CN105837257A - Automatic glazing method for pipeline - Google Patents
Automatic glazing method for pipeline Download PDFInfo
- Publication number
- CN105837257A CN105837257A CN201610198759.4A CN201610198759A CN105837257A CN 105837257 A CN105837257 A CN 105837257A CN 201610198759 A CN201610198759 A CN 201610198759A CN 105837257 A CN105837257 A CN 105837257A
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- Prior art keywords
- pipeline
- glazing
- glaze
- workbench
- overturning
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Sewage (AREA)
- Pipe Accessories (AREA)
Abstract
The invention discloses an automatic glazing method for a pipeline. The automatic glazing method comprises the following steps: A, positioning a pipeline carrier on a workbench of a glazing machine via a positioning device, wherein the lower end port of a pipeline is allowed to be aligned with the glazing port of the glazing machine; B, driving overturning of the workbench via an overturning drive unit and allowing the pipeline carrier to overturn together with the workbench and the glazing machine to carry out glazing on the pipeline; C, detecting whether glaze reaches the upper end port of the pipeline via a liquid level detection device and controlling the glaze supplying device to stop supply of the glaze when the glaze reaches the upper end port of the pipeline; and D, extracting out the glaze in the pipeline via a glaze extracting device and allowing the overturning drive unit to drive the workbench to overturn to an initial position. The glazing method provided by the invention drives overturning of the workbench via the overturning drive unit so as to facilitate thorough entering of the glaze into the bent part of the pipeline and guarantee full glazing of the inner wall of the pipeline; and the glazing method monitors whether pipeline glazing is adequate in real time via the liquid level detection device, so overflowing of the glaze can be prevented while adequate pipeline glazing is guaranteed.
Description
Technical field
The present invention relates to glazing field, particularly relate to a kind of automatic enameling method of pipeline.
Background technology
In order to improve the smoothness of pedestal pan drain pipe road blowdown, typically its inwall can be applied one layer of glaze layer, but the pipeline that pedestal pan drain pipe road is bending, is difficult to carry out comprehensive glazing, and prior art typically uses following two embodiment that pedestal pan drain pipe road is carried out glazing.
The first embodiment, by directly carrying out artificial glazing from pipeline opening, owing to pipeline is curved shape, this mode can only carry out glazing to the end sidewalls of pipeline, the crooked position of pipeline is difficult to apply or can only be applied to subregion, pipeline does not apply the part of glaze pore, easily produces and hangs dirty phenomenon, even produces blocking.
The second embodiment, first glaze is poured in pipeline, then pull out residue glaze, although this embodiment can meet substantially by the glazing of inner-walls of duct, but glaze volume is difficult to control, having lacked and caused glazing complete, many caused being spilled over to dirt inlet, the glaze of the dirt inlet having more needs to strike off, increase workload, in order to solve this problem, prior art clogs dirt inlet by stopper, but can not accurately control the amount of glaze.
A kind of automatic enameling method of pipeline is needed so existing.
Summary of the invention
The technical problem to be solved is, it is provided that a kind of automatic enameling method of pipeline, it is possible to achieve the comprehensive glazing of pipeline, improves the smoothness of inner-walls of duct.
The technical problem to be solved also resides in, it is provided that a kind of automatic enameling method of pipeline, can realize automatic glazing by the method, improves work efficiency and the quality of pipeline glazing.
In order to solve above-mentioned technical problem, the invention provides a kind of automatic enameling method of pipeline, including:
A, by positioner, pipeline carrier is positioned on the workbench of glazing machine, and makes the glazing mouth of the lower port alignment Glazing device of pipeline;
B, by overturning drive device drive working platform overturning, pipeline carrier together overturns with workbench, and Glazing device carries out glazing to pipeline;
C, whether reaching the upper port of pipeline by liquid level detection device detection glaze, when glaze reaches the upper port of pipeline, Glazing device stops glazing;
D, by take out glaze device by pipeline glaze extract out, overturning drive device drive working platform overturning to initial position.
As the preferred implementation of the automatic enameling method of inventive pipeline, described positioner includes the side guide for side, targeted duct carrier location and the lower platen for targeted duct carrier upper surface.
Preferred implementation as the automatic enameling method of inventive pipeline, described positioner also includes the first vertical driving means and rotating driving device, the outfan of the first vertical driving means is located at by described lower platen, and described rotating driving device drives the first vertical driving means rotation so that lower platen is in the surface of workbench or away from the position of workbench.
