Label printing machine ultraviolet waves piano convex cylindrical lens composite light source rapid solidification device
Technical field:
The present invention relates to a kind of ultraviolet curing device, a kind of particularly label printing machine ultraviolet waves piano convex cylindrical lens are answered
Closing light source rapid solidification device, the device is more energy efficient, environmentally friendly, quick, efficient compared with traditional ultraviolet curing device, can
Substitute the ultraviolet curing device of existing label printing machine.
Background technology:
Curing refers to the process of that ink, coating, adhesive, sealant etc. are converted into solid state by liquid condition, ultraviolet
It is to produce photochemical reaction using ultraviolet and the photoinitiator being added in ink, coating, sealant to realize quickly that line, which cures,
Cured method,
The rapid curing of ink is the important step of label printing process in label printing, but in label printing industry,
The point light source and line source formed mostly using high-pressure mercury-vapor lamp and metal halid lamp realizes ultraviolet curing, high-pressure mercury-vapor lamp and
Metal halid lamp all exist energy consumption it is high, containing heavy metal contaminants and the characteristics of short life, need frequently to replace high pressure in use
Mercury vapor lamp and metal halid lamp, therefore ultraviolet curing is realized using high-pressure mercury-vapor lamp and metal halid lamp, it is of high cost, energy consumption is big
Heavy metal environmental pollution can also be formed, neither it is energy saving also not environmentally,
Ultraviolet light-emitting diodes are incorporated into ultraviolet curing field by people in recent years, have developed UV-light luminous two
Pole pipe solidification equipment,
Compared with high-pressure mercury-vapor lamp with metal halid lamp ultraviolet curing method, ultraviolet light-emitting diodes curing energy
Energy consumption, solidification process is enough greatly lowered, and not produce ozone and the discharge of volatile organism matter, light source service life long, no
Need to preheat and cool down, be particularly conducive to label printing and thermo-responsive printable fabric is printed, but existing UV-light luminous
The light source range of exposures and light source exposure intensity of diode solidification equipment are all changeless, it is impossible to according to the width of printed matter
Adjust light source range of exposures and light source exposure intensity in due course with print speed printing speed, energy consumption is larger, system stability and control are smart
Degree is not high, ultraviolet curing effect is poor,
Therefore, light source range of exposures is adjusted according to label printing width and label print speed printing speed in due course and light source irradiates by force
Degree, can further reduce the energy consumption of ultraviolet light light-emitting diode curing device, improve system stability and control accuracy, carry
High ultraviolet curing effect,
The content of the invention:
In order to further reduce the energy consumption of ultraviolet light light-emitting diode curing device, improve system stability and control
Precision, improve ultraviolet curing effect, and the present invention proposes a kind of label printing machine ultraviolet waves piano convex cylindrical lens composite light source
Rapid solidification device, the device form incremental three of light intensity using ultraviolet light-emitting diodes and ultraviolet wavelength piano convex cylindrical lens
Group intense light source, while top layer, superficial layer and the deep layer ink to label paper cure, and the device by detecting in real time
The width of label printing and the speed of label printing, can adjust the range of exposures and exposure intensity of two groups of light sources in real time,
The technical solution adopted by the present invention to solve the technical problems is:By a rectangular box, a light source control
Device, the first rectangle water-filled radiator, the second rectangle water-filled radiator, the 3rd rectangle water-filled radiator, the first area source,
Second area source, the 3rd area source, the first ultraviolet wavelength piano convex cylindrical lens, the second ultraviolet wavelength piano convex cylindrical lens, one
The label printing machine solidification equipment that width detection mechanism and a velocity sensor are formed, rectangular box are divided into upper box with
Babinet two parts, upper box and lower box are connected by a combined page, be provided with the top of lower box one it is rectangular into
Sheet hole and rectangular paper out opening, label paper under the drive of label printing machine with speed v through it is rectangular into sheet hole and
Rectangular paper out opening,
Light source controller, the first rectangle water-filled radiator, the second rectangle water-filled radiator, the 3rd rectangle water cooling dissipate
