CN105856832A - Multistage bireflection ultraviolet rapid curing device of label printing machine - Google Patents

Multistage bireflection ultraviolet rapid curing device of label printing machine Download PDF

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CN105856832A
CN105856832A CN201610362669.4A CN201610362669A CN105856832A CN 105856832 A CN105856832 A CN 105856832A CN 201610362669 A CN201610362669 A CN 201610362669A CN 105856832 A CN105856832 A CN 105856832A
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light source
paper
ultraviolet
rectangular
light
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CN105856832B (en
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张明鸣
焦慧敏
李晋尧
王昌益
杨梅
王平
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Hebei Wanjie Technology Group Co ltd
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Beijing Institute of Graphic Communication
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F23/00Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/04Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
    • B41F23/0403Drying webs
    • B41F23/0406Drying webs by radiation
    • B41F23/0409Ultraviolet dryers

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)

Abstract

一种标签印刷机双反射紫外线多级快速固化装置,由一个长方形箱体、一个光源控制器、N个紫外线强光源发生器、一个宽度检测机构和一个速度传感器构成,该装置采用紫外光发光二极管和双抛物柱面反光镜构成多条光强倍增的强光带,可同时对标签纸张的表层和深层油墨进行固化,并且该装置通过实时检测标签印刷的宽度和标签印刷的速度,可实时调整光源的照射范围和照射强度。

A double-reflection ultraviolet multi-stage rapid curing device for a label printing machine, which is composed of a rectangular box, a light source controller, N strong ultraviolet light source generators, a width detection mechanism and a speed sensor. The device uses ultraviolet light-emitting diodes Combined with double parabolic reflectors to form multiple strong light bands with multiplied light intensity, which can simultaneously cure the surface layer and deep layer ink of the label paper, and the device can be adjusted in real time by detecting the width and speed of label printing in real time The irradiation range and irradiation intensity of the light source.

Description

标签印刷机双反射紫外线多级快速固化装置Double reflection UV multi-stage fast curing device for label printing machine

技术领域:Technical field:

本发明涉及一种紫外线固化装置,特别是一种标签印刷机双反射紫外线多级快速固化装置,该装置与传统的紫外线固化装置相比,更节能、环保、快速、高效,可取代现有标签印刷机的紫外线固化装置。The invention relates to an ultraviolet curing device, especially a double-reflection ultraviolet multi-stage rapid curing device for a label printing machine. Compared with the traditional ultraviolet curing device, the device is more energy-saving, environmentally friendly, fast and efficient, and can replace the existing label UV curing unit for printing presses.

背景技术:Background technique:

固化是指油墨、涂料、胶粘剂、密封剂等由液体状态转化为固体状态的过程,紫外线固化是利用紫外线和加入到油墨、涂料、密封剂中的光引发剂产生光化学反应实现快速固化的方法,Curing refers to the process in which inks, coatings, adhesives, sealants, etc. are transformed from a liquid state to a solid state. Ultraviolet curing is a method that uses ultraviolet rays and photoinitiators added to inks, coatings, and sealants to produce photochemical reactions to achieve rapid curing.

标签印刷中油墨的快速固化是标签印刷过程的重要环节,但在标签印刷行业中,大多利用高压水银灯和金属卤素灯构成的点光源和线光源实现紫外线固化,高压水银灯和金属卤素灯都存在耗能高、含重金属污染物和寿命短的特点,在使用中需要频繁更换高压水银灯和金属卤素灯,因此利用高压水银灯和金属卤素灯实现紫外线固化,成本高、能耗大还会形成重金属环境污染,既不节能也不环保,The rapid curing of ink in label printing is an important part of the label printing process. However, in the label printing industry, most of the point and line light sources composed of high-pressure mercury lamps and metal halide lamps are used to achieve ultraviolet curing. Both high-pressure mercury lamps and metal halide lamps have consumption Due to the characteristics of high energy, heavy metal pollutants and short life, high-pressure mercury lamps and metal halide lamps need to be replaced frequently during use. Therefore, the use of high-pressure mercury lamps and metal halide lamps to achieve ultraviolet curing will result in high cost and high energy consumption. It will also cause heavy metal environmental pollution , neither energy saving nor environmental protection,

近年来人们把紫外光发光二极管引入到紫外线固化领域,开发出了紫外光发光二极管固化装置,In recent years, people have introduced ultraviolet light-emitting diodes into the field of ultraviolet curing, and developed ultraviolet light-emitting diode curing devices.

和高压水银灯和金属卤素灯紫外线固化方法相比,紫外光发光二极管固化方法能够大幅度降低能源消耗、固化过程不产生臭氧和易挥发有机物质排放、光源使用寿命长、不需要预热及冷却,特别有利于标签印刷和对热敏感的承印材料印刷,但现有的紫外光发光二极管固化装置的光源照射范围和光源照射强度都是固定不变的,不能根据印刷品的宽度和印刷速度适时调整光源照射范围和光源照射强度,能源消耗较大、系统稳定性和控制精度不高、紫外线固化效果较差,Compared with the high-pressure mercury lamp and metal halide lamp UV curing method, the UV light-emitting diode curing method can greatly reduce energy consumption, no ozone and volatile organic substance emissions are generated during the curing process, the light source has a long service life, and no preheating and cooling are required. It is especially beneficial for label printing and printing of heat-sensitive printing materials, but the light source irradiation range and light source irradiation intensity of the existing UV LED curing device are fixed, and the light source cannot be adjusted in time according to the width of the printed matter and the printing speed. The irradiation range and light source irradiation intensity, large energy consumption, low system stability and control accuracy, poor UV curing effect,

因此,根据标签印刷宽度和标签印刷速度适时调整光源照射范围和光源照射强度,并且采用多级双反射构成的多条紫外线强光带,可进一步降低紫外光发光二极管固化装置的能源消耗、提高系统稳定性和控制精度、并且大幅提高紫外线固化速度,Therefore, according to the label printing width and label printing speed, timely adjust the light source irradiation range and light source irradiation intensity, and adopt multiple ultraviolet strong light belts composed of multi-stage double reflection, which can further reduce the energy consumption of the ultraviolet light-emitting diode curing device and improve the system efficiency. Stability and control accuracy, and greatly increase the speed of UV curing,