As the preferred implementation of the automatic enameling method of inventive pipeline, the automatic enameling method of described pipeline was provided with step A before step A ', step A ' including:
A ' 1, by distance detection device detection lower end of duct mouth and pipeline carrier location side distance;
A ' 2, translation driving device drive glazing mouth to move according to the result that distance detection device detects.
As the preferred implementation of the automatic enameling method of inventive pipeline, step B includes:
B1, driven workbench by horizontal level upset to the position of the first angle by overturning drive device;
B2, overturning drive device drive workbench to continue upset, meanwhile, by Glazing device, pipeline are carried out glazing;
If B3 working platform overturning is to the position of the second angle, when in pipeline, glaze does not reaches upper port, overturning drive device stops driving workbench continue upset and return the first angular position with rear drive working platform overturning, workbench is driven to overturn toward the position of the second angle the most again, until the glaze in liquid level detection device detection pipeline reaches upper port, described second angle is more than the first angle.
As the preferred implementation of the automatic enameling method of inventive pipeline, the size of described first angle is 30 ° to 50 °, and the size of described second angle is 80 ° to 90 °.
As the preferred implementation of the automatic enameling method of inventive pipeline, described step D is taken out glaze device and takes out the process of glaze and overturning drive device drives working platform overturning to carry out to the process of initial position simultaneously.
Preferred implementation as the automatic enameling method of inventive pipeline, described Glazing device includes glaze tank, joint and second vertically driving means, described glaze tank is connected with joint by defeated glaze pipe, the lower section of workbench is located at by joint and its upper shed connects with defeated glaze pipe, and the described second vertical driving means drive sub moves up and down.
As the preferred implementation of the automatic enameling method of inventive pipeline, the top of described joint is provided with silica gel block, and silica gel block is provided with the through hole connected with joint upper shed, and the upper shed of silica gel block is the glazing mouth of Glazing device.
As the preferred implementation of the automatic enameling method of inventive pipeline, the lower section of described workbench is provided with horizontally-guided axle, and the described second vertical driving means is removable to be located on the axis of guide.
Implement embodiments of the invention, have the advantages that
1. pipeline carrier is positioned on turnover workbench by the present invention, and during to pipeline for glaze, overturning drive device drives working platform overturning, it is simple to glaze sufficiently enters into the sweep of pipeline, it is ensured that the abundant glazing of inner-walls of duct;
2. whether the present invention reaches the upper port of pipeline by liquid level detection device detection liquid level, when the upper port that glaze reaches pipeline being detected, stop pipeline for glaze, ensure that pipeline glazing is possible to prevent the most again glaze to overflow, increase after pipeline overflows compared to existing technology strikes off work, the work efficiency of glazing can be improved, and be possible to prevent the waste of glaze;
3. the enameling method of the present invention combines positioner, overturning drive device, liquid level detection device, takes out glaze device and realize automatization's glazing of pipeline, can improve quality and the work efficiency of pipeline glazing, reduces job costs.
Accompanying drawing explanation
Fig. 1 is the flow chart of the automatic enameling method of inventive pipeline;
Fig. 2 is the structural representation of the glazing machine that enameling method of the present invention is corresponding;
Fig. 3 is the structural representation after the working platform overturning certain angle in Fig. 2;
Fig. 4 is that the glazing machine in Fig. 2 is plus the structural representation after toilet seat;
Fig. 5 is the structural representation of the blow-off line of toilet seat;
Fig. 6 is Glazing device of the present invention and the structural representation taking out glaze device.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing, the present invention is described in further detail.Only this statement, the present invention occur in the text or i.e. will appear from up, down, left, right, before and after, the orientation word such as inside and outside, only on the basis of the accompanying drawing of the present invention, it is not the concrete restriction to the present invention.
It should be noted that, the enameling method of the present invention can be used for the pipeline of common straight pipeline and bending, wherein pipeline carrier is the device residing for pipeline, for convenience of description, the pipeline carrier of the present invention is as a example by toilet seat 9, and wherein pipeline is the blow-off line 90 of toilet seat, and the blow-off line 90 of toilet seat 9 is the siphon of epirelief, having a crooked position, lower port 90a of blow-off line 90 and upper port 90b are respectively positioned at the opening of blow-off line 90 above and below.