Hot device, the first area source, the second area source, the 3rd area source, the first ultraviolet wavelength piano convex cylindrical lens, the second ultraviolet wavelength are put down
Convex cylindrical lens are all disposed within upper box, and light source controller is arranged on the upper end of upper box, the first rectangle water-filled radiator,
Second rectangle water-filled radiator, the 3rd rectangle water-filled radiator are arranged on below light source controller, the first ultraviolet wavelength
Piano convex cylindrical lens are arranged on below the second rectangle water-filled radiator, and the second ultraviolet wavelength piano convex cylindrical lens are arranged on
Below three rectangle water-filled radiators, the first rectangle water-filled radiator, the second rectangle water-filled radiator and the 3rd are rectangular
The bottom surface and upper surface of shape water-filled radiator are all parallel with label paper sheet of planar, in the first rectangle water-filled radiator, the second length
An inlet opening is both provided with the rear and front end face of square water-filled radiator and the 3rd rectangle water-filled radiator and one goes out
Water hole, cold water flow into the first rectangle water-filled radiator, the second rectangle water-filled radiator and the 3rd rectangle from each inlet opening
Water-filled radiator, hot water flow out the first rectangle water-filled radiator, the second rectangle water-filled radiator and the 3rd from each apopore
Rectangle water-filled radiator,
Light source controller is made of illumination width detection part, intensity of illumination detection part, light source drive part point, and illumination is wide
Spend detection part and be used for detection label paper width in real time, and adjustment is flat in real time according to label paper width by light source drive part point
The range of exposures of area source, intensity of illumination detection part are used for the translational speed of detection label paper in real time, and are driven by light source
Part adjusts the exposure intensity of planar light source according to the translational speed of label paper in real time, and light source drive part point passes through illumination width
The testing result of detection part and intensity of illumination detection part, electric energy is provided to planar light source,
Width detection mechanism is made of M photoelectric tube, and each photoelectric tube has a light-emitting tube and a light to connect
Closed tube, M photoelectric tube are all electrically connected with the illumination width detection part of light source controller, and M photoelectric tube is along paper out opening
Neat equidistant word order, the transmitting tube of each photoelectric tube are arranged on the upper end of rectangular paper out opening, each photoelectric tube
Reception pipe be arranged on the lower end of rectangular paper out opening,
First area source is by neat two pole of multiple UV-light luminous being welded on first piece of ceramic base light source board front
Pipe is formed, and the back side of first piece of ceramic base light source board is pasted onto by heat-conducting glue on the bottom surface of the first rectangle water-filled radiator,
Ultraviolet light-emitting diodes on first piece of ceramic base light source board are divided into the identical M group facet light sources of length and width, M group facets
Light source and M photoelectric tube align one by one along the equidistant word order of paper out opening, and each group facet light source by with its
The photoelectric tube of alignment controls, the electrically coupled in series rear and light source control of the ultraviolet light-emitting diodes in each group of facet light source
The light source drive part of device point is electrically connected,
Second area source is by neat two pole of multiple UV-light luminous being welded on second piece of ceramic base light source board front
Pipe is formed, and the back side of second piece of ceramic base light source board is pasted onto by heat-conducting glue on the bottom surface of the second rectangle water-filled radiator,
Ultraviolet light-emitting diodes on second piece of ceramic base light source board are divided into the identical M group facet light sources of length and width, M group facets
Light source and M photoelectric tube align one by one along the equidistant word order of paper out opening, and each group facet light source by with its
The photoelectric tube of alignment controls, the electrically coupled in series rear and light source control of the ultraviolet light-emitting diodes in each group of facet light source
The light source drive part of device point is electrically connected,
3rd area source is by neat two pole of multiple UV-light luminous being welded on the 3rd piece of ceramic base light source board front
Pipe is formed, and the back side of the 3rd piece of ceramic base light source board is pasted onto by heat-conducting glue on the bottom surface of the 3rd rectangle water-filled radiator,