发明内容:Invention content:

为了进一步降低紫外光发光二极管固化装置的能源消耗、提高系统稳定性和控制精度、大幅提高紫外线固化速度,本发明提出了一种标签印刷机双反射紫外线多级快速固化装置,该装置采用紫外光发光二极管和双抛物柱面反光镜构成多条光强倍增的强光带,可同时对标签纸张的表层和深层油墨进行固化,并且该装置通过实时检测标签印刷的宽度和标签印刷的速度,可实时调整光源的照射范围和照射强度,In order to further reduce the energy consumption of the ultraviolet light emitting diode curing device, improve system stability and control accuracy, and greatly increase the ultraviolet curing speed, the present invention proposes a double-reflecting ultraviolet multi-stage fast curing device for label printing machines, which uses ultraviolet light Light-emitting diodes and double parabolic reflectors form multiple strong light bands with multiplied light intensity, which can simultaneously cure the surface layer and deep layer ink of the label paper, and the device can detect the width and speed of label printing in real time. Real-time adjustment of the irradiation range and intensity of the light source,

本发明解决其技术问题所采用的技术方案是:由一个长方形箱体、一个光源控制器、N个紫外线强光源发生器、一个宽度检测机构和一个速度传感器构成的标签印刷机固化装置,各个紫外线强光源发生器的结构和各项尺寸相同,长方形箱体分为上箱体和下箱体两部分,上箱体和下箱体通过一组合页相连接,在下箱体的上部开有一个长方形的进纸孔和长方形的出纸孔,标签纸张在标签印刷机的带动下,以速度v穿过长方形的进纸孔和长方形的出纸孔,The technical solution adopted by the present invention to solve the technical problem is: a label printing machine curing device consisting of a rectangular box, a light source controller, N strong ultraviolet light source generators, a width detection mechanism and a speed sensor. The structure and dimensions of the strong light source generator are the same. The rectangular box is divided into two parts, the upper box and the lower box. The upper box and the lower box are connected by a combination page. There is a rectangular The paper inlet hole and the rectangular paper outlet hole, the label paper is driven by the label printing machine, and passes through the rectangular paper inlet hole and the rectangular paper outlet hole at a speed v,

光源控制器由光照宽度检测部分、光照强度检测部分、光源驱动部分构成,光照宽度检测部分用来实时检测标签纸张宽度,并由光源驱动部分根据标签纸张宽度实时调整调整平面光源的照射范围,光照强度检测部分用来实时检测标签纸张的移动速度,并由光源驱动部分根据标签纸张的移动速度实时调整调整平面光源的照射照射强度,光源驱动部分通过光照宽度检测部分和光照强度检测部分的检测结果,对平面光源提供电能,The light source controller is composed of an illumination width detection part, an illumination intensity detection part, and a light source driving part. The illumination width detection part is used to detect the width of the label paper in real time, and the light source driving part adjusts the irradiation range of the plane light source in real time according to the width of the label paper. The intensity detection part is used to detect the moving speed of the label paper in real time, and the light source driving part adjusts the irradiation intensity of the plane light source in real time according to the moving speed of the label paper, and the light source driving part passes the detection results of the light width detection part and the light intensity detection part , to provide power to the planar light source,

光源控制器和N个紫外线强光源发生器都设置在上箱体内,光源控制器设置在上箱体的上端,N个紫外线强光源发生器从进纸孔到出纸孔整齐的并排设置在光源控制器的下面,各个紫外线强光源发生器的底面都与标签纸张的纸面平行,The light source controller and N strong ultraviolet light source generators are set in the upper box, the light source controller is set on the upper end of the upper box, and the N strong ultraviolet light source generators are neatly arranged side by side on the light source from the paper inlet to the paper outlet. Below the controller, the bottom surface of each strong ultraviolet light source generator is parallel to the paper surface of the label paper,

宽度检测机构由M个光电对管构成,每个光电对管都有一个光发射管和一个光接收管,M个光电对管都与光源控制器的光照宽度检测部分电连接,M个光电对管沿着出纸孔整齐的等距离一字排列,各光电对管的发射管设置在长方形的出纸孔的上端,各光电对管的接收管设置在长方形的出纸孔的下端,The width detection mechanism is composed of M photoelectric pair tubes, each photoelectric pair tube has a light emitting tube and a light receiving tube, and the M photoelectric pair tubes are electrically connected with the illumination width detection part of the light source controller. The tubes are arranged neatly and equidistantly along the paper outlet holes. The emitting tubes of each photoelectric pair tube are arranged at the upper end of the rectangular paper outlet hole, and the receiving tubes of each photoelectric pair tube are arranged at the lower end of the rectangular paper outlet hole.

第一个紫外线强光源发生器由小箱体、第一长方形水冷散热器、第二长方形水冷散热器、第一面光源、第二面光源、大抛物柱面反光镜和小抛物柱面反光镜构成,第一长方形水冷散热器、第二长方形水冷散热器、第一面光源、第二面光源、大抛物柱面反光镜和小抛物柱面反光镜都设置在小箱体内的,第一长方形水冷散热器和第二长方形水冷散热器并排设置在小箱体的上端,第一长方形水冷散热器和第二长方形水冷散热器的底面和上表面都与标签纸张的纸面平行,在第一长方形水冷散热器和第二长方形水冷散热器的前后两端面上都设置有一个进水孔和一个出水孔,冷水从进水孔流入第一长方形水冷散热器和第二长方形水冷散热器,热水从出水孔流出第一长方形水冷散热器和第二长方形水冷散热器,The first strong ultraviolet light source generator consists of a small box, a first rectangular water-cooled radiator, a second rectangular water-cooled radiator, a first surface light source, a second surface light source, a large parabolic reflector and a small parabolic reflector Composition, the first rectangular water-cooled radiator, the second rectangular water-cooled radiator, the first surface light source, the second surface light source, the large parabolic reflector and the small parabolic reflector are all arranged in the small box, the first rectangular The water-cooling radiator and the second rectangular water-cooling radiator are arranged side by side on the upper end of the small box. The bottom surface and the upper surface of the first rectangular water-cooling radiator and the second rectangular water-cooling radiator are all parallel to the paper surface of the label paper. A water inlet and a water outlet are all arranged on the front and rear ends of the water-cooling radiator and the second rectangular water-cooling radiator, cold water flows into the first rectangular water-cooling radiator and the second rectangular water-cooling radiator from the water inlet, and hot water flows from The water outlet holes flow out of the first rectangular water-cooling radiator and the second rectangular water-cooling radiator,

