CN105835113A - 杜仲剥壳两级筛分输送装置 - Google Patents

杜仲剥壳两级筛分输送装置 Download PDF

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CN105835113A
CN105835113A CN201610287696.XA CN201610287696A CN105835113A CN 105835113 A CN105835113 A CN 105835113A CN 201610287696 A CN201610287696 A CN 201610287696A CN 105835113 A CN105835113 A CN 105835113A
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high frequency
vibration
cortex eucommiae
conveyer device
magnetic force
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CN105835113B (zh
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张永康
银永忠
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Jishou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/34Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
    • B26D1/36Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and rotating continuously in one direction during cutting, e.g. mounted on a rotary cylinder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/34Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
    • B26D1/38Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a fixed blade or other fixed member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

本发明公开了一种杜仲剥壳两级筛分输送装置,杜仲剥壳机连接粗分振动筛的右端,粗分振动筛采用振动电机作为振动源;粗分振动筛下方设有高频振动筛,高频振动筛采用柔性吊带悬挂,筛体上设置传动板,传动板固定连接正弦波齿面高频振动源的输出轴,并通过输出轴带动传动板和筛体进行往复运动;高频振动筛下方设有高频磁力振动输送槽,高频磁力振动输送槽通过弹性钢板支撑,振动输送槽上磁力传动板固定连接高频磁力振动源的传动轴,通过传动轴带动磁力传动板和高频磁力振动输送槽进行往复运动并产生振动定向输送功能。本发明结构简单、实用性强,特别适合需要差动、脉动和振动的筛分场合使用,尤其适合筛分剥壳后的杜仲混合料,应用前景广阔。

