CN105836233B - The complete beautification system and method for cigarette barrel based on smoke machine ultrahigh speed H1000 - Google Patents
The complete beautification system and method for cigarette barrel based on smoke machine ultrahigh speed H1000 Download PDFInfo
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- CN105836233B CN105836233B CN201610281829.2A CN201610281829A CN105836233B CN 105836233 B CN105836233 B CN 105836233B CN 201610281829 A CN201610281829 A CN 201610281829A CN 105836233 B CN105836233 B CN 105836233B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
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Abstract
The invention discloses a kind of complete beautification system and method for the cigarette barrel based on smoke machine ultrahigh speed H1000.The system includes smoke machine ultrahigh speed H1000, and the smoke machine ultrahigh speed H1000 includes defeated cigarette channel and both sides Belt Conveying bearing, two short sides beauty care devices, and the system also includes long side surface beauty care devices and two sets of big plane beauty care devices to work independently.The present invention is based on the technical deficiencies of the common ultrahigh speed smoke machine H1000 transparent paper of bar box in tobacco beauty care device generally existing of medium-and-large-sized production of cigarettes producer of China, do not change ultrahigh speed smoke machine H1000 overall structures and production run speed premise and under the conditions of, science improves beauty care device design, summary is found out a kind of to barrel complete beautification system and method, investment increases seldom, but obtains significant effect in terms of the presentation quality of enhancing transparent paper of bar box in tobacco, raising finished product processing quality qualification rate.
Description
Technical field
The present invention relates to cigarette barrel beautifying technique fields, more particularly, to a kind of based on smoke machine ultrahigh speed H1000's
The complete beautification system and method for cigarette barrel.
Background technology
As shown in Fig. 1, the barrel of cigarette includes two short sides 16, two long side surfaces 17, two big plane 18.At present
The soldering iron beauty technique of domestic and international packing machine barrel cellophane paper beauty care device is controlled using mechanical, electrical, gas integral, and operation principle is profit
The Photoelectric Detection cigarette packet movement that periphery is switched with machine, obtains corresponding pulse signal, and signal is controlled via controller (PLC) again
Electromagnetism valve events complete driving cylinder and the soldering iron being connect with cylinder action, same to make soldering iron beauty process and original machine produce
Step is completed.
Such as domestic GDX1, GDX2 transparent paper of bar box in tobacco beauty care device of Guangdong Province Shaoguan smoke machine factory research and development is by three static state
Soldering iron and a pneumatic soldering iron composition, wherein three static soldering irons are mainly responsible for two short sides of transparent paper of bar box in tobacco and big plane
The beauty of bottom surface is processed, and pneumatic soldering iron then carries out beauty processing to the big plane front of transparent paper of bar box in tobacco.Beauty care device is mounted on smoke
At mouthful, use is mechanical, electrical, gas integral controls, and a pulse signal is generated after the detection cigarette packet movement that photoelectricity is switched close to machine,
Cylinder driving soldering iron is promoted to pump.The advantages of beauty care device is to improve two short sides of transparent paper of bar box in tobacco and put down greatly
The beautiful sexual function of face bottom surface, cosmetic result meet production technology standard, and control design case is simple, strong operability.But the disadvantage is that neglecting
Depending on the beauty processing of two long side surfaces of transparent paper of bar box in tobacco, long side surface cellophane paper gauffer, and the beauty care device mesh can not be eliminated
Before be only applicable to the not high type of packing machine machine speed.
At home and abroad, larger tobacco factory gradually introduces Italy's G. D Co. H1000 ultrahigh speed machines, G. D Co.'s research
The H1000 ultrahigh speed machine transparent paper of bar box in tobacco beauty care devices of exploitation are separated by two sets of beauty care devices to short sides and the progress of big plane respectively
Beauty is processed, and two of which short sides beauty care device soldering iron is mounted on transport package path both sides, when barrel is logical by transport barrel
When road, two soldering irons synchronize beauty to two short sides of cellophane paper, and big plane beauty care device is by soldering iron and one under a static state
Soldering iron forms in a dynamic, and the lower soldering iron of static state is made of three stations, and each station can place a barrel, i.e. barrel often passes through
When one of station pauses, soldering iron receives pulse and is depressed downward into row beauty in dynamic.The advantages of beauty care device, is not
Respectively independent to transparent paper of bar box in tobacco completion beauty processing with process, two sets of beauty care device independent designs are used, are not interfere with each other, improve beautiful
Hold process velocity, better adapts to the production requirement of H1000 ultrahigh speed machines.
