CN204077116U - Cardboard book automatically binds train line - Google Patents
Cardboard book automatically binds train line Download PDFInfo
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- CN204077116U CN204077116U CN201420425670.3U CN201420425670U CN204077116U CN 204077116 U CN204077116 U CN 204077116U CN 201420425670 U CN201420425670 U CN 201420425670U CN 204077116 U CN204077116 U CN 204077116U
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- interior page
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Abstract
The utility model relates to a kind of cardboard book and automatically binds train line, described train line comprise controller be connected successively with by pipeline in page induction system, laminated system and cover system, also comprise multiple numerical control glue spreading system and flatten mechanism, described multiple numerical control glue spreading system and pressing mechanism are located among laminated system and cover system respectively, and described controller is connected with each system respectively by the control device being located at each system.This automatically binds train line, controls whole bookbinding train line by controller, fully automatic integral produce, speed can reach each hour 12000, day production capacity mount book 96000, each hour 3000 ~ 5000 finished product books, substantially increase operating efficiency.
Description
Technical field
The utility model belongs to books printing bookbinding field in cultural industry, and the highmulti paper writing on the blackboard relating to a kind of hard-cover or paperback dual-purpose automatically binds train line.
Background technology
Cardboard book in prior art, be a kind of paperboard and paperboard or block and grey board to mounting the shaping books of aft-loaded airfoil, existing production technology passes through surface treatment after paper printing, through gathering leaves of a book, to mounting, dry, cross cutting, mounts lining, and interior page synthesis bookblock is to mounting, dry, cover is dry, is cut into product, circle of contact angle, sizing dehumidifying, has come etc. production technology.Because its complex manufacturing shape is changeable, cause up to the present, the multi-functional full-automatic production line of the hard-cover or paperback dual-purpose of a complete intellectuality can be produced in the world without any a company, whole production technology is all complete by manually carrying out segmentation by hand, production cycle is long, usually need 2-3 work week to complete with existing technology for jigsaw book 5000, and the full-automatic train line of cardboard book only need just can complete for 1 hour.
Prior art has compared following technological deficiency with it as follows:
01: glue dries phase problem, usually cardboard book uses white glue with vinyl to mounting book now, white glue with vinyl or all moisture about 45-50% of domestic latex of import, employ the glue of water content, paperboard and grey version just produce modification, in order to prevent modification, therefore must have physical dryness phase 2-3 days at each process section, also have finished product sizing and remove wet spell 4-5 days, whole technological process must have 2-3 physical dryness phase work week;
02: glue quantity problem: common gluing is people+semi-automatic glue spreader, gluing mode is face contact, (whole breadth must fill glue, is called for short face contact) on average each square metre of about 50 grams of glue quantity of needs, and glue quantity is high;
03: efficiency, having now cardboard book to bind is people+glue spreader, carries out semi-artificial semi-automatic to mounting.Be divided into 3 people to form a working group (paper feeding 1 people, laminated 1 people, flattens a people) speed each hour 600, day production capacity 4800 each group, 8 hours, each group of 3 people, 1600 mounted for each person every day, and efficiency is low, need a large amount of artificial.
Summary of the invention
The purpose of this utility model is high for existing cardboard book cord glue quantity, that the cycle long, efficiency low quality risk is high deficiency, there is provided a kind of cardboard book automatically to bind train line, thus greatly can improve binding efficiency, fundamentally avoid quality problems, use manpower and material resources sparingly.
For above-mentioned purpose, the technical scheme that the utility model provides is as follows:
The utility model provides a kind of cardboard book automatically to bind train line, comprise controller be connected successively with by pipeline in page induction system, laminated system and cover system, also comprise multiple numerical control glue spreading system, described multiple numerical control glue spreading system is located among laminated system and cover system respectively, and described controller is connected with each system respectively by the control device being located at each system.
Cardboard book of the present utility model automatically binds train line, controls whole bookbinding train line by controller, be by wait upon take Electric Machine Control electronics glue spraying to the mode of mounting, synchronous cross cutting, cover, is cut into product, circle of contact angle, produce Deng fully automatic integral, speed can reach each hour 12000, day production capacity mount book 96000, each hour 3000 ~ 5000, efficiency is 288% times (calculating over 14 days with 2 work week) of existing production technology, substantially increases operating efficiency.
On the basis of technique scheme, the utility model can also do following improvement.
As preferred scheme, described cover system comprises paperback cover system and hard-cover cover system, described paperback cover system, hard-cover cover system includes cover control device and coupled cover mechanism, front cover conveying mechanism and the first numerical control glue spreading system, described cover mechanism comprises cover workbench, described cover workbench is provided with tray box, described tray box can along up and down with the track of plane being perpendicular residing for cover workbench, described cover workbench is also provided with the cover workbench pressure roller being positioned at tray box side, described cover workbench pressure roller is provided with cover cylinder, described cover workbench pressure roller can move in the horizontal direction under the effect of cover cylinder in tray box, valve is provided with bottom described tray box, described conveying mechanism produces cylinder by front cover and is connected with cover workbench.
Adopt above-mentioned preferred scheme, under the effect of front cover control device, automatically can give bookblock cover, and flattened by upper envelope side cylinders promotion pressure roller, structure is simple, upper envelope efficiency is high, and utilization arranges tray box movable up and down on cover workbench, and make tray box along up and down with the track of plane being perpendicular residing for cover workbench, thus tray box sinking at a right angle can be made, bookblock vertical subsidence, make bookblock and front cover accurate, fit tightly, overcome the technical barrier that in prior art, front cover cannot vertically be fitted with bookblock, and comprise paperback cover system and hard-cover cover system simultaneously, can choice for use according to actual needs, convenient, flexibly.
As preferred scheme, described cover workbench is also provided with adjustable location aeroembolism, described adjustable location aeroembolism is connected with valve by hydraulic valve.
Adopt above-mentioned preferred scheme, by adjustable location air valve, bookblock and front cover are accurately located, thus bookbinding is more accurate, and the folding of control valve neatly.
