CN105864194A - Oil filtering device adopting variable structure filtering, magnetizing and adsorbing and rotating magnetic field - Google Patents

Oil filtering device adopting variable structure filtering, magnetizing and adsorbing and rotating magnetic field Download PDF

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Publication number
CN105864194A
CN105864194A CN201610311947.3A CN201610311947A CN105864194A CN 105864194 A CN105864194 A CN 105864194A CN 201610311947 A CN201610311947 A CN 201610311947A CN 105864194 A CN105864194 A CN 105864194A
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oil
module
filter
pipe
cavity volume
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李伟波
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University of Shaoxing
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University of Shaoxing
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/008Reduction of noise or vibration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/04Special measures taken in connection with the properties of the fluid
    • F15B21/041Removal or measurement of solid or liquid contamination, e.g. filtering
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/04Special measures taken in connection with the properties of the fluid
    • F15B21/042Controlling the temperature of the fluid

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Centrifugal Separators (AREA)

Abstract

The invention relates to an oil filtering device adopting variable structure filtering, magnetizing and adsorbing and a rotating magnetic field. A filter, a U-type particle separation module, an oil return barrel and an outer bucket of the oil filtering device are sequentially arranged on a bottom plate. The filter is connected with the U-type particle separation module, and a variable structure filter is adopted as the filter. The U-type particle separation module comprises a U-type pipe, and a temperature control module, a magnetizing module, a first adsorbing module, a rotating magnetic field centrifugation module, a second adsorbing module and a demagnetization module are sequentially mounted on the U-type pipe. The U-type particle separation module is connected with the upper portion of the oil return barrel through an oil return pipe oil inlet pipe. An inner barrel is arranged in the outer bucket and mounted on an end cover. A spiral runner is contained in the inner barrel and connected with the U-type particle separation module through an inner barrel oil inlet pipe. The inner barrel oil inlet pipe is located in the oil return barrel oil inlet pipe and extends into the center of the U-type particle separation module. A filtering element is arranged on the inner wall of the inner barrel. The oil filtering device has the beneficial effects of being good in filtering performance, high in adaptability and integrity, long in service life and the like.

Description

Structure changes is used to filter, magnetize, adsorb and the oil-filtering apparatus of rotating excitation field
[technical field]
The present invention relates to a kind of hydraulic oil filter, be specifically related to a kind of employing structure changes and filter, magnetize, adsorb and revolve Turn the oil-filtering apparatus in magnetic field, belong to technical field of hydraulic equipment.
[background technology]
Statistics both domestic and external show, the fault of hydraulic system about 70%~85% is owing to oil contamination causes 's.Solid particle is then the pollutant the most universal in oil contamination, damaging effect is maximum.The liquid caused by solid grain contamination The pressure system failure accounts for the 70% of gross contamination fault.In particulate pollutant in hydraulic system oil liquid, metal filings accounting exists Between 20%~70%.Adopt an effective measure the solid grain contamination filtering in fluid, be the pass of Pollution Control in Hydraulic System Key, is also the Reliable guarantee of system safety operation.
Filter is the key element that hydraulic system filters solid grain contamination.Solid particle pollution in hydraulic oil Thing, outside the precipitable a part of larger particles of oil removal box, filters mainly by oil-filtering apparatus.Especially high pressure filtering device, mainly It is used for filtering the hydraulic oil of flow direction control valve and hydraulic cylinder, to protect the Hydraulic Elements of this kind of contamination resistance difference, therefore to liquid The cleannes of force feed require higher.
But, the high pressure filter that existing hydraulic system uses has the disadvantage that (1) all kinds of Hydraulic Elements are to fluid Cleannes require different, the particle size of the solia particle in fluid is the most different, for this need in hydraulic system Diverse location install multiple dissimilar wave filters, thus bring cost and install complexity problem;(2) hydraulic system In filter mainly use cake filtration mode, during filtration filtrate be perpendicular to filter element surface flowing, trapped solid Particulate forms filter cake progressive additive, and the rate of filtration is gradually reduced the most therewith until filtrate stops flowing out, and reduces filter element Service life.
Therefore, for solving above-mentioned technical problem, the employing structure changes of a kind of innovation of necessary offer filters, magnetizes, inhales Echo the oil-filtering apparatus of rotating excitation field, to overcome described defect of the prior art.
[summary of the invention]
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of strainability good, adaptability and integration Height, the structure changes that uses of length filtered, magnetizes, adsorbed and the oil-filtering apparatus of rotating excitation field service life.
For achieving the above object, the technical scheme that the present invention takes is: use structure changes to filter, magnetize, adsorb and rotate The oil-filtering apparatus in magnetic field, it includes base plate, wave filter, U-shaped separation of particles module, oil returning tube, inner core, helical flow path, filter core, outer Bucket and end cap;Wherein, described wave filter, U-shaped separation of particles module, oil returning tube, outer barrel are sequentially placed on base plate;Described filtering Device includes input pipe, shell, efferent duct, elastic thin-wall, plug-in type H mode filter and plug-in type cascaded H mode filter;Its In, described input pipe is connected to one end of shell, itself and hydraulic oil inlet docking;Described efferent duct is connected to another of shell End, itself and U-shaped separation of particles module are docked;Described elastic thin-wall is installed in shell along the radial direction of shell;Described input pipe, defeated Go out pipe and elastic thin-wall is collectively forming a c-type cavity volume wave filter;Resonance series cavity volume is formed between described elastic thin-wall and shell I, resonance series cavity volume II and parallel resonance cavity volume;By one between described resonance series cavity volume I and resonance series cavity volume II Elastic baffle separates;Some taper structure changes damping holes are uniformly had in the axial direction of described elastic thin-wall;Described taper structure changes Damping hole is made up of cone shaped elastic damping hole pipe and slot apertures;Described elastic baffle is provided with taper near input tube side and inserts pipe, institute State taper and insert pipe connection resonance series cavity volume I and resonance series cavity volume II;Described plug-in type H mode filter is positioned at parallel resonance In cavity volume, it is connected with taper structure changes damping hole;Described plug-in type cascaded H mode filter be positioned at resonance series cavity volume I and In resonance series cavity volume II, it is also connected with taper structure changes damping hole;Described plug-in type H mode filter and plug-in type series connection H mode filter is axially symmetrical set, and forms plug-in type connection in series-parallel H mode filter;Described U-shaped separation of particles module includes one U-tube, U-tube is sequentially installed with temperature control module, magnetized module, the first adsorption module, rotating excitation field are centrifuged module, second inhale Attached module and demagnetization module;The top of described U-shaped separation of particles module and oil returning tube is connected by an oil returning tube oil inlet pipe;Institute State inner core to be placed in outer barrel, if it is installed on end cap by a top board and bolt stem;Described helical flow path is contained in inner core In, connected by an inner core oil inlet pipe between itself and U-shaped separation of particles module;Described inner core oil inlet pipe is positioned at oil returning tube oil inlet pipe In, and extending into the central authorities of U-shaped separation of particles module, its diameter is less than oil returning tube oil inlet pipe diameter, and and oil returning tube oil inlet pipe It is coaxially disposed;Described filter core is arranged on the inwall of inner core, and its precision is 1-5 micron;The bottom of said tub is provided with a hydraulic pressure Oil oil-out.