But there are following technological deficiency and deficiencies by original-pack ultrahigh speed machine H1000:(1) existing ultrahigh speed machine H1000 is not
Beauty can be carried out to two long side surfaces of transparent paper of bar box in tobacco;(2) when the big planar transparent paper of the big plane beauty care device heating barrel of barrel,
Cause two long side surface of a cigarette to shrink and serious gauffer occurs;(3) the big plane of original-pack ultrahigh speed machine H1000 transparent paper of bar box in tobacco is beautiful at present
Container once pushes downwards three cigarettes of beauty, and the factors such as paper material and folding process for being used due to box packaging paper are to barrel
The influence of planarization causes existing beauty care device plane to be unable to comprehensive engagement to the surface of three cigarettes, general only raising beauty care device
Temperature solves a cigarette surface angle position wrinkling, but since temperature drift causes a cigarette cellophane paper surface to have blushing again;
(4) the soldering iron length and width dimensions of beauty care device are larger, and temperature distribution is non-uniform, cause transparent paper of bar box in tobacco frame gauffer or bracing wire occur viscous
Even cellophane paper excessively fastens and can not dismantle cellophane paper along bracing wire, cellophane paper whitens.Above-mentioned technical deficiency affects barrel
The appearance sexual function of cellophane paper can not ensure that transparent paper of bar box in tobacco appearance meets manufacturing technique requirent, lead to cigarette barrel finished product work
Skill quality pass rate is not high.
Invention content
The technical problem to be solved by the present invention is to the technical deficiencies for existing ultrahigh speed machine H1000 beauty care devices, provide one
The complete beautification system of cigarette barrel of the kind based on smoke machine ultrahigh speed H1000 beauty care devices, may be implemented using the system to item
The comprehensive beauty optimization of the short sides, long side surface, big plane of box cellophane paper, while improving beauty process velocity so that beauty
Device is widely used in high speed machine type.
Another technical problem to be solved by the present invention is that the complete beautification method for the cigarette barrel realized based on the system.
The purpose of the present invention is achieved through the following technical solutions:
The present invention provides a kind of complete beautification system of the cigarette barrel based on smoke machine ultrahigh speed H1000, including smoke machine surpasses
High speed H1000, the smoke machine ultrahigh speed H1000 include defeated cigarette channel and both sides Belt Conveying bearing, two short sides beauty care devices,
Two short sides beauty care device soldering irons are mounted on defeated cigarette channel both sides, when barrel passes through defeated cigarette channel, two short sides beauty care devices
Soldering iron synchronizes beauty to two short sides of transparent slip case, and on this basis, this system further includes with lower structure:
A. long side surface beauty care device, the long side surface beauty care device are installed on barrel and are on defeated cigarette channel;The long side surface is beautiful
Container includes the driving device of static soldering iron, dynamic soldering iron and dynamic soldering iron.
B. the plane beauty care device of two sets of autonomous workings, the described two sets plane beauty care devices to work independently are respectively arranged at described
On the conveyer belt bearing of defeated cigarette channel both sides;Often set beauty care device individually carries out beauty to the big plane of a barrel;Often set is independent
The plane beauty care device of work includes a static soldering iron and a dynamic soldering iron, and static soldering iron is mounted on defeated cigarette channel, dynamic
Soldering iron is mounted on above barrel, and each barrel successively passes through first set and second set of plane beauty care device, when by beauty care device position,
Often set beauty care device individually carries out beauty to the big plane of barrel.
Two sets of beauty care devices are successively primary to the big plane beauty of a cigarette respectively, and total beauty is twice.Pass through beauty time
Several increases, beauty care device temperature need to be increased and cause that the corrugation of barrel angle position, cellophane paper surface whitens because beauty area is excessive by reducing
Defect.Speed of production, barrel appearance requirement can be met well twice to a cigarette beauty.
