CN105863251A - Plastic building template and producing technique thereof - Google Patents

Plastic building template and producing technique thereof Download PDF

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Publication number
CN105863251A
CN105863251A CN201610341036.5A CN201610341036A CN105863251A CN 105863251 A CN105863251 A CN 105863251A CN 201610341036 A CN201610341036 A CN 201610341036A CN 105863251 A CN105863251 A CN 105863251A
Authority
CN
China
Prior art keywords
building template
partition plate
plastic building
central partition
reinforcement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610341036.5A
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Chinese (zh)
Inventor
席国俊
席小龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGXIA ZUANTONG PIPELINE LAYING SERVICE CO Ltd
Original Assignee
NINGXIA ZUANTONG PIPELINE LAYING SERVICE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NINGXIA ZUANTONG PIPELINE LAYING SERVICE CO Ltd filed Critical NINGXIA ZUANTONG PIPELINE LAYING SERVICE CO Ltd
Priority to CN201610341036.5A priority Critical patent/CN105863251A/en
Publication of CN105863251A publication Critical patent/CN105863251A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G9/00Forming or shuttering elements for general use
    • E04G9/02Forming boards or similar elements
    • E04G9/05Forming boards or similar elements the form surface being of plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G9/00Forming or shuttering elements for general use
    • E04G9/02Forming boards or similar elements
    • E04G2009/028Forming boards or similar elements with reinforcing ribs on the underside

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

The invention discloses a plastic building template, which comprises an upper panel, a central baffle plate and a lower panel, wherein the upper panel is pressed at the upper part of the central baffle plate through a hot-melt technique; the lower panel is pressed at the lower part of the central baffle plate through the hot-melt technique; the central baffle plate comprises a plate body, an upper surface reinforcing rib and a lower surface reinforcing rib; the upper surface reinforcing rib comprises transverse upper surface reinforcing ribs and vertical upper surface reinforcing ribs; the transverse upper surface reinforcing ribs and the vertical upper surface reinforcing ribs are arranged to be latticed on the upper surface of the plate body; the lower surface reinforcing rib comprises transverse lower surface reinforcing ribs and vertical lower surface reinforcing ribs; the transverse lower surface reinforcing ribs and the vertical lower surface reinforcing ribs are arranged to be latticed on the lower surface of the plate body. The invention also provides a processing technique of the plastic building template. A solid plastic building template is replaced with the plastic building template provided by the invention; in the condition that weight is not changed, the use of raw materials is greatly reduced; further, a plastic product is simpler in a molding processing technique; the processing cost of the template is decreased.