As preferred scheme, described tray box is connected with cover workbench by hydraulic valve or lower air cylinder.
Adopt above-mentioned preferred scheme, the suitable connected mode of tray box and cover workbench can be selected according to actual conditions.
As preferred scheme, described paperback cover system and hard-cover are also provided with the digital cutting mechanism and circle of contact angle system that are linked in sequence by conveyer belt between planar system.
Adopt above-mentioned preferred scheme, the cardboard book of bookbinding can be made more exquisite by the design of digital cutting mechanism and fillet system.
As preferred scheme, between described paperback cover system and digital cutting mechanism, be also provided with special-shaped finished product system.
Adopt above-mentioned preferred scheme, thus can effectively carry out abnormal shape and cut, obtain special-shaped finished product.
As preferred scheme, described laminated system comprises laminated control device and the hawk induction system be connected successively by pipeline, the first laminated mechanism, die cutting mechanism, Biao Chen mechanism and the second laminated mechanism (mounting bookblock mechanism), and described hawk induction system, laminated mechanism, die cutting mechanism, Biao Chen mechanism and the second laminated mechanism are all connected with described controller by laminated control device.
Adopt above-mentioned preferred scheme, automatically can carry out laminated, cross cutting, form bookblock, conveniently, flexible, efficiency is high.
As preferred scheme, described hawk induction system comprises the hawk transmission line body that hawk conveyer is connected with it, the side that described hawk transmission line body is connected with laminated mechanism is provided with hawk and turns paper roll, and the side that described hawk transmission line body is connected with hawk conveyer is provided with the second numerical control glue spreading system.
Adopt above-mentioned preferred scheme, this system can carry out the operation of fixed point location glue spraying to carrying the hawk of coming by controller, and few with glue, the time is fast, can eliminate cardboard and internal page is out of shape mounting rear formation, and the potential risk such as to go mouldy, environmental protection, energy-saving benefit is high.
As preferred scheme, described Biao Chen mechanism comprises at least 2 liner plate conveyers, coupled mounts rear interior page pipeline and the 4th numerical control glue spreading system, describedly mount rear interior page pipeline and be provided with the page number sheet folding mechanism corresponding to liner plate quantity, described page number sheet folding mechanism is connected with die cutting mechanism, described die cutting mechanism produces cylinder by page in the first laminated mechanism and is connected with the first laminated mechanism, described Biao Chen mechanism produces cylinder by liner plate and is connected with the second laminated mechanism, described second laminated mechanism with also proceed to cylinder by bookblock and be connected with paperback cover system.
Adopt above-mentioned preferred scheme, repeatedly will mount lining and mount bookblock and once complete, reduce the working time, mode benefit will bring up to tens times traditionally, the saving of gluing simultaneously.
As preferred scheme, described die cutting mechanism and first is laminatedly inter-agencyly also provided with the first pressing mechanism.
Adopt above-mentioned preferred scheme, interior page and hawk can be made under the design of this pressing mechanism to bond more tight, more smooth, firm.
As preferred scheme, first and second laminated mechanism described is equipped with into hawk mouth, enters interior page mouth, laminated groove and the apparatus for correcting suitable with it, described laminated groove is provided with lower air cylinder movable up and down; Described apparatus for correcting comprises orthogonal first and second gear rule and cam mechanism, first and second gear rule described respectively with enter hawk mouth and to enter interior page mouth corresponding, and first and second gear rule described are connected with described cam mechanism respectively by first and second connecting rod, described second connecting rod is also provided with third gear rule, described second gear rule and third gear rule perpendicular and be movably connected in the two ends of described second connecting rod respectively, first, second and third gear described is advised and is moved reciprocatingly under the interlock of first and second connecting rod described and cam mechanism; Described first laminated mechanism passes through to be connected into hawk mouth with hawk induction system, and described first laminated mechanism passes through to be connected into interior page mouth with interior page induction system.
Adopt above-mentioned preferred scheme, under the control of laminated control device, automatically complete the bonding of interior page and hawk, and realize the accurate location to hawk and interior page by first, second and third gear rule and cam mechanism, utilize compression cylinder to realize the close adhesion of interior page and hawk, reach the workload of the staff that enhances productivity, reduces, and structure is simple, compact, efficiency is high.
As preferred scheme, described laminated mechanism is also provided with equally distributed aerofoil fan and a location tracheae.
Adopt above-mentioned preferred scheme, interior page or hawk can be made to enter laminated groove more accurately.
As preferred scheme, described laminated mechanism is also provided with first and second guide post of be respectively used to lead interior page and hawk, first and second guide post described is connected with first and second thruster cylinder respectively, and under the effect of first and second thruster cylinder back and forth movement.
Adopt above-mentioned preferred scheme, interior page or hawk can be made to enter laminated groove more accurately.
Adopt above-mentioned preferred scheme, this cardboard book can be made to set train line, linerless book can be produced and have lining book mount to order, and laminated after can forward subsequent work station fast to.
As preferred scheme, described second laminated mechanism is also provided with bookblock and produces cylinder, described bookblock produces cylinder and flattens mechanism by second and to proceed between cylinder with bookblock and be connected, described second laminated mechanism for mounting bookblock mechanism, for formation bookblock that laminated interior page and liner plate are bonded together.
Adopt above-mentioned preferred scheme, the bookblock of bookbinding can be made under the design of this pressing mechanism more smooth, firm.
As preferred scheme, described interior page induction system comprises page conveyer in interior page control device and coupled at least 2, described interior page conveyer is also connected with interior page pipeline, the junction of described interior page conveyer and interior page pipeline be provided with corresponding to interior page conveyer quantity in page produce cylinder, described interior page pipeline proceeds to cylinder by interior page and is connected with laminated system.
As preferred scheme, described interior page is proceeded to cylinder and is connected with interior page pipeline by the 3rd numerical control glue spreading system.