The defeated cigarette channel of smoke machine ultrahigh speed H1000 is provided with laterally defeated cigarette channel and vertical defeated cigarette channel, common, works as item
When box is by laterally defeated cigarette channel, two short sides beauty care device soldering irons synchronize U.S. to two short sides of transparent slip case
Hold.When defeated cigarette channel of the barrel by setting direction, the long side surface of barrel is to erect direction in barrel, therefore the present invention will
Long side surface beauty care device is installed on barrel and is in the setting direction of motion, when barrel passes through this defeated cigarette channel, long side surface beauty care device pair
It is into accommodating targetedly cosmetic treatments.Similarly, the direction of the defeated cigarette channel of the beauty care device installation of plane is according to barrel
It is determined under when passing through on the defeated cigarette channel, the big plane of barrel is exposed to the beauty care device of plane.Meanwhile considering long side surface
Beauty care device (soldering iron) independently separates design with the original beauty care device of smoke machine (soldering iron), makes the long side surface of smoke machine original beauty care device and installation
Beauty care device respectively beauty of the complete independently to transparent paper of bar box in tobacco, independently separated design do not influence equipment production run speed not only
Degree, and soldering iron working condition, using mechanical, electrical, gas integral control is also more convenient, global design is easy, is suitable for operation.
Preferably, the long side surface beauty care device further includes two front-end brackets and baffle being arranged in defeated cigarette channel side,
The rear end support being arranged on the Belt Conveying bearing of the defeated cigarette channel other side;Static soldering iron is installed on the front-end bracket
On, dynamic soldering iron is installed on rear end support.So design may further ensure that the long side surface beauty care device worked
Stability in journey.
Preferably, the driving device of the dynamic soldering iron is cylinder driver, ensures that soldering iron is synchronous with former smoke machine.
One big plane beauty care device is adapted as the plane beauty care device of two sets of autonomous workings by the present invention.It is existing big flat
Face beauty care device is made of soldering iron in soldering iron under three static state and a dynamic, and the lower soldering iron of static state is made of three stations, Mei Gegong
Position can place a barrel, i.e., when barrel often pauses by one of station, soldering iron receives pulse and pushes downwards in dynamic
Carry out beauty.(three barrels correspond to first to the big plane of soldering iron length three barrels corresponding with wide size respectively in the dynamic
Station, second station and 3rd station) length summation and width summation, big plane beauty care device once downwards push simultaneously beauty
Three cigarettes.Influence of the factors such as the paper material and folding process that are used due to box packaging paper to barrel planarization is caused existing
There is beauty care device plane to be unable to comprehensive engagement to the large surface (big plane) of three cigarettes, generally only increases beauty care device temperature to solve
Cigarette surface angle position wrinkling, but since temperature drift causes a cigarette cellophane paper surface to have blushing again, simultaneously because long
With wide oversized, non-uniform temperature.
Preferably, support construction is further installed on the defeated cigarette channel both sides Belt Conveying bearing, in support construction
Driving device is installed, a set of plane beauty care device is installed respectively at driving device position, it includes one quiet often to cover plane beauty care device
The design of state soldering iron and a dynamic soldering iron, supporting mechanism has ensured that the working condition of beauty care device is more stablized.Present system
The sound state soldering iron for creatively removing the big plane beauty care device of former smoke machine, on the conveyer belt bearing of the defeated cigarette channel both sides
Support construction is installed, driving device (two-container cylinder) is installed on the support structure, one is installed respectively at the place of cutting somebody's hair of two-container cylinder
The plane beauty care device to work independently is covered, the plane beauty care device for often covering autonomous working includes a static soldering iron (lower soldering iron) and one
Dynamic soldering iron (upper soldering iron), static soldering iron is mounted on defeated cigarette channel, and dynamic soldering iron is mounted on above barrel, and each barrel is successively
By first set and second set of plane beauty care device, when by beauty care device position, often cover beauty care device individually to the big plane of barrel into
Row beauty, then, two sets of beauty care devices are successively primary to the big plane beauty of a barrel respectively, and total beauty is twice.By beautiful twice
The design of appearance, successfully reduce because beauty area is excessive need to increase beauty care device temperature cause barrel angle position corrugation, cellophane paper surface
The defect whitened.Speed of production, barrel appearance requirement can be met well twice to a cigarette beauty.The plane is beautiful
The motion mode and stroke of container are controlled by two-container cylinder.
