CN105833627B - A kind of wet dust collector, dust removal method and quicklime slaking and dust-extraction unit - Google Patents
A kind of wet dust collector, dust removal method and quicklime slaking and dust-extraction unit Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/02—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/02—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
- B01D47/021—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath by bubbling the gas through a liquid bath
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/02—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
- B01D47/024—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath by impinging the gas to be cleaned essentially in a perpendicular direction onto the liquid surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/02—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
- B01D47/028—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath by directing the gas through a wetted wire mesh or a perforated plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2/00—Lime, magnesia or dolomite
- C04B2/02—Lime
- C04B2/04—Slaking
- C04B2/08—Devices therefor
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Abstract
一种水浴除尘器,该除尘器(Q1)包括:除尘水池(Q2);位于除尘水池(Q2)上方的除尘器壳体(Q3);除尘管道(Q4),除尘管道(Q4)的一端外接石灰消化器的除尘接口,另一端自上而下穿过除尘器壳体(Q3)并伸入除尘器壳体(Q3)下方的除尘水池(Q2)中,除尘管道(Q4)伸入除尘水池(Q2)中的一端设置有液下管道喷头(Q401),其中液下管道喷头(Q401)的末端为网状结构或多孔结构。本发明提供一种高效生石灰消化水浴除尘器及生石灰消化除尘污水处理方法,以解决生石灰消化除尘效果差的问题,以及解决现有生石灰消化大量粉尘烟气环境污染问题、石灰消化除尘污水对环境污染的问题,以及除尘污水如何再利用的问题。
A water bath dust collector, the dust collector (Q1) includes: a dust removal pool (Q2); a dust collector housing (Q3) located above the dust removal pool (Q2); a dust removal pipeline (Q4), and one end of the dust removal pipeline (Q4) is externally connected The dust removal interface of the lime digester, the other end passes through the dust collector housing (Q3) from top to bottom and extends into the dust removal pool (Q2) below the dust collector housing (Q3), and the dust removal pipe (Q4) extends into the dust removal pool One end of (Q2) is provided with a submerged pipeline nozzle (Q401), wherein the end of the submerged pipeline nozzle (Q401) has a network structure or a porous structure. The invention provides a high-efficiency quicklime digestion water bath dust collector and quicklime digestion dust removal sewage treatment method to solve the problem of poor effect of quicklime digestion and dust removal, and to solve the existing problem of quicklime digestion of a large amount of dust and flue gas environmental pollution, lime digestion and dust removal sewage to environmental pollution The problem, and the problem of how to reuse the dust removal sewage.
Description
技术领域technical field
本发明涉及钢铁烧结厂生石灰消化除尘领域,尤其涉及一种高效生石灰消化水浴除尘器及生石灰消化除尘污水处理方法。The invention relates to the field of quicklime digestion and dust removal in iron and steel sintering plants, in particular to a high-efficiency quicklime digestion water-bath dust collector and quicklime digestion and dust removal sewage treatment method.
背景技术Background technique
随着现代工业的发展,人民生活质量的提高,对环保的要求越来越高,安全生产、清洁生产已成为现代企业文明的标志。With the development of modern industry and the improvement of people's quality of life, the requirements for environmental protection are getting higher and higher. Safe production and clean production have become the symbol of modern enterprise civilization.
在钢铁冶金行业中,一般需要将铁矿在进高炉炼铁前进行烧结处理,而生石灰对烧结过程起着较为重要的作用,第一,提高混合物料的制粒效果,改善料层透气性,与消化前相比,混合料>3mm的粒级增加了10%以上,可以使烧结机利用系数提高3%-5%;第二,含有Ca(OH)2的烧结料小球有较高的湿容量,因而在烧结过程中热稳定性好,可抵抗干燥带的破坏作用,减轻过湿层的影响;第三,提高料温;第四,降低固体燃料的消耗。研究表明,由于料温的提高,制粒较果的改善,烧结矿产量可提高10%左右,节约焦粉1.5kg/t,目前生石灰已经成为烧结厂主要熔剂之一,配比在3%-5%。In the iron and steel metallurgical industry, it is generally necessary to sinter iron ore before entering the blast furnace for ironmaking, and quicklime plays an important role in the sintering process. First, it improves the granulation effect of the mixed material and improves the air permeability of the material layer. Compared with before digestion, the particle size of the mixture > 3mm increases by more than 10%, which can increase the utilization factor of the sintering machine by 3%-5%. Second, the sinter pellets containing Ca(OH) 2 have a higher Humidity capacity, so it has good thermal stability during the sintering process, can resist the destructive effect of the drying zone, and reduce the influence of the over-humidity layer; thirdly, increase the material temperature; fourthly, reduce the consumption of solid fuel. Studies have shown that due to the increase of material temperature and the improvement of granulation efficiency, the output of sinter can be increased by about 10%, and coke powder can be saved by 1.5kg/t. At present, quicklime has become one of the main fluxes in sintering plants, and the proportion is 3%- 5%.
当前生石灰的消化除尘方面存在很多不足,使得生石灰消化区粉尘浓度高,环境污染严重,除尘效果差,主要存在的不足为:At present, there are many deficiencies in the digestion and dust removal of quicklime, resulting in high dust concentration in the quicklime digestion zone, serious environmental pollution, and poor dust removal effect. The main problems are:
一、现有的消化器对环境的污染也很大,目前烧结厂普遍采用单级消化器,消化时间短,消化率低,产生的粉尘多,消化区粉尘浓度太高,环境污染严重。1. Existing digesters also pollute the environment a lot. At present, single-stage digesters are commonly used in sintering plants. The digestion time is short, the digestibility is low, and the dust generated is too high. The dust concentration in the digestion zone is too high, causing serious environmental pollution.
二、没有专门的消化除尘器,生石灰消化时会产生大量含尘烟气,由于烟气特性的特殊性,普通除尘器的除尘效果无法满足国家排放物浓度标准,且由于石灰粉尘粘结性很强,极易造成除尘管道堵塞、风机振动等。生石灰消化烟气特点不仅会导致生石灰粘附在除尘管道,板结后堵塞管道,而且还严重腐蚀电除尘器的极板,影响其正常运行。采用袋式除尘器时,也会因水硬性致使布袋很快糊堵而被迫停用。以上问题的存在严重影响除尘系统的正常运行和除尘效率。2. There is no special digestion and dust collector. When quicklime is digested, a large amount of dusty flue gas will be produced. Due to the particularity of the flue gas characteristics, the dust removal effect of ordinary dust collectors cannot meet the national emission concentration standards, and because the lime dust is very cohesive Strong, it is easy to cause blockage of dust removal pipes, fan vibration, etc. The characteristics of quicklime digestion flue gas will not only cause quicklime to adhere to the dust removal pipe, block the pipe after hardening, but also seriously corrode the electrode plate of the electrostatic precipitator, affecting its normal operation. When the bag filter is used, it will also be forced to stop using the bag due to the water hardness that will quickly cause the bag to become clogged. The existence of the above problems seriously affects the normal operation and dust removal efficiency of the dust removal system.
三、目前有采用湿法除尘来除生石灰消化的粉尘,但是现有湿法除尘后的除尘污水随意排放,不仅对环境造成二次污染,而且浪费了资源。3. At present, wet dedusting is used to remove the dust digested by quicklime, but the dedusting sewage after the existing wet dedusting is discharged randomly, which not only causes secondary pollution to the environment, but also wastes resources.
现有技术直接将废气管斜插入水中,烟气对水有较大的冲击,并且形成较大的气泡,使得气泡中的灰尘或颗粒物与水的接触不充分,清洗、除尘的效果不好。In the prior art, the waste gas pipe is directly inserted into the water obliquely, the flue gas has a greater impact on the water, and larger air bubbles are formed, so that the dust or particles in the air bubbles do not have sufficient contact with the water, and the effect of cleaning and dust removal is not good.
发明内容Contents of the invention
为了解决烧结中生石灰消化除尘问题,进一步完善烧结工艺中节能减排工作,需要设计生石灰消化除尘器以解决生石灰消化除尘效果差的问题,又解决现有生石灰消化环境污染问题。In order to solve the problem of quicklime digestion and dust removal in sintering and further improve the energy saving and emission reduction work in the sintering process, it is necessary to design quicklime digestion and dust collectors to solve the problem of poor effect of quicklime digestion and dust removal, and to solve the existing environmental pollution of quicklime digestion.
本发明的目的在于提供一种高效生石灰消化水浴除尘器及生石灰消化除尘污水处理方法,以解决生石灰消化除尘效果差的问题,以及解决现有生石灰消化大量粉尘烟气环境污染问题、石灰消化除尘污水对环境污染的问题,以及除尘污水如何再利用的问题。The purpose of the present invention is to provide a high-efficiency quicklime digestion water bath dust collector and quicklime digestion dust removal sewage treatment method to solve the problem of poor effect of quicklime digestion and dust removal, and to solve the existing problem of quicklime digestion of a large amount of dust and flue gas environmental pollution, lime digestion and dust removal sewage The problem of environmental pollution, and the problem of how to reuse dust removal sewage.
生石灰消化产生的烟气特点如下:1、强粘结性和亲水性,据测验,CaO的断裂强度大于600Pa,是强粘结性和强亲水性粉尘,极容易结块或粘附在除尘器及其管道的内壁上;2、高分散性,生石灰与水的化学反应是剧烈的放热反应,生成的Ca(OH)2胶体颗粒的粒度极细,平均粒径为30μm,因此,在消化过程中生石灰粉尘极易随热气流弥漫开来,而且自然沉降很慢,扩散范围广,粉尘捕集难度大;3、水硬性,生石灰加水消化生成Ca(OH)2,分散在空气中会进一步吸水与CO2反应,生成CaCO3沉淀。当CaCO3的量积累到一定程度后,便会形成硬垢而板结,这便是生石灰的水硬性。The characteristics of the flue gas produced by the digestion of quicklime are as follows: 1. Strong cohesiveness and hydrophilicity. According to the test, the breaking strength of CaO is greater than 600Pa. On the inner wall of the dust collector and its pipeline; 2. High dispersion, the chemical reaction between quicklime and water is a violent exothermic reaction, and the particle size of the generated Ca(OH) 2 colloidal particles is extremely fine, with an average particle size of 30μm. Therefore, During the digestion process, quicklime dust is easy to diffuse with the hot air flow, and the natural settlement is very slow, the diffusion range is wide, and the dust collection is difficult; 3. Hydraulicity, quicklime is digested with water to form Ca(OH) 2 , which is dispersed in the air It will further absorb water and react with CO 2 to generate CaCO 3 precipitates. When the amount of CaCO 3 accumulates to a certain extent, it will form hard scale and compact, which is the hydraulic hardness of quicklime.
