CN103753865B - Take off hamper automatic assembly line and production method thereof - Google Patents

Take off hamper automatic assembly line and production method thereof Download PDF

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Publication number
CN103753865B
CN103753865B CN201410000696.8A CN201410000696A CN103753865B CN 103753865 B CN103753865 B CN 103753865B CN 201410000696 A CN201410000696 A CN 201410000696A CN 103753865 B CN103753865 B CN 103753865B
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manipulator
end box
upper cover
hawk
box
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CN103753865A (en
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吕光权
谢光主
苗中普
黄飞宇
范武欢
石运彬
汪上敏
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STARLITE PRINTING (SUZHOU) CO LTD
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STARLITE PRINTING (SUZHOU) CO LTD
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Abstract

The invention discloses one and take off hamper automatic assembly line and production method thereof, the hamper automatic assembly line of taking off of the present invention comprises the end processed cartridge module, cover module processed and the upper cover-end box composite module arranged according to process sequence. Its production method comprises 1) automatic forming, the envelope paper of end box; 2) automatic forming of upper cover, envelope paper; 3) the combination finished product of upper cover and end box. The present invention can enhance productivity greatly, reduces human resources and drops into.

Description

Take off hamper automatic assembly line and production method thereof
Technical field
The present invention relates to a kind of packaging facilities of automation, be specifically related to one and take off hamper automatic assembly line and production method thereof.
Background technology
In the epoch of current scientific and technological rapid economic development, product is taking high-performance, high-quality and short-period update as main development pattern; Exterior and interior packing and printing, as the direct brand symbol of product, play the decisive role of marketing. For printing, packaging industry provide more wide developing market, effectively solve a major challenge that the high-quality of printing, packaging and the productivity problem Ye Shi enterprise of digestion order face simultaneously.
At present, at printing, packaging industry, cover fine work packing carton product in the face of complex manufacturing, higher the taking off of quality requirement, its main mode of production is still traditional artificial manual operations, production efficiency lowly and product quality cannot reach unified standard. Enterprise is unable moving ahead on increasing productivity generally, and traditional mode of manufacturing has had a strong impact on the performance of printing, packaging industry production production capacity, cannot meet the moon order demand of product, only can drop into more manpower and make up the deficiency of production capacity; But being accompanied by labour's worsening shortages, common operating personnel wage standard goes up year by year, thereby has strengthened production input cost, directly affects economic benefit income.
Along with the fast development of new and high technology and the development trends of economic globalization such as information technology, Controlled by micro computer technology, market competition is day by day fierce; In order to adapt to the development need in market, can in new competition, maintain the leading position for a long time, various countries' every profession and trade is all put intelligence, scientific and technological automation in important position, and has been dropped into a large amount of manpower and financial resources for this reason. The production automation, intellectuality are also the important symbols of enterprise development.
In view of this, how designing, research and develop one and can lean on machine automation to produce, make to take off and cover class fine work and take off hamper, promote, replace artificial manual operations, is the problem that those skilled in the art need solution badly.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides a kind of supermatic hamper automatic assembly line and production method thereof of taking off.
Technical scheme: for solving the problems of the technologies described above, the hamper automatic assembly line of taking off provided by the invention, comprise according to process sequence arrange:
The end processed cartridge module, comprises end box facial tissue processing unit (plant) and the end box hawk processing unit (plant) of the input that is jointly connected to end box-facial tissue assembly mechanism, and the output of described end box-facial tissue assembly mechanism is connected with end tape conveying mechanism;
Cover module processed, comprises upper lapping paper processing unit (plant) and the upper cover hawk processing unit (plant) of the input that is jointly connected to upper cover shaping mechanism;
Upper cover-end box composite module, comprises combination unit, internal lining paper laminating apparatus and the conveyer belt that rolls off the production line;
The output of cartridge module of the described end processed and cover module processed is connected to the input of combination unit jointly, the output of described combination unit and internal lining paper processing unit (plant) is connected to the input of internal lining paper laminating apparatus jointly, and the output of described internal lining paper laminating apparatus connects the conveyer belt that rolls off the production line.
As preferably, box hawk processing unit (plant) of the described end comprises the end box hawk material frame, the first manipulator, some glue workbench, point gum machine, the second manipulator, travelling table, the 3rd manipulator and the end box shaping mechanism that are arranged in order; Box facial tissue processing unit (plant) of the described end comprises the end box facial tissue material frame, the 4th manipulator, silk-screen gluing working plate, silk-screen glue spreader and the tackify degree system that are arranged in order.