Optionally, the support construction includes the threaded hole being set on conveyer belt bearing, steel angle structure and by angle steel knot
Structure is fixedly connected on the bolt arrangement of the threaded hole.Or other common connection structures that this field uses, such as by angle
Welding for steel structure is on the conveyer belt bearing.
Preferably, the stroke of the two-container cylinder is 60mm.
First, one of former smoke machine big plane beauty care device is transform as the plane beauty care device of two sets of autonomous workings by the present invention,
It solves big plane flatiron temperature and is unevenly distributed the problems such as caused big flat edge of box cellophane paper outlines existing gauffer.
Secondly, two sets of plane beauty care devices of the invention are separately positioned on the bearing of two conveyer belts, do not have to consider that change bigger is flat
Beauty care device existing position in face is paid the utmost attention to undergo technological transformation on the existing station of beauty care device, this design scheme not only saves
The space needed for transformation beauty care device has been saved, and has reused the parts on existing station, has enormously simplified design improvement project.
Two sets of plane beauty care devices can be installed on the first station of the big plane beauty care device of the former smoke machine, second station
With any two of which station of 3rd station (the first station, second station and the 3rd station of original output cigarette channel).It is preferred that
, two sets of plane beauty care devices are separately mounted to the second station and 3rd station of former output cigarette channel, and it is individually right often to cover beauty care device
One cigarette carries out beauty.
The electrical installation principle of beauty care device of the present invention is referred to the operation principle of existing smoke machine ultrahigh speed H1000 beauty care devices
And science improvement according to the present invention is improved electrical installation principle:Soldering iron beauty action uses mechanical, electrical, gas integral control
System obtains pulse signal using photoelectricity close to detection cigarette packet movement of opening the light, and pulse signal controls electromagnetism by controller (PLC)
Valve events, to drive cylinder and the soldering iron being connect with cylinder to act, working condition is synchronous with original machine.When shutdown, twin-tub is designed
Upper soldering iron plate is opened 60 millimeters (cylinder accesses the shutdown air source of original machine) by cylinder, ensures to facilitate processing work when shutting down.In order to
Facilitate staff to operate, touch screen may be used and show, temperature control and display can all be operated and can by touch screen on the screen
Change program reading.
Based on the system, the present invention realizes a kind of complete beautification method of cigarette barrel simultaneously, includes the following steps:
S1. the plane for installing the long side surface beauty care device and two sets of autonomous workings additional on former ultrahigh speed smoke machine H1000 is beautiful
Container;Be arranged that short sides beauty care device, long side surface beauty care device be each a set of on ultrahigh speed smoke machine H1000 altogether and two sets of autonomous workings it is flat
Face beauty care device;
S2. first when barrel passes through through lateral defeated cigarette channel when barrel passes through through defeated cigarette channel according to existing conventional techniques
Beauty first is synchronized to two short sides of barrel by two short sides beauty care devices, then barrel is logical by erectting the defeated cigarette in direction
When road, two long side surface beauty care devices synchronize beauty to two long side surfaces of barrel, then again through big plane beauty care device to big
Plane carries out beauty.
Compared with prior art, the present invention having the advantages that:
The present invention is based on the common ultrahigh speed smoke machine H1000 transparent paper of bar box in tobacco beauty care devices of medium-and-large-sized production of cigarettes producer of China
The technical deficiency of generally existing, in the premise and condition for not changing ultrahigh speed smoke machine H1000 overall structures and production run speed
Under, summary find out it is a kind of to barrel complete beautification system and method, investment increase it is seldom, but in enhancing transparent paper of bar box in tobacco
Presentation quality obtains significant effect in terms of improving finished product processing quality qualification rate.
The present invention creatively provides barrel long side surface beauty care device.Based on raising transparent paper of bar box in tobacco processing quality and equipment
For the purpose of production run speed is unaffected, first, design scheme, considers long side surface soldering iron and existing soldering iron is only for simplicity
Vertical separately design makes existing soldering iron and installs soldering iron respectively beauty of the complete independently to transparent paper of bar box in tobacco additional, and independent separately design is not
Equipment production run speed is not only influenced, and soldering iron working condition is using mechanical, electrical, gas integral control is also relatively simple.Its
It is secondary, consider the position aspect for installing long side surface beauty care device additional, barrel long side surface is to erect direction in barrel, so needing long side
Face beauty care device is mounted on barrel and is on the setting defeated cigarette channel of the direction of motion, and when barrel passes through this defeated cigarette channel, long side surface is beautiful
Container carries out beauty to it.In order to ensure the stability of long side surface beauty care device during the work time, installed additional on the right side of defeated cigarette channel
Two front-end brackets and baffle, static soldering iron is rack-mount, then rear end support is installed on the left of defeated cigarette channel
Both sides Belt Conveying bearing, dynamic soldering iron is rack-mount, and dynamic soldering iron is driven using cylinder, ensures that soldering iron and original machine are same
Step, thus forms a set of long side surface beauty care device.