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field is further arranged to: described The axis of input pipe and efferent duct is the most on the same axis;The wider place of described taper structure changes damping hole opening is positioned at resonance series In cavity volume I and parallel resonance cavity volume, its taper angle is 10 °;The Young's modulus of its cone shaped elastic damping hole pipe is than elastic thin-wall Young's modulus wants big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures is than the poplar of cone shaped elastic damping hole pipe Family name's modulus wants big, can be with fluid opened by pressure or closedown;Described taper is inserted the wider place of tube opening and is positioned at resonance series cavity volume II In, its taper angle is 10 °;Described taper is inserted the position of pipe and taper structure changes damping hole and is mutually staggered;Described elastic thin-wall Inner side be provided with colloid damping layer;The internal layer of described colloid damping layer and outer layer are respectively outer layer elastic thin-wall and internal layer is elastic Thin-walled, is connected by some pillars are fixing between outer layer elastic thin-wall and internal layer elastic thin-wall;Described outer layer elastic thin-wall and internal layer It is filled with the pure water adding antifreezing agent in interlayer between elastic thin-wall, in pure water, is suspended with Bio-sil;Described colloid hinders Buddhist nun's layer is connected with shell near one end of efferent duct;Described colloid damping layer is provided with a piston near one end of efferent duct.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field is further arranged to: described Temperature control module includes heater, cooler and temperature sensor;Described heater uses the profit of the Chongqing gold letter of band temperature detection Lubricating oil heater;Remover for surface evaporation type air cooling selected by described cooler, and the finned tube of cooler selects KLM type finned tube;Temperature passes Sensor uses platinum resistance temperature sensor.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field is further arranged to: described Magnetized module includes aluminium matter pipeline, some windings, iron shell, flange and some magnetizing current output modules;Wherein, described Some windings are rotating around outside aluminium matter pipeline, and each winding is made up of positive winding and inverse winding;Described iron shell is coated on aluminium matter On pipeline;Described flange welding is at the two ends of aluminium matter pipeline;Each magnetizing current output module is connected to a winding.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field is further arranged to: described First adsorption module and the second adsorption module all use homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring to include aluminium ring Shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap;Described forward solenoid and reverse solenoid are respectively arranged In aluminium ring shape pipeline, both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce Like pole;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse helical Pipe adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field is further arranged to: described First adsorption module and the second adsorption module all use the homopolarity adjacent type absorbing ring of charged hammer, the homopolarity phase of this charged hammer Adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock hammer and electricity Magnet;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with electricity in opposite direction Stream so that forward solenoid and reverse solenoid adjacent produce like pole;Described irony magnetic conduction cap is arranged in aluminium ring shape On the inwall of pipeline, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and reverse solenoid axle The intermediate point of line;Described dividing plate is between forward solenoid and reverse solenoid;Described electric shock hammer and electromagnet are positioned at dividing plate Between;Described electromagnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field is further arranged to: described Rotating excitation field is centrifuged module and includes aluminium matter pipeline, iron shell, three-phase symmetric winding, flange and three-phase symmetrical current module; Described three-phase symmetric winding is wound on outside aluminium matter pipeline;Described iron shell is coated on aluminium matter pipeline;Described flange welding is at aluminium The two ends of matter pipeline;Described three-phase symmetrical current module connects described three-phase symmetric winding.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field is further arranged to: described The bottom of oil returning tube is provided with an overflow valve, is provided with an automatically controlled set screw bottom this overflow valve;Described overflow valve is provided with a row Hydraulic fluid port, this oil drain out is connected to a fuel tank by pipeline.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field is further arranged to: described The bottom of inner core is rounding mesa-shaped, and it is connected by an inner core oil exit pipe and oil returning tube, inner core oil exit pipe be provided with one automatically controlled only Return valve.
The structure changes that uses of the present invention filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field is also configured to: described inner core Center upright be provided with a hollow cylinder, hollow cylinder be arranged over pressure difference indicator, this pressure difference indicator is installed on end cap On;Described inner core oil inlet pipe and the tangent connection of helical flow path.
Compared with prior art, there is advantages that
1. pulsed by the pressure/flow of filter attenuation hydraulic oil, make filter core not vibrate, to improve Strainability;Hydraulic oil realizes the separation of solia particle in U-shaped separation of particles module, makes the solia particle in fluid to tube wall Motion, at U-shaped separation of particles module outlet, the fluid rich in the near-wall of solia particle is entered by oil returning tube oil inlet pipe Fuel tank it is back to, in only the fluid of the pipeline center containing trace small particle particulate is then entered by inner core oil inlet pipe after oil returning tube Cylinder carries out high-precision filtration, improves the service life of filter core, reduces filtering cost and complexity;Enter inner core oil inlet pipe Fluid flows into the helical flow path of inner core in the way of tangential influent stream, and inner tube wall is filter core, then filtrate is the tightest Patch filter core flow, filtrate is parallel to the surface of filter core and quickly flows, and the hydraulic oil after filtration is then perpendicular to cartridge surface direction stream Going out to urceolus, the particulate of cartridge surface is implemented to sweep stream effect by this cross flow filter type, it is suppressed that the increase of filter cake thickness, It is deposited on the pollution particle bottom inner core and regularly can be discharged to oil returning tube by automatically controlled check-valves, thus improve filter core and use the longevity Life.
2., by controlling the temperature of hydraulic oil and magnetic field intensity, make that the particle in fluid is force-magnetized is gathered into bulky grain, And promote colloidal particles decomposition to melt, form efficient absorption by adsorption module, by degaussing gear, residual particles demagnetization is kept away Exempt to endanger Hydraulic Elements, so that solia particle is gathered into bulky grain and moves to near-wall in fluid.
3. the generation of non-uniform magnetic-field that magnetization needs, need multipair forward and reverse coil to and pass through different size of electric current, And current values can numeral set online.
[accompanying drawing explanation]
Fig. 1 is using structure changes to filter, magnetize, adsorbing and the structural representation of oil-filtering apparatus of rotating excitation field of the present invention Figure.
Fig. 2 is the structural representation of the wave filter in Fig. 1.
Fig. 3 is the profile in Fig. 2 along A-A.
Fig. 4-1 is plug-in type H mode filter schematic diagram in Fig. 3.