See accompanying drawing 1 to accompanying drawing 6, the invention discloses a kind of automatic enameling method of pipeline, comprise the following steps:
S100, by distance detection device detection lower end of duct mouth 90a and the distance of side, pipeline carrier location, the result driving glazing mouth that translation driving device 81 detect according to distance detection device moves.
nullIt should be noted that,The size of the toilet seat 9 of different model can be variant,Now,The trailing flank (i.e. positioning side) of toilet seat 9 distance between lower port 90a of blow-off line 90 is also varied from,In order to improve the range of application of enameling method of the present invention,The glazing machine making correspondence is applicable to different size of toilet seat 9,The glazing mouth 30 of Glazing device 3 is first moved to suitable location by step S100 by the present invention,So that lower port 90a of glazing mouth 30 align with tube,Wherein side, location is the side that pipeline carrier is positioned,Pipeline carrier is as a example by toilet seat 9,Side, location is the trailing flank 92 of toilet seat 9,Because the trailing flank 92 of toilet seat 9 is the fixed position being located in workbench 11,When lower port 90a of toilet seat 9 blow-off line 90 is with trailing flank distance change,Simply the position of blow-off line 90 lower port 90a changes,As long as the position now moving glazing mouth 30 gets final product the glazing mouth 30 of corresponding Glazing device 3.
S200, by positioner 4, pipeline carrier is positioned on the workbench 11 of glazing machine, and makes the glazing mouth 30 of the lower port alignment Glazing device 3 of pipeline.
Owing to pipeline carrier needs upset, how it is positioned the most particularly important, the present invention is positioned by three sides, concrete, described positioner 4 includes the side guide 41 for side, targeted duct carrier location and the lower platen 42 for targeted duct carrier upper surface, the present invention passes through three spots localization pipeline carriers, i.e. workbench 11 upper surface, side guide 41 side and the lower surface of lower platen 42, wherein the pipeline carrier side near reverses direction is located at by side guide 41, prevent it toward the landing of turnover side direction in pipeline carrier switching process, side guide 41 can be to be fixedly installed, it moves fixed range can also to pass through air cylinder driven, the preferred second way of the present invention.
It is positioned over workbench 11 and will not be by the interference of lower platen 42 for the ease of pipeline carrier, the present invention before lower platen 42 targeted duct carrier by its rotation offset away from workbench 11, concrete, described positioner 4 also includes the first vertical driving means 43 and rotating driving device 44, the outfan of the first vertical driving means 43 is located at by described lower platen 42, described rotating driving device 44 drives the first vertical driving means 43 to rotate so that lower platen 42 is in the surface of workbench 11 or away from the position of workbench 11, shown in arrow A in direction of rotation i.e. accompanying drawing 2, rotate around vertical post.The surface that described side guide 41 contacts with pipeline carrier with lower platen 42 is preferably provided with bradyseism block, prevents positioning the surface to pipeline carrier and causes damage.When pipeline carrier is toilet seat 9, the upper surface 93 that three faces are the bottom surface 91 of toilet seat 9, trailing flank 92 and seat ring of its location.
S300, being driven workbench 11 to overturn by overturning drive device 2, pipeline carrier together overturns with workbench 11, and Glazing device 3 carries out glazing to pipeline.
Described S300 specifically includes following steps:
S301, driven workbench 11 by horizontal level upset to the position of the first angle by overturning drive device 2;
S302, overturning drive device 2 drive workbench 11 to continue upset, meanwhile, by Glazing device 3, pipeline are carried out glazing;
If S303 workbench 11 overturns the position to the second angle, when in pipeline, glaze does not reaches upper port, overturning drive device 2 stops driving workbench 11 continue upset and be flipped back to the first angular position with rear drive workbench 11, workbench 11 is driven to overturn toward the position of the second angle the most again, until liquid level detection device 5 detects the glaze in pipeline and reaches upper port, described second angle is more than the first angle.
Preferably, the size of described first angle is 30 ° to 50 °, the size of described second angle is 80 ° to 90 °, the i.e. angle of Glazing device glazing is between (a certain angles between 30 ° to 50 °) and (a certain angles between 80 ° to 90 °) scope, and this angular range glazing is easy to glaze and is entered in pipeline.
Concrete, described Glazing device 3 includes glaze tank 31, joint 32 and the second vertical driving means 33, described glaze tank 31 is connected with joint 32 by defeated glaze pipe 34, the lower section of workbench 11 is located at by joint 32 and its upper shed connects with defeated glaze pipe 34, described second vertical driving means 33 drive sub 32 moves up and down, it addition, the glaze device 6 of taking out described in following step S500 includes making the evacuation assembly 61 of pipeline generation negative pressure, evacuation assembly 61 is connected with joint 32 by exhaust tube 62.The joint 32 of the present invention is provided with two interfaces 321, connects glaze tank 31 and evacuation assembly 61 respectively, is provided with the vertical holes of the upper shed connected with interface 321 at the center of joint 32.The present invention is provided with the first control valve 35 and controls Glazing device 3 and work, and the second control valve 63 controls to take out glaze device 6 and works.