Meanwhile in terms of science improves the big plane beauty care device of barrel, since the big flat edge of transparent paper of bar box in tobacco outlines existing gauffer
The problems such as mainly big plane flatiron temperature be unevenly distributed and cause, so courageously transforming big plane beauty care device as two independences
The beauty care device of work.In order to simplify design scheme, does not consider to become the existing position of bigger plane beauty care device, pay the utmost attention in beauty
It undergoes technological transformation on the existing station of device, this design scheme not only saves the space needed for transformation beauty care device, and repeats profit
With the parts on existing station.First, it removes the upper soldering iron component of original-pack three stations of big plane beauty care device and utilizes both sides
Conveying barrel conveyer belt band bearing respectively installs stroke 60mm's with threaded hole, installation transformation both sides angle steel is made at the angle steel of both sides
Two-container cylinder, and by the bearing of the two-container cylinder place of cutting somebody's hair installation soldering iron, 2 sets of soldering irons are mounted on bearing, and lower soldering iron irons for static state
Iron, upper soldering iron are dynamic soldering iron, and motion mode and stroke are controlled by cylinder.Beauty care device soldering iron working size is designed as single box ruler
It is very little, it is separately mounted to second, third station of former output cigarette channel, totally 2 sets of soldering iron board groups often cover beauty care device at two beauty care devices
Beauty individually is carried out to a cigarette.
In summary, there is processing quality progress in ultrahigh speed machine H1000 transparent paper of bar box in tobacco appearances of the present invention
Research, which accomplishes to overcome the problems, such as transparent paper of bar box in tobacco long side surface gauffer, and solves due to the big plane of transparent paper of bar box in tobacco
Flatiron temperature, which is unevenly distributed, causes transparent paper of bar box in tobacco frame gauffer occur or bracing wire adhesion cellophane paper excessively fastens and can not edge
The problems such as cellophane paper is dismantled in bracing wire, cellophane paper whitens, effectively improves the appearance sexual function of transparent paper of bar box in tobacco, and it is saturating to reduce barrel
Bright paper waste product consumption rate reduces the generation of substandard products poor products, increases substantially finished product processing quality qualification rate, further increase economy
Benefit.
Description of the drawings
Short sides, long side surface and the big planar structure schematic diagram of the existing barrels of Fig. 1.
Fig. 2 long side surface beauty care device assembly parts engineering drawings.
The big plane beauty care device assembly parts engineering drawings of Fig. 3.
The double cylinders of the big plane beauty care device assembly parts of Fig. 4 and angle steel support element engineering drawing.
Specific implementation mode
It is further illustrated the present invention with reference to specific embodiment.Following embodiments only for illustration, Bu Nengli
Solution is limitation of the present invention.Unless stated otherwise, the method and apparatus used in following embodiments is commonly used in the art
Method and apparatus.
Embodiment 1
As shown in Fig. 2, it is based on existing ultrahigh speed smoke machine H1000, the present embodiment provides a kind of long side surface beauty care device, institutes
It states long side surface beauty care device and is installed on barrel 1 and is in and erect on the defeated cigarette channel of the direction of motion 2;The long side surface beauty care device includes static state
The driving device (not indicated in figure) of soldering iron 3, dynamic soldering iron 4 and dynamic soldering iron.
Static soldering iron 3 is installed in 2 side of defeated cigarette channel, and dynamic soldering iron 4 is installed on the Belt Conveying bearing 5 of the other side
On, the driving device of the dynamic soldering iron 4 is connect with dynamic soldering iron 4.When the cigarette channel 2 defeated by barrel of barrel 1, long side surface is beautiful
Container carries out beauty to transparent paper of bar box in tobacco long side surface.