As preferred scheme, described numerical control glue spreading system includes conveying device, gluing control device, fixed mount, glue face controller, described gluing control device is connected with described controller, and be communicated with conveying device and glue face controller, described glue face controller is located at above conveying device, is provided with shower nozzle fixed mount in the controller of glue face, and described shower nozzle fixed mount is evenly provided with multiple shower nozzle, described shower nozzle is communicated with glue container by tube of glue, and tube of glue is provided with the pump housing.
Adopt above-mentioned preferred scheme, multiple glue head is established in the controller of glue face, carry out fixing a point, locating glue spraying, about 20 grams of fixed point location glue spraying (we are called point cantact) each square metre of needs are carried out according to the route of computer setting, the highest saving 80% glue quantity in guarantee sticking Quality situation, automaticity is high, glue quantity accurately controls.
As preferred scheme, described glue face controller comprises glue face control panel and glue face Control architecture, and glue face Control architecture is located at immediately below shower nozzle, glue face Control architecture is evenly provided with several glue spraying holes, glue face control panel is frame-type structure, and glue face Control architecture is fixed in the control panel of glue face.
Adopt above-mentioned preferred scheme, the glue of shower nozzle ejection drops on the Control architecture of glue face, glue spraying hole gluing on the Control architecture of glue face, on cardboard, is undertaken fixing a point, locating gluing by glue face Control architecture, the highest saving 80% glue quantity under quality condition is pasted in guarantee.
As preferred scheme, described glue face controller is provided with the laser sensor be communicated with gluing control device.
As preferred scheme, described glue face controller also comprises glue spraying cover, glue spraying cover opening and Open Side Down by glue face control panel, glue face Control architecture, shower nozzle and shower nozzle fixed mount cover in; Shower nozzle fixed mount to be located in glue spraying cover above the Control architecture of glue face.
Adopt above-mentioned preferred scheme, regulated ejection and the reset of glue face control panel by left and right cylinder, glue face control panel is ejected, after glue face Control architecture is installed, glue face control panel is resetted, then carry out gluing, the replacing that simple, fast mode realizes glue face Control architecture can be realized.
As preferred scheme, described shower nozzle is communicated with tube of glue by carrier pipe, and each shower nozzle correspondence one independently carrier pipe, every root carrier pipe is provided with the magnetic valve be communicated with control device.
As preferred scheme, described glue spraying cover is connected with upper and lower air cylinders, and upper and lower air cylinders is connected with control device, regulates glue face controller upper-lower position by upper and lower air cylinders.
As preferred scheme, described control panel side, glue face is connected with left and right cylinder, and left and right cylinder is connected with control device, is regulated ejection and the reset of glue face control panel by left and right cylinder.
As preferred scheme, described glue face control panel is provided with glue accumulator tank, and glue accumulator tank is connected with glue recycling bin by recovery tube.
As preferred scheme, also comprise interconnective quality detecting system and automatic packaging system, described quality detecting system is connected with controller with automatic packaging system control device respectively by quality detecting system control device control device with boxing system, and described quality detecting system is also connected with hard-cover cover system.
Adopt above-mentioned preferred scheme, the cardboard book quality of bookbinding can be made higher, and automatic boxing, use manpower and material resources sparingly further, change sophisticated equipment in the past, after finished product, also to need manually to carry out in a large number, detect and check, the labor intensive such as packaging, the not high speed usefulness of thorough embodiment device, this cardboard book is bound full-automatic train line one and is put in place, directly from paper to finished product now, and clamp packaging outlet warehouse-in, this equipment effectiveness is brought up to and closely exhales perfect stage.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the full-automatic train line of cardboard book described in the utility model;
Fig. 2 is the structural representation of the interior page induction system of the full-automatic train line of cardboard book described in the utility model;
Fig. 3 is the structural representation of the laminated system of the full-automatic train line of cardboard book described in the utility model;
Fig. 4 is the structural representation of the cover system of the full-automatic train line of cardboard book described in the utility model;
Fig. 5 is the top view of first and second laminated mechanism described in the utility model;
Fig. 6 is the front view of first and second laminated mechanism described in the utility model;
Fig. 7 is the left view of first and second laminated mechanism described in the utility model;
The stereogram of the cover mechanism described in the utility model of Fig. 8;
Fig. 9 is the front view of cover mechanism described in the utility model;
Figure 10 is the top view of cover mechanism described in the utility model;
Figure 11 is the left view of cover mechanism described in the utility model;
Figure 12 is the overall structure schematic diagram of numerical control glue spreading system described in the utility model;
Figure 13 is the structural representation of the glue face controller in numerical control glue spreading system described in the utility model;
Figure 14 is left view in numerical control glue spreading system described in the utility model;
In figure, the list of parts representated by each label is as follows:
1 is cover mechanism, 101 is cover workbench, 102 is tray box, 103 is cover workbench pressure roller, 104 is cover cylinder, 105 is valve, 106 is location aeroembolism, 2 is front cover conveying mechanism, 3 is interior page induction system, 31 is interior page conveyer, 32 is interior page pipeline, 33 produce cylinder for interior page, 4 is laminated system, 41 is hawk induction system, 411 is hawk conveyer, 412 is hawk transmission line body, 413 is hawk switching cylinder, 42 is the first laminated mechanism, 4201 for entering hawk mouth, 4202 for entering interior page mouth, 4203 is laminated groove, 4204 is lower air cylinder, 4205 is first gear rule, 4206 is second gear rule, 4207 is the first thruster cylinder, 4208 is the second thruster cylinder, 4209 is location tracheae, 4210 is aerofoil fan, 4211 is first connecting rod, 4212 is second connecting rod, 4213 is cam mechanism, 4214 is third gear rule, 43 is die cutting mechanism, 44 is Biao Chen mechanism, 441 is liner plate conveyer, 442 is page number sheet folding mechanism, 443 for mounting rear interior page pipeline, 45 is the second laminated mechanism, 451 produce cylinder for bookblock, 452 proceed to cylinder for bookblock, 453 produce cylinder for liner plate, 46 is the first pressing mechanism, 46 ' is the second pressing mechanism, 46 " be the 3rd pressing mechanism, 5 is digital cutting mechanism, 6 is circle of contact angle system, 7 is quality detecting system, 8 is automatic packaging system, 9 is the second numerical control glue spreading system, 9 ' is the 3rd numerical control glue spreading system, 10 is fixed mount, 11 is glue face controller, 111 is glue face control panel, 112 is glue face Control architecture, 113 is glue spraying cover, 114 is glue accumulator tank, 115 is glue recycling bin, 12 is shower nozzle fixed mount, 121 is shower nozzle, 13 is tube of glue, 14 is glue container, 15 is the pump housing, 16 is upper and lower air cylinders, 17 is left and right cylinder, 18 is paperback cover system, 19 is hard-cover cover system, 20 is special-shaped finished product system.