As preferably, described upper lapping paper processing unit (plant) comprises the upper lapping paper material frame, the 6th manipulator, silk-screen gluing working table, tape handler and the silk-screen glue spreader that are arranged in order; Described upper cover hawk processing unit (plant) comprises the upper cover hawk material frame and the tenth manipulator that are arranged in order.
As preferably, described combination unit comprises the combination station being driven by switching mechanism, it is around provided with the 5th manipulator for capturing end box, covers aligning gear for capturing the 9th manipulator, the roller fit body of upper cover and taking off, described internal lining paper processing unit (plant) comprises the internal lining paper material frame and the glue spreader that are arranged in order, and described internal lining paper laminating apparatus comprises the 11 manipulator and internal lining paper roll extrusion-shaping mechanism.
The present invention proposes above-mentioned production method of taking off hamper automatic assembly line simultaneously, comprises the following steps:
1) on the end processed cartridge module, make end box, by the first manipulator, end box hawk is taken to a glue workbench, point gum machine point glue from end box hawk material frame; The second manipulator is taken to travelling table by end box hawk after a glue and moves to next station; The 3rd manipulator is taken into end box shaping mechanism by end box hawk from travelling table, and forming cylinder has pressed down the shaping work of end box; The sizing of formed sole box was sent to and treats envelope paper position after 3 minutes; By the 4th manipulator, end box facial tissue is taken to silk-screen gluing working plate from end box facial tissue material frame, silk-screen glue spreader carries out facial tissue gluing, open tackify degree system delay 5s, enter end box-facial tissue assembly mechanism and complete laminating, the moulding action of end box-facial tissue together with treating the formed sole box of envelope paper position, end tape conveying mechanism carries end box to treating block position.
2) in cover module processed, make upper cover, by the 6th manipulator, upper lapping paper is taken to silk-screen gluing working table from upper lapping paper material frame, silk-screen glue spreader carries out facial tissue gluing, and tape handler drives workbench to treating and upper cover hawk laminating position; The tenth manipulator upper cover hawk is fitted from upper lapping paper material frame feeding to upper cover hawk position depress laminating, the 7th manipulator is got coating medium to upper cover shaping mechanism and is carried out pressing, and the 8th manipulator overturns upper cover and is delivered to and treats block position.
3) at upper cover-end box composite module by above-mentioned steps 1) end box and the step 2 that make) top cover combination the adhesive inner lining paper that make, get end box to work in combination platform by the 5th manipulator by end tape conveying mechanism, the 9th manipulator is got upper cover and is positioned to block position, roller fit body starts, and completes the laminating of lapping paper and end box; Combination station switching mechanism turns a station, take off and cover aligning gear startup, open and take off hamper upper cover and proofread and correct, combination station switching mechanism turns a station, take off hamper place internal lining paper state to be pasted, the 11 manipulator by internal lining paper from internal lining paper material frame captures through glue spreader gluing and be labelled to upper cover inner face; Internal lining paper roll extrusion-shaping mechanism is opened, and makes internal lining paper and take off the each face of hamper to develop; Taking off hamper finished product completes. The 12 manipulator is got finished product and is taken off hamper to rolling off the production line conveyer belt, completes hamper finished product and rolls off the production line.
Actuating mechanism in above-mentioned each module all adopts ripe atmospheric control and electric control system to realize automatically and controls, as the control system of the touch industrial computer of maturation and PLC programmable device composition, and on production line, need each node installation that the product of processing is positioned to be useful on the photoelectric sensor that detects feedback product space.
Beneficial effect: the present invention utilizes modular construction and automation control principle, makes raw material finished product and takes off a kind of high efficient full automatic equipment of hamper by the method for single step. Compared with prior art have advantages of as follows:
1. production efficiency is high. The prior art of taking off hamper production is mainly to complete by artificial manual operations, and production efficiency is low, even if very skilled workman manual operations speed still cannot meet the requirement of manufacturing schedule. The present invention relies on, and mode mechanical, electrical, gas integral has been controlled production, the making of taking off hamper product, and efficiency improves greatly.
2. reduce costs. What the present invention made to take off hamper product complexity has manufactured process automation, and in the time that the making of hamper product is taken off in realization, workman only plays complementary effect, has greatly reduced labour's input simultaneously, has reduced production cost, has increased benefit income.
3. workable. The present invention adopts touch industrial computer and PLC programmable device to be combined as control system, uses the control of Special electric cabinet; To touch industrial computer as man-machine interface, for operation, file, demonstration; Adopt Chinese and English bilingual subtitles and eye-catching, suitable font to show, operate, control simple and convenient.