Further, the long side surface beauty care device further includes two front-end brackets 6 being arranged in defeated cigarette channel side and gear
Plate, the rear end support 7 being arranged on the Belt Conveying bearing of the defeated cigarette channel other side;Static soldering iron 3 is installed on the front end
On holder 6, dynamic soldering iron 4 is installed on rear end support 7.So design, can keep original machine mounting means and size well,
It may further ensure that the stability of the long side surface beauty care device during the work time.
The set beauty care device is driven using cylinder, ensures that soldering iron is synchronous with former smoke machine operation.
The long side surface of barrel is to erect direction in barrel, therefore long side surface beauty care device is installed on barrel on defeated cigarette channel
In the direction of motion is erect, when barrel passes through this defeated cigarette channel, long side surface beauty care device is to it into accommodating targetedly beauty
Processing.Meanwhile considering long side surface beauty care device (soldering iron) independently separating design with the original beauty care device of smoke machine (soldering iron), keep smoke machine former
There is respectively beauty of the complete independently to transparent paper of bar box in tobacco of the long side surface beauty care device of beauty care device and installation, it is independent separately to design not only not
Equipment production run speed is influenced, and soldering iron working condition is integrally set using mechanical, electrical, gas integral control is also more convenient
Meter is easy.
Embodiment 2
As shown in attached drawing 3 and Fig. 4, it is based on existing ultrahigh speed smoke machine H1000, is worked independently the present embodiment provides two sets
The plane beauty care device of plane beauty care device, two sets of autonomous workings is respectively arranged at the conveyer belt branch of 11 both sides of defeated cigarette channel
On seat 12;Often set beauty care device individually carries out beauty to the big plane of a barrel 10;Often cover the plane beauty care device packet of autonomous working
Include a static soldering iron 8 and a dynamic soldering iron 9;The working size of the static state soldering iron 8 and dynamic soldering iron 9 is both designed as one
The size of barrel.
One big plane beauty care device is adapted as the plane beauty care device of two sets of autonomous workings by the present invention.It is existing big flat
Face beauty care device is made of soldering iron in soldering iron under three static state and a dynamic, and the lower soldering iron of static state is made of three stations, Mei Gegong
Position can place a barrel, i.e., when barrel often pauses by one of station, soldering iron receives pulse and pushes downwards in dynamic
Carry out beauty.(three barrels correspond to first to the big plane of soldering iron length three barrels corresponding with wide size respectively in the dynamic
Station, second station and 3rd station) length summation and width summation, big plane beauty care device once downwards push simultaneously beauty
Three cigarettes.Influence of the factors such as the paper material and folding process that are used due to box packaging paper to barrel planarization is caused existing
There is beauty care device plane to be unable to comprehensive engagement to the large surface (big plane) of three cigarettes, generally only increases beauty care device temperature to solve
Cigarette surface angle position wrinkling, but since temperature drift causes a cigarette cellophane paper surface to have blushing again, simultaneously because long
With wide oversized, non-uniform temperature.
Further, present system creatively removes the sound state soldering iron of the big plane beauty care device of former smoke machine, in institute
It states and support construction is installed on the conveyer belt bearing of defeated cigarette channel both sides, two-container cylinder 13 is installed on the support structure, in twin-tub gas
The plane beauty care device of a set of autonomous working is installed at the place of cutting somebody's hair of cylinder respectively, and the plane beauty care device for often covering autonomous working includes one quiet
State soldering iron (lower soldering iron) and a dynamic soldering iron (upper soldering iron), static soldering iron is mounted on defeated cigarette channel, and dynamic soldering iron is mounted on
Above barrel, each barrel successively often covers beauty care device by first set and second set of plane beauty care device when by beauty care device position
Beauty individually is carried out to the big plane of barrel, then, two sets of beauty care devices are successively primary to the big plane beauty of a cigarette respectively, altogether
Beauty is twice.By the increase of beauty number, beauty care device temperature need to be increased and cause barrel angle position because beauty area is excessive by reducing
The defect that corrugation, cellophane paper surface are whitened.Speed of production, barrel presentation quality can be met well twice to a cigarette beauty
It is required that.The motion mode and stroke of the plane beauty care device are controlled by two-container cylinder.The motion mode of the plane beauty care device and
Stroke is controlled by two-container cylinder.