Detailed description of the invention
Be described principle of the present utility model and feature below in conjunction with accompanying drawing, example, only for explaining the utility model, is not intended to limit scope of the present utility model.
Unless stated otherwise, exclusion high viscosity Environment-friendlyglue glue used in following examples, purchased from another name for Sichuan Province, Sichuan Hua Hengsheng chemical company, article No.: GUERQ1, meets new nation standard GB18583-2008.
As shown in Figures 1 to 4, cardboard book described in the utility model automatically binds train line, described train line comprise to be linked in sequence by pipeline in page induction system 3, laminated system 4, paperback cover system 18, special-shaped finished product system 20, digital cutting mechanism 5, circle of contact angle system 6, hard-cover cover system 19 (paperback cover system and hard-cover cover system, can choice for use according to actual needs), quality detecting system 7, automatic packaging system 8, controller, pressing system and multiple numerical control glue spreading system, described pressing system comprises the identical pressing mechanism being located at corresponding work station respectively of multiple structure, the structure of described numerical control glue spreading system is identical to be located in corresponding work station respectively, also waste discharge system is provided with between described circle of contact angle system and hard-cover cover system, for will detect finished product or special-shaped product rim charge get rid of.Described controller is connected with each work station respectively by the control device of each work station, is provided with the laser sensor be connected with the control device of each work station in each work station.
Described laminated system comprises laminated control device and the laminated mechanism 42 of hawk induction system 41, first be connected successively by pipeline, die cutting mechanism 43, Biao Chen mechanism 44 and the second laminated mechanism 45, and the laminated mechanism 42 of described hawk induction system 41, first, die cutting mechanism 43, Biao Chen mechanism 44 and the second laminated mechanism 45 are all connected with described controller by laminated control device.
Described hawk induction system 41 comprises the hawk transmission line body 412 that hawk conveyer 411 is connected with it, the side that described hawk transmission line body 412 is connected with laminated mechanism 42 is provided with hawk and turns paper roll 413, and the side that described hawk transmission line body 412 is connected with hawk conveyer 411 is provided with the second numerical control glue spreading system 9.
Described Biao Chen mechanism 44 comprises at least 2 liner plate conveyers 441 and coupled laminated interior page pipeline 443 and the 4th numerical control glue spreading system, described laminated interior page pipeline 443 is provided with the page number sheet folding mechanism 442 corresponding to liner plate conveyer 441 quantity, described page number sheet folding mechanism 442 is connected with die cutting mechanism 43, described die cutting mechanism 43 with produce cylinder by page in the first laminated mechanism and be connected with the first laminated mechanism 42, described Biao Chen mechanism 44 produces cylinder 453 by liner plate and is connected with the second laminated mechanism 45, described second laminated mechanism 45 with also proceed to cylinder 452 by bookblock and be connected with paperback cover system 18.The first pressing mechanism 46 is also provided with between described die cutting mechanism 43 and the first laminated mechanism 42.Described second laminated mechanism 45 is also provided with bookblock and produces cylinder 451, described bookblock produces cylinder 451 and flattens mechanism 46 ' by second and proceed to cylinder 452 with bookblock and be connected.
Described interior page induction system 3 comprises page conveyer 31 and coupled interior page pipeline 32 at least two, the junction of described interior page conveyer 31 and interior page pipeline 32 be provided with corresponding to interior page conveyer 31 quantity in page produce cylinder 33, described interior page pipeline 32 is by the 3rd numerical control glue spreading system 9 ' and be connected.
As shown in Figs. 5 to 7, described first laminated mechanism of laminated mechanism 42, second is equipped with into hawk mouth 4201, enters interior page mouth 4202, laminated groove 4203 and the apparatus for correcting suitable with it, described laminated groove 4203 is provided with lower air cylinder 4204 movable up and down, described apparatus for correcting comprises orthogonal first, two gear rule 4205, 4206 and cam mechanism 4213, described first, two gear rule 4205, 4206 respectively with enter hawk mouth 4201 and enter interior page mouth 4202 corresponding, and described first, two gear rule 4205, 4206 respectively by first, two connecting rods 4211, 4212 are connected with described cam mechanism 4213, described second connecting rod 4212 is also provided with third gear rule 4214, described second gear rule 4212 and third gear are advised 4214 perpendicular and be movably connected in the two ends of described second connecting rod 4212 respectively, described first, two, three gear rule 4205, 4206, 4214 described first, two connecting rods 4211, 4212 and cam mechanism 4213 interlock under move reciprocatingly, described laminated mechanism 42 passes through to be connected into hawk mouth 4201 and the hawk of hawk induction system cylinder 413 of transferring, and described laminated mechanism 42 passes through to produce cylinder 33 into interior page mouth 4202 with page in interior page induction system 3 and is connected.Described laminated mechanism 42 is also provided with 9 location tracheaes 4209 becoming the equally distributed aerofoil fan 4210 of three rows and be positioned at aerofoil fan bottom.Described laminated mechanism 42 is also provided with first and second guide post being respectively used to guiding hawk and interior page.First and second guide post reduction of fractions to a common denominator described is not connected with first and second thruster cylinder 4207,4208, and under the effect of first and second thruster cylinder 4207,4208 back and forth movement.