Ultraviolet light-emitting diodes on 3rd piece of ceramic base light source board are divided into the identical M group facet light sources of length and width, M group facets
Light source and M photoelectric tube align one by one along the equidistant word order of paper out opening, and each group facet light source by with its
The photoelectric tube of alignment controls, the electrically coupled in series rear and light source control of the ultraviolet light-emitting diodes in each group of facet light source
The light source drive part of device point is electrically connected,
The directional light direct irradiation that first area source is sent is on the paper of label paper, to the table of label paper curing ink
Layer is cured,
First ultraviolet wavelength piano convex cylindrical lens the be arranged on second rectangle water cooling parallel with the paper of label paper dissipates
The underface of hot device, and the focal line f of the first ultraviolet wavelength piano convex cylindrical lens is located at the paper lower end of label paper, second piece
Positive face the first ultraviolet wavelength piano convex cylindrical lens of ceramic base light source board so that on second piece of ceramic base light source board front
The directional light that each group facet light source is sent is radiated on the paper of label paper through the first ultraviolet wavelength piano convex cylindrical lens,
The euphotic zone of a branch of light intensity multiplication is formed on the paper of label paper, the superficial layer of label paper curing ink is cured,
Second ultraviolet wavelength piano convex cylindrical lens it is parallel with the paper of label paper be arranged on the 3rd rectangle water-filled radiator just
Lower section, and the focal line F of the second ultraviolet wavelength piano convex cylindrical lens is located on the paper of label paper, the 3rd block of ceramic base light source
Positive face the second ultraviolet wavelength piano convex cylindrical lens of plate so that each group facet on the 3rd piece of ceramic base light source board front
The directional light that light source is sent is focused on the paper of label paper through the second ultraviolet wavelength piano convex cylindrical lens, in label paper
Paper on formed light intensity multiplication the strong light of wire, the deep layer of label paper curing ink is cured,
When the label paper of one fixed width passes through center section photoelectric tube by rectangular into sheet hole and paper out opening
When between transmitting tube and reception pipe, light that the transmitting tube of the part photoelectric tube is sent cannot be reached by the partition of label paper to be connect
Closed tube, the part photoelectric tube are off, remaining photoelectric tube is in the conduction state, and the state of each photoelectric tube is sent
To the illumination width detection part of light source controller, on the first area source, the second area source and the 3rd area source with disconnecting
The each group facet light source of the photoelectric tube alignment of state is shone by the light source drive part point power-up of light source controller, its
Remaining each group facet light source is not added with electroluminescence,
Velocity sensor is arranged in lower box, and velocity sensor is located at the rectangular lower end into sheet hole, speed
Sensor is electrically connected with the intensity of illumination detection part of light source controller, and velocity sensor is close to label paper, when label paper
Under the drive of label printing machine, with speed v through it is rectangular into sheet hole and rectangular paper out opening when, the shifting of label paper
Dynamic speed signal is sent to the intensity of illumination detection part of light source controller by velocity sensor, by light source controller according to speed
Each group power-up shines on the first area source of speed signal adjustment, the second area source and the 3rd area source that degree sensor detects
The intensity of illumination of facet light source,
The beneficial effects of the invention are as follows:Detect the width of label printing in real time by width detection mechanism and velocity sensor
With the speed of label printing, the range of exposures and exposure intensity of light source can be adjusted in real time, further reduces by two pole of UV-light luminous
The energy consumption and raising system stability and control accuracy of pipe solidification equipment, and use ultraviolet wavelength piano convex cylindrical lens structure
Into two ultraviolet wire euphotic zones, ultraviolet curing speed greatly improved.
Brief description of the drawings:
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the overall front view of the present invention.
Fig. 2 is the A-A sectional views of the present invention.
Fig. 3 is the B-B sectional views of the present invention.
Fig. 4 is the C-C sectional views of the present invention.
Fig. 5 is the E-E sectional views of the present invention.