4. the unified realization of product quality high accuracy and standard. Whole process using automation control of the present invention, Photoelectric Detection feedback, digital displaying meter are monitored the running status of each mechanism; Can compensate control to each mechanism action in time according to parameter setting, amendment, in ensureing product high-precision requirement, avoided under traditional mode of production mode, the phenomenon that the product standard that manual operation brings differs, has realized product high accuracy, quality requirement with standard.
Brief description of the drawings
The general structure block diagram of Fig. 1 embodiments of the invention;
The workflow diagram of Fig. 2 embodiment of the present invention;
Fig. 3 is the end processed cartridge module structural representation in Fig. 1;
Fig. 4 is cover module structural representation processed in Fig. 1;
Fig. 5 is upper cover-end box composite module structural representation in Fig. 1.
Detailed description of the invention
Embodiment: the general structure block diagram of taking off hamper automatic assembly line of the present embodiment as shown in Figure 1, comprises with lower module:
The end processed cartridge module, comprises end box facial tissue processing unit (plant) and the end box hawk processing unit (plant) of the input that is jointly connected to end box-facial tissue assembly mechanism, and the output of end box-facial tissue assembly mechanism is connected with end tape conveying mechanism;
Cover module processed, comprises upper lapping paper processing unit (plant) and the upper cover hawk processing unit (plant) of the input that is jointly connected to upper cover shaping mechanism;
Upper cover-end box composite module, comprises combination unit, internal lining paper laminating apparatus and the conveyer belt that rolls off the production line;
The output of the end processed cartridge module and cover module processed is connected to the input of combination unit jointly, and the output of combination unit and internal lining paper processing unit (plant) is connected to the input of internal lining paper laminating apparatus jointly, and the output of internal lining paper laminating apparatus connects the conveyer belt that rolls off the production line.
As shown in Figure 3, in the end processed cartridge module, end box hawk processing unit (plant) comprises the end box hawk material frame 301, the first manipulator 302, some glue workbench 303, point gum machine 304, the second manipulator 305, travelling table, the 3rd manipulator 306 and the end box shaping mechanism 307 that are arranged in order; End box facial tissue processing unit (plant) comprises the end box facial tissue material frame 309, the 4th manipulator 310, silk-screen gluing working plate 311, silk-screen glue spreader 312 and the tackify degree system 313 that are arranged in order. Also comprise the multistation sizing-chain conveying mechanism 308 for shaping, and connect end box-facial tissue assembly mechanism 314 of end box hawk processing unit (plant) and end box facial tissue processing unit (plant) simultaneously, the output of end box-facial tissue assembly mechanism 314 is connected with end tape conveying mechanism 315.
As shown in Figure 4, in cover module processed, upper lapping paper processing unit (plant) comprises upper lapping paper material frame 401, the six manipulators 402 that are arranged in order, silk-screen gluing working table 403, tape handler 404, silk-screen glue spreader 405; Upper cover hawk processing unit (plant) comprises the upper cover hawk material frame 410 and the tenth manipulator 409 that are arranged in order. Also comprise the upper cover shaping mechanism 406 that simultaneously connects upper lapping paper processing unit (plant) and upper cover hawk processing unit (plant), and the 7th manipulator 408 and the 8th manipulator 407.
As shown in Figure 5, in upper cover-end box composite module, combination unit comprises the combination station being driven by switching mechanism 505, it is around provided with the 5th manipulator 501 for capturing end box, for capturing the 9th manipulator 502 of upper cover, roller fit body 503 covers aligning gear 504 with taking off, internal lining paper processing unit (plant) comprises the internal lining paper material frame 508 and the glue spreader 507 that are arranged in order, and internal lining paper laminating apparatus comprises the 11 manipulator 506 and internal lining paper roll extrusion-shaping mechanism 511. And conveyer belt the 509 and the 12 manipulator 510 that rolls off the production line.
The above-mentioned production method flow chart of taking off hamper automatic assembly line as shown in Figure 2
1, the concrete enforcement of the end processed cartridge module:
The first manipulator 301 captures hawk to putting glue workbench with the form of vacuum suction, positioning cylinder action on some glue workbench 303, and hawk location, vacuum generator effect, carries out vacuum chuck, location to the hawk of putting into; End box hawk material frame 301 is by photoelectric sensor detection, feedback signal simultaneously, to the displacement of a grey plate thickness of upper feeding, ensure the uninterrupted Automatic-feeding of hawk, in the time that photoelectric sensor can't detect grey partitioned signal, end box hawk material frame 301 is changed station automatically according to signal feedback, keeps feed state; Point gum machine 304 is accurately put glue according to the track of setting to hawk; After some glue completes, the second manipulator 305 is got hawk to travelling table, and air cylinder driven workbench is to next station; The 3rd manipulator 306 is got hawk to end box shaping mechanism 307, and forming cylinder has pressed down the shaping work of end box; Formed sole box enters multistation sizing-chain conveying mechanism 308, and the station of shaping after 3 minutes is to treating envelope paper position.