Time laminated, laminated control device sends work order, interior page is transported to the 3rd numerical control glue spreading system 9 ' gluing by interior page induction system, and then produce cylinder 33 by after interior page folding break-in by interior page, be delivered to into interior page mouth 4202, interior page, again under the control of location tracheae 4209, aerofoil fan 4210, makes interior page automatically fall to laminated groove 4203 FX, and promote the second guide post by the second thruster cylinder 4208, thus interior page is made accurately to be delivered to laminated groove 4203; Under the effect of cam mechanism 4213, also drive first and second connecting rod 4211,4212, thus promote first and second gear rule 4205,4206, interior page is accurately delivered to laminated groove 4203 FX, then first and second gear rule 4205,4206 return back to initial point again under the effect of cam mechanism.Simultaneously, laminated control device sends work order to hawk induction system 41, hawk is sent by hawk induction system 41, gluing is carried out by the second numerical control gluing machine 9 pairs of hawks, He Biao mechanism 42 is sent to by conveyer belt, to be delivered to into hawk mouth 4201 after hawk break-in by hawk switching cylinder 413, hawk is again under the control of locating tracheae 4209 and aerofoil fan 4210, hawk is made automatically to fall to laminated groove 4203 FX, and and promote the first guide post by the first thruster cylinder 4207, thus make hawk standard be delivered to laminated groove 4203; And under the effect of cam mechanism 4213, drive first and second connecting rod 4211,4212 to promote first and third gear rule 4205,4214, thus hawk is accurately delivered to laminated groove 4203 FX, then first and third gear rule 4205,4214 return back to initial point again under the effect of cam mechanism 4213.
Then, lower air cylinder 4204 moves down, and hawk and interior page is compressed and fits together, and obtains mounting rear interior page; Then unclamp lower air cylinder to unclamp, return back to initial point; Laminated control device sends work order again, rear interior page will be mounted, be sent to the first pressing mechanism 46, die cutting mechanism 43, Biao Chen mechanism 44 successively, interior page is compressed rear cross cutting further, mounts lining, then by page in after mounting and hawk in the 4th numerical control glue spreading system gluing, again liner plate and interior page are transported to the laminated groove 4203 of the laminated mechanism 45 with second, by liner plate with mount rear interior page and originally pressed together according to the operation that the first laminated mechanism is identical, form bookblock, complete completing of this laminated technique.By above mode, laminated system described in the utility model, under the control of laminated control device, automatically complete interior page, mount the formation of lining and bookblock, and by close mount put by first, two gear rule realize internal page or the location after mounting, and first, third gear rule realize the location to hawk or liner plate, compression cylinder is utilized to realize the compact siro spinning technology of interior page and hawk, and utilize laminated mechanism and mount lining conveyer be combined, realize fully automatic integral to produce, reach and enhance productivity, reduce the workload of staff, and structure is simple, compact, efficiency is high.
As shown in Fig. 8 to 11, cover system described in the utility model, comprise paperback cover system 18 and hard-cover cover system 19, described paperback cover system 18, hard-cover cover system 19 includes front cover control device and coupled cover mechanism 1, front cover conveying mechanism 2 and the first numerical control gumming mechanism (not shown), described cover mechanism 1 comprises cover workbench 101, described cover workbench 101 is provided with tray box 102, described tray box can along up and down with the track of plane being perpendicular residing for cover workbench, described cover workbench 101 is also provided with the cover workbench pressure roller 103 being positioned at tray box 102 side, described cover workbench pressure roller 103 is provided with cover cylinder 104, described cover workbench pressure roller 103 can move in the horizontal direction under the effect of cover cylinder 104 in tray box 102, valve 105 is provided with bottom described tray box 102, described front cover conveying mechanism 2 produces cylinder by front cover and is connected with cover workbench 101, described cover workbench 101 is also provided with adjustable location aeroembolism 106, described adjustable location aeroembolism 106 is connected with valve 105 by hydraulic valve, described tray box is connected with cover workbench 101 by hydraulic valve or lower air cylinder.Described cover system also flattens mechanism 46 with the 3rd, and " be connected, described cover system flattens mechanism 46 by cardboard book switching cylinder and the 3rd and " is connected.The special-shaped finished product system 20 be linked in sequence between described paperback cover system 18 and hard-cover cover system 19, digital cutting mechanism 5 and circle of contact angle system 6.Can as required, choice for use paperback cover system 18 and hard-cover cover system 19, bind into the writing on the blackboard of paperback cover paper or hard-cover cover paper writing on the blackboard by cardboard book.
During front cover, front cover controller is arranged according to actual conditions, then front cover controller sends instruction, to front cover conveying mechanism 1, paperback front cover is carried out gluing through the first numerical control gumming mechanism to front cover, then producing cylinder by front cover is sent to front cover on cover workbench 101, bookblock is delivered to the front cover book back by main conveyor line pipeline and is alignd below, then cover workbench 101 declines 15 ~ 20 millimeters, the degree of depth same with the front cover book back, then cover workbench pressure roller 103 shifts book limit onto from the front cover book back, then gets back to initial point, cover workbench 101 bottom valve 105 is opened by adjustable location aeroembolism 106, the bookblock adding cover sinks to conveying main line, pass on next stop work, carry out being undertaken by special-shaped finished product system 20, digital cutting mechanism 5 and circle of contact angle system 6 that abnormal shape is cut, number is cut and circle of contact angle successively, if need to carry out hard-cover, by hard-cover front cover, front cover control device is arranged according to actual conditions, then front cover controller sends instruction, to front cover conveying mechanism 1, paperback front cover is carried out gluing through the first numerical control gumming mechanism to front cover, then producing cylinder by front cover is sent to front cover on cover workbench 101, then will carry out abnormal shape to cut, number cut with circle of contact angle after bookblock, deliver to the paperback front cover book back by main conveyor line pipeline again to align below, deliver to the paperback front cover book back by pipeline pipeline to align below, according to identical program, bookblock is carried out hard-cover cover above again, obtain hard-cover cardboard book.