Embodiment:
In fig. 1 and 2, by a rectangular box, light source controller 11, the first rectangle water-filled radiator 10-1,
Second rectangle water-filled radiator 10-2, the 3rd rectangle water-filled radiator 10-3, the first area source, the second area source, the 3rd
Area source, the first ultraviolet wavelength piano convex cylindrical lens 13-1, the second ultraviolet wavelength piano convex cylindrical lens 13-2, a width detection
The label printing machine solidification equipment that mechanism and velocity sensor 12 are formed, rectangular box are divided into 17 liang of upper box 16 and lower box
Part, upper box 16 and lower box 17 are connected by hinge 14, are provided with the top of lower box 17 rectangular into sheet hole 7-1
With rectangular paper out opening 7-2, label paper 18 is passed through rectangular into sheet hole under the drive of label printing machine with speed v
7-1 and rectangular paper out opening 7-2,
In Fig. 2, Fig. 3, Fig. 4 and Fig. 5, light source controller 11, the first rectangle water-filled radiator 10-1, the second rectangle
Water-filled radiator 10-2, the 3rd rectangle water-filled radiator 10-3, the first area source, the second area source, the 3rd area source, first
Ultraviolet wavelength piano convex cylindrical lens 13-1, the second ultraviolet wavelength piano convex cylindrical lens 13-2 are all disposed within upper box 16, light source
Controller 11 is arranged on the upper end of upper box 16, the first rectangle water-filled radiator 10-1, the second rectangle water-filled radiator 10-
2nd, the 3rd rectangle water-filled radiator 10-3 is arranged on below light source controller 11, the first ultraviolet wavelength piano convex cylindrical lens
13-1 is arranged on below the second rectangle water-filled radiator 10-2, and the second ultraviolet wavelength piano convex cylindrical lens 13-2 is arranged on
Below three rectangle water-filled radiator 10-3, the first rectangle water-filled radiator 10-1, the second rectangle water-filled radiator 10-
2 and the 3rd rectangle water-filled radiator 10-3 bottom surface and upper surface it is all parallel with the paper of label paper 18, it is rectangular first
Inlet opening 9-1 is provided with the front end face of shape water-filled radiator 10-1, on the first rectangle water-filled radiator 10-1 rear end faces
Apopore 9-2 is provided with, inlet opening 9-3 is provided with the front end face of the second rectangle water-filled radiator 10-2, in the second length
Apopore 9-4 is provided with square water-filled radiator 10-2 rear end faces, in the front end face of the 3rd rectangle water-filled radiator 10-3
On be provided with inlet opening 9-5, be provided with apopore 9-6 on the 3rd rectangle water-filled radiator 10-3 rear end faces, cold water from into
Water hole flows into each rectangle water-filled radiator, and hot water flows out each rectangle water-filled radiator from apopore,
Light source controller 11 is made of illumination width detection part, intensity of illumination detection part, light source drive part point, illumination
Width detection part is used for detection label paper width in real time, and according to label paper width, adjustment is flat in real time by light source controller
The range of exposures of area source, intensity of illumination detection part are used for the translational speed of detection label paper in real time, and by light source control
Device adjusts the exposure intensity of planar light source according to the translational speed of label paper in real time, and light source drive part point is examined by illumination width
The testing result of part and intensity of illumination detection part is surveyed, electric energy is provided to planar light source,
In Fig. 2 and Fig. 5, the first photoelectric tube that width detection mechanism is made of transmitting tube 8-1 and reception pipe 8-2, hair
Penetrate the 3rd photoelectric tube that the second photoelectric tube, transmitting tube 8-5 and the reception pipe 8-6 that pipe 8-3 and reception pipe 8-4 are formed form,
The 5th photoelectricity pair that the 4th photoelectric tube, transmitting tube 8-9 and the reception pipe 8-10 that transmitting tube 8-7 and reception pipe 8-8 is formed are formed
The 7th of the 6th photoelectric tube, transmitting tube 8-13 and the reception pipe 8-14 compositions that pipe, transmitting tube 8-11 and reception pipe 8-12 are formed
The 8th photoelectric tube, transmitting tube 8-17 and the reception pipe 8-18 that photoelectric tube, transmitting tube 8-15 and reception pipe 8-16 are formed are formed
The 9th photoelectric tube, transmitting tube 8-19 and reception pipe 8-20 the tenth photoelectric tube, transmitting tube 8-21 and the reception pipe 8- that form