Fig. 4-2 is plug-in type cascaded H mode filter schematic diagram in Fig. 3.
Fig. 5 is plug-in type H mode filter and plug-in type cascaded H mode filter frequency characteristic constitutional diagram.Wherein, solid line is slotting Enter formula cascaded H mode filter frequency characteristic.
Fig. 6 is plug-in type connection in series-parallel H mode filter frequency characteristic figure.
Fig. 7 is the structural representation of c-type cavity volume wave filter.
Fig. 8 is the cross sectional representation of elastic thin-wall.
Fig. 9 is the Longitudinal cross section schematic of colloid damping layer.
Figure 10 is the schematic diagram of taper structure changes damping hole in Fig. 2.
Figure 10 (a) to Figure 10 (c) is the working state figure of taper structure changes damping hole.
Figure 11 is the schematic diagram of the U-shaped separation of particles module in Fig. 1.
Figure 12 is the structural representation of the magnetized module in Figure 11.
Figure 13 is the structural representation of the winding in Figure 12.
Figure 14 is the circuit diagram of the magnetizing current output module in Figure 12.
Figure 15 is the structural representation that the first adsorption module (the second adsorption module) is homopolarity adjacent type absorbing ring of Figure 11.
Figure 16 is the homopolarity adjacent type absorbing ring that the first adsorption module (the second adsorption module) is charged hammer in Figure 11 Structural representation.
Figure 17 is the structural representation that the rotating excitation field in Figure 11 is centrifuged module.
[detailed description of the invention]
Refer to shown in Figure of description 1 to accompanying drawing 17, the present invention for one use structure changes filter, magnetize, adsorb and The oil-filtering apparatus of rotating excitation field, it is by base plate 6, wave filter 8, U-shaped separation of particles module 3, oil returning tube 7, inner core 15, helical flow path 17, several parts such as filter core 18, outer barrel 19 and end cap 25 composition.Wherein, described wave filter 8, U-shaped separation of particles module 2, oil return Cylinder 7, outer barrel 19 are sequentially placed on base plate 6.
Described wave filter 8 is for inputting hydraulic oil, and the pulsation pressure of the high, medium and low frequency range that can decay in hydraulic system Power, and suppression flowed fluctuation.Described wave filter 8 is by input pipe 81, shell 89, efferent duct 811, elastic thin-wall 87, plug-in type H type Several parts compositions such as wave filter 812 and plug-in type cascaded H mode filter 813.
Wherein, described input pipe 81 is connected to one end of shell 89, and itself and a hydraulic oil inlet 1 are docked;Described efferent duct 811 other ends being connected to shell 89, itself and U-shaped separation of particles module 3 are docked.Described elastic thin-wall 87 is pacified along the radial direction of shell It is loaded in shell 89.The axis of described input pipe 81 and efferent duct 811 the most on the same axis, so can improve more than 10% Filter effect.
Described input pipe 81, efferent duct 811 and elastic thin-wall 87 are collectively forming a c-type cavity volume wave filter, thus liquid of decaying Pressure system high-frequency pressure fluctuation.The filter transmission coefficient obtained after processing by lumped-parameter method is:
γ = 1 1 + ( 2 π f Z · S V L V S I a ) 2
Velocity of sound L in a mediumVC-type cavity volume length SVC-type cavity volume volume Z characteristic impedance
γ transmission coefficient f pressure oscillation frequency SIInput pipe cross-sectional area.
From above formula, when the pressure pulse wave of different frequency is by this wave filter, transmission coefficient is different with frequency.Frequently Rate is the highest, then transmission coefficient is the least, and this shows that the pressure pulse wave of high frequency is decayed the most severe when device after filtering, thus rises Arrive the effect eliminating high frequency pressure pulsations.
The design principle of described c-type cavity volume wave filter is as follows: when in pipeline, the fluctuating frequency of pressure is higher, the pressure of fluctuation Act on, on fluid, fluid is produced pinch effect.When the flow of change enters c-type cavity volume by input pipe 81, liquid flow exceedes Average discharge, the cavity volume of expansion can absorb unnecessary liquid flow, and releases liquid flow when less than average discharge, thus absorption pressure arteries and veins Energy.
Described elastic thin-wall 87 weakens hydraulic system medium-high frequency pressure fluctuation by being forced to mechanical oscillation.By lumped parameter The elastic thin-wall intrinsic frequency that method obtains after processing is:
f m = k 2 h 2 πR 2 · E 12 ρ ( 1 + η ) ( 1 - μ 2 )
K elastic thin-walled structures coefficient h elastic thin-wall thickness R elastic thin-wall radius
The mass density of the Young's modulus ρ elastic thin-wall of E elastic thin-wall
The Poisson's ratio of the current-carrying factor mu elastic thin-wall of η elastic thin-wall.
Substitute into actual parameter, above formula is carried out simulation analysis it is found that the intrinsic frequency generally ratio H type of elastic thin-wall 87 The intrinsic frequency of wave filter is high, and its attenuation band is also wide than H mode filter.In relatively wide frequency band range, elastic Thin-walled has good attenuating to pressure fluctuation.Meanwhile, the elastic thin-wall radius in the filter construction of the present invention is bigger And relatively thin, its intrinsic frequency, closer to Mid Frequency, can realize the effective attenuation to the medium-high frequency pressure fluctuation in hydraulic system.
The design principle of described elastic thin-wall 87 is as follows: when producing intermediate frequency pressure fluctuation in pipeline, c-type cavity volume is to pressure wave Dynamic damping capacity is more weak, flows into the periodically pulsing pressure continuous action of wave filter c-type cavity volume inside and outside elastic thin-wall 87 On wall, elastic thin-wall 87 does periodic vibration by the frequency of fluctuation pressure, and this forced vibration consumes the pressure fluctuation energy of fluid Amount, thus realize the filtering of Mid Frequency pressure.From the principle of virtual work, elastic thin-wall consume fluid pulsation pressure energy ability and Potential energy and kinetic energy sum during its forced vibration are directly related, and in order to improve Mid Frequency filtering performance, the radius of elastic thin-wall sets Being calculated as much larger than pipe radius, and the thickness of thin-walled is less, representative value is less than 0.1mm.
Further, resonance series cavity volume I84, resonance series cavity volume are formed between described elastic thin-wall 87 and shell 89 II83 and parallel resonance cavity volume 85, described cavity volume 83,84,85 is across whole wave filter, it is hereby achieved that bigger resonance Cavity volume volume, strengthens attenuating.By an elastic baffle between described resonance series cavity volume I84 and resonance series cavity volume II83 810 separate.Uniformly having some taper structure changes damping holes 86 in the axial direction of described elastic thin-wall 87, described taper structure changes hinders The wider place of opening, Buddhist nun hole 86 is positioned at resonance series cavity volume I84 and parallel resonance cavity volume 85, and its taper angle is 10 °.Described elasticity Dividing plate 810 is provided with taper and inserts pipe 82 near input pipe 81 side, and described taper is inserted pipe 82 and connected resonance series cavity volume I84 and string Ally the communists the cavity volume II83 that shakes.Described taper is inserted the wider place of pipe 82 opening and is positioned at resonance series cavity volume II83, and its taper angle is 10 °, described taper is inserted the position of pipe 82 and taper structure changes damping hole 86 and is mutually staggered.
