CN105837239A - 一种含有酚醛树脂的玄武岩纤维耐火材料 - Google Patents

一种含有酚醛树脂的玄武岩纤维耐火材料 Download PDF

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CN105837239A
CN105837239A CN201610291694.8A CN201610291694A CN105837239A CN 105837239 A CN105837239 A CN 105837239A CN 201610291694 A CN201610291694 A CN 201610291694A CN 105837239 A CN105837239 A CN 105837239A
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phenolic resin
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refractory material
basalt fibre
basalt
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黄明
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Sichuan Aerospace Wuyuan Composite Co Ltd
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    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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    • C04B35/634—Polymers
    • C04B35/63448—Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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Abstract

本发明属于玄武岩复合材料制造技术领域，涉及碱性玄武岩耐火材料的制造,尤其涉及一种含有酚醛树脂的玄武岩纤维耐火材料，其特征在于包括以下组分：石英砂、玄武岩纤维、酚醛树脂、硅酸镁、氧化铝和氧化钙。

Description

一种含有酚醛树脂的玄武岩纤维耐火材料
技术领域
本发明属于玄武岩复合材料制造技术领域，涉及碱性玄武岩耐火材料的制造,尤其涉及一种含有酚醛树脂的玄武岩纤维耐火材料。
背景技术
玄武岩纤维，是玄武岩石料在1450℃～1500℃熔融后，通过铂铑合金拉丝漏板高速拉制而成的连续纤维，强度与高强度S玻璃纤维相当。纯天然玄武岩纤维的颜色一般为褐色,有些似金色。玄武岩纤维是一种新型无机环保绿色高性能纤维材料，它是由二氧化硅、氧化铝、氧化钙、氧化镁、氧化铁和二氧化钛等氧化物组成的玄武岩石料在高温熔融后，通过漏板快速拉制而成的。玄武岩连续纤维不仅强度高，而且还具有电绝缘、耐腐蚀、耐高温等多种优异性能。此外，玄武岩纤维的生产工艺决定了产生的废弃物少，对环境污染小，且产品废弃后可直接在环境中降解，无任何危害，因而是一种名副其实的绿色、环保材料。我国已把玄武岩纤维列为重点发展的四大纤维（碳纤维、芳纶、超高分子量聚乙烯、玄武岩纤维）之一，实现了工业化生产。玄武岩连续纤维已在纤维增强复合材料、摩擦材料、造船材料、隔热材料、汽车行业、高温过滤织物以及防护领域等多个方面得到了广泛的应用。
耐火度不低于1599℃的一类无机非金属材料。耐火度是指耐火材料锥形体试样在没有荷重情况下，抵抗高温作用而不软化熔倒的摄氏温度。但仅以耐火度来定义已不能全面描述耐火材料了，1599℃并不是绝对的。现定义为凡物理化学性质允许其在高温环境下使用的材料称为耐火材料。
耐火材料应用于钢铁、有色金属、玻璃、水泥、陶瓷、石化、机械、锅炉、轻工、电力、军工等国民经济的各个领域，是保证上述产业生产运行和技术发展必不可少的基本材料，在高温工业生产发展中起着不可替代的重要作用。
在本领域中，对于在碱性境下的耐火材料还很少，现有的碱性下的耐火材料基本上使用寿命都不长，同时现有材料中，材料的强度偏软，达不到理想的强度。
发明内容
为了解决现有技术中的问题，本发明提供了一种含有酚醛树脂的玄武岩纤维耐火材料。
一种含有酚醛树脂的玄武岩纤维耐火材料，其特征在于包括以下组分：石英砂、玄武岩纤维、酚醛树脂、硅酸镁、氧化铝和氧化钙。
所述的一种含有酚醛树脂的玄武岩纤维耐火材料，其特点是：一种含有酚醛树脂的玄武岩纤维耐火材料含有以下组分，各组分的重量份为:
石英砂 450-650份
玄武岩纤维 280-450份
酚醛树脂 80-120份
硅酸镁 100-150份
氧化铝 150-200份
氧化钙 50-150份。
所述的一种含有酚醛树脂的玄武岩纤维耐火材料，其特点是：一种含有酚醛树脂的玄武岩纤维耐火材料含有以下组分，各组分的重量份为:
石英砂 450份
玄武岩纤维 280份
酚醛树脂 80份
硅酸镁 100份
氧化铝 150份
氧化钙 50份。
所述的一种含有酚醛树脂的玄武岩纤维耐火材料，其特点是：一种含有酚醛树脂的玄武岩纤维耐火材料含有以下组分，各组分的重量份为:
石英砂 650份
玄武岩纤维 450份
酚醛树脂 120份
硅酸镁 150份
氧化铝 200份
氧化钙 150份。
具体实施方式
实施例1
一种含有酚醛树脂的玄武岩纤维耐火材料，其特征在于包括以下组分：石英砂、玄武岩纤维、酚醛树脂、硅酸镁、氧化铝和氧化钙。
所述的一种含有酚醛树脂的玄武岩纤维耐火材料，其特点是：一种含有酚醛树脂的玄武岩纤维耐火材料含有以下组分，各组分的重量份为:
石英砂 450-650份
玄武岩纤维 280-450份
酚醛树脂 80-120份
硅酸镁 100-150份
氧化铝 150-200份
氧化钙 50-150份。
实施例2
所述的一种含有酚醛树脂的玄武岩纤维耐火材料，其特点是：一种含有酚醛树脂的玄武岩纤维耐火材料含有以下组分，各组分的重量份为:
石英砂 450份
玄武岩纤维 280份
酚醛树脂 80份
硅酸镁 100份
氧化铝 150份
氧化钙 50份。
实施例3
述的一种含有酚醛树脂的玄武岩纤维耐火材料，其特点是：一种含有酚醛树脂的玄武岩纤维耐火材料含有以下组分，各组分的重量份为:
石英砂 650份
玄武岩纤维 450份
酚醛树脂 120份
硅酸镁 150份
氧化铝 200份
氧化钙 150份。