所以针对生石灰消化产生的烟气特点,本发明提供一种高效生石灰消化水浴除尘器,该除尘器为湿法除尘。Therefore, aiming at the characteristics of the flue gas produced by quicklime digestion, the present invention provides a high-efficiency quicklime digestion water-bath deduster, which is a wet deduster.
根据本发明的第一种实施方案,提供一种水浴除尘装置(简称水浴除尘器):According to a first embodiment of the present invention, a water bath dedusting device (abbreviated as water bath deduster) is provided:
一种水浴除尘器,该除尘器包括:A water bath deduster, the deduster comprising:
除尘水池;Dust removal pool;
位于除尘水池上方的除尘器壳体;The dust collector housing located above the dust removal pool;
除尘管道,Dust removal pipe,
除尘管道的一端外接至一个或多个含粉尘气体收集装置的输出端(例如石灰消化器的除尘接口),另一端自上而下穿过除尘器壳体并伸入除尘器壳体下方的除尘水池中。除尘管道伸入除尘水池中的一端设置有液下管道喷头。其中液下管道喷头的末端为网状结构或多孔结构。One end of the dust removal pipeline is externally connected to the output end of one or more dust-containing gas collection devices (such as the dust removal interface of the lime digester), and the other end passes through the dust collector shell from top to bottom and extends into the dust collector below the dust collector shell. in the pool. One end of the dust removal pipeline extending into the dust removal pool is provided with a submerged pipeline nozzle. Wherein the end of the nozzle of the submerged pipeline is a mesh structure or a porous structure.
作为优选,除尘管道从除尘器壳体的中部穿过(即沿着中轴线)。即,除尘管道在除尘器壳体内居中设置或大致居中设置。Preferably, the dust removal pipe passes through the middle of the dust collector housing (that is, along the central axis). That is, the dust removal duct is set centrally or approximately centrally within the dust collector housing.
作为优选,该除尘器还包括:位于除尘水池一侧的溢流水封水池。在除尘水池与溢流水封水池之间,在除尘器壳体一侧的下端所开具的水位调节孔。Preferably, the dust remover further includes: an overflow water-sealed pool located at one side of the dust removal pool. Between the dust removal pool and the overflow water seal pool, the water level adjustment hole is opened at the lower end of one side of the dust collector shell.
优选的是,在水位调节孔旁边的除尘器壳体外侧设有卡放槽和水位调节装置。该水位调节装置包括水位调节板、螺旋杆、调节阀。水位调节板卡放在所述卡放槽中。螺旋杆的一端与水位调节板连接,螺旋杆的另一端与调节阀连接。水位调节板的竖向宽度略大于水位调节孔的竖向宽度。一般,水位调节板的竖向宽度足以遮挡住所述水位调节孔的竖向宽度,该调节板可通过位于水位调节装置外部(也是除尘器壳体外部)的调节阀控制其上下活动来调节遮挡水位调节孔的遮挡或密封面积和高度。Preferably, a locking slot and a water level adjusting device are provided outside the dust collector housing next to the water level adjusting hole. The water level regulating device comprises a water level regulating plate, a screw rod and a regulating valve. The water level regulating plate is clamped in the clamping slot. One end of the screw rod is connected with the water level regulating plate, and the other end of the screw rod is connected with the regulating valve. The vertical width of the water level regulating plate is slightly larger than the vertical width of the water level regulating hole. Generally, the vertical width of the water level regulating plate is sufficient to cover the vertical width of the water level regulating hole, and the vertical movement of the regulating plate can be controlled by the regulating valve located outside the water level regulating device (also outside the dust collector housing) to adjust the blocking water level. Adjust hole blocking or sealing area and height.
作为优选,该除尘器还包括:设置在溢流水封水池上方的盖板。盖板的一端与除尘器壳体连接,另一端插入溢流水封水池中。Preferably, the dust remover further includes: a cover plate arranged above the overflow water-sealed pool. One end of the cover plate is connected to the shell of the dust collector, and the other end is inserted into the overflow water sealing pool.
优选的是,盖板上开有一个通孔,螺旋杆穿过该通孔。Preferably, a through hole is opened on the cover plate, and the screw rod passes through the through hole.
作为优选,溢流水封水池上部设置有溢流管。用来调节溢流水封水池中的水位。Preferably, an overflow pipe is arranged on the upper part of the overflow water-sealed pool. Used to adjust the water level in overflow water seal tanks.
优选的是,溢流管上设有溢流管阀。Preferably, an overflow pipe valve is provided on the overflow pipe.
作为优选,在除尘水池上设置有补水管。用来为除尘水池中补充水。Preferably, a water supply pipe is arranged on the dust removal pool. Used to replenish water in the dedusting pool.
优选的是,补水水管上设有补水管阀。Preferably, the water supply pipe is provided with a water supply pipe valve.
作为优选,除尘水池底部为漏斗状或“V”型或呈现为倒圆锥体形(或倒锥筒形)。除尘水池底部设有污水污泥排放装置。Preferably, the bottom of the dust removal pool is funnel-shaped or "V"-shaped or presents an inverted cone shape (or inverted cone shape). A sewage sludge discharge device is installed at the bottom of the dust removal pool.
优选的是,在污水污泥排放装置中还设置有水压计。Preferably, a water pressure gauge is also provided in the sewage sludge discharge device.
作为优选,其中在除尘器壳体内的除尘水池上方设置有支架。在支架下方设置有作为气泡刺破点的第一组金属丝网(优选为V型过滤网或V型金属丝网)。在支架上方设置有第二组金属丝网优选为倒V型金属丝网。Preferably, a bracket is arranged above the dust removal pool in the dust collector housing. A first set of wire mesh (preferably a V-shaped filter mesh or a V-shaped wire mesh) is arranged below the support as a point for breaking air bubbles. A second set of wire mesh is preferably an inverted V-shaped wire mesh arranged above the support.
作为优选,其中第一组金属丝网和/或第二组金属丝网交错倾斜排列。交点处设置有密封卡。Preferably, the first group of wire meshes and/or the second group of wire meshes are staggered and arranged obliquely. A sealing card is arranged at the intersection.
作为优选,其中在第二组金属丝网上方设置有喷洒头。用来向第二组金属丝网上喷洒除尘水或除尘液。Preferably, a sprinkler head is arranged above the second group of wire meshes. It is used to spray dedusting water or dedusting liquid on the second group of wire mesh.
作为优选,其中在喷洒头上方设置有挡水除雾板。在挡水除雾板上方除尘器壳体上设置有净空气出口。As a preference, a water retaining and defogging plate is arranged above the sprinkler head. A clean air outlet is provided on the dust collector housing above the water retaining and defogging plate.
作为优选,该除尘器还包括控制系统,水压计、溢流管阀和补水管阀与控制系统连接。控制系统控制水压计、溢流管阀和补水管阀。Preferably, the dust remover also includes a control system, and the water pressure gauge, the overflow pipe valve and the water supply pipe valve are connected with the control system. The control system controls the water pressure gauge, the overflow pipe valve and the make-up pipe valve.
本申请中所述的水浴除尘器能够安装或设置在基座上,或支撑在承重支架上。一般,水浴除尘器的壳体侧部呈现圆筒形或椭圆筒形,即水浴除尘器的壳体侧部横截面为圆形或椭圆形。也可呈现为四棱柱形,即水浴除尘器的壳体侧部横截面为长方形或正方形。水浴除尘器的主体高度(即整个壳体的高度)一般是1.2m-10m,优选1.5-7m,更优选2.0-5m。The water bath deduster described in this application can be installed or arranged on a base, or supported on a load-bearing support. Generally, the shell side of the water bath dust collector is cylindrical or elliptical, that is, the cross section of the shell side of the water bath dust collector is circular or elliptical. It can also be in the shape of a quadrangular prism, that is, the cross section of the shell side of the water bath dust collector is rectangular or square. The height of the main body of the water bath dust collector (that is, the height of the entire shell) is generally 1.2m-10m, preferably 1.5-7m, more preferably 2.0-5m.
根据本发明提供的第二种实施方案,提供一种水浴除尘器的使用方法或使用上述水浴除尘器进行除尘的方法,该方法包括以下步骤:According to the second embodiment provided by the present invention, there is provided a method for using a water-bath dust collector or a method of using the above-mentioned water-bath dust collector for dust removal, the method comprising the following steps:
(1)通过补水管向除尘水池中蓄水,调节水位调节板,使除尘水池中水位到达预定值,关闭补水管阀;(1) Store water in the dust removal pool through the water supply pipe, adjust the water level adjustment plate, make the water level in the dust removal pool reach the predetermined value, and close the water supply pipe valve;
(2)含尘气体(例如从生石灰消化器的除尘接口来的粉尘烟气)通过除尘管道自上而下从除尘器壳体中部进入除尘器中,由烟气性质和烟气的流量大小,调节水位调节装置,使除尘管道插入除尘水池中一定位置(例如0.2-0.8m),除尘管道插入水下的一头设置有网状结构或多孔结构的液下管道喷头;(2) Dust-containing gas (such as dust and flue gas from the dust removal interface of the quicklime digester) enters the dust collector from top to bottom through the dust removal pipe from the middle of the dust collector shell. According to the nature of the flue gas and the flow rate of the flue gas, Adjust the water level adjustment device so that the dust removal pipe is inserted into a certain position (for example, 0.2-0.8m) in the dust removal pool, and the end of the dust removal pipe inserted into the water is equipped with a submerged pipe nozzle with a mesh structure or a porous structure;
(3)(具有一定速度的)含尘气体流过除尘管道在液下管道喷头处(以较高速度)喷出,对水层产生冲击作用后进入水中,气体的运动方向改变,而尘粒由于惯性的作用则继续按原来方向运动,其中大部分尘粒与水粘附后留在水中,烟气冲击水体经液下管道喷头的网状结构切割成小气泡,增加了烟气与水的接触面积,加强了除尘水对粉尘的捕捉,实现第一级冲击式水浴除尘;(3) (with a certain speed) the dust-laden gas flows through the dust removal pipe and is sprayed out at the nozzle of the submerged pipe (at a higher speed). After impacting the water layer, it enters the water. Due to the effect of inertia, it continues to move in the original direction, and most of the dust particles adhere to the water and stay in the water. The flue gas hits the water body and is cut into small bubbles by the network structure of the nozzle of the submerged pipeline, which increases the interaction between the flue gas and water. The contact area strengthens the capture of dust by the dedusting water, and realizes the first-level impact water bath dedusting;
(4)经过水浴除尘,烟气中大部分粉尘被除去,剩余部分细颗粒粉尘经过第一组金属丝网形成第一道水膜和第二组金属丝网形成的第二道水膜,两道水膜对烟气中的微细粉尘进行捕捉,实现第二级过滤式水膜除尘,净化后的气体经挡水除雾板处理后从出口处排出。(4) After water bath dedusting, most of the dust in the flue gas is removed, and the remaining part of the fine particle dust passes through the first set of wire mesh to form the first water film and the second set of wire mesh to form the second water film. The water membrane captures the fine dust in the flue gas to realize the second-stage filter water membrane dedusting, and the purified gas is discharged from the outlet after being treated by the water retaining and defogging plate.