Described plug-in type H mode filter 812 is positioned at parallel resonance cavity volume 85, and it is connected with taper structure changes damping hole 86 Logical.The wave filter natural angular frequency obtained after processing by lumped-parameter method is:
ω r = a S L ( V - L S ) ( r a d / s ) - - - ( 1 )
Velocity of sound L damping hole long S damping hole cross-sectional area V parallel resonance cavity volume volume in a medium.
Described plug-in type cascaded H mode filter 813 is positioned at resonance series cavity volume I84 and resonance series cavity volume II83, its Also it is connected with taper structure changes damping hole 86.After processing by lumped-parameter method, two natural angular frequencies of wave filter are:
ω 1 = π a 2 k 1 + k 2 + [ k 1 - k 2 ] 2 + 4 ( V 4 - 1 4 πd 3 2 l 3 ) 2 l 1 l 3 d 1 2 d 3 2 - - - ( 2 )
ω 2 = π a 2 k 1 + k 2 - [ k 1 - k 2 ] 2 + 4 ( V 4 - 1 4 πd 3 2 l 3 ) 2 l 1 l 3 d 1 2 d 3 2 - - - ( 3 )
Wherein:
k 1 = l 1 ( V 2 + V 4 - 1 4 πd 1 2 l 1 - 1 4 πd 3 2 l 3 ) d 1 2
k 2 = ( V 4 - 1 4 πd 3 2 l 3 ) l 3 d 3 2
Velocity of sound l in a medium1The long d of damping hole1Damping hole diameter l3Insert pipe range
d3Insert pipe diameter V2Resonance series cavity volume 1 volume V4Resonance series cavity volume 2 volume.
Described plug-in type H mode filter 812 and plug-in type cascaded H mode filter 813 are axially symmetrical set, and form slotting Enter formula connection in series-parallel H mode filter, for broadening frequency filtering scope and make overall structure more compact.The present invention divides at circumferentially interface The multiple plug-in type connection in series-parallel H mode filters (only depicting 2 in figure) of cloth, separate with dividing plate 820 each other.
By Fig. 5 plug-in type H mode filter and plug-in type cascaded H mode filter frequency characteristic and formula (1) (2) (3) Finding, plug-in type cascaded H mode filter has 2 natural angular frequencies, and at crest, filter effect is preferable, the most basic at trough There is no filter effect;Plug-in type H mode filter has 1 natural angular frequency, and at crest, filter effect is preferable equally, and at trough Place does not has filter effect the most substantially;Select suitable filter parameter, make the natural angular frequency of plug-in type H mode filter just fall Between 2 natural angular frequencies of plug-in type cascaded H mode filter, as shown in Figure 6, both defined in certain frequency range The natural reonant frequency peak value of 3 next-door neighbours, in this frequency range, no matter the fluctuating frequency of pressure is at crest or at trough All can guarantee that preferable filter effect.Multiple plug-in type connection in series-parallel H mode filters constitute bank of filters both can cover whole in Low-frequency range, it is achieved the entire spectrum filtering of medium and low frequency section.
Further, described taper structure changes damping hole 86 is made up of cone shaped elastic damping hole pipe 16 and slot apertures 15, taper Narrow end is opened on elastic thin-wall 87.Wherein the Young's modulus of cone shaped elastic damping hole pipe 16 is than the Young's modulus of elastic thin-wall 87 Want big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures 15 is than the Young mould of cone shaped elastic damping hole pipe 16 Amount wants big, can be with fluid opened by pressure or closedown.Therefore when the fluctuating frequency of pressure falls at high band, c-type cavity volume filter construction Strobing, cone shaped elastic damping hole pipe 16 and slot apertures 15 are all in Figure 10 (a) state;And when ripple frequency falls at Mid Frequency Time, filter construction becomes c-type cavity volume filter construction and elastic thin-wall 87 filter structure concurs, and cone shaped elastic damps Hole pipe 16 and slot apertures 15 are all in Figure 10 (a) state;When ripple frequency falls at some specific Frequency, filter construction Become plug-in type connection in series-parallel H mode filter, c-type cavity volume filter construction and elastic thin-wall filter structure to concur, taper Elastic damping hole pipe 16 and slot apertures 15 are all in Figure 10 (b) state, due to the intrinsic frequency quilt of plug-in type connection in series-parallel H mode filter It is designed as consistent with these particular low frequency ripple frequencies, the system that fundamental frequency energy is big can be played preferable filter effect;Work as arteries and veins Dynamic frequency fall the low-frequency range beyond some CF time, cone shaped elastic damping hole pipe 16 and slot apertures 15 are all in Figure 10 (c) State.The design of such structure changes wave filter both ensure that the full frequency band full working scope filtering of hydraulic system, reduces again normal work The pressure loss of wave filter under condition, it is ensured that the hydraulic pressure rigidity of system.
The inner side of described elastic thin-wall 87 is provided with colloid damping layer 88.Internal layer and the outer layer of described colloid damping layer 88 divide Not Wei outer layer elastic thin-wall 81 and internal layer elastic thin-wall 82, if by the Heavenly Stems and Earthly Branches between outer layer elastic thin-wall 81 and internal layer elastic thin-wall 82 Post 814 is fixing to be connected.It is filled with in interlayer between outer layer elastic thin-wall 81 and internal layer elastic thin-wall 82 and adds the pure of antifreezing agent Water 816, is suspended with Bio-sil 815 in pure water 816.Described colloid damping layer 88 is near one end of efferent duct 811 and shell 89 are connected;Described colloid damping layer 88 is additionally provided with a piston 817 near one end of efferent duct 811.