The support construction includes the threaded hole being set on conveyer belt bearing, steel angle structure 15 and fixes steel angle structure
It is connected to the bolt arrangement of the threaded hole, as shown in Figure 4.Or other common connection structures that this field uses, such as
Steel angle structure is welded on the conveyer belt bearing.The stroke of the two-container cylinder is 60mm.
First, one of former smoke machine big plane beauty care device is transform as the beauty care device of two sets of autonomous workings by the present invention, is solved
Big plane flatiron temperature be unevenly distributed caused by box cellophane paper big flat edge the problems such as outlining existing gauffer.Secondly, this hair
Bright two sets of plane beauty care devices are separately positioned on the bearing of two conveyer belts, do not have to consider to become the existing position of bigger plane beauty care device
It sets, pays the utmost attention to undergo technological transformation on the existing station of beauty care device, this design scheme not only saves transformation beauty care device institute
The space needed, and the parts on existing station are reused, enormously simplify design improvement project.
Two sets of plane beauty care devices can be installed on the first station of the big plane beauty care device of the former smoke machine, second station
With any two of which station of 3rd station (the first station, second station and the 3rd station of original output cigarette channel).It is preferred that
, two sets of plane beauty care devices are separately mounted to the second station and 3rd station of former output cigarette channel, and it is individually right often to cover beauty care device
One cigarette carries out beauty.
The upper soldering iron component of a whole set of three stations of original machine is removed, and is installed using both sides conveyer belt bearing with threaded hole is made
Improved both sides angle steel respectively installs the two-container cylinder of stroke 60 at the angle steel of both sides, and installs U.S. at the two-container cylinder place of cutting somebody's hair
The bearing of container, 2 sets of beauty care devices are mounted on bearing.Beauty care device soldering iron is designed as single box size, is mounted on former smoke side
To second, third station, totally 2 sets of soldering iron plates, often cover soldering iron plate and individually carry out beauty to a cigarette.Wherein electrical principle:Soldering iron
Beauty action is controlled using mechanical, electrical, gas integral.Using photoelectricity close to detection cigarette packet movement of opening the light, pulse signal, pulse are obtained
Signal controls electromagnetism valve events by controller (PLC), to drive cylinder and the soldering iron being connect with cylinder to act, working condition
It is synchronous with original machine.When shutdown, upper soldering iron plate is opened 60 millimeters (cylinder accesses the shutdown air source of original machine) by design two-container cylinder, is protected
Card facilitates processing work when shutting down.It operates in order to facilitate staff, is shown using touch screen, touch screen is complete by temperature control and display
Portion can operate and variable program reading on the screen.
Embodiment 3
Based on existing ultrahigh speed smoke machine H1000, long side surface beauty care device described in embodiment 1 can be arranged in the present invention simultaneously
With the plane beauty care device described in embodiment 2.In this way, installed additional on former ultrahigh speed smoke machine H1000 the long side surface beauty care device and
The plane beauty care device of two sets of autonomous workings;Short sides beauty care device, long side surface beauty care device each one are set altogether on ultrahigh speed smoke machine H1000
The plane beauty care device of set and two sets of autonomous workings.According to existing conventional techniques, barrel through when laterally defeated cigarette channel passes through, first by
Two short sides beauty care devices synchronize beauty to two short sides of barrel, and then barrel is by erectting the defeated cigarette channel in direction
When, two long side surface beauty care devices synchronize beauty to two long side surfaces of barrel, then again through big plane beauty care device to flat greatly
Face carries out beauty.
The electrical installation principle of beauty care device of the present invention is referred to the operation principle of existing smoke machine ultrahigh speed H1000 beauty care devices
And science improvement according to the present invention is improved electrical installation principle:Soldering iron beauty action uses mechanical, electrical, gas integral control
System obtains pulse signal using photoelectricity close to detection cigarette packet movement of opening the light, and pulse signal controls electromagnetism by controller (PLC)
Valve events, to drive cylinder and the soldering iron being connect with cylinder to act, working condition is synchronous with original machine.When shutdown, twin-tub is designed
Upper soldering iron plate is opened 60 millimeters (cylinder accesses the shutdown air source of original machine) by cylinder, ensures to facilitate processing work when shutting down.In order to
Facilitate staff to operate, touch screen may be used and show, temperature control and display can all be operated and can by touch screen on the screen
Change program reading.