第一面光源由整齐的焊接在第一块陶瓷基光源板正面上的多个紫外光发光二极管构成,第一块陶瓷基光源板的背面通过导热胶粘贴在第一长方形水冷散热器的底面上,第一块陶瓷基光源板上的紫外光发光二极管被分为长宽相同的M组小平面光源,M组小平面光源和M个光电对管一一对齐的沿着出纸孔等距离一字排列,并且各组小平面光源由与其对齐排列的光电对管控制,每一组小平面光源内的紫外光发光二极管电串联后与光源控制器的光源驱动部分电连接,The first surface light source is composed of a plurality of ultraviolet light emitting diodes neatly welded on the front of the first ceramic-based light source board, and the back of the first ceramic-based light source board is pasted on the bottom surface of the first rectangular water-cooled radiator by heat-conducting adhesive Above, the ultraviolet light-emitting diodes on the first ceramic-based light source board are divided into M groups of facet light sources with the same length and width. M groups of facet light sources and M photoelectric pair tubes are aligned one by one along the paper outlet hole. Arranged in a word, and each group of small plane light sources is controlled by photoelectric tubes aligned with it, and the ultraviolet light emitting diodes in each group of small plane light sources are electrically connected in series and electrically connected to the light source driving part of the light source controller.

第二面光源由整齐的焊接在第二块陶瓷基光源板正面上的多个紫外光发光二极管构成,第二块陶瓷基光源板的背面通过导热胶粘贴在第二长方形水冷散热器的底面上,第二块陶瓷基光源板上的紫外光发光二极管被分为长宽相同的M组小平面光源,M组小平面光源和M个光电对管一一对齐的沿着出纸孔等距离一字排列,并且各组小平面光源由与其对齐排列的光电对管控制,每一组小平面光源内的紫外光发光二极管电串联后与光源控制器的光源驱动部分电连接,The second surface light source is composed of a plurality of ultraviolet light emitting diodes neatly welded on the front of the second ceramic-based light source board, and the back of the second ceramic-based light source board is pasted on the bottom surface of the second rectangular water-cooled radiator with heat-conducting adhesive Above, the ultraviolet light-emitting diodes on the second ceramic-based light source board are divided into M groups of facet light sources with the same length and width. M groups of facet light sources and M photoelectric pair tubes are aligned one by one along the paper outlet hole. Arranged in a word, and each group of small plane light sources is controlled by photoelectric tubes aligned with it, and the ultraviolet light emitting diodes in each group of small plane light sources are electrically connected in series and electrically connected to the light source driving part of the light source controller.

小抛物柱面反光镜开口向下的设置在第一长方形水冷散热器和第二长方形水冷散热器之间, 大抛物柱面反光镜开口向上的设置在第一长方形水冷散热器和第二长方形水冷散热器的正下方,大抛物柱面反光镜的反光面正对小抛物柱面反光镜的反光面,大抛物柱面反光镜与小抛物柱面反光镜的焦线重合,在大抛物柱面反光镜的中间位置正对小抛物柱面反光镜开有一条宽度与小抛物柱面反光镜开口宽度相同的导光狭缝,第一块和第二块陶瓷基光源板的正面正对大物柱面反光镜的反光面,使得第一块和第二块陶瓷基光源板正面上的各组小平面光源发出的平行光,通过大抛物柱面反光镜和小抛物柱面反光镜的反射形成一束光强倍增的平行光穿过导光狭缝垂直的照射在标签纸张上,对标签纸张上油墨的表层和深层同时进行固化,The small parabolic reflector with its opening facing down is set between the first rectangular water-cooling radiator and the second rectangular water-cooling radiator, and the large parabolic reflector with its opening upward is set between the first rectangular water-cooling radiator and the second rectangular water-cooling radiator. Directly below the radiator, the reflective surface of the large parabolic reflector is facing the reflective surface of the small parabolic reflector. The focal lines of the large parabolic reflector and the small parabolic reflector coincide. The middle position of the reflector is directly facing the small parabolic reflector, and there is a light guide slit with the same width as the opening width of the small parabolic reflector, and the fronts of the first and second ceramic-based light source boards face the large object column The reflective surface of the surface reflector makes the parallel light emitted by each group of small plane light sources on the fronts of the first and second ceramic-based light source boards form a circle through the reflection of the large parabolic reflector and the small parabolic reflector. The parallel light with multiplied light intensity passes through the light guide slit and irradiates vertically on the label paper, curing the surface and deep layers of the ink on the label paper at the same time,

N个紫外线强光源发生器的结构、各项尺寸和工作过程都与第一个紫外线强光源发生器完全相同,The structure, size and working process of the N strong ultraviolet light source generators are exactly the same as those of the first strong ultraviolet light source generator,

当一定宽度的标签纸张经过长方形的进纸孔和出纸孔穿过中间部分光电对管的发射管和接收管之间时,该部分光电对管的发射管发出的光线被标签纸张隔断不能到达接收管,该部分光电对管处于断开状态,其余光电对管处于导通状态,各光电对管的状态被送到光源控制器的光照宽度检测部分,N个紫外线强光源发生器中与处于断开状态的光电对管对齐排列的各组小平面光源通过光源控制器的光源驱动部分加电发光,其余各组小平面光源不加电发光,When a certain width of label paper passes through the rectangular paper inlet and outlet holes and passes between the emitting tube and receiving tube of the photoelectric pair tube in the middle part, the light emitted by the emitting tube of this part of the photoelectric pair tube is blocked by the label paper and cannot reach The receiving tube, this part of the photoelectric pair tubes is in the disconnected state, and the rest of the photoelectric pair tubes are in the conduction state, and the status of each photoelectric pair tube is sent to the light width detection part of the light source controller. Each group of small-plane light sources aligned with the photoelectric tubes in the disconnected state is energized to emit light through the light source driving part of the light source controller, and the other groups of small-plane light sources are not energized to emit light.