Due to outer layer elastic thin-wall 81 with internal layer elastic thin-wall 82 spacing is the least and is connected, at pressure by pillar 814 is fixing When pulsation acts perpendicularly to thin-walled, inside and outside wall produces and is close to consistent deformation, and colloid damping layer thickness is kept approximately constant, to pressure Power pulsation does not has damping action;The flow pulsation in 817 sensation level directions of piston of colloid damping layer 88, flow pulsation strengthens Time, piston 817 pressurized makes colloid damping layer shrink, and squeezing action makes the water in colloid damping layer 88 by nanoscale transfer passage Enter micron order central void;When flow pulsation weakens, piston 817 is by back-pressure, and now colloid damping layer expands, colloid damping layer In water from central void through passage discharge.In the process, due to mechanics effect, the channel table of silica gel 815 microchannel sorption The roughness effect of face molecular scale and chemistry heterogeneous body effect, piston follow colloid damping layer shrink and expansion process is done " gas- Liquid-solid " interfactial work on border, thus flow systolic implementation is decayed, its substantially parallel R mode filter.This filtering Device is relative to the advantage of general liquid condenser: it is decayed flow by the way of the interfactial work on " gas-liquid-solid " border Pulsation, can absorb a large amount of mechanical energy in the case of not producing heat, and energy ezpenditure does not relies on piston speed, decay effect Rate is obviously improved.
The present invention can also the pulsation decay of solid line operating mode self-adaptive pressure.When hydraulic system working conditions change, both executive components Suddenly stop or running, and when the opening of valve changes, the characteristic impedance of pipe-line system can be caused to undergo mutation, so that former pipe Pressure curve with change in location in time in road changes the most therewith, then the position of pressure peak also changes.Due to the present invention The axial length of wave filter be designed as pulsing wavelength, and the plug-in type connection in series-parallel H type filter of wave filter more than system main pressure The cavity volume length of ripple device group, the length of c-type cavity volume wave filter and the length of elastic thin-wall 87 and wave filter axial length are equal, protect Demonstrate,prove pressure peak position to be constantly in the effective range of wave filter;And taper structure changes damping hole 86 is opened in Thin Elastic On wall 87, being uniformly distributed in the axial direction, the taper uniformly having multiple identical parameters in the axial direction of elastic baffle 810 is inserted Pipe 82, taper structure changes damping hole 86 and taper are inserted pipe 82 position and are mutually staggered so that pressure peak change in location is to filtering The performance of device has little to no effect, it is achieved thereby that operating mode adaptive-filtering function.In view of three kinds of filter structure axial dimensions Suitable with wave filter, this bigger size also ensure that hydraulic filter possesses stronger pressure fluctuation damping capacity.
The method that the hydraulic filter using the present invention carries out hydraulic pulsation filtering is as follows:
1), hydraulic fluid enters c-type cavity volume wave filter by input pipe, and the cavity volume of expansion absorbs unnecessary liquid flow, completes height The filtering of pressure fluctuation frequently;
2), by elastic thin-wall 87 forced vibration, consume the pressure fluctuation energy of fluid, complete the filter of intermediate frequency pressure fluctuation Ripple;
3), by plug-in type connection in series-parallel H mode filter group, pipe and fluid are inserted by taper structure changes damping hole, taper Produce resonance, consume pulsation energy, complete the filtering of low frequency pulsation;
4), the axial length of wave filter is designed as more than hydraulic system main pressure pulsation wavelength, and plug-in type string is also Connection H mode filter length, c-type cavity volume filter length and elastic thin-wall 87 length are equal with filter length, make pressure peak Position is constantly in the effective range of wave filter, it is achieved the filtering of pressure fluctuation when system condition changes.
5), by the flexible of the cone shaped elastic damping hole pipe of taper structure changes damping hole and the switch of slot apertures, pressure is completed Pulsation adaptive-filtering.
Described U-shaped separation of particles module 3 includes a U-tube 31, and U-tube 31 is sequentially installed with temperature control module 32, magnetization Module the 33, first adsorption module 34, rotating excitation field are centrifuged module the 36, second adsorption module 37 and demagnetization module 35.
Described temperature control module 32 main purpose is to provide optimal magnetization temperature 40-50 DEG C, also for magnetized module 33 simultaneously Having the effect of fluid viscosity reduction concurrently, it includes heater, cooler and temperature sensor.Described heater uses band temperature detection The lubricating oil heater of Chongqing gold letter.Described cooler can be selected for remover for surface evaporation type air cooling, the advantage having water-cooled and air cooling concurrently, Good heat dissipation effect, uses light pipe, and fluid resistance is little;Cooler fin type is high wing, and finned tube selects KLM type finned tube, heat transfer Performance is good, and thermal contact resistance is little, and fin and pipe contact area are big, and closely, firmly, it is good to bear cold and hot sudden turn of events ability, fin in laminating Root weather-resistant performance is high;The pipe row optimum of air cooler is 8.Described temperature sensor uses platinum resistance temperature sensing Device.
Described magnetized module 33 realizes the force-magnetized of metallic particles, and makes micron-sized metallic particles aggregate into big Grain, it is simple to subsequent adsorbtion separates.Magnetized module 32 it is also required to provide non-uniform magnetic-field simultaneously, enters the colloidal particles in hydraulic oil Row magnetization is decomposed, the particulate making colloid particulate breakup be smaller particle size, pollution abatement.
Described magnetized module 33 is by aluminium matter pipeline 331, some windings 332, iron shell 333, flange 334 and some magnetic Galvanic current output module 335 forms.Wherein, described aluminium matter pipeline 331 makes fluid flow there through and by magnetization treatment, and aluminium Magnetic conductivity the lowest, can make pipeline 331 obtains higher magnetic field intensity.
Described some windings 332, rotating around outside aluminium matter pipeline 331, are coated insulation by the copper wire of a diameter of about 1.0mm Paint is made.Each winding 332 is all separate setting, is controlled by corresponding magnetizing current output module 335 respectively, Qi Zhong electricity Flow and need different according to system.Separate owing to often enclosing winding 332, its exit can cause the electric current that this coil forms Ring is not real " justifying ", but has individual breach, and this can cause the radial distribution of aluminium matter pipeline 331 internal magnetic field uneven, thus Affect magnetic efficiency.For solving this problem, the often circle winding 332 of this creation is all made up of positive winding 336 and inverse winding 337, mesh Be to produce the magnetic field in same polarity direction and to make up the magnetic field that breach causes unbalanced simultaneously.In positive winding and inverse winding Size of current is equal.Aluminium matter pipeline 331 axis direction is arranged with multipair forward and reverse winding, by different electric currents, in order to shape Become the non-uniform magnetic-field of aforementioned claim.
Described iron shell 333 is coated on aluminium matter pipeline 331, and the material of irony can mask most magnetic flux.Institute State flange 334 and be welded on the two ends of aluminium matter pipeline 331, and by flange flange 334 in U-tube 20.
Each magnetizing current output module 335 is connected to a winding 332, and it utilizes digital potentiometer real time modifying resistance Feature, it is achieved the real-time control of non-uniform magnetic-field.The circuit theory diagrams of described magnetizing current output module 335 can be found in accompanying drawing 5, Its digital potentiometer used is AD5206, has the defeated of 6 passages.Amplifier AD8601 and metal-oxide-semiconductor 2N7002 are real by negative-feedback Show the output of high-precision voltage follow.Constant High-current output have employed the high voltage of Texas Instrument (TI), the fortune of big electric current Put OPA 549.