(5)除尘水池经过长时间的除尘,已变为污水,将该污水从漏斗状或“V”型除尘水池底部的污水污泥排放装置排出,从补水管进行补水。(5) After a long period of dust removal in the dust removal pool, it has become sewage. The sewage is discharged from the sewage sludge discharge device at the bottom of the funnel-shaped or "V"-shaped dust removal pool, and water is replenished from the water supply pipe.
在本发明中,液下管道喷头伸入进壳体底部除尘水池中一定位置,插入深度与粉尘性质有关,一般为20-80cm。粉尘密度大、颗粒粗,则插入深度为例如20~50cm;粉尘密度小、颗粒细,则插入深度为30~80cm,该管道喷头目的是将烟气分割为多个气柱进入水中,增加烟气与水的接触,提高除尘效率。In the present invention, the nozzle of the submerged pipeline extends into a certain position in the dust removal pool at the bottom of the housing, and the insertion depth is related to the nature of the dust, generally 20-80cm. If the dust density is high and the particles are coarse, the insertion depth is, for example, 20-50cm; if the dust density is small and the particles are fine, the insertion depth is 30-80cm. The contact between air and water improves the dust removal efficiency.
在本发明中,当通入含尘气体或烟气时会使得除尘水池中水位抬高,过高的水可从水位调节孔流向设置在调节板外侧的溢流水池,这样可使除尘水池中的水位保持合适的高度,不仅可使烟气顺利抽入,而且还保证了对喷头的没水深度。In the present invention, when the dust-containing gas or flue gas is passed through, the water level in the dust removal pool will be raised, and the water that is too high can flow from the water level adjustment hole to the overflow pool arranged outside the adjustment plate, which can make the dust removal pool Keeping the water level at an appropriate height not only allows the smoke to be sucked in smoothly, but also ensures the water-free depth of the nozzle.
在本发明中,在壳体内除尘水池上方设置有支架,在支架下方设置有第一组金属丝网,该金属丝网为一组V型过滤网,用于将从除尘水池中出来的烟气泡刺破,并分散开气流。在支架上方设置有倒V型第二组金属丝网。第二组金属丝网交错倾斜排列,交点处设置有密封卡,在金属丝网上方设置有喷洒头,用来向金属丝网上喷洒除尘液,在金属网上形成向下流动的水膜,再流向支架下方的气泡刺破网形成第二道水膜,充分捕捉粉尘。In the present invention, a bracket is provided above the dust removal pool in the housing, and a first group of wire mesh is arranged below the bracket. The wire mesh is a set of V-shaped filter screens, which are used to filter the flue gas from the dust removal pool. The bubbles burst and disperse the airflow. An inverted V-shaped second group of wire mesh is arranged above the support. The second group of wire meshes are arranged in a staggered and inclined manner. Sealing cards are arranged at the intersections, and sprinklers are arranged above the wire meshes, which are used to spray dedusting liquid on the wire meshes, forming a downward-flowing water film on the wire meshes, and then flowing to the The air bubbles under the bracket pierce the net to form a second water film to fully capture dust.
在本发明中,本除尘器设置水位调节装置,通过调节水位调节板的高低来实现水位调节功能,除尘器抽风机启动时,除尘器内负压突增,水位突然升高,但水能从水位调节孔排到溢流水封水池,保证液下管道喷头没水深度稳定在一定范围之内,从而保护风机避免阻力突增而烧毁电机。除尘器正常运行时,可通过水位调节装置调节阀控制调节板上下移动,对水位进行调节,可在线控制喷头没水深度,保证设备的稳定和高效运行。In the present invention, the dust collector is equipped with a water level adjustment device, and the water level adjustment function is realized by adjusting the height of the water level adjustment plate. The water level adjustment hole is discharged to the overflow water seal pool to ensure that the submerged pipe nozzle has a stable water depth within a certain range, thereby protecting the fan from burning the motor due to a sudden increase in resistance. When the dust collector is in normal operation, the adjustment valve of the water level adjustment device can be used to control the adjustment plate to move up and down to adjust the water level, and the water depth of the nozzle can be controlled online to ensure the stable and efficient operation of the equipment.
根据本发明的第三个实施方案,提供生石灰消化和除尘装置,它包括上述的水浴除尘器和生石灰消化器,其中水浴除尘器通过一个除尘管道与生石灰消化器的收尘外接口相连通。According to a third embodiment of the present invention, quicklime digestion and dedusting equipment is provided, which includes the above-mentioned water-bath deduster and quicklime digester, wherein the water-bath deduster communicates with the dust-collecting outer interface of the quicklime digester through a dust removal pipeline.
优选的是,生石灰消化器是两级生石灰消化器或三级生石灰消化器。水浴除尘器通过一个除尘管道与消化器的收尘外接口相连通。Preferably, the quicklime digester is a two-stage quicklime digester or a three-stage quicklime digester. The water-bath dust collector is connected with the dust collection external interface of the digester through a dust removal pipe.
以上所述的两级生石灰消化器包括:进料口,前端与进料口相连通的密封输送段箱体,与密封输送段箱体的后端相连通的第一消化段箱体,位于第一消化段箱体的上部或侧部的喷水装置;位于第一消化段箱体顶部的密封除尘罩,位于第一消化段箱体内且远离进料口的那一端的上消化箱体下料处及捅料口,位于第一消化段箱体下方的第二消化段箱体,位于第二消化段箱体内且靠近进料口的那一端的出料口;其中:在第一消化段箱体内装有一对的具有搅拌叶片的第一搅拌轴,这一对的第一搅拌轴两者通过第一驱动装置所驱动并且两者的旋转方向相反;另外,在第二消化段箱体内装有一对的具有搅拌叶片的第二搅拌轴,这一对的第二搅拌轴两者通过第二驱动装置所驱动并且两者的旋转方向相反;和,密封除尘罩具有收尘外接口。The above-mentioned two-stage quicklime digester includes: a feed inlet, a sealed conveying section box whose front end is connected to the feed inlet, and a first digestion section box connected to the rear end of the sealed conveying section box, which is located at the first The water spray device on the upper or side of the first digestion section box; the sealed dust cover on the top of the first digestion section box, and the upper digestion box unloading at the end of the first digestion section box away from the feed port and the material opening, the second digestion section box located below the first digestion section box, the discharge port at the end of the second digestion section box and close to the feed port; where: in the first digestion section box A pair of first stirring shafts with stirring blades are installed in the body, both of the pair of first stirring shafts are driven by the first driving device and the rotation directions of the two are opposite; in addition, a second digestion section box is equipped with a A pair of second agitating shafts with stirring blades, both of the pair of second agitating shafts are driven by the second driving device and the rotation directions of the two are opposite; and, the sealed dust removal cover has an external dust collection interface.
以上所述的三级生石灰消化器包括:进料口,前端与进料口相连通的密封输送段箱体,与密封输送段箱体的后端相连通的第一消化段箱体,位于第一消化段箱体的上部或侧部的喷水装置;位于第一消化段箱体顶部的密封除尘罩,位于第一消化段箱体内且远离进料口的那一端的上消化箱体下料处及捅料口,位于第一消化段箱体下方的第二消化段箱体,位于第二消化段箱体内且靠近进料口的那一端的第二消化箱体下料处及捅料口(即出料口),位于第二消化段箱体下方的第三消化段箱体,位于第三消化段箱体内且远离进料口的那一端的出料口;其中:在第一消化段箱体内装有一对的具有搅拌叶片的第一搅拌轴,这一对的第一搅拌轴两者通过第一驱动装置所驱动并且两者的旋转方向相反;在第二消化段箱体内装有一对的具有搅拌叶片的第二搅拌轴,这一对的第二搅拌轴两者通过第二驱动装置所驱动并且两者的旋转方向相反;在第三消化段箱体内装有一对的具有搅拌叶片的第三搅拌轴,这一对的第三搅拌轴两者通过第三驱动装置所驱动并且两者的旋转方向相反;和,密封除尘罩具有收尘外接口。The three-stage quicklime digester described above includes: a feed inlet, a sealed conveying section box whose front end is connected to the feed inlet, and a first digestion section box connected to the rear end of the sealed conveying section box, which is located at the first The water spray device on the upper or side of the first digestion section box; the sealed dust cover on the top of the first digestion section box, and the upper digestion box unloading at the end of the first digestion section box away from the feed port and the opening of the second digestion section, the second digestion section box located below the first digestion section box, the second digestion section box and the end of the second digestion section near the feed port. (i.e. the outlet), the third digestion section casing located below the second digestion section casing, the discharge opening at the end of the third digestion section casing and away from the feed port; where: in the first digestion section A pair of first agitating shafts with stirring blades are installed in the box, both of the pair of first agitating shafts are driven by the first driving device and the rotation directions of the two are opposite; a pair of agitating shafts are installed in the second digestion section box The second stirring shaft with stirring blades, the pair of second stirring shafts are driven by the second driving device and the rotation directions of the two are opposite; a pair of stirring blades with stirring blades are installed in the third digestion section box The third agitating shaft, the pair of third agitating shafts are driven by the third driving device and the rotation directions of the two are opposite; and, the sealed dust removal cover has an external dust collection interface.