As shown in Figure 12 to 14, described numerical control glue spreading system includes conveying device, gluing control device, fixed mount 10, glue face controller 11, described gluing control device is connected with described controller, and be communicated with conveying device and glue face controller 11, glue face controller 11 is located at above conveying device, shower nozzle fixed mount 12 is provided with in glue face controller 11, described shower nozzle fixed mount 12 is evenly provided with multiple shower nozzle 121, shower nozzle 121 is communicated with glue container 14 by tube of glue 13, and tube of glue 13 is provided with the pump housing 15.Described glue face controller 11 comprises glue face control panel 111 and glue face Control architecture 112, glue face Control architecture 112 is located at immediately below shower nozzle 121, glue face Control architecture 112 is evenly provided with several glue spraying holes, glue face control panel 111 is frame-type structure, and glue face Control architecture 112 is fixed in glue face control panel 111.Described glue face controller 11 also comprises glue spraying cover 113, glue spraying cover 113 1 openings and Open Side Down by glue face control panel 111 and glue face Control architecture 112 cover in; Shower nozzle fixed mount 12 to be located in glue spraying cover 113 above glue face Control architecture 112.Described shower nozzle 121 is communicated with tube of glue 13 by carrier pipe, and each shower nozzle 121 correspondence one independently carrier pipe, every root carrier pipe is provided with the magnetic valve be communicated with gluing control device.
Described glue spraying cover 113 is connected with upper and lower air cylinders 16, and upper and lower air cylinders 16 is connected with gluing control device, and regulates glue face controller 11 upper-lower position by upper and lower air cylinders 16.Described control panel 111 side, glue face is connected with left and right cylinder 17, and left and right cylinder 116 is connected with gluing control device, and regulates ejection and the reset of glue face control panel 111 by left and right cylinder 17.Described glue face control panel 111 is provided with glue accumulator tank 114, and glue accumulator tank 114 is connected with glue recycling bin 115 by recovery tube.During glue spraying, first on gluing control device, working quantity and the shower nozzle glue spraying amount of shower nozzle 121 is set according to actual needs, ejects glue face control panel 111 by left and right cylinder 17, suitable glue face Control architecture 112 is installed, and glue face control panel 111 is resetted.Pertinax to be coated is transported to immediately below glue face Control architecture 112 by conveying device, after laser sensor senses, upper and lower air cylinders 16 runs, glue spraying cover 113 is pressed down, make glue spraying cover 113 lower edge contact with cardboard and be formed to seal, magnetic valve on the pump housing 15 and carrier pipe is started working, the work shower nozzle of setting carries out point contact type glue spraying without moisture high viscosity glue, the glue spraying hole gluing of glue on glue face Control architecture 112 is to the cardboard needing glue spraying, interior page, on hawk or liner plate, the cardboard of non-gluing bore region, interior page, hawk or liner plate do not have glue, after gluing completes, closed electromagnetic valve on carrier pipe, upper and lower air cylinders 16 upwards runs, gluing back cardboard is transported to subsequent work flow process station by conveying device, and new pertinax to be coated is transported to immediately below the controller of glue face carries out gluing, flowing water work by that analogy.
During bookbinding, starting switch, arrange on the controller according to actual needs, then controller refers to the present by actual demand to each several part input service, first interior page conveying control device receives signal, interior page conveyer 31 is given by instruction, interior page conveyer 31 is by interior page break-in, again page in after break-in is produced cylinder 33 by interior page and be transported to interior page pipeline 32, interior page is transported to the 3rd numerical control glue spreading system 9 ' by after interior page gluing by interior page pipeline 32 again, then page in after gluing is flowed to laminated mechanism 42.
Simultaneously, after laminated control device receives signal, first by work order to hawk conveyer 411, after the first numerical control glue spreading system 9 gluing delivered to by hawk by hawk conveyer 411, hawk after gluing is flowed to the laminated groove 4203 of the first laminated mechanism 42, laminated control device by the sensor sensing in laminated mechanism 42 after the hawk in laminated groove, first laminated mechanism 42 starts working, turning paper by interior page rolls interior page and hawk alignment, interior page and hawk flatten and are bonded together under air cylinder, again page and hawk in after bonding are produced cylinder by interior page and be transported to the first pressing mechanism 46, first flattens mechanism 46 flattens further by page and hawk in after bonding, and send it to subsequent work station, when laminated control device senses that the quantity of interior page reaches the quantity of setting by the laser inductor in die cutting mechanism 43, start die cutting mechanism 43, produce cylinder 33 by interior page and interior page is transported to die cutting mechanism 43, when sensor sensing in die cutting mechanism 43 reaches appointment die station to interior page, when interior page is die-cut to required shape, then its break-in is flowed to subsequent work station.
When laminated system control device senses page in the break-in after die cutting mechanism 43 pairs of cross cuttings by the liner plate inductor in Biao Chen mechanism 44, liner plate conveyer 441 works asynchronously, after liner plate is passed through page number sheet folding mechanism 442 break-in by liner plate conveyer 44, be transported to again and mount rear interior page pipeline, again in the 4th numerical control glue spreading system, liner plate and after mounting in page carries out point contact type glue spraying, then by the liner plate after glue spraying with mount rear interior page and be transported to the second laminated mechanism 45.After laminated system control device senses glue spraying end-of-job, control the second laminated mechanism 45 immediately work, liner plate and interior page are delivered to accurately the laminated groove of the second laminated mechanism 45, lower air cylinder is started working, bookblock after liner plate and the bonding of interior page is flattened, then produces cylinder 451 by bookblock and bookblock is delivered to the second pressing mechanism 46 ' work station.When laminated control device senses that bookblock carries out steps pressing when arriving flattens location, be then transferred to next main line of work.