Described first adsorption module 34 is for adsorbing the big particulate of magnetic polymeric after magnetized module 33 magnetizes, and it can use Homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring is by aluminium ring shape pipeline 341, forward solenoid 342, reverse solenoid 343 and the parts such as irony magnetic conduction cap 344 composition.Wherein, described forward solenoid 342 and reverse solenoid 343 are respectively arranged In aluminium ring shape pipeline 341, both are connected with electric current in opposite direction so that forward solenoid 342 and reverse solenoid 343 are adjacent Place produces like pole.Described irony magnetic conduction cap 344 is arranged on the inwall of aluminium ring shape pipeline 341, and it is positioned at forward helical Pipe 342 and reverse solenoid 343 adjacent and forward solenoid 342 and the intermediate point of reverse solenoid 343 axis.
The design principle of described homopolarity adjacent type absorbing ring is as follows: energising forward solenoid 342, reverse solenoid 343, phase Adjacent forward solenoid 342, reverse solenoid 343 are connected with electric current in opposite direction so that forward solenoid 342, reverse helical Pipe 343 adjacent produces like pole;Meanwhile, aluminium ring shape pipeline 341 can improve magnetic circuit, strengthens the magnetic field at inner-walls of duct Intensity, strengthens the irony magnetic conduction cap 344 capture adsorption capacity to particle.Each forward solenoid 342, reverse solenoid 343 electric current Can be different with concentration and change, to obtain optimal adsorption performance according to the particle size of particle.
Further, described first adsorption module 34 may be used without the homopolarity adjacent type absorbing ring of charged hammer, and this is charged The homopolarity adjacent type absorbing ring of hammer is by aluminium ring shape pipeline 341, forward solenoid 342, reverse solenoid 343, irony magnetic conduction The parts compositions such as cap 344, dividing plate 345, electric shock hammer 346 and electromagnet 347.Wherein, described forward solenoid 342 and reverse spiral shell Spool 343 is respectively arranged in aluminium ring shape pipeline 341, and both are connected with electric current in opposite direction so that forward solenoid 342 is with anti- Like pole is produced to solenoid 343 adjacent.Described irony magnetic conduction cap 344 is arranged on the inwall of aluminium ring shape pipeline 341, It is positioned at forward solenoid 342 and reverse solenoid 343 adjacent and forward solenoid 342 and reverse solenoid 343 axis Intermediate point.Described electric shock hammer 346 and electromagnet 347 are between dividing plate 345.Described electromagnet 347 connects and can promote electricity Hammer 346, makes electric shock hammer 346 percussion aluminium ring shape pipeline 342 inwall.
The design principle of the homopolarity adjacent type absorbing ring of described charged hammer is as follows: energising forward solenoid 342, reverse spiral shell Spool 343, adjacent forward solenoid 342, reverse solenoid 343 are connected with electric current in opposite direction so that forward solenoid 342, reverse solenoid 343 adjacent produces like pole;Meanwhile, aluminium ring shape pipeline 341 can improve magnetic circuit, strengthens pipeline Magnetic field intensity at inwall, strengthens the irony magnetic conduction cap 344 capture adsorption capacity to particle.Each forward solenoid 342, reverse spiral shell Spool 343 electric current can be different with concentration and change, to obtain optimal adsorption performance according to the particle size of particle.And by electric shock The setting of hammer 346, prevents particle bulk deposition at irony magnetic conduction cap 344, affects adsorption effect.Now, by electromagnet 347 Control the inwall of electric shock hammer 346 percussion pipeline 341 so that adsorbed particle scatter to both sides.Meanwhile, pipeline is being cleaned When 341, the percussion of electric shock hammer 346 can also improve cleaning performance.
Described first adsorption module 34 is designed to U-shaped, and when fluid enters U-shaped absorption pipeline, particle is at gravity, centrifugal force Effect under, to side, tube wall moves, and plus magnetic field force effect, moves radially speed and accelerates, and the efficiency of granular absorption is able to Improve;Fluid leave U-shaped absorption pipeline rise time, transport so that the direction that particle is diagonally lower gravity and magnetic field force with joint efforts Dynamic, extend the numerical density time, improve the efficiency of granular absorption.
Described rotating excitation field is centrifuged module 36 and utilizes the centrifugal small magnetic not adsorbed by the first adsorbent equipment 34 of rotating excitation field Changing particle, it is by aluminium matter pipeline 361, iron shell 362, three-phase symmetric winding 363, flange 364 and three-phase symmetrical current-mode Block 365 forms.Described three-phase symmetric winding 363 is wound on outside aluminium matter pipeline 361.Described iron shell 362 is coated on aluminium matter pipeline On 361.Described flange 364 is welded on the two ends of aluminium matter pipeline 361.Described three-phase symmetrical current module 365 connects described three-phase Symmetric winding 363.
The operation principle that described rotating excitation field is centrifuged module 36 is as follows: small magnetization particle not to be adsorbed enters rotary magnetic The centrifugal module 36 in field, three-phase symmetrical current module 365 makes to flow through in three-phase symmetric winding 363 three-phase symmetrical electric current, and this electric current exists Producing rotating excitation field in aluminium matter pipeline 361, magnetized particles is acted on by magnetic field force under rotating excitation field effect, and in this power Spirally advance under effect, simultaneously to vessel wall motion.Therefore, regulation magnetic field intensity can make the particle in fluid from fluid " separate " out, be gathered in aluminium matter pipeline 361 near-wall, it is simple to subsequent adsorbtion captures.
Described second adsorbent equipment 37 is identical with described first adsorbent equipment 34 structure, and function is the most identical with the mechanism of action, It can adsorb rotated magnetic field further and be centrifuged the particle that module 36 separates.
Described demagnetization module 35 gives magnetized particles demagnetization, prevents residual magnetism particulate from entering hydraulic pressure by oil returning tube oil inlet pipe Loop, sensitive to pollution Hydraulic Elements cause damage.
The top of described U-shaped separation of particles module 3 and oil returning tube 7 is connected by an oil returning tube oil inlet pipe 22;By U-shaped micro- After grain separation module 3 processes, the fluid of U-tube 31 near-wall, rich in aggregated particles, is entered back by oil returning tube oil inlet pipe 22 It is back to fuel tank after oil cylinder 7.
The bottom of described oil returning tube 7 is provided with an overflow valve 8, is provided with an automatically controlled set screw 9 bottom this overflow valve 8;Described Overflow valve 8 is provided with an oil drain out 10, and this oil drain out 10 is connected to a fuel tank 11 by pipeline 20.