在上述两种消化器中,优选,第二搅拌轴当中的一个位于第一搅拌轴当中的一个的正下方,并且它们两者的旋转方向相反。In the above two digesters, preferably, one of the second stirring shafts is located directly below one of the first stirring shafts, and the rotation directions of the two are opposite.
对于三级消化器来说,优选的是,第二搅拌轴当中的一个位于第一搅拌轴当中的一个的正下方,并且它们两者的旋转方向相反,和第三搅拌轴当中的一个位于第二搅拌轴当中的一个的正下方,并且它们两者的旋转方向相反。For the three-stage digester, it is preferred that one of the second stirring shafts is located directly below one of the first stirring shafts, and that both of them rotate in opposite directions, and that one of the third stirring shafts is located at the second Directly below one of the two stirring shafts, and the two of them rotate in opposite directions.
优选,喷水装置的输入端与初始供水管道外接,输出端通过自动化流量计水阀与位于第一消化段箱体内部空间的上部的多个可伸缩的喷洒头连接;优选的是,自动化流量计水阀与总控室电连接以便对水量进行自动化控制并具有切断功能;进一步优选的是,多个可伸缩喷洒头根据消化段箱体的长短进行伸缩调整、长短错落排布。Preferably, the input end of the water spray device is externally connected to the initial water supply pipeline, and the output end is connected to a plurality of retractable sprinkler heads located in the upper part of the first digestion section box interior space through an automatic flowmeter water valve; preferably, the automatic flow rate The water metering valve is electrically connected to the master control room so as to automatically control the water volume and has a cut-off function; further preferably, a plurality of retractable sprinkler heads are stretched and adjusted according to the length of the digestion section box, and the lengths are staggered.
另外,喷水装置的初始供水管道连接至外部的换热器的热水出口。该换热器具有冷水进口和热水出口以及热的加热气体进口和换热后的冷却气体出口。如图3a中所示。In addition, the initial water supply pipe of the sprinkler is connected to the hot water outlet of the external heat exchanger. The heat exchanger has a cold water inlet and a hot water outlet as well as a hot heating gas inlet and a heat exchanged cooling gas outlet. As shown in Figure 3a.
优选,在第一消化段箱体上方所设置的密封除尘罩的高度沿该箱体的物料输送方向逐渐增高,收尘外接口位于除尘罩的末端,通过该收尘外接口与外界的除尘器或除尘系统的管道相连接。Preferably, the height of the sealed dust-removing hood provided above the box body of the first digestion section gradually increases along the material conveying direction of the box body. Or the pipes of the dust removal system are connected.
优选,在两级生石灰消化器或三级生石灰消化器的箱体上还设有消化箱体检修装置,该检修装置包括一个或多个消化箱体检修装置门和一个或多个消化箱体检修装置门活动连机构;优选的是,一个或多个消化箱体检修装置门活动连接机构被安装在第二箱体的底部或同时被安装在第二箱体和第三箱体各自的底部,消化箱体检修装置门的底部与消化箱体检修装置门活动连接机构连接,门可绕该活动连接机构转动,消化箱体检修装置门的上部与下箱体上部卡扣连接,即该门上部可打开与关闭。Preferably, a digestion box inspection device is also provided on the casing of the two-stage quicklime digester or the three-stage quicklime digester, and the inspection device includes one or more digestion box inspection device doors and one or more digestion box inspection doors. The movable connection mechanism of the device door; preferably, one or more digestive tank maintenance device door movable connection mechanisms are installed at the bottom of the second tank or at the bottom of the second tank and the third tank respectively, The bottom of the door of the digestion box maintenance device is connected with the movable connection mechanism of the door of the digestion box maintenance device, and the door can rotate around the movable connection mechanism. Can be opened and closed.
在本申请中,两级消化器也可称作上下两级消化器,三级消化器也可称作上下三级消化器。In this application, a two-stage digester may also be referred to as an upper and lower two-stage digester, and a three-stage digester may also be referred to as an upper and lower three-stage digester.
本申请中的两级或三级消化器的长度一般是3-30m,优选4-20m,更优选5-10m。两级或三级消化器能够被安装在承重支架上或安装在基座上。本申请中的两级或三级消化器能够支撑在支架上或安装在基座上。优选的是,在两级或三级消化器的出料口下方设置输送皮带。The length of the two-stage or three-stage digester in this application is generally 3-30m, preferably 4-20m, more preferably 5-10m. Two-stage or three-stage digesters can be mounted on load-bearing supports or on pedestals. The two-stage or three-stage digester in this application can be supported on a stand or mounted on a pedestal. Preferably, a conveyor belt is arranged below the outlet of the two-stage or three-stage digester.
根据本发明的另一个方面,提供了一种使用包括两级生石灰消化器的上述消化和除尘装置的生石灰消化和除尘方法,该方法包括以下步骤:According to another aspect of the present invention, there is provided a quicklime digestion and dedusting method using the above-mentioned digestion and dedusting device comprising a two-stage quicklime digester, the method comprising the following steps:
1)生石灰消化:将生石灰投入到两级生石灰消化器的进料口中,经由密封输送段箱体被输送至第一消化段箱体中,通过位于第一消化段箱体的上部或侧部的喷水装置向第一消化段箱体内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化,之后进入第二消化段箱体中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器底部的出料口排出;和1) Quicklime digestion: Put quicklime into the feed port of the two-stage quicklime digester, and transport it to the first digestion section box through the sealed conveying section box, and pass through the upper or side of the first digestion section box body. The water spray device sprays water on the quicklime material moving in the first digestion section so that the quicklime is mixed and digested while moving under the stirring action of the stirring shaft, and then enters the second digestion section box again under the stirring action of the stirring shaft Further mixing and digestion take place while moving, and the digested quicklime is discharged through the discharge port at the bottom of the quicklime digester; and
2)含尘气体的除尘:在密封除尘罩内的含尘气体从密封除尘罩的收尘外接口被输出到水浴除尘器的除尘管道,含尘气体通过除尘管道的液下管道喷头被喷入除尘水池的水中,通过与水接触进行除尘,除尘后的气体从除尘器壳体上设置的净空气出口被排出。2) Dedusting of dust-containing gas: the dust-containing gas in the sealed dust-removing hood is output from the dust-collecting outer interface of the sealed dust-removing hood to the dust-removing pipeline of the water-bath dust collector, and the dust-containing gas is sprayed into The water in the dedusting pool is dedusted by contacting with water, and the dedusted gas is discharged from the clean air outlet provided on the deduster housing.
根据本发明的再一个方面,提供了一种使用包括三级生石灰消化器的上述消化和除尘装置的生石灰消化和除尘方法,该方法包括以下步骤:According to still another aspect of the present invention, there is provided a quicklime digestion and dedusting method using the above-mentioned digestion and dedusting device comprising a three-stage quicklime digester, the method comprising the following steps:
1)生石灰消化:将生石灰投入到三级生石灰消化器的进料口中,经由密封输送段箱体被输送至第一消化段箱体中,通过位于第一消化段箱体的上部或侧部的喷水装置向第一消化段箱体内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化,之后进入第二消化段箱体中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,之后进入第三消化段箱体中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器底部的出料口排出;和1) Quicklime digestion: Put quicklime into the feed port of the third-stage quicklime digester, and then transport it to the first digestion section box through the sealed conveying section box, and pass through the upper or side of the first digestion section box. The water spray device sprays water on the quicklime material moving in the first digestion section so that the quicklime is mixed and digested while moving under the stirring action of the stirring shaft, and then enters the second digestion section box again under the stirring action of the stirring shaft Further mixing and digestion occurs while moving, and then enters the third digestion section box again under the agitation of the stirring shaft, further mixing and digestion occurs while moving, and the digested quicklime is discharged through the discharge port at the bottom of the quicklime digester ;and
2)含尘气体的除尘:在密封除尘罩内的含尘气体从密封除尘罩的收尘外接口被输出到水浴除尘器的除尘管道,含尘气体通过除尘管道的液下管道喷头被喷入除尘水池的水中,通过与水接触进行除尘,除尘后的气体从除尘器壳体上设置的净空气出口被排出。2) Dedusting of dust-containing gas: the dust-containing gas in the sealed dust-removing hood is output from the dust-collecting outer interface of the sealed dust-removing hood to the dust-removing pipeline of the water-bath dust collector, and the dust-containing gas is sprayed into The water in the dedusting pool is dedusted by contacting with water, and the dedusted gas is discharged from the clean air outlet provided on the deduster housing.
与现有技术相比较,本发明具有以下有益技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
1、集合了冲击式水浴除尘技术和过滤式水膜除尘技术优点,有针对性地捕获大颗粒和微细粉尘,除尘效率高达99.9%。1. Combining the advantages of impact water bath dust removal technology and filter water film dust removal technology, it can capture large particles and fine dust in a targeted manner, and the dust removal efficiency is as high as 99.9%.
2、可在设备运行时调节除尘器内水位,达到较高的净化效率,同时保证净化装置运行阻力较低,设备能耗低。2. The water level in the dust collector can be adjusted during the operation of the equipment to achieve high purification efficiency, while ensuring low operating resistance of the purification device and low energy consumption of the equipment.
3、利用溢流水池,很好地控制了净化装置筒体内液面的波动范围,保证净化装置具有稳定的净化效率,并对风机起到了保护作用。3. The overflow pool is used to well control the fluctuation range of the liquid level in the cylinder of the purification device, to ensure the stable purification efficiency of the purification device, and to protect the fan.
4、除尘污水可经过污水处理后再次循环利用,减少污水了排放量,防止二次污染。4. Dust removal sewage can be recycled after sewage treatment, reducing sewage discharge and preventing secondary pollution.
5、V型除尘水池和池底的污水污泥排放装置的设置使得除尘污水污泥的排放和循环利用,自动控制补水,自动化程度高。5. The setting of the V-shaped dust removal pool and the sewage sludge discharge device at the bottom of the pool enables the discharge and recycling of dust removal sewage sludge, automatic control of water replenishment, and a high degree of automation.
6、本发明除尘管道自上而下从中部插入除尘水池中,可使除尘水池设置在较低位置或者地下,节约了用地,避免了污染。6. The dust removal pipeline of the present invention is inserted into the dust removal pool from top to bottom from the middle, so that the dust removal pool can be set at a lower position or underground, saving land and avoiding pollution.
