CN204222288U - A kind of Novel paper jam automation fluting apparatus - Google Patents
A kind of Novel paper jam automation fluting apparatus Download PDFInfo
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- CN204222288U CN204222288U CN201420619750.2U CN201420619750U CN204222288U CN 204222288 U CN204222288 U CN 204222288U CN 201420619750 U CN201420619750 U CN 201420619750U CN 204222288 U CN204222288 U CN 204222288U
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Abstract
本实用新型涉及开槽工艺技术领域,尤其涉及一种新型卡纸自动化开槽设备,包括有机架,所述机架安装有控制装置,所述机架上方安装有输送装置,所述输送装置包括有输送轨道、输入端和输出端,所述输送轨道的两侧设置有开槽区,所述开槽区设置有开槽刀具,所述控制装置设置有驱动开槽刀具升降的同步调刀机构和驱动开槽刀具旋转的电控微调机构;所述输入端设置有安装卡纸的滚筒,所述输出端设置有收纸台。本实用新型所述的新型卡纸自动化开槽设备,配合使用于该设备上的开槽工艺,进行安装、调试开槽刀具以及走纸调试、然后开启启动开关进行走纸传递、开槽,从而实现降低能耗、减少人员配置、提高生产效率、降低生产成本且生产产尺寸精准的目的。
The utility model relates to the technical field of slotting technology, in particular to a new automatic slotting equipment for paper jams, which includes a frame, a control device is installed on the frame, a conveying device is installed above the frame, and the conveying device It includes a conveying track, an input end and an output end. A slotting area is provided on both sides of the transporting track. The slotting area is provided with a slotting tool. The control device is provided with a synchronous knife adjustment that drives the slotting tool up and down. mechanism and an electronically controlled fine-tuning mechanism that drives the rotation of the slotting cutter; the input end is provided with a roller for installing paper jams, and the output end is provided with a delivery table. The new paper jam automatic slotting equipment described in the utility model is used in conjunction with the slotting process on the equipment to install and debug the slotting cutter and paper feeding debugging, and then turn on the start switch to carry out paper feeding transfer and slotting, thereby Realize the purpose of reducing energy consumption, reducing staffing, improving production efficiency, reducing production costs and producing precise dimensions.
Description
技术领域 technical field
本实用新型涉及开槽工艺技术领域,尤其涉及一种新型卡纸自动化开槽设备。 The utility model relates to the technical field of slotting technology, in particular to a new automatic slotting equipment for paper jams.
背景技术 Background technique
近些年,国内外对传统的开槽设备进行全面改造,实现了卡纸开槽技术。但通过目前这种设备进行开槽时,由于双灰板纸厚,开槽工艺简单,现有开槽设备也存在以下局限和不足:由于开槽工艺简单,开槽位少,只适合直线产品,对异形产品应用少,当整个社会的包装审美发生变化时,此开槽设备上的开槽工艺无法发挥作用。且常用的开槽设备的功率为15KW,功率较高。而目前的开槽设备的生产模式,至少需要配置两名人员,普通开槽效率为1000张/小时,且每次只能开槽同一方向,生产效率底下。 In recent years, the traditional slotting equipment has been comprehensively transformed at home and abroad, and the paper jam slotting technology has been realized. However, when using the current equipment for slotting, due to the thickness of the double-gray board paper and the simple slotting process, the existing slotting equipment also has the following limitations and deficiencies: due to the simple slotting process and few slotting positions, it is only suitable for linear products , There are few applications for special-shaped products. When the packaging aesthetics of the whole society changes, the slotting process on this slotting equipment cannot play a role. And the power of commonly used slotting equipment is 15KW, which is relatively high. However, the current production mode of slotting equipment requires at least two personnel. The general slotting efficiency is 1,000 pieces per hour, and each slot can only be slotted in the same direction, so the production efficiency is low.
发明内容 Contents of the invention
本实用新型要解决的技术问题是针对现有技术的缺陷,提供一种能耗较低、能够减少人员配置、效率较高,有效降低成本且生产尺寸精准的新型卡纸自动化开槽设备。 The technical problem to be solved by the utility model is to provide a new type of automatic slotting equipment for paper jams with low energy consumption, reduced staffing, high efficiency, effective cost reduction and accurate production size for the defects of the prior art.