Described inner core 15 is placed in outer barrel 19, if it is installed on end cap 25 by a top board 13 and bolt stem 21.Institute State helical flow path 17 to be contained in inner core 15, connected by an inner core oil inlet pipe 12 between itself and U-shaped separation of particles module 3, tool Saying of body, described inner core oil inlet pipe 12 and the tangent connection of helical flow path 17.The fluid of the U-tube 31 pipeline center only granule Han trace Footpath particulate, enters inner core 15 by inner core oil inlet pipe 12 and realizes high-precision filtration, thus realize solia particle and separate.Further , described inner core oil inlet pipe 12 is positioned at oil returning tube oil inlet pipe 22, and extends into the central authorities of U-shaped separation of particles module 3, its diameter Less than oil returning tube oil inlet pipe 22 diameter, and it is coaxially disposed with oil returning tube oil inlet pipe 22.
Further, the bottom of described inner core 15 is rounding mesa-shaped, and it is connected by an inner core oil exit pipe 23 and oil returning tube 7 Connecing, inner core oil exit pipe 23 is provided with an automatically controlled check-valves 24.The center upright of described inner core 15 is provided with a hollow cylinder 16, hollow Cylinder 16 be arranged over pressure difference indicator 14, this pressure difference indicator 14 is installed on end cap 25.
Described filter core 18 is arranged on the inwall of inner core 15, and its precision is 1-5 micron.
The bottom of said tub 19 is provided with a hydraulic oil oil-out 5, the hydraulic oil that will have been filtered by hydraulic oil oil-out 5 Discharge.
In the present invention, owing to U-shaped separation of particles module 3 is to solia particle separation of polymeric effect in fluid, at U-shaped particulate In the fluid in separation module 3 exit, the fluid at the center only small particle particulate Han trace, this part fluid is from inner core oil inlet pipe 12 It is flowed into inner core 15 and carries out high-precision filtration;And the fluid of near-wall is rich in aggregated particles, this part fluid passes through oil returning tube Oil inlet pipe 22 enters oil returning tube 7, then flows back to fuel tank 11 through the oil drain out 10 of overflow valve 8, thus realizes solia particle by particle Footpath shunting filtering.Herein, oil returning tube 7 and overflow valve 8 serve aforesaid macrofiltration, thus save filter number, fall Low system cost and complexity.The automatically controlled set screw 9 of overflow valve 8 is used for regulating oil pressure relief, is adjusted to by its pressure slightly Less than pressure at filtering outlet, to ensure inner core 15 filtering traffic.
It addition, traditional filter mainly uses cake filtration mode, during filtration, filtrate is perpendicular to filter element surface stream Dynamic, trapped solia particle forms filter cake progressive additive, and the rate of filtration is gradually reduced the most therewith, until filtrate stops stream Go out, reduce the service life of filter element.In this present invention, carry the filtrate of small particle particulate from inner core oil inlet pipe 12 Flowing into the helical flow path 17 of inner core 15 in the way of tangential influent stream, inner core 15 wall of helical duct 17 side is high-precision filter element 18, filtrate is close to filter core 18 surface under the influence of centrifugal force, and filtrate is parallel to the surface of filter core 18 and quickly flows, after filtration Hydraulic oil is then perpendicular to filter core 18 surface direction and flows out to urceolus 19, and the direction of the two flowing is orthogonal staggered, therefore claims it Filter for cross flow.The quickly flowing of filtrate is applied with shearing to the particulate being gathered in filter core 18 surface and sweeps stream effect, thus presses down Having made the increase of filter cake thickness so that rate of filtration near constant, filter pressure also will not raise with the passing of time, filter core Service life thus increase substantially.Along with the accumulation of filtration time, it is deposited on the pollution particle bottom inner core 15 inverted round stage Being stepped up, the rate of filtration slowly declines, and in inner core 15, unfiltered filtrate rises along the hollow cylinder 16 at center, now, and pressure Difference indicator 14 works, and monitors the change of its pressure, that is the stopping state of filter core 18 bottom inner core 15, if exceeding threshold value, then Regulate automatically controlled set screw 9 and reduce oil pressure relief, and open check-valves 24 simultaneously, make bottom inner core 15 containing more pollution particle Filtrate is discharged to oil returning tube 7 by inner core oil exit pipe 23 under differential pressure action, it is to avoid bottom, filter core 18 blockage deteriorates, from And extend filter core 18 service life.
The processing step using above-mentioned oil filter to process phegma force feed is as follows:
1), the fluid in fluid pressure line passes through wave filter 8, the high, medium and low frequency range that wave filter 8 is decayed in hydraulic system Fluctuation pressure, and suppression flowed fluctuation;
2), phegma force feed enters the temperature control module 32 of U-shaped separation of particles module 3, regulates oil temperature by temperature control module 32 To optimal magnetization temperature 40-50 DEG C, enter magnetized module 33 afterwards;
3), by magnetized module 33, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, send afterwards To the first adsorption module 34;
4), adsorbed the magnetic polymeric particulate in oil return by the first adsorption module 34, oil return afterwards deliver to rotating excitation field from Core module 36;
5), rotating excitation field is centrifuged module 36 and utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and oil return afterwards delivers to the Two adsorption modules 37;
6), the magnetic polymeric particulate in the second adsorption module 37 second adsorption oil return;
7), magnetic particle magnetic is eliminated by demagnetization module 35;
8) after, the fluid of the most U-shaped separation of particles module 3 near-wall enters oil returning tube 7 by oil returning tube oil inlet pipe 22 Being back to fuel tank, the fluid of the pipeline center containing trace small particle particulate then enters inner core 15 by inner core oil inlet pipe 12 to be carried out High-precision filtration;
9), the fluid carrying small particle particulate flows into the helical flow path 17 of inner core 15 in the way of tangential influent stream, and fluid exists It is close to filter core flow under the effect of centrifugal force, and carries out high-precision filtration;
10), the fluid after high-precision filtration enters urceolus 19, and is discharged by the hydraulic oil oil-out 5 bottom urceolus 19.
Above detailed description of the invention is only the preferred embodiment of this creation, not in order to limit this creation, all in this wound Any modification, equivalent substitution and improvement etc. done within the spirit made and principle, should be included in this creation protection domain it In.