In order to prevent joint 32 from directly contacting with pipeline carrier, pipeline carrier is caused abrasion, the top of joint 32 of the present invention is provided with silica gel block 36, silica gel block 36 is provided with the through hole connected with joint 32 upper shed, the upper shed of silica gel block 36 is the glazing mouth 30 of Glazing device 3, the i.e. through hole of silica gel block 36 is in same vertical curve with the central axis of the vertical holes of joint 32, the silica gel block 36 of the present invention may also operate as the effect sealed, and prevents the leakage of glaze and air.
The toilet seat 9 of different model is adapted in order to meet glazing machine of the present invention, the glazing mouth 30 of Glazing device 3 needs to move horizontally, i.e. joint 32 and silica gel block 36 needs to move horizontally, the present invention only need to move the second vertical driving means 33, in order to improve the accuracy of moving direction, the lower section of described workbench 11 is provided with horizontally-guided axle 82, and the described second vertical driving means 33 is removable to be located on the axis of guide 82.
It should be noted that, the driving direction of the overturning drive device 2 of the present invention is the direction making pipeline upper port upward, in toilet seat field, i.e. that side towards pipeline excurvation overturns, so, it is easy to glaze and enters into pipe bending position, and be possible to prevent pipeline near the uneven phenomenon of upper port position glazing.
S400, detecting whether glaze reaches the upper port of pipeline by liquid level detection device 5, when glaze reaches the upper port of pipeline, Glazing device 3 stops glazing.
The present invention monitors whether glaze is full of pipeline in real time by liquid level detection device 5, it is ensured that pipeline glazing is possible to prevent the most again glaze to overflow.Preferably, liquid level detection device 5 is located at the position between two lower platens 42, now, liquid level detection device 5 targeted by the dirt inlet of toilet seat 9, and can move together along with toilet seat 9 overturns, liquid level detection device 5 and the position of toilet seat 9 keep constant, it is ensured that the accuracy of its detection.
S500, by take out glaze device 6 by pipeline glaze extract out, overturning drive device 2 drives workbench 11 to overturn to initial position, and the initial position of workbench 11 is horizontal level.Preferably, take out the process that glaze device 6 takes out the process of glaze and overturning drive device 2 drives workbench 11 to overturn to initial position to carry out simultaneously.The present invention uses negative pressure of vacuum absorption principle and is extracted out by glaze, and last inner-walls of duct leaves one layer of glaze, i.e. completes pipeline glazing.
The workbench 11 of the present invention is located in frame 1, is wherein located at the upset point that rotary shaft 12 is workbench 11 of frame 1 both sides in accompanying drawing 2, and workbench 11 overturns around rotary shaft 12, and in accompanying drawing 2, arrow B is workbench 11 reverses direction.Described overturning drive device 2 is preferably two cylinders, and cylinder two ends are flexibly connected with frame 1 and workbench 11 respectively, and by the flexible upset realizing workbench 11 of cylinder piston, overturning drive device 2 can also can realize, for other, the mechanism that workbench 11 overturns.
The above is the preferred embodiment of the present invention; it should be pointed out that, for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.
Claims (10)
1. the automatic enameling method of pipeline, it is characterised in that including:
A, by positioner, pipeline carrier is positioned on the workbench of glazing machine, and makes the glazing mouth of the lower port alignment Glazing device of pipeline;
B, by overturning drive device drive working platform overturning, pipeline carrier together overturns with workbench, and Glazing device carries out glazing to pipeline;
C, whether reaching the upper port of pipeline by liquid level detection device detection glaze, when glaze reaches the upper port of pipeline, Glazing device stops glazing;
D, by take out glaze device by pipeline glaze extract out, overturning drive device drive working platform overturning to initial position.
The automatic enameling method of pipeline the most according to claim 1, it is characterised in that described positioner includes the side guide for side, targeted duct carrier location and the lower platen for targeted duct carrier upper surface.