为实现上述目的,本实用新型采用了如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种新型卡纸自动化开槽设备,包括有机架,所述机架安装有控制装置,所述机架上方安装有输送装置,所述输送装置包括有输送轨道、输入端和输出端,所述输送轨道的两侧设置有开槽区,所述开槽区设置有开槽刀具,所述控制装置设置有驱动开槽刀具升降的同步调刀机构和驱动开槽刀具旋转的电控微调机构;所述输入端设置有安装卡纸的滚筒,所述输出端设置有收纸台。 A new type of paper jam automatic slotting equipment includes a frame, the frame is equipped with a control device, and a conveying device is installed above the frame, and the conveying device includes a conveying track, an input end and an output end. Both sides of the conveying track are provided with a slotting area, and the slotting area is provided with a slotting tool, and the control device is provided with a synchronous tool adjustment mechanism for driving the slotting tool up and down and an electronically controlled fine-tuning mechanism for driving the slotting tool to rotate ; The input end is provided with a roller for installing paper jams, and the output end is provided with a delivery table.
其中,所述开槽刀具设置有可更换的90度刀头和120度刀头,所述90度刀头可旋转角度为70-110度,所述120度刀头可旋转角度为110-135度。 Wherein, the slotting tool is provided with a replaceable 90-degree cutter head and a 120-degree cutter head, the rotatable angle of the 90-degree cutter head is 70-110 degrees, and the rotatable angle of the 120-degree cutter head is 110-135 degrees. Spend.
其中,所述开槽刀具可同时开槽条数为9条。 Wherein, the number of slotting cutters that can simultaneously slot is 9.
其中,所述滚筒输出卡纸的尺寸宽为50-900mm,长为110-550mm。 Wherein, the size of the drum output jam is 50-900mm in width and 110-550mm in length.
其中,所述输送轨道两侧的开槽区至少一侧设置有皮带。 Wherein, at least one side of the grooved area on both sides of the conveying track is provided with a belt.
其中,所述输送轨道的速度为30-32米/min。 Wherein, the speed of the conveying track is 30-32 meters/min.
本实用新型的有益效果: The beneficial effects of the utility model:
本实用新型所述的一种新型卡纸自动化开槽设备,通过配合使用于该设备上的开槽工艺,进行安装、调试开槽刀具以及走纸调试、然后开启启动开关进行走纸传递、开槽,从而实现降低能耗、减少人员配置、提高生产效率、降低生产成本且生产产尺寸精准的目的。 A new type of paper jam automatic slotting equipment described in the utility model, by cooperating with the slotting process used on the equipment, installs and debugs the slotting cutter and paper feeding debugging, and then turns on the start switch to carry out paper feeding transfer, opening Slots, so as to achieve the purpose of reducing energy consumption, reducing staffing, improving production efficiency, reducing production costs and producing precise dimensions.
附图说明 Description of drawings
图1为本实用新型一种新型卡纸自动化开槽设备的结构示意图。 Fig. 1 is a structural schematic diagram of a new type of paper jam automatic slotting equipment of the present invention.
图2为本实用新型一种新型卡纸自动化开槽设备的平面示意图。 Fig. 2 is a schematic plan view of a new type of paper jam automatic slotting equipment of the present invention.
附图标记包括: Reference signs include:
1——机架 2——控制装置 1——Frame 2——Control device
31——输送轨道 32——输入端 31——conveyor track 32——input end
33——输出端 4——开槽区 33——Output terminal 4——Slotting area
5——开槽刀具。 5——grooving tool.
具体实施方法Specific implementation method
为了能够更清楚地描述本实用新型所提出的一种新型卡纸自动化开槽设备,以下将配合图式,详尽说明本实用新型的较佳实施例。 In order to more clearly describe a new type of paper jam automatic slotting equipment proposed by the utility model, the preferred embodiments of the utility model will be described in detail below in conjunction with the drawings.