速度传感器设置在下箱体内,并且速度传感器位于长方形的进纸孔的下端,速度传感器与光源控制器的光照强度检测部分电连接,速度传感器紧贴标签纸张,当标签纸张在标签印刷机的带动下,以速度v穿过长方形的进纸孔和长方形的出纸孔时,标签纸张的移动速度信号通过速度传感器被送到光源控制器的光照强度检测部分,由光源控制器根据速度传感器检测到的速度信号调整N个紫外线强光源发生器中各组加电发光的小平面光源的光照强度,The speed sensor is set in the lower box, and the speed sensor is located at the lower end of the rectangular paper feeding hole. The speed sensor is electrically connected to the light intensity detection part of the light source controller. The speed sensor is close to the label paper. When the label paper is driven by the label printing machine , when passing through the rectangular paper inlet and the rectangular paper outlet at speed v, the moving speed signal of the label paper is sent to the light intensity detection part of the light source controller through the speed sensor, and the light source controller detects it according to the speed sensor. The speed signal adjusts the light intensity of each group of electroluminescent facet light sources in the N strong ultraviolet light source generators,

本发明的有益效果是:通过宽度检测机构和速度传感器实时检测标签印刷的宽度和标签印刷的速度,可实时调整光源的照射范围和照射强度,进一步降低紫外光发光二极管固化装置的能源消耗和提高系统稳定性和控制精度,并且采用多级双反射构成的多条紫外线强光带,大幅提高了紫外线固化速度,The beneficial effects of the present invention are: the width of the label printing and the speed of label printing can be detected in real time by the width detection mechanism and the speed sensor, the irradiation range and irradiation intensity of the light source can be adjusted in real time, and the energy consumption and improvement of the ultraviolet light emitting diode curing device can be further reduced. System stability and control accuracy, and the use of multiple ultraviolet strong light belts composed of multi-level double reflections, greatly increased the speed of ultraviolet curing,

附图说明:Description of drawings:

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1 是本发明的整体正视图。Fig. 1 is an overall front view of the present invention.

图2 是本发明的A-A剖视图。Fig. 2 is A-A sectional view of the present invention.

图3 是本发明的B-B剖视图。Fig. 3 is a B-B sectional view of the present invention.

图4 是本发明的C-C剖视图。Fig. 4 is a C-C sectional view of the present invention.

图5 是本发明的D-D剖视图。Fig. 5 is a D-D sectional view of the present invention.

图6 是本发明的E-E剖视图。Fig. 6 is an E-E sectional view of the present invention.

具体实施方式:detailed description:

在图1、图2和图3中,一个长方形箱体、一个光源控制器11、N个紫外线强光源发生器、一个宽度检测机构和一个速度传感器12构成的标签印刷机固化装置,各个紫外线强光源发生器的结构和各项尺寸相同,长方形箱体分为上箱体16和下箱体17两部分,上箱体16和下箱体17通过一组合页14相连接,在下箱体17的上部开有一个长方形的进纸孔7-1和长方形的出纸孔7-2,标签纸张18在标签印刷机的带动下,以速度v穿过长方形的进纸孔7-1和长方形的出纸孔7-2,In Fig. 1, Fig. 2 and Fig. 3, a rectangular box, a light source controller 11, N strong ultraviolet light source generators, a width detection mechanism and a speed sensor 12 constitute a label printing machine curing device. The structure of the light source generator is the same as the various dimensions. The rectangular box body is divided into two parts, the upper box body 16 and the lower box body 17. The upper box body 16 and the lower box body 17 are connected by a combination page 14. The upper part is provided with a rectangular paper inlet 7-1 and a rectangular paper outlet 7-2, and the label paper 18 passes through the rectangular paper inlet 7-1 and the rectangular outlet at a speed v driven by the label printing machine. Paper hole 7-2,

光源控制器11由光照宽度检测部分、光照强度检测部分、光源驱动部分构成,光照宽度检测部分用来实时检测标签纸张宽度,并由光源驱动部分根据标签纸张宽度实时调整调整平面光源的照射范围,光照强度检测部分用来实时检测标签纸张的移动速度,并由光源驱动部分根据标签纸张的移动速度实时调整调整平面光源的照射照射强度,光源驱动部分通过光照宽度检测部分和光照强度检测部分的检测结果,对平面光源提供电能,The light source controller 11 is composed of an illumination width detection part, an illumination intensity detection part, and a light source driving part. The illumination width detection part is used to detect the width of the label paper in real time, and the light source driving part adjusts the irradiation range of the plane light source in real time according to the width of the label paper. The light intensity detection part is used to detect the moving speed of the label paper in real time, and the light source driving part adjusts the irradiation intensity of the plane light source in real time according to the moving speed of the label paper. The light source driving part passes the detection of the light width detection part and the light intensity detection part As a result, power is supplied to the planar light source,

光源控制器11和N个紫外线强光源发生器都设置在上箱体16内,光源控制器11设置在上箱体16的上端,N个紫外线强光源发生器从进纸孔7-1到出纸孔7-2整齐的并排设置在光源控制器11的下面,各个紫外线强光源发生器的底面都与标签纸张18的纸面平行,Light source controller 11 and N strong ultraviolet light source generators are all arranged in the upper box body 16, and light source controller 11 is arranged on the upper end of upper box body 16, and N strong ultraviolet light source generators are from paper feed hole 7-1 to outlet. The paper holes 7-2 are arranged neatly side by side under the light source controller 11, and the bottom surface of each strong ultraviolet light source generator is parallel to the paper surface of the label paper 18,