When the writing on the blackboard of paperback cover paper need be bound, front cover control device in paperback cover system 18 finds that the 3rd flattens mechanism 46 " when bookblock is flattened; paperback cover system starts; front cover is delivered to by paperback cover the workbench of the first numerical control gumming mechanism of paperback cover by front cover conveying mechanism 2; after carry out glue spraying, be then transferred to cover workbench 101; When laminated system control device finds the paperback front cover in cover system, then bookblock is sent to the cover workbench 101 in cover system by startup accurately fast, carries out positioning bonding accurately with front cover; Press down cylinder operation simultaneously, laminated good paperback front cover and bookblock are flattened, obtains the writing on the blackboard of paperback cover paper, and produce cylinder by front cover and the writing on the blackboard of paperback cover paper is transferred to the 3rd flatten mechanism 46 ".When controller finds by the first sensor flattened in mechanism 46 the paperback cover paper writing on the blackboard bonded, start first and flatten mechanism 46, by steps pressure, the writing on the blackboard of paperback cover paper is flattened, be then transferred to subsequent work station conveying main line.When by sensor in special-shaped detection system, controller finds that the 3rd flattens mechanism 46 " in bonded the writing on the blackboard of paperback cover paper time; special-shaped finished product system 20 is started working; carry out abnormal shape to the writing on the blackboard of paperback cover paper and cut work, and then be transported to the next stop.When controller finds to have carried out the good paperback cover paper writing on the blackboard of bonding that abnormal shape cuts by laser sensor in numerical control cutting mechanism 5, numerical control cutting mechanism 5 is started working, the paperbound bonded is transferred to numerical control to cut workbench and carry out numerical control and cut, then forwards subsequent work station owner pipeline to.When controller finds to have divided the paperback cover paper writing on the blackboard cut by the laser sensor in the system of circle of contact angle, circle of contact angle system starts, to be cut into product by circle of contact angle system to the writing on the blackboard of paperback cover paper, circle of contact angle, is transferred to subsequent work station owner pipeline simultaneously.
When hard-cover cover paper writing on the blackboard need be bound, when front cover controller in hard-cover cover system finds bookblock (corner, the fillet) on main conveyor line, hard-cover cover system starts, by front cover conveying mechanism 2, hard-cover front cover shell is delivered to numerical control glue spreading system and carry out gluing, be then transferred to hard-cover front cover system works platform.When front cover controller finds the hard-cover front cover shell of work top, main conveyor line works immediately, bookblock is delivered to accurately hard-cover cover workbench 101 to bond with hard-cover front cover exactitude position, hard-cover cover workbench 101 one-tenth 90 degree declines simultaneously, now cover workbench pressure roller 103 works and flattens hard-cover front cover.When hard-cover cover flatten system get back to original position time, hard-cover cover workbench 101 bottom valve 105 that declines is opened, and upper complete hard-cover cover paper writing on the blackboard is transferred to next main work station pipeline stably.When controller finds hard-cover cover paper writing on the blackboard by the laser sensor in quality detecting system 7, when exporting from pressing system, after it is detected, switching subsequent work station.When automatic packaging system 8 laser sensor finds that hard-cover cover paper writing on the blackboard exports from quality detecting system 7, packaging system is started working, from being automatically bundled to automatic boxing to automatic joint sealing, then arrive Automatic Code heap automatically to check card plate system and the systems work synchronized such as automatically to send, complete whole line of production technology, cardboard book has been bound automatically.The usual speed of bookbinding quick-frozen of this cord can reach each hour 12000, day production capacity mounts book 96000, each hour 3000 ~ 5000, efficiency is 288% times (calculating over 14 days with 2 work week) of existing production technology, substantially increases operating efficiency.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (11)
1. a cardboard book automatically binds train line, comprise controller be connected successively with by pipeline in page induction system, laminated system and cover system, also comprise multiple numerical control glue spreading system, described multiple numerical control glue spreading system is located among laminated system and cover system respectively, and described controller is connected with each system respectively by the control device being located at each system.
2. cardboard book according to claim 1 automatically binds train line, it is characterized in that, described cover system comprises paperback cover system and hard-cover cover system, described paperback cover system, hard-cover cover system includes cover control device and coupled cover mechanism, front cover conveying mechanism and the first numerical control glue spreading system, described cover mechanism comprises cover workbench, described cover workbench is provided with tray box, described tray box can along up and down with the track of plane being perpendicular residing for cover workbench, described cover workbench is also provided with the cover workbench pressure roller being positioned at tray box side, described cover workbench pressure roller is provided with cover cylinder, described cover workbench pressure roller can move in the horizontal direction under the effect of cover cylinder in tray box, valve is provided with bottom described tray box, described conveying mechanism produces cylinder by front cover and is connected with cover workbench.
3. cardboard book according to claim 2 automatically binds train line, it is characterized in that, described cover workbench is also provided with adjustable location aeroembolism, and described adjustable location aeroembolism is connected with valve by hydraulic valve; Described tray box is connected with cover workbench by hydraulic valve or lower air cylinder.
4. cardboard book according to claim 2 automatically binds train line, it is characterized in that, the digital cutting mechanism that described paperback cover system is linked in sequence by conveyer belt is connected with planar system in hard-cover with circle of contact angle system; Special-shaped finished product system is also provided with between described paperback cover system and digital cutting mechanism.
5. cardboard book according to any one of claim 1 to 4 automatically binds train line, it is characterized in that, described laminated system comprises laminated control device and the hawk induction system be connected successively by pipeline, the first laminated mechanism, die cutting mechanism, Biao Chen mechanism and the second laminated mechanism, and described hawk induction system, the first laminated mechanism, die cutting mechanism, Biao Chen mechanism and the second laminated mechanism are all connected with described controller by laminated control device.
6. cardboard book according to claim 4 automatically binds train line, it is characterized in that, described Biao Chen mechanism comprises at least 2 liner plate conveyers, coupled mounts rear interior page pipeline and the 4th numerical control glue spreading system, describedly mount rear interior page pipeline and be provided with the page number sheet folding mechanism corresponding to liner plate quantity, described page number sheet folding mechanism is connected with die cutting mechanism, described die cutting mechanism produces cylinder by page in the first laminated mechanism and is connected with the first laminated mechanism, described Biao Chen mechanism produces cylinder by liner plate and is connected with the second laminated mechanism, described second laminated mechanism with also proceed to cylinder by bookblock and be connected with paperback cover system, described hawk induction system comprises the hawk transmission line body that hawk conveyer is connected with it, the side that described hawk transmission line body is connected with the first laminated mechanism is provided with hawk and turns paper roll, and the side that described hawk transmission line body is connected with hawk conveyer is provided with the second numerical control glue spreading system, described hawk induction system comprises the hawk transmission line body that hawk conveyer is connected with it, the side that described hawk transmission line body is connected with the first laminated mechanism is provided with hawk and turns paper roll, and the side that described hawk transmission line body is connected with hawk conveyer is provided with the second numerical control glue spreading system.