The 4th manipulator 310 captures end box facial tissue to silk-screen gluing working plate 311 and by vacuum suction, keeps that facial tissue is smooth, location, clamping be reliable; Driven by servomotor Timing Belt drives silk-screen gluing working plate 311 to silk-screen gluing position; Silk-screen glue spreader 312 starts and carries out facial tissue gluing; Toothed belt transmission makes working plate to tackify degree position, pneumatic unlatching tackify degree system 313, and time delay 5s, air cylinder driven working plate is to treating envelope paper position. End box-facial tissue assembly mechanism 314 completes laminating, the moulding action of end box facial tissue taking cylinder as motive power; At the bottom of taking off hamper, box completes. End tape conveying mechanism 315 carries end box to next station.
2. the concrete enforcement of cover module processed:
The 6th manipulator 402 captures upper lapping paper to silk-screen gluing working table 403 with the form of vacuum suction from upper lapping paper material frame 401, and tape handler 404 moves to silk-screen gluing working table 403 to treat silk-screen gluing position; Silk-screen glue spreader 405 completes the gluing work of lapping paper, and then silk-screen gluing working table 403 moves to position to be fit; The tenth manipulator 409 captures upper cover hawk to position to be fit from upper cover hawk material frame 410, and lower air cylinder makes hawk bottom surface laminating facial tissue, and is positioned to silk-screen gluing working table; The 7th manipulator 408 is clamped to envelope paper, shaping position, and upper cover shaping mechanism 406 completes upper cover envelope paper, moulding action; The 8th manipulator 407 clamps upper cover, overturns, moves to and treat block position; Taking off hamper upper cover completes.
3. the concrete enforcement of upper cover, end box composite module:
The 5th manipulator 501 is got end box to work in combination platform, and the 9th manipulator 502 is got upper cover and is positioned to block position, and roller fit body 503 starts, and completes the laminating of lapping paper and end box; Combination station switching mechanism 505 turns a station, takes off and cover aligning gear 504 and start, and opens and takes off hamper upper cover and proofread and correct, and combines station switching mechanism 505 and turns a station again, takes off hamper place internal lining paper state to be pasted; The 11 manipulator 506 captures internal lining paper, and band material is through glue spreader gluing, and the 11 manipulator 506 band material are to internal lining paper to be pasted operating position, and the lower air cylinder of the 11 manipulator 506 starts, and makes internal lining paper be labelled to upper cover inner face; Internal lining paper roll extrusion-shaping mechanism 511 is opened, and makes internal lining paper and take off the each face of hamper to develop; Taking off hamper finished product completes. The 12 manipulator 510 is got finished product and is taken off hamper to the finished product conveyer belt 509 that rolls off the production line, and conveyer belt carries finished product to take off hamper to rear operation; Completing hamper finished product rolls off the production line.
The present invention is covered class especially for the hamper product of taking off of high-precision requirement provides a kind of new production model theory for taking off, and its principle relating to is simple, and applicability and workable is implying huge use value. Mechanism involved in the present invention and control system not only improve the production efficiency of enterprise, the human resources that reduce enterprise drop into, reduce production costs, and solved product quality under traditional mode of production pattern uneven, be difficult to the problem that ensures, utilize its can produce provide high accuracy quality requirement take off hamper product, economy and brand benefit are remarkable, require the epoch of fast development to seem even more important in current each enterprise, have played great effect to improving the market competitiveness.
Taking above-mentioned foundation desirable embodiment of the present invention as enlightenment, by above-mentioned description, relevant staff can, not departing from the scope of this invention technological thought, carry out various change and amendment completely. The technical scope of this invention is not limited to the content on description, must determine its technical scope according to claim scope.