Description

杜仲剥壳两级筛分输送装置
技术领域
本发明涉及一种杜仲剥壳两级筛分输送装置。
背景技术
杜仲翅果全身是宝,果壳富含15-25%的杜仲胶,杜仲胶是一种新兴的功能材料,用途广泛;果仁富含亚麻酸,亚麻酸是一种功能性脂肪酸。
杜仲翅果果壳密布胶丝,具有很大的韧性,一方面很难剥出果仁,另一方面剥出果仁后无法高效的筛分输送,使剥出的果仁和胶丝、果壳等彻底分离。
发明内容
本发明要解决的技术问题就是克服现有技术的不足,提供一种结构简单、实用、在杜仲剥壳完成后能够实现差动和脉动式振动筛分输送的的杜仲剥壳两级筛分输送装置。
为克服现有技术的不足,本发明采取以下技术方案:
一种杜仲剥壳两级筛分输送装置,包括杜仲剥壳机、粗分振动筛、高频振动筛和高频磁力振动输送槽,其特征在于:杜仲剥壳机的出料端连接粗分振动筛的右端,粗分振动筛采用振动电机作为振动源;粗分振动筛下方设有高频振动筛,高频振动筛采用柔性吊带悬挂,筛体上设置传动板,传动板固定连接正弦波齿面高频振动源的输出轴,并通过输出轴带动传动板和筛体进行往复运动;高频振动筛下方设有高频磁力振动输送槽,高频磁力振动输送槽通过弹性钢板支撑,振动输送槽上磁力传动板固定连接高频磁力振动源的传动轴,通过传动轴带动磁力传动板和高频磁力振动输送槽进行往复运动并产生振动定向输送功能;所述杜仲剥壳机包括下机体、筛板、动刀、转子撑板、上机体、左定刀盒、入料口、右定刀盒和转子,下机体中嵌入筛板,筛板孔径3-6mm,转子嵌入2-12片动刀,动刀由金属型材下料机的钢锯片裁得,并牢牢的固定在转子上,转子装配轴承和皮带轮,并由电动机通过皮带带动,转子撑板用于加固和支撑动刀,入料口位于上机体的正上方,上机体左右各有一定刀盒,定刀盒内紧密叠入手动钢锯的钢锯条,动定刀保持1—5毫米间距。
所述正弦波齿面高频振动源包括主动轴、输出轴以及相互咬合的主动正弦波齿盘和被动正弦波齿盘,被动正弦波齿盘连接输出轴,主动正弦波齿盘通过花键连接主动轴,靠定位套、固定销及开口销限制下行程;定位套、固定销、开口销上方的花键和主动轴上依次设有弹簧、调节螺帽和锁紧螺帽,调节螺帽可调节弹簧压紧主动正弦波齿盘的压紧弹力,锁紧螺帽对调节螺帽实现锁紧,防止松动。
所述高频磁力振动源包括主动轴、传动轴以及主动磁盘和被动磁盘,被动磁盘连接传动轴,主动磁盘连接主动轴;主动磁盘和被动磁盘的磁极都按中心对称一一对应排布,如桔子的断面为典型小扇形中心对称排布结构,然后封装为牢固一体;主动磁盘和被动磁盘之间设有不锈钢隔离罩实现密封隔离,但磁力可以穿过不锈钢隔离罩实现两磁盘的磁力传动;所述主动轴由电动机通过减速机驱动。
所述主动磁盘和被动磁盘由法兰连接实现密封。
所述正弦波齿面高频振动源由电机带动。
所述粗分振动筛倾斜放置,其左端连接料槽。
所述高频振动筛右端连接料槽。
所述高频磁力振动输送槽左端连接料槽。
杜仲剥壳机工作时,杜仲翅果物料进入机器入料口,翅果在动定刀挤压、撕切、摩擦强烈作用下得以良好剥壳,剥壳后的杜仲翅果为杜仲果仁、胶丝、果壳等组成的混合料,混合料落在粗分振动筛,粗分振动筛倾斜设置并采用振动电机作为振动源,经筛分的较大物料落入料槽待用,过筛物料落在高频振动筛上,高频振动筛采用柔性吊带悬挂,筛体上设置传动板,传动板固定连接正弦波齿面高频振动源的输出轴,通过输出轴带动传动板就能带动筛体进行往复运动,产生筛分功能。
正弦波齿面高频振动源由电机带动,电机连接主动轴并固定在机架上,输出轴固定连接传动板,调节弹簧压紧适当;当电动机带动主动正弦波齿面齿盘时,由于输出轴固定连接传动板,输出轴不会旋转,主动齿盘与被动齿盘的正弦波齿面会相对滑动、离开、再度咬合,进行这样的反复,由于输出轴固定连接传动板,传动板连接筛体,这种主动齿盘与被动齿盘的正弦波齿面会相对滑动、离开、再度咬合反复进行,被动齿盘通过输出轴带动传动板就能带动筛体进行往复运动,产生筛分功能。
正弦波齿面高频振动源能产生频率范围可调的振动力,且具有脉动和差动性,特别适合多种物料筛分特性需要。筛面物料落入料槽待用,过筛物通过高频磁力振动输送槽定向输出;高频磁力振动输送槽通过弹性钢板支撑并满足输送功能配套需要,振动输送槽上传动板固定连接高频磁力振动源的输出轴,通过输出轴带动传动板就能带动振动输送槽进行往复运动,产生振动定向输送功能。
高频磁力振动源的电机可固定连接减速机并固定连接机架,变速箱输出主动轴连接主动磁盘,被动磁盘通过传动轴固定连接磁力传动板;当电机通过变速箱带动主动磁盘旋转,由于被动磁盘连接输出轴并固定连接磁力传动板,被动磁盘不会旋转,但旋转的主动磁盘与被动磁盘的磁力会相对滑动、磁盘之间磁力互相排斥、再度吸引,进行这样的反复,由于输出轴固定连接传动板,传动板连接输送料槽,主动磁盘与被动磁盘的磁力会相对滑动、排斥、再度吸引进行这样反复,传动板就能通过输出轴带动料槽进行振动式的往复运动,产生输送功能。
与现有技术相比,本发明的有益效果还在于:
1、组合筛分、振动输送系统连续流畅组合便于高效生产;
2、正弦波齿面差动振动源,磁盘差动的磁力吸引、排斥振动源都具有鲜明的差动和脉动特点,能显著提高筛分和输送的效率。
本发明结构简单、实用性强,特别适合需要差动、脉动和振动的筛分场合使用,尤其适合筛分剥壳后的杜仲混合料,筛分效率高,应用前景广阔。
附图说明
图1是本发明的平面结构示意图。
图2是正弦波齿面高频振动源的立体结构示意图。
图3是磁力高频振动源的平面结构示意图。
图4是杜仲剥壳机的拆分结构示意图。
图中各标号表示:
1、杜仲剥壳机;2、粗分振动筛;3、振动电机;4、高频振动筛;5、柔性吊带;6、传动板;7、正弦波齿面高频振动源;8、电机;9、高频磁力振动输送槽;10、弹性钢板;11、磁力传动板;12、高频磁力振动源;21、主动轴;22、锁紧螺帽;23、调节螺帽;24、弹簧;25、主动正弦波齿盘;26、花键;27、开口销;28、固定销;29、定位套;30、被动正弦波齿盘;31、正弦波齿面;32、输出轴;41、电动机;42、减速机;43、主动轴;44、主动磁盘;45、不锈钢隔离罩;46、被动磁盘;47、法兰;48、传动轴;61、下机体;62、筛板;63、动刀;64、转子撑板;65、上机体;66、左定刀盒;67、入料口;68、右定刀盒;69、转子。
具体实施方式
现结合附图,对本发明进一步具体说明。
如图1-4所示杜仲剥壳两级筛分输送装置,包括杜仲剥壳机1、粗分振动筛2、高频振动筛4和高频磁力振动输送槽9,杜仲剥壳机1的出料端连接粗分振动筛2的右端,粗分振动筛2采用振动电机3作为振动源;粗分振动筛2下方设有高频振动筛4,高频振动筛4采用柔性吊带5悬挂,筛体上设置传动板6,传动板6固定连接正弦波齿面高频振动源7的输出轴32,并通过输出轴32带动传动板6和筛体进行往复运动;高频振动筛4下方设有高频磁力振动输送槽9,高频磁力振动输送槽9通过弹性钢板10支撑,振动输送槽上磁力传动板11固定连接高频磁力振动源12的传动轴48,通过传动轴48带动磁力传动板11和高频磁力振动输送槽9进行往复运动并产生振动定向输送功能;所述杜仲剥壳机1包括下机体61、筛板62、动刀63、转子撑板64、上机体65、左定刀盒66、入料口64、右定刀盒68和转子69,下机体61中嵌入筛板62,筛板62孔径3-6mm,转子69嵌入2-12片动刀63,动刀63由金属型材下料机的钢锯片裁得,并牢牢的固定在转子69上,转子69装配轴承和皮带轮,并由电动机通过皮带带动,转子撑板64用于加固和支撑动刀63,入料口64位于上机体65的正上方,上机体左右各有一定刀盒,定刀盒内紧密叠入手动钢锯的钢锯条,动定刀保持1—5毫米间距。
所述正弦波齿面高频振动源7包括主动轴21、输出轴32以及相互咬合的主动正弦波齿盘25和被动正弦波齿盘30,被动正弦波齿盘30连接输出轴32,主动正弦波齿盘25通过花键26连接主动轴21,靠定位套29、固定销28及开口销27限制下行程;定位套29、固定销28、开口销27上方的花键26和主动轴21上依次设有弹簧24、调节螺帽23和锁紧螺帽22,调节螺帽23可调节弹簧24压紧主动正弦波齿盘25的压紧弹力,锁紧螺帽22对调节螺帽23实现锁紧,防止松动。
所述高频磁力振动源12包括主动轴43、传动轴48以及主动磁盘44和被动磁盘46,被动磁盘46连接传动轴48,主动磁盘44连接主动轴43;主动磁盘44和被动磁盘46的磁极都按中心对称一一对应排布,如桔子的断面为典型小扇形中心对称排布结构,然后封装为牢固一体;主动磁盘44和被动磁盘46之间设有不锈钢隔离罩45实现密封隔离,但磁力可以穿过不锈钢隔离罩45实现两磁盘的磁力传动;所述主动轴43由电动机41通过减速机42驱动。
所述主动磁盘44和被动磁盘46由法兰47连接实现密封。
所述正弦波齿面高频振动源7由电机8带动。
所述粗分振动筛2倾斜放置,其左端连接料槽。
所述高频振动筛4右端连接料槽。
所述高频磁力振动输送槽9左端连接料槽。
杜仲剥壳机工作时,杜仲翅果物料进入机器入料口67,翅果在动定刀挤压、撕切、摩擦强烈作用下得以良好剥壳,剥壳后的杜仲翅果为杜仲果仁、胶丝、果壳等组成的混合料,混合料落在粗分振动筛2右端,粗分振动筛2倾斜设置并采用振动电机3作为振动源,经筛分的较大物料落入料槽待用,过筛物料落在高频振动筛4上,高频振动筛4采用柔性吊带5悬挂,筛体上设置传动板6,传动板6固定连接正弦波齿面高频振动源7的输出轴32,通过输出轴32带动传动板6就能带动筛体进行往复运动,产生筛分功能。
正弦波齿面高频振动源7由电机8带动,电机8连接主动轴并固定在机架上,输出轴32固定连接传动板6,调节弹簧24压紧适当;当电动机带动主动正弦波齿面齿盘25时,由于输出轴32固定连接传动板6,输出轴32不会旋转,主动齿盘25与被动齿盘30的正弦波齿面会相对滑动、离开、再度咬合,进行这样的反复,由于输出轴32固定连接传动板6,传动板6连接筛体,这种主动齿盘与被动齿盘的正弦波齿面会相对滑动、离开、再度咬合反复进行,被动齿盘通过输出轴32带动传动板6就能带动筛体进行往复运动,产生筛分功能。
正弦波齿面高频振动源7能产生频率范围可调的巨大振动力,且具有脉动和差动性,特别适合多种物料筛分特性需要。筛面物料落入料槽待用,过筛物通过高频磁力振动输送槽9定向输出;高频磁力振动输送槽9通过弹性钢板10支撑并满足输送功能配套需要,振动输送槽上磁力传动板11固定连接高频磁力振动源的传动48,通过传动48带动磁力传动板11就能带动振动输送槽进行往复运动,产生振动定向输送功能。
高频磁力振动源的电机41可固定连接减速机42并固定连接机架,变速箱输出主动轴连接主动磁盘44,被动磁盘46通过传动轴48固定连接磁力传动板11;当电机通过变速箱带动主动磁盘44旋转,由于被动磁盘46连接输出轴并固定连接磁力传动板11,被动磁盘46不会旋转,但旋转的主动磁盘44与被动磁盘46的磁力会相对滑动、磁盘之间磁力互相排斥、再度吸引,进行这样的反复,由于输出轴固定连接传动板,传动板连接输送料槽,主动磁盘与被动磁盘的磁力会相对滑动、排斥、再度吸引进行这样反复,传动板就能通过输出轴带动料槽进行振动式的往复运动,产生输送功能。
上述只是本发明的较佳实施例,并非对本发明作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。