The 12nd photoelectric tube, the transmitting tube 8-25 that 22 the 11st photoelectric tubes formed, transmitting tube 8-23 and reception pipe 8-24 are formed
14th photoelectric tube of the 13rd photoelectric tube, transmitting tube 8-27 and reception pipe 8-28 compositions with reception pipe 8-26 compositions,
The 16th of the 15th photoelectric tube, transmitting tube 8-31 and the reception pipe 8-32 compositions that transmitting tube 8-29 and reception pipe 8-30 is formed
The 17th photoelectric tube, transmitting tube 8-35 and the reception pipe 8-36 structures that photoelectric tube, transmitting tube 8-33 and reception pipe 8-34 are formed
Into the 18th photoelectric tube, transmitting tube 8-37 and reception pipe 8-38 form the 19th photoelectric tube, transmitting tube 8-39 and connect
20th photoelectric tube of closed tube 8-40 compositions, the 21st photoelectric tube of transmitting tube 8-41 and reception pipe 8-42 compositions, hair
Penetrate the 22nd photoelectric tube, transmitting tube 8-45 and the reception pipe 8-46 that pipe 8-43 and reception pipe 8-44 is formed are formed the 20th
Three photoelectric tubes are formed, and the transmitting tube of each photoelectric tube is arranged on the upper end of rectangular paper out opening 7-2, and each photoelectric tube connects
Closed tube is arranged on the lower end of rectangular paper out opening 7-2, and 23 photoelectric tubes are arranged along an equidistant word neat paper out opening 7-2
Row,
In figure 3, the first area source is by the neat multiple purples being welded on first piece of ceramic base light source board 15-1 front
Outer light-emitting diode is formed, and the back side of first piece of ceramic base light source board 15-1 is pasted onto the first rectangle water cooling by heat-conducting glue
On the bottom surface of radiator 10-1, the ultraviolet light-emitting diodes on first piece of ceramic base light source board 15-1 are divided into facet light source
It is 1-1, facet light source 1-2, facet light source 1-3, facet light source 1-4, facet light source 1-5, facet light source 1-6, small
Planar light source 1-7, facet light source 1-8, facet light source 1-9, facet light source 1-10, facet light source 1-11, facet
Light source 1-12, facet light source 1-13, facet light source 1-14, facet light source 1-15, facet light source 1-16, facet light
Source 1-17, facet light source 1-18, facet light source 1-19, facet light source 1-20, facet light source 1-21, facet light source
1-22, facet light source 1-23, each facet light source length and width are identical, the ultraviolet light-emitting diodes electricity in each facet light source
It is electrically connected after series connection with the light source drive part point of light source controller 11,23 groups of facet light sources and 23 photoelectric tubes align one by one
Along the equidistant word orders of paper out opening 7-2, and each group facet light source is controlled by the photoelectric tube for aligning arrangement,
In Fig. 4, the second area source is by the neat multiple purples being welded on second piece of ceramic base light source board 15-2 front
Outer light-emitting diode is formed, and the back side of second piece of ceramic base light source board 15-2 is pasted onto the first rectangle water cooling by heat-conducting glue
On the bottom surface of radiator 10-2, the ultraviolet light-emitting diodes on second piece of ceramic base light source board 15-2 are divided into facet light source
It is 2-1, facet light source 2-2, facet light source 2-3, facet light source 2-4, facet light source 2-5, facet light source 2-6, small
Planar light source 2-7, facet light source 2-8, facet light source 2-9, facet light source 2-10, facet light source 2-11, facet
Light source 2-12, facet light source 2-13, facet light source 2-14, facet light source 2-15, facet light source 2-16, facet light
Source 2-17, facet light source 2-18, facet light source 2-19, facet light source 2-20, facet light source 2-21, facet light source
2-22, facet light source 2-23, each facet light source length and width are identical, the ultraviolet light-emitting diodes electricity in each facet light source
It is electrically connected after series connection with the light source drive part point of light source controller 11,23 groups of facet light sources and 23 photoelectric tubes align one by one
Along the equidistant word orders of paper out opening 7-2, and each group facet light source is controlled by the photoelectric tube for aligning arrangement,
In Figure 5, the 3rd area source is by the neat multiple purples being welded on the 3rd piece of ceramic base light source board 15-3 front
Outer light-emitting diode is formed, and the back side of the 3rd piece of ceramic base light source board 15-3 is pasted onto the second rectangle water cooling by heat-conducting glue