7、本发明有效解决了生石灰消化除尘效果差的问题,以及解决了现有生石灰消化大量粉尘烟气对环境污染的问题。7. The present invention effectively solves the problem of poor effect of quicklime digestion and dust removal, and solves the problem of environmental pollution caused by the existing quicklime digestion of a large amount of dust and flue gas.
另外,本发明还具有以下有益技术效果:In addition, the present invention also has the following beneficial technical effects:
8、与单级消化器相比,消化率增加1到2倍,消化程度高,科学的消化工艺参数,最大化使生石灰消化完全。在消化过程中,热量丧失较小,即温降的幅度较低。废气中粉尘明显减少,降低了后续除尘的负担。搅拌的功率由多个搅拌轴分担,降低驱动设备的磨损。8. Compared with the single-stage digester, the digestibility increases by 1 to 2 times, the degree of digestion is high, and the scientific digestion process parameters maximize the complete digestion of quicklime. During digestion, less heat is lost, ie the temperature drop is lower. The dust in the exhaust gas is significantly reduced, reducing the burden of subsequent dust removal. Stirring power is shared by multiple stirring shafts to reduce the wear of driving equipment.
9、密封输送段箱体内的部分设有连续的输送螺旋叶片,密封输送段箱体的内壁与连续的输送螺旋叶片之间形成螺旋密封输送,只允许生石灰向前推进进入消化段箱体,可有效防止蒸汽反窜至入料口造成板结或影响皮带秤称量精度。9. There are continuous conveying screw blades in the box body of the sealed conveying section, and a spiral seal is formed between the inner wall of the sealed conveying section box and the continuous conveying spiral blades, and only quicklime is allowed to advance into the digesting section box, which can Effectively prevent the steam from flowing back to the material inlet to cause compaction or affect the weighing accuracy of the belt scale.
10、采用双轴搅拌形式,具有搅拌、粉碎结块和自清理等多重作用与功效;提高生石灰搅拌频率,使生石灰与水混合均匀、反应充分;搅拌桨叶采用锰钢板焊接硬质合金刀头,延长使用寿命。10. Double-shaft stirring is adopted, which has multiple functions and functions such as stirring, crushing agglomeration and self-cleaning; increasing the stirring frequency of quicklime, so that quicklime and water are mixed evenly and react fully; the stirring blades are made of manganese steel plate welded hard alloy blades ,Extended service life.
11、由于采用了多级消化,还有水量的自动化控制,使得消化效果很好,产生的粉尘也相应大量减少,大大改善了消化场地的外部环境,消化区域粉尘浓度远低于国家排放物浓度标准,治理了现行消化区的环境污染问题。11. Due to the adoption of multi-stage digestion and the automatic control of water volume, the digestion effect is very good, and the dust generated is also greatly reduced, which greatly improves the external environment of the digestion site. The dust concentration in the digestion area is far lower than the national discharge concentration Standards, control the environmental pollution of the current digestion area.
12、针对多级消化器一级消化段以下的检修盲点,提供了一种有效的展开式检修方法,解决了多级消化器检修难题。12. Aiming at the maintenance blind spot below the first-level digestion section of the multi-stage digester, an effective expanded maintenance method is provided, which solves the difficult problem of multi-stage digester maintenance.
附图说明Description of drawings
图1为本发明水浴除尘器装置结构图;Fig. 1 is a structural diagram of a water bath deduster device of the present invention;
图2为本发明水浴除尘器设有控制系统的结构图。Fig. 2 is a structural diagram of a control system for the water bath dust collector of the present invention.
图3为本发明(上下)两级消化器的结构示意图。Fig. 3 is a structural schematic diagram of (upper and lower) two-stage digester of the present invention.
图3a为其中喷水装置5的初始供水管道L0连接至外部的换热器X4的热水出口的本发明(上下)两级消化器的结构示意图。Fig. 3a is a schematic structural view of the (upper and lower) two-stage digester of the present invention in which the initial water supply pipe L0 of the water spray device 5 is connected to the hot water outlet of the external heat exchanger X4.
图4为本发明的图2所示消化器的俯视结构示意图。Fig. 4 is a top structural schematic diagram of the digester shown in Fig. 2 of the present invention.
图5为本发明的图2所示消化器的左视示意图。Fig. 5 is a schematic left view of the digester shown in Fig. 2 of the present invention.
图6为本发明(上下)三级消化器的结构示意图。Fig. 6 is a schematic structural view of the (upper and lower) three-stage digester of the present invention.
附图标记:Reference signs:
Q1:除尘器;Q2:除尘水池;Q201:补水管;Q202:补水管阀;Q203:污水污泥排放装置;Q204:水压计;Q3:除尘器壳体;Q301:水位调节孔;Q302:卡放槽;Q303:净空气出口;Q4:除尘管道;Q 401:液下管道喷头;Q5:溢流水封水池;Q501:盖板;Q502:溢流管;Q503:溢流管阀;Q6:水位调节装置;Q601:水位调节板;Q602:螺旋杆;Q603:调节阀;Q7:支架;Q701:第一组金属丝网;Q702:第二组金属丝网;Q703:密封卡;Q8:喷洒头;Q9:挡水除雾板;Q10:控制系统。Q1: dust collector; Q2: dust removal pool; Q201: water supply pipe; Q202: water supply pipe valve; Q203: sewage sludge discharge device; Q204: water pressure gauge; Q3: dust collector shell; Q301: water level adjustment hole; Q302: Card release slot; Q303: clean air outlet; Q4: dust removal pipe; Q401: submerged pipe nozzle; Q5: overflow water seal pool; Q501: cover plate; Q502: overflow pipe; Q503: overflow pipe valve; Q6: Water level adjustment device; Q601: water level adjustment plate; Q602: screw rod; Q603: regulating valve; Q7: bracket; Q701: first group of wire mesh; Q702: second group of wire mesh; Q703: sealing card; Q8: spraying head; Q9: water retaining and defogging plate; Q10: control system.
图3-6中,1:生石灰消化器;2-进料口;201-自动密封阀;3-密封输送段箱体;301-输送螺旋叶片;4-第一消化段箱体;4a-第一床层或第一消化段箱体内的床层;401a和401b-第一搅拌轴;402-搅拌叶片;5-喷水装置;501-自动化流量计水阀;502-可伸缩喷洒头;6-密封除尘罩;601-收尘外接口;7-第一(上)消化箱体下料处及捅料口;7a-第二(中)消化箱体下料处及捅料口;8-第二消化段箱体;8a-第二床层或第二消化段箱体内的床层;801a和801b-第二搅拌轴;9-出料口;10-消化箱体检修装置;10a-消化箱体检修装置门;10b消化箱体检修装置门活动连接装置;11-第一驱动装置;11a-第一联轴器;11b-第一齿轮箱;11c-第一轴承座;12-第二驱动装置;12a-第二联轴器;12b-第二齿轮箱;12c-第二轴承座;13-第三驱动装置;13a-第三联轴器;13b-第三齿轮箱;13c-第三轴承座;14-第三消化段箱体;14a-第三床层或第三消化段箱体内的床层;1401a和1401b-第三搅拌轴(对);L0-初始供水管道;X4-热交换装置;X5-冷水;X6-加热气体(如环冷机热风)。In Fig. 3-6, 1: quicklime digester; 2-feed inlet; 201-automatic sealing valve; 3-sealed conveying section box; 301-conveying screw blade; 4-first digestion section box; The first bed or the bed in the first digestion section box; 401a and 401b-the first stirring shaft; 402-stirring blade; 5-water spray device; 501-automatic flowmeter water valve; 502-retractable sprinkler head; 6 -sealed dust cover; 601-dust collection external interface; 7-first (upper) digestion box feeding place and opening; 7a-second (middle) digestion box feeding place and opening; 8- The second digestion section box; 8a-the second bed or the bed in the second digestion section box; 801a and 801b-the second stirring shaft; 9-discharge port; 10-digestion box maintenance device; 10a-digestion Box maintenance device door; 10b digestion box maintenance device door movable connection device; 11-first driving device; 11a-first coupling; 11b-first gear box; 11c-first bearing seat; 12-second Driving device; 12a-the second coupling; 12b-the second gear box; 12c-the second bearing seat; 13-the third driving device; 13a-the third coupling; 13b-the third gear box; 13c-the first Three bearing seats; 14-the third digestion section box; 14a-the third bed or the bed in the third digestion section box; 1401a and 1401b-the third stirring shaft (pair); L0-initial water supply pipeline; X4- Heat exchange device; X5-cold water; X6-heating gas (such as hot air of ring cooler).
具体实施方式Detailed ways
根据本发明的第一种实施方案,提供一种水浴除尘器:According to a first embodiment of the present invention, a water bath deduster is provided:
一种水浴除尘器,该除尘器Q1包括:A water bath dust collector, the dust collector Q1 includes:
除尘水池Q2;Dust removal pool Q2;
位于除尘水池Q2上方的除尘器壳体Q3;The dust collector housing Q3 located above the dust removal pool Q2;
除尘管道Q4,Dust removal pipe Q4,
除尘管道Q4的一端外接一个或多个含粉尘气体收集装置的输出端(例如石灰消化器的除尘接口),另一端自上而下穿过除尘器壳体Q3并伸入除尘器壳体Q3下方的除尘水池Q2中。除尘管道Q4伸入除尘水池Q2中的一端设置有液下管道喷头Q401。其中液下管道喷头Q401的末端为网状结构或多孔结构。One end of the dust removal pipe Q4 is externally connected to the output end of one or more dust-containing gas collection devices (such as the dust removal interface of the lime digester), and the other end passes through the dust collector shell Q3 from top to bottom and extends into the bottom of the dust collector shell Q3 The dedusting pool Q2. One end of the dust removal pipeline Q4 extending into the dust removal pool Q2 is provided with a submerged pipeline nozzle Q401. Wherein the end of the submerged pipeline nozzle Q401 is a network structure or a porous structure.
作为优选,除尘管道Q4从除尘器壳体Q3的中部穿过。Preferably, the dust removal pipeline Q4 passes through the middle of the dust collector housing Q3.
作为优选,该除尘器Q1还包括:位于除尘水池Q2一侧的溢流水封水池Q5。在除尘水池Q2与溢流水封水池Q5之间,在除尘器壳体Q3一侧的下端所开具的水位调节孔Q301。Preferably, the dust remover Q1 further includes: an overflow water-sealed pool Q5 located on one side of the dust removal pool Q2. Between the dust removal pool Q2 and the overflow water seal pool Q5, a water level adjustment hole Q301 is provided at the lower end of the dust collector housing Q3 side.