The automatic enameling method of pipeline the most according to claim 2, it is characterized in that, described positioner also includes the first vertical driving means and rotating driving device, the outfan of the first vertical driving means is located at by described lower platen, and described rotating driving device drives the first vertical driving means rotation so that lower platen is in the surface of workbench or away from the position of workbench.
4. according to the automatic enameling method of pipeline described in any one of claims 1 to 3, it is characterised in that the automatic enameling method of described pipeline was provided with step A before step A ', step A ' including:
A ' 1, by distance detection device detection lower end of duct mouth and pipeline carrier location side distance;
A ' 2, translation driving device drive glazing mouth to move according to the result that distance detection device detects.
The automatic enameling method of pipeline the most according to claim 1, it is characterised in that step B includes:
B1, driven workbench by horizontal level upset to the position of the first angle by overturning drive device;
B2, overturning drive device drive workbench to continue upset, meanwhile, by Glazing device, pipeline are carried out glazing;
If B3 working platform overturning is to the position of the second angle, when in pipeline, glaze does not reaches upper port, overturning drive device stops driving workbench continue upset and return the first angular position with rear drive working platform overturning, workbench is driven to overturn toward the position of the second angle the most again, until the glaze in liquid level detection device detection pipeline reaches upper port, described second angle is more than the first angle.
The automatic enameling method of pipeline the most according to claim 5, it is characterised in that the size of described first angle is 30 ° to 50 °, the size of described second angle is 80 ° to 90 °.
7. according to the automatic enameling method of pipeline described in any one of claim 1,5,6, it is characterised in that described step D is taken out glaze device and takes out the process of glaze and overturning drive device drives working platform overturning to carry out to the process of initial position simultaneously.
The automatic enameling method of pipeline the most according to claim 1, it is characterized in that, described Glazing device includes glaze tank, joint and second vertically driving means, described glaze tank is connected with joint by defeated glaze pipe, the lower section of workbench is located at by joint and its upper shed connects with defeated glaze pipe, and the described second vertical driving means drive sub moves up and down.
The automatic enameling method of pipeline the most according to claim 8, it is characterised in that the top of described joint is provided with silica gel block, silica gel block is provided with the through hole connected with joint upper shed, and the upper shed of silica gel block is the glazing mouth of Glazing device.
The most according to claim 8 or claim 9, the automatic enameling method of pipeline, it is characterised in that the lower section of described workbench is provided with horizontally-guided axle, the described second vertical driving means is removable to be located on the axis of guide.
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CN201610198759.4A CN105837257B (en) | 2016-04-01 | 2016-04-01 | A kind of automatic enameling method of pipeline |
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CN201610198759.4A CN105837257B (en) | 2016-04-01 | 2016-04-01 | A kind of automatic enameling method of pipeline |
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CN105837257B CN105837257B (en) | 2018-10-09 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106316467A (en) * | 2016-08-16 | 2017-01-11 | 保定唐北电瓷电器股份有限公司 | Preparing device and process of glaze for head of suspended porcelain insulator |
CN110253731A (en) * | 2019-07-09 | 2019-09-20 | 肇庆金马领科智能科技有限公司 | A kind of row's glaze apparatus and system, glazing row's glaze apparatus and system and row's glaze method |
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CN2693768Y (en) * | 2004-03-09 | 2005-04-20 | 郑志忠 | Automatic turnover type glazing machine for toilet bowl pipeline |
CN2717957Y (en) * | 2004-08-13 | 2005-08-17 | 赵祥启 | Machine for glazing to closet bend pipe |
CN202152319U (en) * | 2011-08-18 | 2012-02-29 | 唐山梦牌瓷业有限公司 | Glaze-filling machine for pipelines |
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CN1303977A (en) * | 2000-04-29 | 2001-07-18 | 佛山市佛山机器人有限公司 | Glazing method for siphon pipe of closet and its special-purpose equipment |
CN2693768Y (en) * | 2004-03-09 | 2005-04-20 | 郑志忠 | Automatic turnover type glazing machine for toilet bowl pipeline |
CN2717957Y (en) * | 2004-08-13 | 2005-08-17 | 赵祥启 | Machine for glazing to closet bend pipe |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106316467A (en) * | 2016-08-16 | 2017-01-11 | 保定唐北电瓷电器股份有限公司 | Preparing device and process of glaze for head of suspended porcelain insulator |
CN110253731A (en) * | 2019-07-09 | 2019-09-20 | 肇庆金马领科智能科技有限公司 | A kind of row's glaze apparatus and system, glazing row's glaze apparatus and system and row's glaze method |
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