler, and the finned tube of cooler selects KLM type finned tube;
Temperature sensor uses platinum resistance temperature sensor.
4. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil strain method of rotating excitation field, and its feature exists
In: described magnetized module includes aluminum matter pipeline, some windings, iron shell, flange and some magnetizing current output modules;Its
In, described some windings are rotating around outside aluminum matter pipeline, and each winding is made up of positive winding and inverse winding;Described iron shell is coated with
On aluminum matter pipeline;Described flange welding is at the two ends of aluminum matter pipeline;Each magnetizing current output module is connected to a winding.
5. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil strain method of rotating excitation field, and its feature exists
In: described first adsorption module and the second adsorption module all use homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring bag
Include aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap;Described forward solenoid and reverse solenoid
Being respectively arranged in aluminium ring shape pipeline, both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid phase
Like pole is produced at Lin;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, its be positioned at forward solenoid and
Reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
6. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil strain method of rotating excitation field, and its feature exists
In: described first adsorption module and the second adsorption module all use the homopolarity adjacent type absorbing ring of charged hammer, this charged hammer
Homopolarity adjacent type absorbing ring include aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock
Hammer and electric magnet;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with direction
Contrary electric current so that forward solenoid and reverse solenoid adjacent produce like pole;Described irony magnetic conduction cap is arranged in
On the inwall of aluminium ring shape pipeline, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and reversely
The intermediate point of solenoid axis;Described dividing plate is between forward solenoid and reverse solenoid;Described electric shock hammer and electric magnet
Between dividing plate;Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct.
7. the structure changes that uses described in claim 1 filters, magnetizes, adsorbs and the oil strain method of rotating excitation field, it is characterised in that:
Described rotating excitation field is centrifuged module and includes aluminum matter pipeline, iron shell, three-phase symmetric winding, flange and three-phase symmetrical current-mode
Block;Described three-phase symmetric winding is wound on outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;Described flange welding exists
The two ends of aluminum matter pipeline;Described three-phase symmetrical current module connects described three-phase symmetric winding.
8. the structure changes that uses described in claim 1 filters, magnetizes, adsorbs and the oil strain method of rotating excitation field, it is characterised in that:
The bottom of described oil returning tube is provided with an overflow valve, is provided with an automatically controlled set screw bottom this overflow valve;Described overflow valve is provided with
One oil drain out, this oil drain out is connected to a fuel tank by pipeline.
9. the structure changes that uses described in claim 1 filters, magnetizes, adsorbs and the oil strain method of rotating excitation field, it is characterised in that:
The bottom of described inner core is rounding mesa-shaped, and it is connected by an inner core oil exit pipe and oil returning tube, and inner core oil exit pipe is provided with an electricity
Control check-valves.
10. the structure changes that uses described in claim 1 filters, magnetizes, adsorbs and the oil strain method of rotating excitation field, and its feature exists
In: the center upright of described inner core is provided with a hollow cylinder, hollow cylinder be arranged over pressure difference indicator, this pressure difference indicator
It is installed on end cap;Described inner core oil inlet pipe and the tangent connection of helical flow path.
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Application publication date: 20160817 |