Description

Plastic building template and processing technology
Technical field:
The present invention relates to construction timber field, particularly to a kind of plastic building template, further relate to a kind of plastic building mould The processing technology of plate.
Technical background:
Building template is a kind of temporary supporting structure, makes by design requirement, makes xoncrete structure, component by regulation Position, physical dimension shape, and keep its tram, and bear building template deadweight and act on external loads thereon.Enter The purpose of row form work engineering, is to ensure that concrete engineering quality and construction safety, accelerating construction progress and reduction engineering cost.Mesh The widely used building template in front market is steel plate, plank or solid plastic plate, combined steel template, is modern mould plate technique In, have highly versatile, be convenient to mount and dismount, the new type formwork of the one " with steel generation wood " of the advantage such as the number of turnover is many, carry out with it Monolithic reinforced concrete structure is constructed, can be in advance by design requirement spelling Cheng Liang, post, wall, the big section mould plate of floor, integral hoisting In place, it is possible to use in bulk dissipating to tear method open, but steel form cost is higher, and transport inconvenience;Wooden template needs Substantial amounts of wood material, during to batch production, needs to destroy large quantities of trees, and the impact on environment is bigger, so plastic building mould Plate is a kind of energy-saving and Green Product, be continue plank sheathing, combined steel formwork, bamboo wooden agglutination formwork, all-steel big shuttering it Rear another novel regeneration product, can replace traditional steel form, plank sheathing, the lumps of wood, energy-conserving and environment-protective completely, amortize low cost.
The plastic building template number of turnover can reach more than 30 times, moreover it is possible to reclaims and reproduces.Temperature adaptation scope is big, and specification is fitted Ying Xingqiang, can saw, bore, easy to use.The flatness of template surface, fineness have exceeded the technology of existing Shimizu concrete template Requirement, has fire-retardant, anticorrosion, water resistant and the function of chemical resistance corrosion, has preferable mechanical property and electrical insulation capability.Can meet Various cuboids, square, L-shaped, the requirement building formwork of U-shaped.
Plastic building template is to digest and assimilate on the advanced equipment manufacturing technology in Europe and half high processing experiential basis Adhere to product of the future and Technology, by 200 DEG C of composites being extruded from of high temperature.
China's plastic building template experienced by the evolution of more than 30 year, and from nineteen eighty-two, existing enterprise of China is successively Have developed fiberglass reinforced plastics building template, sand mould with wood-plastic board template, by force mould PP template, bamboo wood strengthen Wood-plastic formwork, The plastic building template products such as plastic form, PVC foam plastic building template.
Plastic building template is mostly based on solid at present, although solid plastic template instead of Wood construction formwork, but It is its discontinuity, and the demand of plastics is the biggest.
Summary of the invention:
In view of this, it is necessary to a kind of plastic building template is provided.
There is a need to provide the processing technology of a kind of plastic building template.
A kind of plastic building template, including top panel, central partition plate and lower panel, top panel is compressed on by hot melting process Central partition plate top, lower panel is compressed on the bottom of central partition plate by hot melting process;Central partition plate includes that plate body, upper surface add Strong muscle and lower surface reinforcement, upper surface reinforcement includes transversely surface reinforcement and vertical upper surface reinforcement, transversely Surface reinforcement becomes latticed array, lower surface reinforcement to include laterally with vertical upper surface reinforcement on the upper surface of plate body Lower surface reinforcement and vertical lower surface reinforcement, horizontal lower surface reinforcement and vertical lower surface reinforcement are in the following table of plate body Latticed array is become on face.
Preferably, transversely surface reinforcement becomes square net with vertical upper surface reinforcement on the upper surface of plate body Shape arranges, and horizontal lower surface reinforcement becomes square net shape to arrange with vertical lower surface reinforcement on the lower surface of plate body.
Preferably, the plate body of central partition plate, upper surface reinforcement and lower surface reinforcement are one-body molded, central partition plate molding During, raw material adds glass fiber.
The processing technology of a kind of plastic building template, comprises the following steps:
Carry out mix homogeneously in the raw material of upper surface, lower surface and central partition plate is respectively put into batch mixer, then distinguish Put into single screw extrusion machine, extrusion upper surface type embryo, lower surface type embryo and central partition plate type embryo;
Shape in upper surface type embryo, lower surface type embryo and central partition plate type embryo are respectively put into forming machine, make respectively Obtain lower surface, upper surface and central partition plate molding;
Upper surface, lower surface and central partition plate after sizing is cooled down;
Upper surface, lower surface and central partition plate after cooling is carried out hot melt adhesive, carries out cutting edge after bonding, smooth and cut Cut process.
Preferably, the processing technology of plastic building template uses the following equipment streamline that produces: upper surface, lower surface and The raw material of central partition plate, after batch mixer carries out mix homogeneously, respectively through single screw extrusion machine, the automatic net-changing device of hydraulic pressure, is moulded Material flat board head, template sandwich layer cross grid forming machine, the first traction machine, row's roller torr device for cooling, the heating smoothing bonding of sandwich layer oil The automatic net-changing device of device, single screw extrusion machine, hydraulic pressure, plastic board head, single screw extrusion machine, the automatic net-changing device of hydraulic pressure, mould Material flat board head, three layers of composite evacuated sizing cooling mould, the four hot leveling apparatus of roller molding, blade edge-cutting device, infrared ray add Heat eliminates answers power apparatus, eight groups of 16 roller cooling leveling apparatus, cooling carrying roller orienting device, the second traction machine, cutting machine, buildup Platform apparatus processing finished product, warehouse-in preserves.
Preferably, the raw material used by the upper and lower surface of plastic building template is identical, its raw material and percentage by weight For:
Upper and lower surface base material 75%
Fire proofing 20%
Wetting agent 5%.
Preferably, raw material and the percentage by weight of the central partition plate of plastic building template is:
Central partition plate base material 65%
Fire proofing 20%
Glass fiber 15%.
Preferably, one or several the combination during the base material on upper and lower surface is PP, MODIFIED PP, PC and PE.
Preferably, one or several the combination during central partition plate base material is PP, MODIFIED PP, PC and PE.
The plastic building template that the present invention provides instead of solid plastic building template, in the case of the most constant, greatly Reduce greatly the materials of raw material, and plastic product forming processing technique is fairly simple, reduce the production difficulty of building template, from And reduce the processing cost of template.
Accompanying drawing illustrates:
Fig. 1 is the structural representation in plastic building template cross section.
Fig. 2 is the superstructure schematic diagram of the central partition plate in Fig. 1.
In figure: top panel 1, central partition plate 2, plate body 21, upper surface reinforcement 22, lower surface reinforcement 23, below Plate 3.
Detailed description of the invention:
Please refer to Fig. 1 and Fig. 2, plastic building template includes top panel 1, central partition plate 2 and lower panel 3, top panel 1 Being compressed on central partition plate 2 top by hot melting process, lower panel 3 is compressed on the bottom of central partition plate 2 by hot melting process;Center Dividing plate 2 includes plate body 21, upper surface reinforcement 22 and lower surface reinforcement 23, and upper surface reinforcement includes that transversely surface is strengthened Muscle and vertical upper surface reinforcement, transversely surface reinforcement becomes net with vertical upper surface reinforcement on the upper surface of plate body 21 Trellis arranges, and lower surface reinforcement 23 includes horizontal lower surface reinforcement and vertical lower surface reinforcement, and horizontal lower surface is strengthened Muscle becomes latticed array with vertical lower surface reinforcement on the lower surface of plate body 21.
Transversely surface reinforcement becomes square net shape to arrange with vertical upper surface reinforcement on the upper surface of plate body 21 Row, horizontal lower surface reinforcement becomes square net shape to arrange with vertical lower surface reinforcement on the lower surface of plate body 21.
The plate body 21 of central partition plate 2, upper surface reinforcement 22 and lower surface reinforcement 23 are one-body molded, and central partition plate 2 becomes During type, raw material adds glass fiber.
The processing technology of plastic building template, comprises the following steps:
Carry out mix homogeneously in the raw material of upper surface, lower surface and central partition plate is respectively put into batch mixer, then distinguish Put into single screw extrusion machine, extrusion upper surface type embryo, lower surface type embryo and central partition plate type embryo;
Shape in upper surface type embryo, lower surface type embryo and central partition plate type embryo are respectively put into forming machine, make respectively Obtain lower surface, upper surface and central partition plate molding;
Upper surface, lower surface and central partition plate after sizing is cooled down;
Upper surface, lower surface and central partition plate after cooling is carried out hot melt adhesive, carries out cutting edge after bonding, smooth and cut Cut process.
Production equipment streamline below using in the processing technology of plastic building template: upper surface, lower surface and middle septum cordis The raw material of plate is after batch mixer carries out mix homogeneously, respectively through single screw extrusion machine, the automatic net-changing device of hydraulic pressure, plastic board Head, template sandwich layer cross grid forming machine, the first traction machine, row's roller torr device for cooling, sandwich layer oil heating smoothing bonder, list The automatic net-changing device of screw extruder, hydraulic pressure, plastic board head, single screw extrusion machine, the automatic net-changing device of hydraulic pressure, Plastic Flat trigger Head, three layers of composite evacuated sizing cooling mould, the four hot leveling apparatus of roller molding, blade edge-cutting device, infrared heating eliminate and answer Power apparatus, eight groups of 16 roller cooling leveling apparatus, cooling carrying roller orienting device, the second traction machine, cutting machine, buildup platform equipment add Work finished product, warehouse-in preserves.
Raw material used by the upper and lower surface of plastic building template is identical, and its raw material and percentage by weight be:
Upper and lower surface base material 75%
Fire proofing 20%
Wetting agent 5%.
The raw material of the central partition plate of plastic building template and percentage by weight be:
Central partition plate base material 65%
Fire proofing 20%
Glass fiber 15%.
The base material on upper and lower surface is one or several the combination in PP, MODIFIED PP, PC and PE.
Central partition plate base material is one or several the combination in PP, MODIFIED PP, PC and PE.
The plastic building template that the present invention provides instead of solid plastic building template, in the case of the most constant, greatly Reduce greatly the materials of raw material, and plastic product forming processing technique is fairly simple, reduce the production difficulty of building template, from And reduce the processing cost of template.
The PVC plastic building template intensity that the present invention produces is high, temperature adaptation scope big, resistance to is fallen, not embrittlement, inhale nail power By force, template MOR reaches 22MPa, and can subzero 20 degrees Celsius to normal construction in 60 degree Celsius range above freezing.This Invention is applied to installing of top board plastic building template and installing of shear wall plastic building template.Top board plastic building template props up If time, secondary stupefied spacing determines according to thickness of slab, and under conditions of general construction, less than 150, the stupefied spacing of thick floor time is 350~400mm; 150~the 250 stupefied spacing of thick floor time are 300mm.With just frequently with compared with bamboo plywood form, secondary stupefied spacing increases 50mm, the flatness deviation of concrete surface is less, is really achieved the effect of clear-water concrete.Shear wall plastic building template props up If time, high by 2800 with wall, as a example by wall thickness 300, use 12mm template, vertical time rib spacing is 250mm;Use 15mm template, perpendicular It is 300mm to secondary stupefied spacing.With just frequently with compared with bamboo plywood form, secondary stupefied spacing, concrete surface flatness inclined Difference is basically identical, but concrete surface is bright and clean, reaches clear-water concrete effect, and impression quality is more preferable.