如图1和图2所示,本实用新型所述的一种新型卡纸自动化开槽设备,包括有机架1,所述机架1安装有控制装置2,所述机架1上方安装有输送装置,所述输送装置包括有输送轨道31、输入端32和输出端33,所述输送轨道31的两侧设置有开槽区4,所述开槽区4设置有开槽刀具5,所述控制装置2设置有驱动开槽刀具5升降的同步调刀机构和驱动开槽刀具5旋转的电控微调机构;所述输入端32设置有安装卡纸的滚筒,所述输出端33设置有收纸台。 As shown in Fig. 1 and Fig. 2, a kind of novel jam automatic slotting equipment described in the utility model comprises a frame 1, and the control device 2 is installed on the frame 1, and a Conveying device, described conveying device comprises conveying track 31, input end 32 and output end 33, the both sides of described conveying track 31 are provided with slotting area 4, and described slotting area 4 is provided with slotting cutter 5, so The control device 2 is provided with a synchronous knife adjustment mechanism that drives the slotting cutter 5 to lift up and down and an electronically controlled fine-tuning mechanism that drives the slotting cutter 5 to rotate; the input end 32 is provided with a roller for installing jammed paper, and the output end 33 is provided with Delivery table.
本实用新型在开槽时采用新型同步调刀机构,开槽刀具5的开槽高度可以同时调节,达到0.05-0.1mm不穿,方便快捷;而周向调节采用电控微调机构,简单快速。靠侧开槽也能精确走位,满足开槽的直线性与精确度;并在输入端32采用滚筒的滚式平推开槽,纸品经历路程短,无上下不对称现象,产品合格率达到98%。 The utility model adopts a new synchronous knife adjustment mechanism when slotting, and the slotting height of the slotting tool 5 can be adjusted at the same time, reaching 0.05-0.1mm without piercing, which is convenient and fast; and the circumferential adjustment adopts an electronically controlled fine-tuning mechanism, which is simple and fast. Side-side grooving can also move accurately, satisfying the linearity and accuracy of grooving; and the input end 32 adopts roller-type flat push grooving, the paper product has a short journey, no up and down asymmetry, and the product qualification rate Reach 98%.
本实用新型所述的一种新型卡纸自动化开槽设备,其配合的开槽工艺步骤如下: A new type of paper jam automatic slotting equipment described in the utility model, its cooperating slotting process steps are as follows:
第一步:安装,调试开槽刀具5的距离,深浅,角度;根据产品需开槽的距离大小,开槽深浅和角度调试刀具;其中,所述开槽刀具5设置有可更换的90度刀头和120度刀头,所述90度刀头可旋转角度为70-110度,所述120度刀头可旋转角度为110-135度;所述开槽刀具5可同时开槽条数为9条。 The first step: install and debug the distance, depth and angle of the slotting tool 5; adjust the tool according to the distance, slotting depth and angle of the product to be slotted; wherein, the slotting tool 5 is provided with a replaceable 90-degree The cutter head and the 120-degree cutter head, the rotatable angle of the 90-degree cutter head is 70-110 degrees, and the rotatable angle of the 120-degree cutter head is 110-135 degrees; for 9 pieces.
第二步:根据产品大小做走纸调试;根据待开槽产品的纸张大小和开槽刀具5的位置做走纸调试,保证在走纸过程中平衡不走偏,不发生位移。所述滚筒输出卡纸的尺寸宽为50-900mm,长为110-550mm, 所述输送轨道31两侧的开槽区4至少一侧设置有皮带;把开槽刀具5的两边尽量设置两条皮带,皮带靠的越近越好,首先把刀的位置定好,皮带再慢慢靠近。 Step 2: Make paper feeding adjustment according to the size of the product; do paper feeding adjustment according to the paper size of the product to be slotted and the position of the slotting cutter 5, to ensure that the balance does not deviate during the paper feeding process, and no displacement occurs. The size of the drum output jam is 50-900mm wide and 110-550mm long, and at least one side of the grooved area 4 on both sides of the conveying track 31 is provided with a belt; The belt, the closer the belt is, the better. First, fix the position of the knife, and then slowly approach the belt.
第三步:开槽生产;将调整好的刀具和纸张通过走纸传递开槽生产,所述输送轨道31的速度为30-32米/min,平均每分钟开槽产品约110-120只左右。 The third step: slotting production; the adjusted cutter and paper are passed through the paper for slotting production. The speed of the conveying track 31 is 30-32 meters/min, and the average slotting product is about 110-120 per minute. .