On the bottom surface of radiator 10-3, the ultraviolet light-emitting diodes on the 3rd piece of ceramic base light source board 15-3 are divided into facet light source
It is 3-1, facet light source 3-2, facet light source 3-3, facet light source 3-4, facet light source 3-5, facet light source 3-6, small
Planar light source 3-7, facet light source 3-8, facet light source 3-9, facet light source 3-10, facet light source 3-11, facet
Light source 3-12, facet light source 3-13, facet light source 3-14, facet light source 3-15, facet light source 3-16, facet light
Source 3-17, facet light source 3-18, facet light source 3-19, facet light source 3-20, facet light source 3-21, facet light source
3-22, facet light source 3-23, after ultraviolet light-emitting diodes in each facet light source are electrically coupled in series and light source controller 11
Light source drive part point be electrically connected, 23 groups of facet light sources and 23 photoelectric tubes align equidistant along paper out opening 7-2 one by one
From word order, and each group facet light source is controlled by the photoelectric tube for aligning arrangement,
The directional light direct irradiation that first area source is sent is on the paper of label paper 18, to 18 curing ink of label paper
19 top layer is cured,
In fig. 2, what the first ultraviolet wavelength piano convex cylindrical lens 13-1 was parallel with the paper of label paper 18 is arranged on
The underface of two rectangle water-filled radiator 10-2, and the focal line f of the first ultraviolet wavelength piano convex cylindrical lens 13-1 is positioned at mark
Sign the paper lower end of paper 18, positive face the first ultraviolet wavelength piano convex cylindrical lens of second piece of ceramic base light source board 15-2
13-1 so that the directional light that each group facet light source on second piece of ceramic base light source board 15-2 front is sent is ultraviolet through first
Wavelength piano convex cylindrical lens 13-1 is radiated on the paper of label paper 18, and a branch of light intensity is formed on the paper of label paper 18
The euphotic zone of multiplication, cures the superficial layer of 18 curing ink 19 of label paper,
Second ultraviolet wavelength piano convex cylindrical lens 13-2 it is parallel with the paper of label paper 18 be arranged on the 3rd rectangle
The underface of water-filled radiator 10-3, and the focal line F of the second ultraviolet wavelength piano convex cylindrical lens 13-2 is located at label paper 18
Paper on, positive face the second ultraviolet wavelength piano convex cylindrical lens 13-2 of the 3rd piece of ceramic base light source board 10-3 so that
The directional light that each group facet light source on three pieces of ceramic base light source board 10-3 fronts is sent passes through the second ultraviolet wavelength plano-convex column
Face lens 13-2 is focused on the paper of label paper 18, and the wire that light intensity multiplication is formed on the paper of label paper 18 is strong
Light, cures the deep layer of 18 curing ink 19 of label paper,
When the label paper 18 of one fixed width is divided by rectangular into sheet hole 7-1 and paper out opening 7-2 through pars intermedia
When electricity is between the transmitting tube and reception pipe of pipe, the light that the transmitting tube of the part photoelectric tube is sent is separated by label paper 18
Reception pipe cannot be reached, which is off, remaining photoelectric tube is in the conduction state, each photoelectric tube
State be sent to the illumination width detection part of light source controller 11, the first area source, the second area source and the 3rd area source
The each group facet light source of the upper photoelectric tube alignment with being off is driven by the light source of light source controller 11
Partial power on shines, remaining each group facet light source is not added with electroluminescence,
Velocity sensor 12 is arranged in lower box 17, and velocity sensor 12 is positioned at rectangular into sheet hole 7-1's
Lower end, velocity sensor 12 are electrically connected with the intensity of illumination detection part of light source controller 11, and velocity sensor 12 is close to label
Paper 18, when label paper 18 is under the drive of label printing machine, with speed v through rectangular into sheet hole 7-1 and rectangle
During the paper out opening of 7-2, the translational speed signal of label paper 18 is sent to the light of light source controller 11 by velocity sensor 12
According to intensity detection part, the first area source of speed signal adjustment detected by light source controller 11 according to velocity sensor 12,
The intensity of illumination of the luminous facet light source of each group power-up on second area source and the 3rd area source.