Claims (9)

1. a plastic building template, it is characterised in that: plastic building template includes top panel, central partition plate and lower panel, on Panel is compressed on central partition plate top by hot melting process, and lower panel is compressed on the bottom of central partition plate by hot melting process;In Septum cordis plate includes plate body, upper surface reinforcement and lower surface reinforcement, upper surface reinforcement include transversely surface reinforcement and Vertical upper surface reinforcement, transversely surface reinforcement becomes latticed row with vertical upper surface reinforcement on the upper surface of plate body Row, lower surface reinforcement includes horizontal lower surface reinforcement and vertical lower surface reinforcement, and horizontal lower surface reinforcement is with vertical Lower surface reinforcement becomes latticed array on the lower surface of plate body.
2. plastic building template as claimed in claim 1, it is characterised in that: transversely surface reinforcement and vertical upper surface add Strong muscle becomes square net shape to arrange on the upper surface of plate body, and horizontal lower surface reinforcement and vertical lower surface reinforcement are at plate The arrangement of square net shape is become on the lower surface of body.
3. plastic building template as claimed in claim 1 or 2, it is characterised in that: the plate body of central partition plate, upper surface reinforcement One-body molded with lower surface reinforcement, during central partition plate molding, raw material adds glass fiber.
4. the processing technology of a plastic building template, it is characterised in that: the processing technology of plastic building template includes following step Rapid:
Carry out mix homogeneously in the raw material of upper surface, lower surface and central partition plate is respectively put into batch mixer, be then respectively put into In single screw extrusion machine, extrusion upper surface type embryo, lower surface type embryo and central partition plate type embryo;
Shape in upper surface type embryo, lower surface type embryo and central partition plate type embryo are respectively put into forming machine, make down respectively Surface, upper surface and central partition plate molding;
Upper surface, lower surface and central partition plate after sizing is cooled down;
Upper surface, lower surface and central partition plate after cooling is carried out hot melt adhesive, after bonding, carries out cutting edge, smoothing and cut place Reason.
5. the processing technology of plastic building template as claimed in claim 4, it is characterised in that: the making work of plastic building template Skill uses the following equipment streamline that produces: the raw material of upper surface, lower surface and central partition plate carries out mixing all through batch mixer After even, respectively through single screw extrusion machine, the automatic net-changing device of hydraulic pressure, plastic board head, template sandwich layer cross grid forming machine, First traction machine, row's roller torr device for cooling, the heating of sandwich layer oil are smoothed bonder, single screw extrusion machine, the automatic net-changing device of hydraulic pressure, are moulded Material flat board head, single screw extrusion machine, the automatic net-changing device of hydraulic pressure, plastic board head, three layers composite evacuated sizing cooling mould, The four hot leveling apparatus of roller molding, blade edge-cutting device, infrared heating eliminate answers power apparatus, eight groups of 16 roller cooling smoothing dress Putting, cool down carrying roller orienting device, the second traction machine, cutting machine, buildup platform apparatus processing finished product, warehouse-in preserves.
6. the processing technology of plastic building template as claimed in claim 4, it is characterised in that: the upper surface of plastic building template Identical with the raw material used by lower surface, its raw material and percentage by weight be:
Upper and lower surface base material 75%
Fire proofing 20%
Wetting agent 5%.
7. the processing technology of plastic building template as claimed in claim 4, it is characterised in that: the middle septum cordis of plastic building template The raw material of plate and percentage by weight be:
Central partition plate base material 65%
Fire proofing 20%
Glass fiber 15%.
8. the processing technology of plastic building template as claimed in claim 6, it is characterised in that: the base material on upper and lower surface be PP, One or several combination in MODIFIED PP, PC and PE.
9. the processing technology of plastic building template as claimed in claim 7, it is characterised in that: central partition plate base material is PP, changes One or several combination in property PP, PC and PE.
CN201610341036.5A 2016-05-20 2016-05-20 Plastic building template and producing technique thereof Pending CN105863251A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106800793A (en) * 2017-01-17 2017-06-06 宁夏钻通管道铺设服务有限公司 Antistatic plastic building template
CN109435399A (en) * 2018-11-06 2019-03-08 云南云冶中信塑木新型材料有限公司 A kind of New Type Architecture Mode preparation method based on pp substrate
CN109898386A (en) * 2017-12-08 2019-06-18 北京仁创科技集团有限公司 A kind of sand sculpture kerbstone and preparation method thereof
CN112643986A (en) * 2020-12-29 2021-04-13 浙江乍浦塑料制品股份有限公司 Production method of S-shaped hollow plate and forming device thereof
CN112982953A (en) * 2021-03-03 2021-06-18 张文郡 Building splicing template