本实用新型通过配合使用于该设备上的开槽工艺,进行安装、调试开槽刀具5以及走纸调试、然后开启启动开关进行走纸传递、开槽,能够获得一下优点: The utility model can obtain the following advantages by cooperating with the slotting process used on the equipment, installing and debugging the slotting tool 5 and paper feeding debugging, and then turning on the start switch for paper feeding transfer and slotting:
1、设备小型化:购置成本低廉,低能耗;2、环保:所产生的废纸少,生产时无噪音、无灰尘,开槽的废料可回收;3、节能:一般常用的开槽机功率为15KW,而本实用新型的开槽设备的功率为2.2KW,从而降低了生产成本。4、减少人员配置:目前现有开槽设备的生产模式,至少需要配置两名人员,而本实用新型的开槽设备只需一人就可以完成设备操作和产品生产。5、产品尺寸精准:槽距调节可以精确到0.1毫米;纸板靠侧开槽也能精确走位,满足开槽的直线性与精确度,因而产品质量就有保证。6、方便:本实用新型操作简单,可放在车间任何地方(除特殊场所)占地面积小,不用另配吸尘器和空压机。 1. Miniaturization of equipment: low purchase cost and low energy consumption; 2. Environmental protection: less waste paper is produced, no noise and dust during production, and the slotted waste can be recycled; 3. Energy saving: the power of commonly used slotting machines It is 15KW, and the power of the slotting equipment of the present utility model is 2.2KW, thereby reduced production cost. 4. Reduce staffing: At present, the production mode of the existing slotting equipment requires at least two personnel, but the slotting equipment of the utility model only needs one person to complete equipment operation and product production. 5. Accurate product size: the groove pitch can be adjusted to an accuracy of 0.1 mm; the cardboard can also be positioned accurately when slotting on the side to meet the linearity and accuracy of slotting, so the product quality is guaranteed. 6. Convenience: The utility model is easy to operate, and can be placed anywhere in the workshop (except for special places) with a small footprint, and does not need to be equipped with a vacuum cleaner and an air compressor.
通过本实用新型开槽所得到的产品卡纸包盒,组装出的产品美观大方,转角角度方正,用于高档产品的包装。 The product cardboard packaging box obtained by the slotting of the utility model can be assembled into a product with elegant appearance and square corners, and is used for packaging of high-grade products.
以上所述实施方式,只是本实用新型的较佳实施方式,并非来限制本实用新型实施范围,故凡依本实用新型申请专利范围所述的构造、特征及原理所做的等效变化或修饰,均应包括本实用新型专利申请范围。 The above-described embodiments are only preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present utility model , should include the utility model patent application scope.
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| CN201420619750.2U CN204222288U (en) | 2014-10-24 | 2014-10-24 | A kind of Novel paper jam automation fluting apparatus |
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| CN201420619750.2U CN204222288U (en) | 2014-10-24 | 2014-10-24 | A kind of Novel paper jam automation fluting apparatus |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106626513A (en) * | 2016-10-19 | 2017-05-10 | 深圳市摩码赢联科技有限公司 | Machining system for packing box body with corners in arc-shaped transition, cutter and packing box |
| CN107856351A (en) * | 2017-12-14 | 2018-03-30 | 株洲三新包装技术有限公司 | Corrugated board groover knife adjusting device, corrugated board groover and its toolsetting method |
| CN114211546A (en) * | 2021-12-10 | 2022-03-22 | 滁州银兴新材料科技有限公司 | Vacuum heat insulation plate processing equipment and processing method |
-
2014
- 2014-10-24 CN CN201420619750.2U patent/CN204222288U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106626513A (en) * | 2016-10-19 | 2017-05-10 | 深圳市摩码赢联科技有限公司 | Machining system for packing box body with corners in arc-shaped transition, cutter and packing box |
| CN107856351A (en) * | 2017-12-14 | 2018-03-30 | 株洲三新包装技术有限公司 | Corrugated board groover knife adjusting device, corrugated board groover and its toolsetting method |
| CN114211546A (en) * | 2021-12-10 | 2022-03-22 | 滁州银兴新材料科技有限公司 | Vacuum heat insulation plate processing equipment and processing method |
| CN114211546B (en) * | 2021-12-10 | 2023-12-26 | 滁州银兴新材料科技有限公司 | Vacuum insulation panel processing equipment and processing method |
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Effective date of registration: 20160317 Address after: 271000 No. 8009 Longtan Road, Tai'an hi tech Industrial Development Zone, Taishan District, Shandong, Tai'an Patentee after: SHANDONG HUCAI TAISHAN PRINTING Co.,Ltd. Address before: The town of Humen city of Dongguan province Guangdong 523000 Industrial Zone Shigu Gang Chen Huang Village Patentee before: HUCAIS PRINTING Co.,Ltd. |
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Granted publication date: 20150325 |