在图2和图3中,宽度检测机构由发射管8-1和接收管8-2构成的第一光电对管、发射管8-3和接收管8-4构成的第二光电对管、发射管8-5和接收管8-6构成的第三光电对管、发射管8-7和接收管8-8构成的第四光电对管、发射管8-9和接收管8-10构成的第五光电对管、发射管8-11和接收管8-12构成的第六光电对管、发射管8-13和接收管8-14构成的第七光电对管、发射管8-15和接收管8-16构成的第八光电对管、发射管8-17和接收管8-18构成的第九光电对管、发射管8-19和接收管8-20构成的第十光电对管、发射管8-21和接收管8-22构成的第十一光电对管、发射管8-23和接收管8-24构成的第十二光电对管、发射管8-25和接收管8-26构成的第十三光电对管、发射管8-27和接收管8-28构成的第十四光电对管、发射管8-29和接收管8-30构成的第十五光电对管、发射管8-31和接收管8-32构成的第十六光电对管、发射管8-33和接收管8-34构成的第十七光电对管、发射管8-35和接收管8-36构成的第十八光电对管、发射管8-37和接收管8-38构成的第十九光电对管、发射管8-39和接收管8-40构成的第二十光电对管、发射管8-41和接收管8-42构成的第二十一光电对管、发射管8-43和接收管8-44构成的第二十二光电对管、发射管8-45和接收管8-46构成的第二十三光电对管构成,各光电对管的发射管设置在长方形出纸孔7-2的上端,各光电对管的接收管设置在长方形出纸孔7-2的下端,23个光电对管沿着出纸孔7-2整齐的等距离一字排列,In Fig. 2 and Fig. 3, the width detection mechanism is composed of the first photoelectric pair tube formed by the transmitting tube 8-1 and the receiving tube 8-2, the second photoelectric pair tube formed by the transmitting tube 8-3 and the receiving tube 8-4, The third photoelectric pair tube formed by the transmitting tube 8-5 and the receiving tube 8-6, the fourth photoelectric pair tube formed by the transmitting tube 8-7 and the receiving tube 8-8, the transmitting tube 8-9 and the receiving tube 8-10 constitute The fifth photoelectric pair tube, the sixth photoelectric pair tube formed by the transmitting tube 8-11 and the receiving tube 8-12, the seventh photoelectric pair tube formed by the transmitting tube 8-13 and the receiving tube 8-14, and the transmitting tube 8-15 The eighth photoelectric pair formed by the receiving tube 8-16, the ninth photoelectric pair formed by the transmitting tube 8-17 and the receiving tube 8-18, the tenth photoelectric pair formed by the transmitting tube 8-19 and the receiving tube 8-20 The twelfth photoelectric pair tube, the twelfth photoelectric pair tube, the transmitting tube 8-25 and the receiving tube formed by the tube, the transmitting tube 8-21 and the receiving tube 8-22 The thirteenth photoelectric pair tube formed by 8-26, the fourteenth photoelectric pair tube formed by transmitting tube 8-27 and receiving tube 8-28, the fifteenth photoelectric pair tube formed by transmitting tube 8-29 and receiving tube 8-30 The sixteenth photoelectric pair tube, the emitting tube 8-31 and the receiving tube 8-32 constitute the seventeenth photoelectric pair tube, the emitting tube 8-35 and the receiving tube The eighteenth photoelectric pair tube formed by 8-36, the nineteenth photoelectric pair tube formed by transmitting tube 8-37 and receiving tube 8-38, the twentieth photoelectric pair tube formed by transmitting tube 8-39 and receiving tube 8-40 tube, the twenty-first photoelectric pair tube, the emission tube 8-43 and the twenty-second photoelectric pair tube formed by the emission tube 8-41 and the reception tube 8-42, the emission tube 8-45 and the The twenty-third photoelectric pair of tubes formed by receiving tubes 8-46 constitutes, the transmitting tube of each photoelectric pair of tubes is arranged on the upper end of the rectangular paper outlet hole 7-2, and the receiving tube of each photoelectric pair of tubes is arranged on the rectangular paper outlet hole 7-2 At the lower end of 2, 23 photoelectric pair tubes are arranged neatly and equidistantly along the paper outlet hole 7-2,

在图2、图4、图5和图6中,第一个紫外线强光源发生器由小箱体22、第一长方形水冷散热器10-1、第二长方形水冷散热器10-2、第一面光源、第二面光源、大抛物柱面反光镜13-1和小抛物柱面反光镜13-2构成,第一长方形水冷散热器10-1、第二长方形水冷散热器10-2、第一面光源、第二面光源、大抛物柱面反光镜13-1和小抛物柱面反光镜13-2都设置在小箱体22内的,第一长方形水冷散热器10-1和第二长方形水冷散热器10-2并排设置在小箱体22的上端,第一长方形水冷散热器10-1和第二长方形水冷散热器10-2的底面和上表面都与标签纸张18的纸面平行,在第一长方形水冷散热器10-1的前后两端面上设置有进水孔9-1和出水孔9-2,在第二长方形水冷散热器10-2的前后两端面上设置有进水孔9-3和出水孔9-4,冷水从进水孔9-1和进水孔9-3流入第一长方形水冷散热器10-1和第二长方形水冷散热器10-2,热水从出水孔9-2和出水孔9-4流出第一长方形水冷散热器10-1和第二长方形水冷散热器10-2,In Fig. 2, Fig. 4, Fig. 5 and Fig. 6, the first strong ultraviolet light source generator consists of a small box 22, the first rectangular water-cooled radiator 10-1, the second rectangular water-cooled radiator 10-2, the first rectangular water-cooled radiator A surface light source, a second surface light source, a large parabolic reflector 13-1 and a small parabolic reflector 13-2 are formed, the first rectangular water-cooled radiator 10-1, the second rectangular water-cooled radiator 10-2, the second rectangular water-cooled radiator 10-2, One side light source, the second surface light source, large parabolic reflector 13-1 and small parabolic reflector 13-2 are all arranged in the small casing 22, the first rectangular water cooling radiator 10-1 and the second The rectangular water-cooling radiators 10-2 are arranged side by side on the upper end of the small box body 22, and the bottom surface and the upper surface of the first rectangular water-cooling radiator 10-1 and the second rectangular water-cooling radiator 10-2 are all parallel to the paper surface of the label paper 18 A water inlet hole 9-1 and a water outlet hole 9-2 are arranged on the front and rear ends of the first rectangular water-cooled radiator 10-1, and water inlet holes are arranged on the front and rear ends of the second rectangular water-cooled radiator 10-2. Holes 9-3 and water outlet holes 9-4, cold water flows into the first rectangular water-cooled radiator 10-1 and the second rectangular water-cooled radiator 10-2 from the water inlet hole 9-1 and the water inlet hole 9-3, and hot water flows from the The water outlet hole 9-2 and the water outlet hole 9-4 flow out of the first rectangular water-cooled radiator 10-1 and the second rectangular water-cooled radiator 10-2,