优选的是,在水位调节孔Q301旁边的除尘器壳体Q3外侧设有卡放槽Q302和水位调节装置Q6。该水位调节装置Q6包括水位调节板Q601、螺旋杆Q602、调节阀Q603。水位调节板Q601卡放在所述卡放槽Q302中。螺旋杆Q602的一端与水位调节板Q601连接,螺旋杆Q602的另一端与调节阀Q603连接。水位调节板Q601的竖向宽度略大于水位调节孔Q301的竖向宽度。Preferably, a locking slot Q302 and a water level adjusting device Q6 are provided on the outside of the dust collector housing Q3 next to the water level adjusting hole Q301. The water level regulating device Q6 includes a water level regulating plate Q601, a screw rod Q602, and a regulating valve Q603. The water level regulating plate Q601 is stuck in the card slot Q302. One end of the screw rod Q602 is connected with the water level regulating plate Q601, and the other end of the screw rod Q602 is connected with the regulating valve Q603. The vertical width of the water level regulating plate Q601 is slightly larger than the vertical width of the water level regulating hole Q301.
作为优选,该除尘器Q1还包括:设置在溢流水封水池Q5上方的盖板Q501。盖板Q501的一端与除尘器壳体Q3连接,另一端插入溢流水封水池Q2中。Preferably, the dust collector Q1 further includes: a cover plate Q501 arranged above the overflow water-sealed pool Q5. One end of the cover plate Q501 is connected to the dust collector housing Q3, and the other end is inserted into the overflow water sealing pool Q2.
优选的是,盖板Q501上开有一个通孔,螺旋杆Q602穿过该通孔。Preferably, a through hole is opened on the cover plate Q501, and the screw rod Q602 passes through the through hole.
作为优选,溢流水封水池Q5上部设置有溢流管Q502。用来调节溢流水封水池中的水位。Preferably, an overflow pipe Q502 is arranged on the upper part of the overflow water-sealed pool Q5. Used to adjust the water level in overflow water seal tanks.
优选的是,溢流管Q502上设有溢流管阀Q503。Preferably, the overflow pipe Q502 is provided with an overflow pipe valve Q503.
作为优选,在除尘水池Q2上设置有补水管Q201。用来为除尘水池中补充水。Preferably, a water supply pipe Q201 is provided on the dedusting pool Q2. Used to replenish water in the dedusting pool.
优选的是,补水水管Q201上设有补水管阀Q202。Preferably, the water supply pipe Q201 is provided with a water supply pipe valve Q202.
作为优选,除尘水池Q2底部为漏斗状或“V”型。除尘水池Q2底部设有污水污泥排放装置Q203。Preferably, the bottom of the dust removal pool Q2 is funnel-shaped or "V"-shaped. A sewage sludge discharge device Q203 is installed at the bottom of the dust removal pool Q2.
优选的是,在污水污泥排放装置Q203中还设置有水压计Q204。Preferably, a water pressure gauge Q204 is also provided in the sewage sludge discharge device Q203.
作为优选,其中在除尘器壳体Q3内的除尘水池Q2上方设置有支架Q7。在支架Q7下方设置有作为气泡刺破点的第一组金属丝网Q701(优选为V型过滤网或V型金属丝网)。在支架Q7上方设置有第二组金属丝网Q702优选为倒V型金属丝网。As a preference, a bracket Q7 is arranged above the dust removal pool Q2 in the dust collector housing Q3. A first set of wire mesh Q701 (preferably a V-shaped filter mesh or a V-shaped wire mesh) is arranged below the support Q7 as a bubble breaking point. A second group of wire mesh Q702 is arranged above the bracket Q7, preferably an inverted V-shaped wire mesh.
作为优选,其中第一组金属丝网Q701和/或第二组金属丝网Q702交错倾斜排列。交点处设置有密封卡Q703。Preferably, the first group of wire meshes Q701 and/or the second group of wire meshes Q702 are staggered and arranged obliquely. A sealing card Q703 is arranged at the intersection.
作为优选,其中在第二组金属丝网Q702上方设置有喷洒头Q8。用来向第二组金属丝网Q702上喷洒除尘水或除尘液。Preferably, a sprinkler head Q8 is arranged above the second group of wire mesh Q702. It is used to spray dedusting water or dedusting liquid on the second group of wire mesh Q702.
作为优选,其中在喷洒头Q8上方设置有挡水除雾板Q9。在挡水除雾板Q9上方除尘器壳体上设置有净空气出口Q303。As a preference, a water blocking and defogging plate Q9 is arranged above the sprinkler head Q8. A clean air outlet Q303 is arranged on the dust collector housing above the water retaining and demisting plate Q9.
作为优选,该除尘器还包括控制系统Q10,水压计Q204、溢流管阀Q503和补水管阀Q202与控制系统Q10连接。控制系统Q10控制水压计Q204、溢流管阀Q503和补水管阀Q202。Preferably, the dust remover also includes a control system Q10, and a water pressure gauge Q204, an overflow pipe valve Q503 and a water supply pipe valve Q202 are connected to the control system Q10. The control system Q10 controls the water pressure gauge Q204, the overflow pipe valve Q503 and the water supply pipe valve Q202.
根据本发明提供的第二种实施方案,提供一种水浴除尘器的使用方法或使用上述水浴除尘器的除尘方法,该方法包括以下步骤:According to the second embodiment provided by the present invention, there is provided a method for using a water-bath dust collector or a method for removing dust using the above-mentioned water-bath dust collector, the method comprising the following steps:
(1)通过补水管Q201向除尘水池中蓄水,调节水位调节板Q601,使除尘水池Q2中水位到达预定值,关闭补水管阀Q202;(1) Store water in the dedusting pool through the water supply pipe Q201, adjust the water level regulating plate Q601, make the water level in the dedusting pool Q2 reach a predetermined value, and close the water supply pipe valve Q202;
(2)含尘气体(如从生石灰消化器除尘口接来的粉尘烟气)通过除尘管道Q4自上而下从除尘器壳体Q3中部进入除尘器Q1中,由烟气性质和烟气的流量大小,调节水位调节装置Q6,使除尘管道Q4插入除尘水池Q2中一定位置,除尘管道Q4插入水下的一头设置有网状结构的液下管道喷头Q401;(2) Dusty gas (such as dust and flue gas from the dust removal port of the quicklime digester) enters the dust collector Q1 from the middle of the dust collector housing Q3 through the dust removal pipe Q4 from top to bottom. The flow rate is adjusted by adjusting the water level adjustment device Q6 so that the dust removal pipe Q4 is inserted into a certain position in the dust removal pool Q2, and the end of the dust removal pipe Q4 inserted into the water is provided with a network structure underwater pipe nozzle Q401;
(3)具有一定速度的含尘气体流过除尘管道Q4在液下管道喷头Q401处以较高速度喷出,对水层产生冲击作用后进入水中,气体的运动方向改变,而尘粒由于惯性的作用则继续按原来方向运动,其中大部分尘粒与水粘附后留在水中,烟气冲击水体经液下管道喷头Q401的网状结构切割成小气泡,增加了烟气与水的接触面积,加强了除尘水对粉尘的捕捉,实现第一级冲击式水浴除尘;(3) The dust-laden gas with a certain speed flows through the dust removal pipeline Q4 and is ejected at a relatively high speed at the nozzle Q401 of the submerged pipeline. After impacting the water layer, it enters the water, the direction of movement of the gas changes, and the dust particles due to inertia The effect will continue to move in the original direction, and most of the dust particles will remain in the water after adhering to the water. The flue gas hits the water body and is cut into small bubbles by the network structure of the nozzle Q401 of the submerged pipeline, which increases the contact area between the flue gas and water. , strengthen the capture of dust by dust removal water, and realize the first-level impact water bath dust removal;
(4)经过水浴除尘,烟气中大部分粉尘被除去,剩余部分细颗粒粉尘经过第一组金属丝网Q701形成第一道水膜和第二组金属丝网Q702形成的第二道水膜,两道水膜对烟气中的微细粉尘进行捕捉,实现第二级过滤式水膜除尘,净化后的气体经挡水除雾板Q9处理后从出口处排出。(4) After water bath dedusting, most of the dust in the flue gas is removed, and the remaining part of the fine particle dust passes through the first set of wire mesh Q701 to form the first water film and the second set of wire mesh Q702 to form the second water film , Two water films capture the fine dust in the flue gas, realizing the second-stage filter water film dedusting, the purified gas is discharged from the outlet after being treated by the water retaining and defogging plate Q9.
(5)除尘水池Q2经过长时间的除尘,已变为污水,将该污水从漏斗状或“V”型除尘水池Q2底部的污水污泥排放装置Q203排出,从补水管Q201进行补水。(5) Dust removal pool Q2 has been turned into sewage after long-term dust removal, and the sewage is discharged from the sewage sludge discharge device Q203 at the bottom of the funnel-shaped or "V"-shaped dust removal pool Q2, and water is replenished from the water supply pipe Q201.
根据本发明的第三个实施方案,提供生石灰消化和除尘装置,它包括上述的水浴除尘器Q1和生石灰消化器,其中水浴除尘器Q1通过一个除尘管道Q4与生石灰消化器的收尘外接口相连通。According to a third embodiment of the present invention, quicklime digestion and dust removal equipment is provided, which includes the above-mentioned water-bath dust collector Q1 and quicklime digester, wherein the water-bath dust collector Q1 is connected to the dust collection external interface of the quicklime digester through a dust removal pipeline Q4 Pass.
优选的是,生石灰消化器是两级生石灰消化器1或三级生石灰消化器1。水浴除尘器Q1通过一个除尘管道Q4与消化器1的收尘外接口601相连通。Preferably, the quicklime digester is a two-stage quicklime digester 1 or a three-stage quicklime digester 1 . The water bath dust collector Q1 is connected with the dust collection external interface 601 of the digester 1 through a dust removal pipe Q4.
即,一种生石灰消化和除尘装置,它包括上述水浴除尘器Q1和生石灰消化器1和,水浴除尘器Q1通过一个除尘管道Q4与消化器1的收尘外接口601相连通;其中生石灰消化器1可采用两级生石灰消化器1或三级生石灰消化器1。That is, a quicklime digestion and dedusting device, which includes the above-mentioned water-bath dust collector Q1 and quicklime digester 1, and the water-bath dust collector Q1 communicates with the dust collection external interface 601 of the digester 1 through a dust removal pipeline Q4; wherein the quicklime digester 1 A two-stage quicklime digester 1 or a three-stage quicklime digester 1 can be used.