7. cardboard book according to claim 4 automatically binds train line, it is characterized in that, first and second laminated mechanism described is equipped with into hawk mouth, enters interior page mouth, laminated groove and the apparatus for correcting suitable with it, described laminated groove is provided with lower air cylinder movable up and down; Described apparatus for correcting comprises orthogonal first and second gear rule and cam mechanism, first and second gear rule described respectively with enter hawk mouth and to enter interior page mouth corresponding, and first and second gear rule described are connected with described cam mechanism respectively by first and second connecting rod, described second connecting rod is also provided with third gear rule, described second gear rule and third gear rule perpendicular and be movably connected in the two ends of described second connecting rod respectively, first, second and third gear described is advised and is moved back and forth under the interlock of first and second connecting rod described and cam mechanism; Described first laminated mechanism passes through to be connected into hawk mouth with hawk induction system, and described first laminated mechanism passes through to be connected into interior page mouth with interior page induction system.
8. cardboard book according to any one of claim 1 to 3 automatically binds train line, it is characterized in that, described interior page induction system comprises page conveyer in interior page control device and coupled at least 2, described interior page conveyer is also connected with interior page pipeline, the junction of described interior page conveyer and interior page pipeline be provided with corresponding to interior page conveyer quantity in page produce cylinder, described interior page pipeline proceeds to cylinder by interior page and is connected with laminated system.
9. cardboard book according to any one of claim 1 to 3 automatically binds train line, it is characterized in that, described numerical control glue spreading system comprises conveying device, gluing control device, fixed mount, glue face controller, described gluing control device is connected with described controller, and be communicated with conveying device and glue face controller, described glue face controller is located at above conveying device, shower nozzle fixed mount is provided with in the controller of glue face, described shower nozzle fixed mount is evenly provided with multiple shower nozzle, described shower nozzle is communicated with glue container by tube of glue, and tube of glue is provided with the pump housing.
10. cardboard book according to claim 9 automatically binds train line, it is characterized in that, described glue face controller comprises glue face control panel and glue face Control architecture, glue face Control architecture is located at immediately below shower nozzle, glue face Control architecture is evenly provided with several glue spraying holes, glue face control panel is frame-type structure, and glue face Control architecture is fixed in the control panel of glue face.
11. cardboard books according to claim 9 automatically bind train line, it is characterized in that, described glue face controller also comprises glue spraying cover, glue spraying cover opening and Open Side Down by glue face control panel, glue face Control architecture, shower nozzle and shower nozzle fixed mount cover in; Shower nozzle fixed mount to be located in glue spraying cover above the Control architecture of glue face; Described glue spraying cover is connected with upper and lower air cylinders, and upper and lower air cylinders is connected with control device, regulates glue face controller upper-lower position by upper and lower air cylinders; Described control panel side, glue face is connected with left and right cylinder, and left and right cylinder is connected with control device, is regulated ejection and the reset of glue face control panel by left and right cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420425670.3U CN204077116U (en) | 2014-07-30 | 2014-07-30 | Cardboard book automatically binds train line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420425670.3U CN204077116U (en) | 2014-07-30 | 2014-07-30 | Cardboard book automatically binds train line |
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| Publication Number | Publication Date |
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| CN204077116U true CN204077116U (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420425670.3U Withdrawn - After Issue CN204077116U (en) | 2014-07-30 | 2014-07-30 | Cardboard book automatically binds train line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085223A (en) * | 2014-07-30 | 2014-10-08 | 梁中华 | Fully-automatic bookbinding linkage line of paperboard book and bookbinding method thereof |
| CN107848319A (en) * | 2015-08-04 | 2018-03-27 | 卡迈·马诗德丽 | Printing, paper and the modularization and production system with high use and operating flexibility of cardboard processing and bookbinding customized for combining production |
| CN110816038A (en) * | 2019-11-04 | 2020-02-21 | 义乌联动机械股份有限公司 | High-speed flexible printing multifunctional binding linkage line |
-
2014
- 2014-07-30 CN CN201420425670.3U patent/CN204077116U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085223A (en) * | 2014-07-30 | 2014-10-08 | 梁中华 | Fully-automatic bookbinding linkage line of paperboard book and bookbinding method thereof |
| CN107848319A (en) * | 2015-08-04 | 2018-03-27 | 卡迈·马诗德丽 | Printing, paper and the modularization and production system with high use and operating flexibility of cardboard processing and bookbinding customized for combining production |
| CN110816038A (en) * | 2019-11-04 | 2020-02-21 | 义乌联动机械股份有限公司 | High-speed flexible printing multifunctional binding linkage line |
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| C14 | Grant of patent or utility model | ||
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| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Sun Jianhong Inventor after: Liang Zhonghua Inventor after: Huang Xiaohua Inventor after: Zhu Wenjun Inventor after: Sun Jianhong, Liang Zhonghua, Huang Xiaohua, Zhu Wenjun, Liang Tongtong Inventor before: Liang Zhonghua Inventor before: Huang Xiaohua Inventor before: Zhu Wenjun Inventor before: Liang Zhonghua, Huang Xiaohua, Zhu Wenjun, Liang Tongtong |
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| COR | Change of bibliographic data | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150921 Address after: 215000, A2-4F, 99 benevolence Road, Suzhou Industrial Park, Jiangsu, China Patentee after: SUZHOU SAPPHIRE MACHINERY CO., LTD. Address before: 603, room 2, building 2, blue wave garden, Wuzhong District Economic Development Zone, Suzhou, Jiangsu 215000, China Patentee before: Liang Zhonghua |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150107 Effective date of abandoning: 20170728 |