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CN101250944A (en) * 2008-04-07 2008-08-27 北京恒通创新木塑科技发展有限公司 Multi-layer composite coining building shuttering and manufacture method thereof
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CN101885871A (en) * 2010-07-21 2010-11-17 天津工业大学 Fire-retardant cellulose reinforced plastic composite material and preparation method thereof
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CN203113777U (en) * 2013-02-19 2013-08-07 赵炳章 Production line of five-layer hollow glass fiber reinforced co-extrusion plastic building template
CN103753835A (en) * 2013-11-01 2014-04-30 深圳市恩欣龙特种工程塑料有限公司 Equipment and process for production of PEI plastic board
CN205777464U (en) * 2016-05-20 2016-12-07 宁夏钻通管道铺设服务有限公司 Plastic building template

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CN87213025U (en) * 1987-09-05 1988-07-27 北京市建筑工程研究所 Plastic mold case assembled from big and small side ribs
DE4110640A1 (en) * 1990-04-05 1991-10-10 Richard Pott Laminate FRP construction wood prods. - consists of e.g. veneer or chipboard bonded to unidirectional or crossed fibre FRP in the form of e.g. three, four or more ply boards
CN101250944A (en) * 2008-04-07 2008-08-27 北京恒通创新木塑科技发展有限公司 Multi-layer composite coining building shuttering and manufacture method thereof
CN101761226A (en) * 2009-12-31 2010-06-30 谢德芳 Reinforced wood-plastic composite building formwork and preparation method thereof
CN101885871A (en) * 2010-07-21 2010-11-17 天津工业大学 Fire-retardant cellulose reinforced plastic composite material and preparation method thereof
CN201889909U (en) * 2010-12-08 2011-07-06 赵炳章 Novel environment-friendly production line for compound five-layer co-extrusion plastic buildng template
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106800793A (en) * 2017-01-17 2017-06-06 宁夏钻通管道铺设服务有限公司 Antistatic plastic building template
CN109898386A (en) * 2017-12-08 2019-06-18 北京仁创科技集团有限公司 A kind of sand sculpture kerbstone and preparation method thereof
CN109435399A (en) * 2018-11-06 2019-03-08 云南云冶中信塑木新型材料有限公司 A kind of New Type Architecture Mode preparation method based on pp substrate
CN112643986A (en) * 2020-12-29 2021-04-13 浙江乍浦塑料制品股份有限公司 Production method of S-shaped hollow plate and forming device thereof
CN112982953A (en) * 2021-03-03 2021-06-18 张文郡 Building splicing template

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Application publication date: 20160817