以上所述的两级生石灰消化器1包括:进料口2,前端与进料口2相连通的密封输送段箱体3,与密封输送段箱体3的后端相连通的第一消化段箱体4,位于第一消化段箱体4的上部或侧部的喷水装置5;位于第一消化段箱体4顶部的密封除尘罩6,位于第一消化段箱体4内且远离进料口2的那一端的上消化箱体下料处及捅料口7,位于第一消化段箱体4下方的第二消化段箱体8,位于第二消化段箱体8内且靠近进料口2的那一端的出料口9;其中:在第一消化段箱体4内装有一对的具有搅拌叶片402的第一搅拌轴401a和401b,这一对的第一搅拌轴401a和401b两者通过第一驱动装置11所驱动并且两者的旋转方向相反;另外,在第二消化段箱体8内装有一对的具有搅拌叶片的第二搅拌轴801a和801b,这一对的第二搅拌轴801a和801b两者通过第二驱动装置12所驱动并且两者的旋转方向相反;和,密封除尘罩6具有收尘外接口601。The above-mentioned two-stage quicklime digester 1 includes: a feed inlet 2, a sealed conveying section box 3 whose front end communicates with the feed inlet 2, and a first digestion section connected with the rear end of the sealed conveying section box 3 Casing 4, the water spray device 5 on the top or side of the first digestion section casing 4; the sealed dust cover 6 on the top of the first digestion section casing 4, located in the first digestion section casing 4 and away from the inlet The feeding part of the upper digestion box at the end of the material opening 2 and the opening 7, the second digestion section box 8 below the first digestion section box body 4, is located in the second digestion section box body 8 and is close to the inlet The discharge port 9 at the end of the feed port 2; wherein: a pair of first stirring shafts 401a and 401b with stirring blades 402 are housed in the first digestion section casing 4, and the pair of first stirring shafts 401a and 401b The two are driven by the first driving device 11 and the rotation directions of the two are opposite; in addition, a pair of second stirring shafts 801a and 801b with stirring blades are installed in the second digestion section casing 8, and the second stirring shafts 801b of the pair are installed. Both the stirring shafts 801a and 801b are driven by the second driving device 12 and their rotation directions are opposite;
以上所述的三级生石灰消化器1包括:进料口2,前端与进料口2相连通的密封输送段箱体3,与密封输送段箱体3的后端相连通的第一消化段箱体4,位于第一消化段箱体4的上部或侧部的喷水装置5;位于第一消化段箱体4顶部的密封除尘罩6,位于第一消化段箱体4内且远离进料口2的那一端的上消化箱体下料处及捅料口7,位于第一消化段箱体4下方的第二消化段箱体8,位于第二消化段箱体8内且靠近进料口2的那一端的第二消化箱体下料处及捅料口(即出料口)7a,位于第二消化段箱体8下方的第三消化段箱体14,位于第三消化段箱体14内且远离进料口2的那一端的出料口9;其中:在第一消化段箱体4内装有一对的具有搅拌叶片402的第一搅拌轴401a和401b,这一对的第一搅拌轴401a和401b两者通过第一驱动装置11所驱动并且两者的旋转方向相反;在第二消化段箱体8内装有一对的具有搅拌叶片的第二搅拌轴801a和801b,这一对的第二搅拌轴801a和801b两者通过第二驱动装置12所驱动并且两者的旋转方向相反;在第三消化段箱体14内装有一对的具有搅拌叶片的第三搅拌轴1401a和1401b,这一对的第三搅拌轴1401a和1401b两者通过第三驱动装置13所驱动并且两者的旋转方向相反;和,密封除尘罩6具有收尘外接口601。The three-stage quicklime digester 1 described above includes: a feed inlet 2, a sealed delivery section box 3 whose front end communicates with the feed inlet 2, and a first digestion section connected with the rear end of the sealed delivery section box 3 Casing 4, the water spray device 5 on the top or side of the first digestion section casing 4; the sealed dust cover 6 on the top of the first digestion section casing 4, located in the first digestion section casing 4 and away from the inlet The feeding part of the upper digestion box at the end of the material opening 2 and the opening 7, the second digestion section box 8 below the first digestion section box body 4, is located in the second digestion section box body 8 and is close to the inlet The second digestion box at the end of the feed port 2 and the feed opening (i.e. the discharge port) 7a, the third digestion section box 14 below the second digestion section box 8, is located in the third digestion section In the casing 14 and away from the discharge port 9 at the end of the feed port 2; wherein: a pair of first stirring shafts 401a and 401b with stirring blades 402 are housed in the first digestion section casing 4, the pair of Both the first stirring shafts 401a and 401b are driven by the first driving device 11 and the rotation directions of the two are opposite; a pair of second stirring shafts 801a and 801b with stirring blades are installed in the second digestion section casing 8, which A pair of second agitating shafts 801a and 801b are both driven by the second driving device 12 and the rotation directions of the two are opposite; a pair of third agitating shafts 1401a and 801b with agitating blades are installed in the third digestion section casing 14 1401b, the pair of third agitating shafts 1401a and 1401b are driven by the third driving device 13 and their rotation directions are opposite;
在上述两种消化器中,优选,第二搅拌轴801a和801b当中的一个801a位于第一搅拌轴401a和401b当中的一个401a的正下方,并且它们401a和801a两者的旋转方向相反。In the above two digesters, preferably, one 801a of the second stirring shafts 801a and 801b is located directly below the one 401a of the first stirring shafts 401a and 401b, and the rotation directions of the two stirring shafts 401a and 801a are opposite.
对于三级消化器来说,优选的是,第二搅拌轴801a和801b当中的一个801a位于第一搅拌轴401a和401b当中的一个401a的正下方,并且它们401a和801a两者的旋转方向相反,和第三搅拌轴1401a和1401b当中的一个1401a位于第二搅拌轴801a和801b当中的一个801a的正下方,并且它们401a和801a两者的旋转方向相反。For the tertiary digester, it is preferred that one 801a of the second stirring shafts 801a and 801b is located directly below the one 401a of the first stirring shafts 401a and 401b, and that both of them 401a and 801a rotate in opposite directions , and one 1401a of the third stirring shafts 1401a and 1401b is located directly below one 801a of the second stirring shafts 801a and 801b, and both of them 401a and 801a rotate in opposite directions.
优选,喷水装置5的输入端与初始供水管道L0外接,输出端通过自动化流量计水阀501与位于第一消化段箱体4内部空间的上部的多个可伸缩的喷洒头502连接;优选的是,自动化流量计水阀501与总控室电连接以便对水量进行自动化控制并具有切断功能;进一步优选的是,多个可伸缩喷洒头502根据消化段箱体的长短进行伸缩调整、长短错落排布。Preferably, the input end of the water spray device 5 is externally connected to the initial water supply pipeline L0, and the output end is connected to a plurality of retractable sprinkler heads 502 located in the upper part of the first digestion section box 4 through an automatic flowmeter water valve 501; preferably Preferably, the automatic flowmeter water valve 501 is electrically connected to the master control room so as to automatically control the water volume and has a cut-off function; further preferably, a plurality of retractable sprinkler heads 502 are telescopically adjusted according to the length of the digestion section box, and the lengths are staggered. arranged.
另外,喷水装置5的初始供水管道L0连接至外部的换热器X4的热水出口。该换热器X4具有冷水进口X5和热水出口以及热的加热气体进口X6和换热后的冷却气体出口。如图3a中所示。In addition, the initial water supply pipe L0 of the sprinkler 5 is connected to the hot water outlet of the external heat exchanger X4. The heat exchanger X4 has a cold water inlet X5 and a hot water outlet as well as a hot heating gas inlet X6 and an exchanged cooling gas outlet. As shown in Figure 3a.
优选,在第一消化段箱体4上方所设置的密封除尘罩6的高度沿该箱体4的物料输送方向逐渐增高,收尘外接口601位于除尘罩6的末端,通过该收尘外接口601与外界的除尘器或除尘系统的管道相连接。Preferably, the height of the sealed dust removal cover 6 provided above the first digestion section box body 4 increases gradually along the material conveying direction of the box body 4, and the dust collection external interface 601 is located at the end of the dust removal cover 6, through which the dust collection external interface 601 is connected with the external dust collector or the pipeline of the dust removal system.
优选,在两级生石灰消化器1或三级生石灰消化器1的箱体上还设有消化箱体检修装置10,该检修装置10包括一个或多个消化箱体检修装置门10a和一个或多个消化箱体检修装置门活动连机构10b;优选的是,一个或多个消化箱体检修装置门活动连接机构10b被安装在第二箱体的底部或同时被安装在第二箱体和第三箱体各自的底部,消化箱体检修装置门10a的底部与消化箱体检修装置门活动连接机构10b连接,门10a可绕该活动连接机构10b转动,消化箱体检修装置门10a的上部与下箱体上部卡扣连接,即该门上部可打开与关闭。Preferably, on the casing of the two-stage quicklime digester 1 or the three-stage quicklime digester 1, a digester box overhaul device 10 is also provided, and the overhaul device 10 includes one or more digester box overhaul device doors 10a and one or more A digestive box maintenance device door movable connection mechanism 10b; preferably, one or more digestive box maintenance device door movable connection mechanisms 10b are installed on the bottom of the second box body or are installed on the second box body and the first box body at the same time The respective bottoms of the three casings, the bottom of the digestion box maintenance device door 10a are connected with the movable connection mechanism 10b of the digestion box maintenance device door, and the door 10a can rotate around the movable connection mechanism 10b, and the upper part of the digestion box maintenance device door 10a is connected with the movable connection mechanism 10b. The upper part of the lower box is snap-connected, that is, the upper part of the door can be opened and closed.
在本申请中,两级消化器也可称作上下两级消化器,三级消化器也可称作上下三级消化器。In this application, a two-stage digester may also be referred to as an upper and lower two-stage digester, and a three-stage digester may also be referred to as an upper and lower three-stage digester.