在图5中,第一面光源由整齐的焊接在第一块陶瓷基光源板15-1正面上的多个紫外光发光二极管构成,第一块陶瓷基光源板15-1的背面通过导热胶粘贴在第一长方形水冷散热器10-1的底面上,第一块陶瓷基光源板15-1上的紫外光发光二极管被分为小平面光源3-1、小平面光源3-2、小平面光源3-3、小平面光源3-4、小平面光源3-5、小平面光源3-6、小平面光源3-7、小平面光源3-8、小平面光源3-9、小平面光源3-10、小平面光源3-11、小平面光源3-12、小平面光源3-13、小平面光源3-14、小平面光源3-15、小平面光源3-16、小平面光源3-17、小平面光源3-18、小平面光源3-19、小平面光源3-20、小平面光源3-21、小平面光源3-22、小平面光源3-23,每一小平面光源内的紫外光发光二极管电串联后与光源控制器11的光源驱动部分电连接,23组小平面光源和23个光电对管一一对齐的沿着出纸孔7-2等距离一字排列,并且各组小平面光源由与其对齐排列的光电对管控制,In Fig. 5, the first surface light source is composed of a plurality of ultraviolet light emitting diodes neatly welded on the front of the first ceramic-based light source board 15-1, and the back of the first ceramic-based light source board 15-1 is made of heat-conducting glue. Pasted on the bottom surface of the first rectangular water-cooled radiator 10-1, the ultraviolet light emitting diodes on the first ceramic-based light source board 15-1 are divided into small plane light sources 3-1, small plane light sources 3-2, small plane light sources Plane light source 3-3, facet light source 3-4, facet light source 3-5, facet light source 3-6, facet light source 3-7, facet light source 3-8, facet light source 3-9, facet light source Light source 3-10, facet light source 3-11, facet light source 3-12, facet light source 3-13, facet light source 3-14, facet light source 3-15, facet light source 3-16, facet light source 3-17, facet light source 3-18, facet light source 3-19, facet light source 3-20, facet light source 3-21, facet light source 3-22, facet light source 3-23, each facet The ultraviolet light emitting diodes in the light source are electrically connected in series with the light source driving part of the light source controller 11, and 23 groups of small plane light sources and 23 photoelectric pair tubes are aligned one by one along the paper outlet hole 7-2 and arranged in a line at equal distances. , and each group of facet light sources is controlled by photoelectric pair tubes aligned with them,

在图6中,第二面光源由整齐的焊接在第二块陶瓷基光源板15-2正面上的多个紫外光发光二极管构成,第二块陶瓷基光源板15-2的背面通过导热胶粘贴在第二长方形水冷散热器10-2的底面上,第二块陶瓷基光源板15-2上的紫外光发光二极管也被分为小平面光源4-1、小平面光源4-2、小平面光源4-3、小平面光源4-4、小平面光源4-5、小平面光源4-6、小平面光源4-7、小平面光源4-8、小平面光源4-9、小平面光源4-10、小平面光源4-11、小平面光源4-12、小平面光源4-13、小平面光源4-14、小平面光源4-15、小平面光源4-16、小平面光源4-17、小平面光源4-18、小平面光源4-19、小平面光源4-20、小平面光源4-21、小平面光源4-22、小平面光源4-23,每一小平面光源内的紫外光发光二极管电串联后与光源控制器11的光源驱动部分电连接,23组小平面光源和23个光电对管一一对齐的沿着出纸孔7-2等距离一字排列,并且各组小平面光源由与其对齐排列的光电对管控制,In Fig. 6, the second surface light source is composed of a plurality of ultraviolet light emitting diodes neatly welded on the front of the second ceramic-based light source board 15-2, and the back of the second ceramic-based light source board 15-2 is passed through the heat-conducting glue Pasted on the bottom surface of the second rectangular water-cooling radiator 10-2, the ultraviolet light emitting diodes on the second ceramic base light source board 15-2 are also divided into small plane light source 4-1, small plane light source 4-2, Facet light source 4-3, facet light source 4-4, facet light source 4-5, facet light source 4-6, facet light source 4-7, facet light source 4-8, facet light source 4-9, small Plane light source 4-10, facet light source 4-11, facet light source 4-12, facet light source 4-13, facet light source 4-14, facet light source 4-15, facet light source 4-16, facet light source Light source 4-17, facet light source 4-18, facet light source 4-19, facet light source 4-20, facet light source 4-21, facet light source 4-22, facet light source 4-23, each small The ultraviolet light emitting diodes in the planar light source are electrically connected in series with the light source driving part of the light source controller 11, and 23 groups of small planar light sources and 23 photoelectric pair tubes are aligned one by one along the paper outlet hole 7-2 at equal distances. Arranged, and each group of small plane light sources is controlled by the photoelectric pair tubes aligned with it,