Claims (10)

1. use structure changes to filter, magnetize, adsorb and the oil-filtering apparatus of rotating excitation field, it is characterised in that: include base plate, filtering Device, U-shaped separation of particles module, oil returning tube, inner core, helical flow path, filter core, outer barrel and end cap;Wherein, described wave filter, U-shaped Separation of particles module, oil returning tube, outer barrel are sequentially placed on base plate;Described wave filter includes input pipe, shell, efferent duct, elasticity Thin-walled, plug-in type H mode filter and plug-in type cascaded H mode filter;Wherein, described input pipe is connected to one end of shell, Itself and a hydraulic oil inlet are docked;Described efferent duct is connected to the other end of shell, and itself and U-shaped separation of particles module are docked;Institute State elastic thin-wall to be installed in shell along the radial direction of shell;Described input pipe, efferent duct and elastic thin-wall are collectively forming a c-type to be held Cavity filter;Form resonance series cavity volume I, resonance series cavity volume II between described elastic thin-wall and shell and parallel resonance is held Chamber;Separated by an elastic baffle between described resonance series cavity volume I and resonance series cavity volume II;Described elastic thin-wall axial On uniformly have some taper structure changes damping holes;Described taper structure changes damping hole is by cone shaped elastic damping hole pipe and slot apertures group Become;Described elastic baffle is provided with taper near input tube side and inserts pipe, and pipe connection resonance series cavity volume I and string are inserted in described taper Ally the communists the cavity volume II that shakes;Described plug-in type H mode filter is positioned at parallel resonance cavity volume, and it is connected with taper structure changes damping hole Logical;Described plug-in type cascaded H mode filter is positioned at resonance series cavity volume I and resonance series cavity volume II, and it also becomes knot with taper Structure damping hole is connected;Described plug-in type H mode filter and plug-in type cascaded H mode filter are axially symmetrical set, and form Plug-in type connection in series-parallel H mode filter;Described U-shaped separation of particles module includes a U-tube, and U-tube is sequentially installed with temperature control mould Block, magnetized module, the first adsorption module, rotating excitation field are centrifuged module, the second adsorption module and demagnetization module;Described U-shaped micro- The top of grain separation module and oil returning tube is connected by an oil returning tube oil inlet pipe;Described inner core is placed in outer barrel, and it is by a top If plate and bolt stem are installed on end cap;Described helical flow path is contained in inner core, logical between itself and U-shaped separation of particles module Cross an inner core oil inlet pipe to connect;Described inner core oil inlet pipe is positioned at oil returning tube oil inlet pipe, and extends into U-shaped separation of particles module Central authorities, its diameter is less than oil returning tube oil inlet pipe diameter, and is coaxially disposed with oil returning tube oil inlet pipe;Described filter core is arranged on inner core On inwall, its precision is 1-5 micron;The bottom of said tub is provided with a hydraulic oil oil-out.
2. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field, and its feature exists In: the axis of described input pipe and efferent duct is the most on the same axis;The wider place of described taper structure changes damping hole opening is positioned at In resonance series cavity volume I and parallel resonance cavity volume, its taper angle is 10 °;The Young's modulus of its cone shaped elastic damping hole pipe compares bullet Property thin-walled Young's modulus want big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures damps than cone shaped elastic The Young's modulus of hole pipe wants big, can be with fluid opened by pressure or closedown;Described taper is inserted the wider place of tube opening and is positioned at series connection altogether Shaking in cavity volume II, its taper angle is 10 °;Described taper is inserted the position of pipe and taper structure changes damping hole and is mutually staggered;Described The inner side of elastic thin-wall is provided with colloid damping layer;The internal layer of described colloid damping layer and outer layer be respectively outer layer elastic thin-wall and Internal layer elastic thin-wall, is connected by some pillars are fixing between outer layer elastic thin-wall and internal layer elastic thin-wall;Described outer layer Thin Elastic It is filled with the pure water adding antifreezing agent in interlayer between wall and internal layer elastic thin-wall, in pure water, is suspended with Bio-sil;Institute State colloid damping layer to be connected with shell near one end of efferent duct;Described colloid damping layer is provided with one and lives near one end of efferent duct Plug.
3. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field, and its feature exists In: described temperature control module includes heater, cooler and temperature sensor;Described heater uses the Chongqing gold of band temperature detection The lubricating oil heater of letter;Remover for surface evaporation type air cooling selected by described cooler, and the finned tube of cooler selects KLM type finned tube; Temperature sensor uses platinum resistance temperature sensor.
4. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field, and its feature exists In: described magnetized module includes aluminium matter pipeline, some windings, iron shell, flange and some magnetizing current output modules;Its In, described some windings are rotating around outside aluminium matter pipeline, and each winding is made up of positive winding and inverse winding;Described iron shell is coated with On aluminium matter pipeline;Described flange welding is at the two ends of aluminium matter pipeline;Each magnetizing current output module is connected to a winding.
5. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field, and its feature exists In: described first adsorption module and the second adsorption module all use homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring bag Include aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap;Described forward solenoid and reverse solenoid Being respectively arranged in aluminium ring shape pipeline, both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid phase Like pole is produced at Lin;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, its be positioned at forward solenoid and Reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
6. employing structure changes as claimed in claim 1 filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field, and its feature exists In: described first adsorption module and the second adsorption module all use the homopolarity adjacent type absorbing ring of charged hammer, this charged hammer Homopolarity adjacent type absorbing ring include aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock Hammer and electromagnet;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with direction Contrary electric current so that forward solenoid and reverse solenoid adjacent produce like pole;Described irony magnetic conduction cap is arranged in On the inwall of aluminium ring shape pipeline, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and reversely The intermediate point of solenoid axis;Described dividing plate is between forward solenoid and reverse solenoid;Described electric shock hammer and electromagnet Between dividing plate;Described electromagnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct.
7. the structure changes that uses described in claim 1 filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field, it is characterised in that: Described rotating excitation field is centrifuged module and includes aluminium matter pipeline, iron shell, three-phase symmetric winding, flange and three-phase symmetrical current-mode Block;Described three-phase symmetric winding is wound on outside aluminium matter pipeline;Described iron shell is coated on aluminium matter pipeline;Described flange welding exists The two ends of aluminium matter pipeline;Described three-phase symmetrical current module connects described three-phase symmetric winding.
8. the structure changes that uses described in claim 1 filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field, it is characterised in that: The bottom of described oil returning tube is provided with an overflow valve, is provided with an automatically controlled set screw bottom this overflow valve;Described overflow valve is provided with One oil drain out, this oil drain out is connected to a fuel tank by pipeline.
9. the structure changes that uses described in claim 1 filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field, it is characterised in that: The bottom of described inner core is rounding mesa-shaped, and it is connected by an inner core oil exit pipe and oil returning tube, and inner core oil exit pipe is provided with an electricity Control check-valves.
10. the structure changes that uses described in claim 1 filters, magnetizes, adsorbs and the oil-filtering apparatus of rotating excitation field, and its feature exists In: the center upright of described inner core is provided with a hollow cylinder, hollow cylinder be arranged over pressure difference indicator, this pressure difference indicator It is installed on end cap;Described inner core oil inlet pipe and the tangent connection of helical flow path.
CN201610311947.3A 2016-05-12 2016-05-12 Oil filtering device adopting variable structure filtering, magnetizing and adsorbing and rotating magnetic field Withdrawn CN105864194A (en)

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