Claims (4)

1.一种含有酚醛树脂的玄武岩纤维耐火材料，其特征在于包括以下组分：石英砂、玄武岩纤维、酚醛树脂、硅酸镁、氧化铝和氧化钙。
2.根据权利要求1所述的一种含有酚醛树脂的玄武岩纤维耐火材料，其特点是：一种含有酚醛树脂的玄武岩纤维耐火材料含有以下组分，各组分的重量份为:
石英砂 450-650份
玄武岩纤维 280-450份
酚醛树脂 80-120份
硅酸镁 100-150份
氧化铝 150-200份
氧化钙 50-150份。
3.根据权利要求1所述的一种含有酚醛树脂的玄武岩纤维耐火材料，其特点是：一种含有酚醛树脂的玄武岩纤维耐火材料含有以下组分，各组分的重量份为:
石英砂 450份
玄武岩纤维 280份
酚醛树脂 80份
硅酸镁 100份
氧化铝 150份
氧化钙 50份。
4.根据权利要求1所述的一种含有酚醛树脂的玄武岩纤维耐火材料，其特点是：一种含有酚醛树脂的玄武岩纤维耐火材料含有以下组分，各组分的重量份为:
石英砂 650份
玄武岩纤维 450份
酚醛树脂 120份
硅酸镁 150份
氧化铝 200份
氧化钙 150份。
CN201610291694.8A 2016-05-05 2016-05-05 一种含有酚醛树脂的玄武岩纤维耐火材料 Pending CN105837239A (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102701770A (zh) * 2012-03-27 2012-10-03 郭丰亮 连续玄武岩纤维增强的陶瓷复合材料及其制备方法
CN104529248A (zh) * 2014-12-15 2015-04-22 田忠和 人造石英石板材及其制备方法
CN105082675A (zh) * 2015-08-26 2015-11-25 四川航天五源复合材料有限公司 一种玄武岩纤维防火板
CN105130478A (zh) * 2015-09-29 2015-12-09 中材高新成都能源技术有限公司 一种陶瓷纤维石英耐火材料
CN105198458A (zh) * 2015-09-29 2015-12-30 中材高新成都能源技术有限公司 一种新型碱性陶瓷纤维耐火材料
CN105272280A (zh) * 2015-09-29 2016-01-27 中材高新成都能源技术有限公司 一种新型碱性陶瓷纤维石英耐火材料

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102701770A (zh) * 2012-03-27 2012-10-03 郭丰亮 连续玄武岩纤维增强的陶瓷复合材料及其制备方法
CN104529248A (zh) * 2014-12-15 2015-04-22 田忠和 人造石英石板材及其制备方法
CN105082675A (zh) * 2015-08-26 2015-11-25 四川航天五源复合材料有限公司 一种玄武岩纤维防火板
CN105130478A (zh) * 2015-09-29 2015-12-09 中材高新成都能源技术有限公司 一种陶瓷纤维石英耐火材料
CN105198458A (zh) * 2015-09-29 2015-12-30 中材高新成都能源技术有限公司 一种新型碱性陶瓷纤维耐火材料
CN105272280A (zh) * 2015-09-29 2016-01-27 中材高新成都能源技术有限公司 一种新型碱性陶瓷纤维石英耐火材料

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