The method of the present invention and system are summarized by a large number of experiments on Guangdong China Tobacco Industry Co., Ltd's production line to be found,
There is not transparent paper of bar box in tobacco gauffer, cellophane paper can not be dismantled along bracing wire, the problems such as cellophane paper whitens, transparent paper of bar box in tobacco appearance
Beauty, transparent paper of bar box in tobacco waste product consumption rate reduce by 90% or more, successfully reduce the generation of substandard products poor products.
Claims (8)
1. a kind of complete beautification system of the cigarette barrel based on smoke machine ultrahigh speed H1000, including smoke machine ultrahigh speed H1000, institute
It includes defeated cigarette channel and both sides Belt Conveying bearing, two short sides beauty care devices to state smoke machine ultrahigh speed H1000, which is characterized in that
The system also includes with lower structure:
A. long side surface beauty care device, the long side surface beauty care device include the driving device of static soldering iron, dynamic soldering iron and dynamic soldering iron
1;Static soldering iron is installed in defeated cigarette channel side, and dynamic soldering iron is installed on the Belt Conveying bearing of the other side, the dynamic
The driving device 1 of soldering iron and dynamic soldering iron Dynamic link library;The long side surface beauty care device is installed on defeated cigarette channel;
B. two sets of plane beauty care devices, two sets of plane beauty care devices are respectively arranged at the both sides conveyer belt bearing of the defeated cigarette channel
On;Often set plane beauty care device includes a static soldering iron and a dynamic soldering iron;The work of the static state soldering iron and dynamic soldering iron
Size is both designed as the size of single barrel;The dynamic soldering iron connects driving device 2.
2. the complete beautification system of the cigarette barrel according to claim 1 based on smoke machine ultrahigh speed H1000, feature exist
In the long side surface beauty care device further includes two front-end brackets and baffle being arranged in defeated cigarette channel side, another in defeated cigarette channel
The rear end support being arranged on the Belt Conveying bearing of side;The static soldering iron of the long side surface beauty care device is installed on the front end branch
On frame, the dynamic soldering iron of the long side surface beauty care device is installed on rear end support.
3. the complete beautification system of the cigarette barrel according to claim 1 based on smoke machine ultrahigh speed H1000, feature exist
In, support construction is installed on the defeated cigarette channel both sides Belt Conveying bearing, in support construction installation driving device 1 and driving fill
2 are set, a set of plane beauty care device is installed respectively at 2 position of driving device 1 and driving device.
4. the complete beautification system of the cigarette barrel according to claim 3 based on smoke machine ultrahigh speed H1000, feature exist
In the support construction includes the threaded hole being set on conveyer belt bearing, steel angle structure and is fixedly connected on steel angle structure
The bolt arrangement of the threaded hole.
5. the complete beautification system of the cigarette barrel according to claim 1 based on smoke machine ultrahigh speed H1000, feature exist
In the driving device 1 is cylinder driver.
6. the complete beautification system of the cigarette barrel according to claim 1 based on smoke machine ultrahigh speed H1000, feature exist
In the driving device 2 is two-container cylinder.
7. the complete beautification system of the cigarette barrel according to claim 6 based on smoke machine ultrahigh speed H1000, feature exist
In the stroke of the two-container cylinder is 60mm.
8. a kind of complete beautification method of cigarette barrel, which is characterized in that include the following steps:
S1. long side surface beauty care device and claim 1 or 3 as claimed in claim 1 or 2 are installed additional on former ultrahigh speed smoke machine H1000
The plane beauty care device of two sets of autonomous workings;
S2. according to existing conventional techniques, when barrel passes through defeated cigarette channel, first by two short sides beauty care devices to two of barrel
Short sides synchronize beauty, when barrel is using defeated cigarette channel, two long side surface beauty care devices to two long side surfaces of barrel into
The synchronous beauty of row, then carries out beauty through big plane beauty care device to big plane again.
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CN105836233B true CN105836233B (en) | 2018-08-21 |
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CN115437420A (en) * | 2022-08-19 | 2022-12-06 | 浙江中烟工业有限责任公司 | Automatic temperature control method and device for cigarette beauty device |
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