Claims (2)

1. take off a hamper automatic assembly line, it is characterized in that comprising and arrange according to process sequence:
The end processed cartridge module, comprises end box facial tissue processing unit (plant) and the end box of the input that is jointly connected to end box-facial tissue assembly mechanismHawk processing unit (plant), the output of described end box-facial tissue assembly mechanism is connected with end tape conveying mechanism;
Cover module processed, comprises that upper lapping paper processing unit (plant) and the upper cover hawk of the input that is jointly connected to upper cover shaping mechanism adds frockPut;
Upper cover-end box composite module, comprises combination unit, internal lining paper laminating apparatus and the conveyer belt that rolls off the production line;
The output of cartridge module of the described end processed and cover module processed is connected to the input of combination unit, described combination unit and internal lining paper jointlyThe output of processing unit (plant) is connected to the input of internal lining paper laminating apparatus jointly, and the output of described internal lining paper laminating apparatus connectsConveyer belt rolls off the production line;
Box hawk processing unit (plant) of the described end comprises the end box hawk material frame being arranged in order, the first manipulator, some glue workbench, some glueMachine, the second manipulator, travelling table, the 3rd manipulator and end box shaping mechanism; Box facial tissue processing unit (plant) of the described end comprises complies withEnd box facial tissue material frame, the 4th manipulator, silk-screen gluing working plate, silk-screen glue spreader and the tackify degree system of inferior arrangement;
Described upper lapping paper processing unit (plant) comprises the upper lapping paper material frame, the 6th manipulator, silk-screen gluing working table, the band that are arranged in orderTransmission mechanism and silk-screen glue spreader; Described upper cover hawk processing unit (plant) comprises the upper cover hawk material frame and the tenth machinery that are arranged in orderHand;
The 7th manipulator is used for getting coating medium to upper cover shaping mechanism and carries out pressing, and the 8th manipulator is treated for upper cover is overturn and is delivered toBlock position;
Described combination unit comprises the combination station being driven by switching mechanism, its be around provided with the 5th manipulator for capturing end box,Cover aligning gear for capturing the 9th manipulator, the roller fit body of upper cover and taking off, described internal lining paper processing unit (plant) comprises successivelyInternal lining paper material frame and the glue spreader arranged, described internal lining paper laminating apparatus comprises the 11 manipulator and internal lining paper roll extrusion-mouldingMechanism.
2. production method of taking off hamper automatic assembly line according to claim 1, comprises the following steps:
1) on the end processed cartridge module, make end box;
2) in cover module processed, make upper cover;
3) at upper cover-end box composite module by above-mentioned steps 1) end box and the step 2 that make) top cover combination the adhesive inner lining that makePaper;
It is characterized in that: described step 1) in by the first manipulator, end box hawk is taken to a glue workbench from end box hawk material frame,Point gum machine point glue; The second manipulator is taken to travelling table by end box hawk after a glue and moves to next station; The 3rd manipulator willEnd box hawk is taken into end box shaping mechanism from travelling table, and forming cylinder has pressed down the shaping work of end box; Formed sole box is fixedType was sent to after 3 minutes treats envelope paper position; By the 4th manipulator, end box facial tissue is taken to silk-screen gluing from end box facial tissue material frameWorking plate, silk-screen glue spreader carries out facial tissue gluing, opens tackify degree system delay 5s, with the formed sole box one for the treatment of envelope paper positionWork laminating, the moulding action that enters end box-facial tissue assembly mechanism and complete end box-facial tissue, end tape conveying mechanism is carried end boxTo treating block position;
Described step 2) in by the 6th manipulator, upper lapping paper is taken to silk-screen gluing working table from upper lapping paper material frame, silk-screen gluingMachine carries out facial tissue gluing, and tape handler drives workbench to treating and upper cover hawk laminating position; The tenth manipulator is by upper cover hawkThe laminating position depress laminating from upper lapping paper material frame feeding to upper cover hawk, the 7th manipulator is got coating medium to upper cover forming machineStructure carries out pressing, and the 8th manipulator overturns upper cover and is delivered to and treats block position;
Described step 3) in get end box to work in combination platform by the 5th manipulator by end tape conveying mechanism, the 9th manipulator is got upper cover alsoBe positioned to block position, roller fit body starts, and completes the laminating of lapping paper and end box; Combination station switching mechanism turns oneIndividual station, takes off and covers aligning gear startup, opens and takes off hamper upper cover and proofread and correct, and combination station switching mechanism turns a station, takes off lidBox place internal lining paper state to be pasted, the 11 manipulator by internal lining paper from internal lining paper material frame captures through glue spreader gluing and be labelled toLid inner face; Internal lining paper roll extrusion-shaping mechanism is opened, and makes internal lining paper and take off the each face of hamper to develop; Take off hamper finished product and complete,The 12 manipulator is got finished product and is taken off hamper to rolling off the production line conveyer belt, completes hamper finished product and rolls off the production line.
CN201410000696.8A 2014-01-02 2014-01-02 Take off hamper automatic assembly line and production method thereof Active CN103753865B (en)

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