在图4中,小抛物柱面反光镜13-2开口向下的设置在第一长方形水冷散热器10-1和第二长方形水冷散热器10-2之间, 大抛物柱面反光镜13-1开口向上的设置在第一长方形水冷散热器10-1和第二长方形水冷散热器10-2的正下方,大抛物柱面反光镜13-1的反光面正对小抛物柱面反光镜13-2的反光面,大抛物柱面反光镜13-1的焦线F与小抛物柱面反光镜13-2的焦线f重合,在大抛物柱面反光镜13-1的中间位置正对小抛物柱面反光镜13-2开有一条宽度与小抛物柱面反光镜13-2开口宽度相同的导光狭缝W,第一块陶瓷基光源板15-1和第二块陶瓷基光源板15-2的正面正对大物柱面反光镜13-1的反光面,使得第一块陶瓷基光源板15-1和第二块陶瓷基光源板15-2正面上的各组小平面光源发出的平行光通过大抛物柱面反光镜13-1和小抛物柱面反光镜13-2的反射,形成一束光强倍增的平行光穿过导光狭缝W垂直的照射在标签纸张18上,对标签纸张18上的油墨19的表层和深层同时进行固化,In Fig. 4, the opening of the small parabolic reflector 13-2 is downwardly arranged between the first rectangular water-cooled radiator 10-1 and the second rectangular water-cooled radiator 10-2, and the large parabolic reflective mirror 13- 1. The one with the opening upwards is arranged directly below the first rectangular water-cooling radiator 10-1 and the second rectangular water-cooling radiator 10-2. The reflective surface of the large parabolic reflector 13-1 faces the small parabolic reflector 13 The reflective surface of -2, the focal line F of the large parabolic reflector 13-1 coincides with the focal line f of the small parabolic reflector 13-2, facing the middle position of the large parabolic reflector 13-1 The small parabolic reflector 13-2 has a light guide slit W with the same width as the opening width of the small parabolic reflector 13-2, the first ceramic base light source plate 15-1 and the second ceramic base light source The front of the plate 15-2 faces the reflective surface of the large object cylindrical reflector 13-1, so that each group of small plane light sources on the front of the first ceramic-based light source plate 15-1 and the second ceramic-based light source plate 15-2 The emitted parallel light is reflected by the large parabolic reflector 13-1 and the small parabolic reflector 13-2 to form a beam of parallel light with multiplied light intensity passing through the light guide slit W and irradiating vertically on the label paper 18 On, the surface layer and the deep layer of the ink 19 on the label paper 18 are cured simultaneously,

N个紫外线强光源发生器的结构、各项尺寸和工作过程都与第一个紫外线强光源发生器完全相同,The structure, size and working process of the N strong ultraviolet light source generators are exactly the same as those of the first strong ultraviolet light source generator,

在图2和图3中,当一定宽度的标签纸张18经过长方形的进纸孔7-1和出纸孔7-2穿过中间部分光电对管的发射管和接收管之间时,该部分光电对管的发射管发出的光线被标签纸张18隔断不能到达接收管,该部分光电对管处于断开状态,其余光电对管处于导通状态,各光电对管的状态被送到光源控制器11的光照宽度检测部分,N个紫外线强光源发生器中与处于断开状态的光电对管对齐排列的各组小平面光源通过光源控制器11的光源驱动部分加电发光,其余各组小平面光源不加电发光,In Fig. 2 and Fig. 3, when the label paper 18 of a certain width passes through the rectangular paper inlet hole 7-1 and the paper outlet hole 7-2 and passes between the emitting tube and the receiving tube of the photoelectric pair tube in the middle part, this part The light emitted by the emitting tube of the photoelectric pair tube is blocked by the label paper 18 and cannot reach the receiving tube. This part of the photoelectric pair tube is in the disconnected state, and the rest of the photoelectric pair tubes are in the conduction state, and the status of each photoelectric pair tube is sent to the light source controller. In the illumination width detection part of 11, each group of facet light sources aligned with the photoelectric pair tubes in the disconnected state among the N strong ultraviolet light source generators is energized to emit light through the light source driving part of the light source controller 11, and the other groups of facet light sources are The light source emits light without electricity,

在图2中,速度传感器12设置在下箱体17内,并且速度传感器12位于长方形的进纸孔7-1的下端,速度传感器12与光源控制器11的光照强度检测部分电连接,速度传感器12紧贴标签纸张18,当标签纸张18在标签印刷机的带动下,以速度v穿过长方形的进纸孔7-1和长方形的出纸孔7-2时,标签纸张18的移动速度信号通过速度传感器12被送到光源控制器11的光照强度检测部分,由光源控制器11根据速度传感器12检测到的速度信号,调整N个紫外线强光源发生器中各组加电发光的小平面光源的光照强度。In Fig. 2, the speed sensor 12 is arranged in the lower casing 17, and the speed sensor 12 is positioned at the lower end of the rectangular paper feeding hole 7-1, the speed sensor 12 is electrically connected with the light intensity detection part of the light source controller 11, the speed sensor 12 Close to the label paper 18, when the label paper 18 passes through the rectangular paper inlet 7-1 and the rectangular paper outlet 7-2 at a speed v under the drive of the label printing machine, the moving speed signal of the label paper 18 passes through The speed sensor 12 is sent to the light intensity detection part of the light source controller 11, and the speed signal detected by the light source controller 11 is adjusted by the light source controller 11 according to the speed signal detected by the speed sensor 12. light intensity.