Claims (8)

1.一种杜仲剥壳两级筛分输送装置,包括杜仲剥壳机、粗分振动筛、高频振动筛和高频磁力振动输送槽,其特征在于:杜仲剥壳机的出料端连接粗分振动筛的右端,粗分振动筛采用振动电机作为振动源;粗分振动筛下方设有高频振动筛,高频振动筛采用柔性吊带悬挂,筛体上设置传动板,传动板固定连接正弦波齿面高频振动源的输出轴,并通过输出轴带动传动板和筛体进行往复运动;高频振动筛下方设有高频磁力振动输送槽,高频磁力振动输送槽通过弹性钢板支撑,振动输送槽上磁力传动板固定连接高频磁力振动源的传动轴,通过传动轴带动磁力传动板和高频磁力振动输送槽进行往复运动并产生振动定向输送功能;所述杜仲剥壳机包括下机体、筛板、动刀、转子撑板、上机体、左定刀盒、入料口、右定刀盒和转子,下机体中嵌入筛板,筛板孔径3-6mm,转子嵌入2-12片动刀,动刀由金属型材下料机的钢锯片裁得,并牢牢的固定在转子上,转子装配轴承和皮带轮,并由电动机通过皮带带动,转子撑板用于加固和支撑动刀,入料口位于上机体的正上方,上机体左右各有一定刀盒,定刀盒内紧密叠入手动钢锯的钢锯条,动定刀保持1—5毫米间距。
2.根据权利要求1所述的杜仲剥壳两级筛分输送装置,其特征在于:所述正弦波齿面高频振动源包括主动轴、输出轴以及相互咬合的主动正弦波齿盘和被动正弦波齿盘,被动正弦波齿盘连接输出轴,主动正弦波齿盘通过花键连接主动轴,靠定位套、固定销及开口销限制下行程;定位套、固定销、开口销上方的花键和主动轴上依次设有弹簧、调节螺帽和锁紧螺帽,调节螺帽可调节弹簧压紧主动正弦波齿盘的压紧弹力,锁紧螺帽对调节螺帽实现锁紧,防止松动。
3.根据权利要求2所述的杜仲剥壳两级筛分输送装置,其特征在于:所述高频磁力振动源包括主动轴、传动轴以及主动磁盘和被动磁盘,被动磁盘连接传动轴,主动磁盘连接主动轴;主动磁盘和被动磁盘的磁极都按中心对称一一对应排布,如桔子的断面为典型小扇形中心对称排布结构,然后封装为牢固一体;主动磁盘和被动磁盘之间设有不锈钢隔离罩实现密封隔离,但磁力可以穿过不锈钢隔离罩实现两磁盘的磁力传动;主动轴由电动机通过减速机驱动。
4.根据权利要求3所述的杜仲剥壳两级筛分输送装置,其特征在于:所述主动磁盘和被动磁盘由法兰连接实现密封。
5.根据权利要求4所述的杜仲剥壳两级筛分输送装置,其特征在于:所述正弦波齿面高频振动源由电机带动。
6.根据权利要求5所述的杜仲剥壳两级筛分输送装置,其特征在于:所述粗分振动筛倾斜放置,其左端连接料槽。
7.根据权利要求6所述的杜仲剥壳两级筛分输送装置,其特征在于:所述高频振动筛右端连接料槽。
8.根据权利要求7所述的杜仲剥壳两级筛分输送装置,其特征在于:所述高频磁力振动输送槽左端连接料槽。
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