Claims (1)

1. the multistage rapid solidification device of label printing machine bireflectance ultraviolet, by a rectangular box, a light source control Device processed, N number of ultraviolet intense light source generator, a width detection mechanism and a velocity sensor are constituted, and it is characterized in that: each The structure of ultraviolet intense light source generator and every equivalently-sized, rectangular box is divided into upper box and lower box two parts, on Casing is connected by a combined page with lower box, has a rectangular paper feed hole and rectangular on the top of lower box Paper out opening, label paper is under the drive of label printing machine, with speed v through rectangular paper feed hole and rectangular paper delivery Hole,
Light source controller is divided by illumination width detection part, intensity of illumination detection part, light source drive part and constitutes, and illumination width is examined Survey part and be used in real time detection label paper width, and divided to adjust in real time according to label paper width by light source drive part and put down The range of exposures of area source, intensity of illumination test section demultiplexing detects the translational speed of label paper in real time, and is driven by light source Part adjusts the irradiation exposure rate of planar light source in real time according to the translational speed of label paper, and light source drive part divides and passes through Illumination width detection part and the testing result of intensity of illumination detection part, provide electric energy to planar light source,
Light source controller and N number of ultraviolet intense light source generator are all disposed within upper box, and light source controller is arranged on upper box Upper end, N number of ultraviolet intense light source generator is neat from paper feed hole to paper out opening to be disposed side by side on below light source controller, The bottom surface of each ultraviolet intense light source generator is all parallel with the paper of label paper,
Width detection mechanism is made up of M photoelectric tube, and each photoelectric tube has a light-emitting tube and a light receiving tube, M photoelectric tube all electrically connects with the illumination width detection part of light source controller, and M photoelectric tube is neat along paper out opening Equidistant word order, the transmitting tube of each photoelectric tube is arranged on the upper end of rectangular paper out opening, the reception of each photoelectric tube Pipe is arranged on the lower end of rectangular paper out opening,
First ultraviolet intense light source generator is by small box, the first rectangle water-filled radiator, the second rectangle water-cooling Device, the first area source, the second area source, big parabolic cylinder illuminator and little parabolic cylinder illuminator are constituted, the first rectangle water Cold heat sink, the second rectangle water-filled radiator, the first area source, the second area source, big parabolic cylinder illuminator and little parabolic Cylindrical mirror is all disposed within small box, and the first rectangle water-filled radiator and the second rectangle water-filled radiator set side by side Put the upper end at small box, the first rectangle water-filled radiator and the bottom surface of the second rectangle water-filled radiator and upper surface all with The paper of label paper is parallel, before and after the first rectangle water-filled radiator and the second rectangle water-filled radiator in both ends of the surface Being both provided with an inlet opening and an apopore, cold water flows into the first rectangle water-filled radiator and second rectangular from inlet opening Shape water-filled radiator, hot water flows out the first rectangle water-filled radiator and the second rectangle water-filled radiator from apopore,
First area source is by the neat multiple ultraviolet light-emitting diodes structures being welded on first piece of ceramic base light source board front Becoming, the back side of first piece of ceramic base light source board is pasted onto on the bottom surface of the first rectangle water-filled radiator by heat-conducting glue, and first Ultraviolet light-emitting diodes on block ceramic base light source board is divided into the M group facet light source that length and width are identical, M group facet light source With M photoelectric tube align one by one along the equidistant word order of paper out opening, and respectively group facet light source by aligning The photoelectric tube of arrangement controls, and the ultraviolet light-emitting diodes in each group of facet light source is electrically coupled in series rear and light source controller Light source drive part divides electrical connection,
Second area source is by the neat multiple ultraviolet light-emitting diodes structures being welded on second piece of ceramic base light source board front Becoming, the back side of second piece of ceramic base light source board is pasted onto on the bottom surface of the second rectangle water-filled radiator by heat-conducting glue, and second Ultraviolet light-emitting diodes on block ceramic base light source board is divided into the M group facet light source that length and width are identical, M group facet light source With M photoelectric tube align one by one along the equidistant word order of paper out opening, and respectively group facet light source by aligning The photoelectric tube of arrangement controls, and the ultraviolet light-emitting diodes in each group of facet light source is electrically coupled in series rear and light source controller Light source drive part divides electrical connection,
Open Side Down is arranged on the first rectangle water-filled radiator and the second rectangle water-cooling for little parabolic cylinder illuminator Between device, big parabolic cylinder illuminator opening upwards be arranged on the first rectangle water-filled radiator and the second rectangle water-cooled The underface of radiator, the reflective surface of big parabolic cylinder illuminator just reflective surface to little parabolic cylinder illuminator, big parabolic cylinder Face illuminator overlaps with the focal line of little parabolic cylinder illuminator, in the centre position of big parabolic cylinder illuminator just to little parabolic cylinder Face illuminator has the guide-lighting slit that a width is identical with little parabolic cylinder illuminator A/F, first piece and second piece pottery The front of porcelain base light source board just reflective surface to big thing cylindrical mirror so that first piece and second piece of ceramic base light source board front On the directional light that sends of each group facet light source, by big parabolic cylinder illuminator and the reflection of little parabolic cylinder illuminator The directional light becoming a branch of light intensity to double passes guide-lighting slit vertical irradiation table on label paper, to label paper curing ink Layer and deep layer solidify simultaneously,
Structure, every size and the work process of N number of ultraviolet intense light source generator all occurs with first ultraviolet intense light source Device is identical,
When the label paper of one fixed width through rectangular paper feed hole and paper out opening through the transmitting of mid portion photoelectric tube Time between pipe and reception pipe, the light that the transmitting tube of this part photoelectric tube sends is cut off by label paper can not arrive reception Pipe, this part photoelectric tube is off, and remaining photoelectric tube is in the conduction state, and the state of each photoelectric tube is sent to The illumination width detection part of light source controller, with the photoelectric tube being off in N number of ultraviolet intense light source generator Each group facet light source of alignment is divided by the light source drive part of light source controller and adds electroluminescence, and remaining respectively organizes facet light The not powered luminescence in source,
Velocity sensor is arranged in lower box, and velocity sensor is positioned at the lower end in rectangular paper feed hole, velocity pick-up Device detects part with the intensity of illumination of light source controller and electrically connects, and label paper is close to by velocity sensor, when label paper is at mark Sign under the drive of printer, during with speed v through rectangular paper feed hole and rectangular paper out opening, the mobile speed of label paper Degree signal Negotiation speed sensor is sent to the intensity of illumination detection part of light source controller, light source controller pass according to speed The rate signal that sensor detects adjusts the illumination of each group of facet light source adding electroluminescence in N number of ultraviolet intense light source generator Intensity.
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