根据本发明的另一个方面,提供了一种使用包括两级生石灰消化器的上述消化和除尘装置的生石灰消化和除尘方法,该方法包括以下步骤:According to another aspect of the present invention, there is provided a quicklime digestion and dedusting method using the above-mentioned digestion and dedusting device comprising a two-stage quicklime digester, the method comprising the following steps:
1)生石灰消化:将生石灰投入到两级生石灰消化器1的进料口2中,经由密封输送段箱体3被输送至第一消化段箱体4中,通过位于第一消化段箱体4的上部或侧部的喷水装置5向第一消化段箱体4内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化,之后进入第二消化段箱体8中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器1底部的出料口9排出;和1) Quicklime digestion: Put quicklime into the feed port 2 of the two-stage quicklime digester 1, and transport it to the first digestion section box 4 through the sealed delivery section box 3, and pass through the first digestion section box 4 The water spray device 5 on the upper or side of the first digestion section box 4 sprays water to the quicklime material moving in the first digestion section box 4, so that the quicklime is mixed and digested while moving under the agitation of the stirring shaft, and then enters the second digestion section box In the body 8, further mixing and digestion occur while moving under the stirring effect of the stirring shaft again, and the quicklime after the digestion is discharged through the discharge port 9 at the bottom of the quicklime digester 1; and
2)含尘气体的除尘:在密封除尘罩6内的含尘气体从密封除尘罩6的收尘外接口601被输出到水浴除尘器Q1的除尘管道Q4,含尘气体通过除尘管道Q4的液下管道喷头Q401被喷入除尘水池Q2的水中,通过与水接触进行除尘,除尘后的气体从除尘器壳体上设置的净空气出口Q303被排出。2) Dedusting of dust-containing gas: the dust-containing gas in the sealed dust-removing cover 6 is output from the dust-collecting outer interface 601 of the sealed dust-removing cover 6 to the dust-removing pipeline Q4 of the water-bath dust collector Q1, and the dust-containing gas passes through the liquid of the dust-removing pipeline Q4. The nozzle Q401 of the lower pipe is sprayed into the water of the dust removal pool Q2, and the dust is removed by contacting with the water, and the gas after dust removal is discharged from the clean air outlet Q303 provided on the dust collector housing.
根据本发明的再一个方面,提供了一种使用包括三级生石灰消化器的上述消化和除尘装置的生石灰消化和除尘方法,该方法包括以下步骤:According to still another aspect of the present invention, there is provided a quicklime digestion and dedusting method using the above-mentioned digestion and dedusting device comprising a three-stage quicklime digester, the method comprising the following steps:
1)生石灰消化:将生石灰投入到三级生石灰消化器1的进料口2中,经由密封输送段箱体3被输送至第一消化段箱体4中,通过位于第一消化段箱体4的上部或侧部的喷水装置5向第一消化段箱体4内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化,之后进入第二消化段箱体8中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,之后进入第三消化段箱体14中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器1底部的出料口9排出;和1) Quicklime digestion: Put quicklime into the feed port 2 of the three-stage quicklime digester 1, and then transport it to the first digestion section box 4 through the sealed delivery section box 3, and pass through the first digestion section box 4 The water spray device 5 on the upper or side of the first digestion section box 4 sprays water to the quicklime material moving in the first digestion section box 4, so that the quicklime is mixed and digested while moving under the agitation of the stirring shaft, and then enters the second digestion section box The body 8 is further mixed and digested while moving under the stirring action of the stirring shaft, and then enters the third digestion section box 14 to further mix and digest while moving under the stirring action of the stirring shaft, and the digested The quicklime is discharged through the outlet 9 at the bottom of the quicklime digester 1; and
2)含尘气体的除尘:在密封除尘罩6内的含尘气体从密封除尘罩6的收尘外接口601被输出到水浴除尘器Q1的除尘管道Q4,含尘气体通过除尘管道Q4的液下管道喷头Q401被喷入除尘水池Q2的水中,通过与水接触进行除尘,除尘后的气体从除尘器壳体上设置的净空气出口Q303被排出。2) Dedusting of dust-containing gas: the dust-containing gas in the sealed dust-removing cover 6 is output from the dust-collecting outer interface 601 of the sealed dust-removing cover 6 to the dust-removing pipeline Q4 of the water-bath dust collector Q1, and the dust-containing gas passes through the liquid of the dust-removing pipeline Q4. The nozzle Q401 of the lower pipe is sprayed into the water of the dust removal pool Q2, and the dust is removed by contacting with the water, and the gas after dust removal is discharged from the clean air outlet Q303 provided on the dust collector housing.
实施例1Example 1
一种水浴除尘器,该除尘器Q1包括:A water bath dust collector, the dust collector Q1 includes:
除尘水池Q2;Dust removal pool Q2;
位于除尘水池Q2上方的除尘器壳体Q3;The dust collector housing Q3 located above the dust removal pool Q2;
除尘管道Q4,Dust removal pipe Q4,
除尘管道Q4的一端外接石灰消化器的除尘接口,另一端自上而下穿过除尘器壳体Q3并伸入除尘器壳体Q3下方的除尘水池Q2中。除尘管道Q4伸入除尘水池Q2中的一端设置有液下管道喷头Q401。其中液下管道喷头Q401的末端为网状结构或多孔结构。One end of the dust removal pipeline Q4 is externally connected to the dust removal interface of the lime digester, and the other end passes through the dust collector housing Q3 from top to bottom and extends into the dust removal pool Q2 below the dust collector housing Q3. One end of the dust removal pipeline Q4 extending into the dust removal pool Q2 is provided with a submerged pipeline nozzle Q401. Wherein the end of the submerged pipeline nozzle Q401 is a mesh structure or a porous structure.
除尘管道Q4从除尘器壳体Q3的中部穿过。The dust removal pipe Q4 passes through the middle of the dust collector housing Q3.
该除尘器Q1还包括:位于除尘水池Q2一侧的溢流水封水池Q5。在除尘水池Q2与溢流水封水池Q5之间,在除尘器壳体Q3一侧的下端所开具的水位调节孔Q301。The dust remover Q1 also includes: an overflow water sealing pool Q5 located on one side of the dust removal pool Q2. Between the dust removal pool Q2 and the overflow water seal pool Q5, a water level adjustment hole Q301 is provided at the lower end of the dust collector housing Q3 side.
在水位调节孔Q301的除尘器壳体Q3外侧旁设有卡放槽Q302和水位调节装置Q6。该水位调节装置Q6包括水位调节板Q601、螺旋杆Q602、调节阀Q603。水位调节板Q601卡放在所述卡放槽Q302中。螺旋杆Q602的一端与水位调节板Q601连接,螺旋杆Q602的另一端与调节阀Q603连接。水位调节板Q601的宽度略大于水位调节孔Q301的宽度。On the outer side of the dust collector housing Q3 of the water level adjustment hole Q301, a card slot Q302 and a water level adjustment device Q6 are provided. The water level regulating device Q6 includes a water level regulating plate Q601, a screw rod Q602, and a regulating valve Q603. The water level regulating plate Q601 is stuck in the card slot Q302. One end of the screw rod Q602 is connected with the water level regulating plate Q601, and the other end of the screw rod Q602 is connected with the regulating valve Q603. The width of the water level regulating plate Q601 is slightly larger than the width of the water level regulating hole Q301.
该除尘器Q1还包括:设置在溢流水封水池Q5上方的盖板Q501。盖板Q501的一端与除尘器壳体Q3连接,另一端插入溢流水封水池Q2中。The dust collector Q1 also includes: a cover plate Q501 arranged above the overflow water-sealed pool Q5. One end of the cover plate Q501 is connected to the dust collector housing Q3, and the other end is inserted into the overflow water sealing pool Q2.
盖板Q501上开有一个通孔,螺旋杆Q602穿过该通孔。A through hole is opened on the cover plate Q501, and the screw rod Q602 passes through the through hole.
溢流水封水池Q5上部设置有溢流管Q502。用来调节溢流水封水池中的水位。An overflow pipe Q502 is arranged on the upper part of the overflow water-sealed pool Q5. Used to adjust the water level in overflow water seal tanks.
在除尘水池Q2上设置有补水管Q201。用来为除尘水池中补充水。A water supply pipe Q201 is arranged on the dust removal pool Q2. Used to replenish water in the dedusting pool.
除尘水池Q2底部为漏斗状或“V”型。除尘水池Q2底部设有污水污泥排放装置Q203。The bottom of the dust removal pool Q2 is funnel-shaped or "V"-shaped. A sewage sludge discharge device Q203 is installed at the bottom of the dust removal pool Q2.
其中在除尘器壳体Q3内的除尘水池Q2上方设置有支架Q7。在支架Q7下方设置有作为气泡刺破点的第一组金属丝网Q701(优选为V型过滤网或V型金属丝网)。在支架Q7上方设置有第二组金属丝网Q702优选为倒V型金属丝网。Wherein, a bracket Q7 is arranged above the dust removal pool Q2 in the dust collector housing Q3. A first set of wire mesh Q701 (preferably a V-shaped filter mesh or a V-shaped wire mesh) is arranged below the support Q7 as a bubble breaking point. A second group of wire mesh Q702 is arranged above the bracket Q7, preferably an inverted V-shaped wire mesh.
其中第一组金属丝网Q701和/或第二组金属丝网Q702交错倾斜排列。交点处设置有密封卡Q703。Wherein the first group of wire meshes Q701 and/or the second group of wire meshes Q702 are staggered and arranged obliquely. A sealing card Q703 is arranged at the intersection.
其中在第二组金属丝网Q702上方设置有喷洒头Q8。用来向第二组金属丝网Q702上喷洒除尘水或除尘液。Wherein a sprinkler head Q8 is arranged above the second group of wire mesh Q702. It is used to spray dedusting water or dedusting liquid on the second group of wire mesh Q702.
其中在喷洒头Q8上方设置有挡水除雾板Q9。在挡水除雾板Q9上方除尘器壳体上设置有净空气出口Q303。Wherein, a water retaining and defogging plate Q9 is arranged above the sprinkler head Q8. A clean air outlet Q303 is arranged on the dust collector housing above the water retaining and demisting plate Q9.
本实施例除尘效率达到99.9%。而且本实施例能够快速排出污水污泥In this embodiment, the dust removal efficiency reaches 99.9%. And this embodiment can quickly discharge sewage sludge
实施例2Example 2
重复实施例1,只是溢流管Q502上设有溢流管阀Q503。补水水管Q201上设有补水管阀Q202。Embodiment 1 is repeated, except that an overflow pipe valve Q503 is provided on the overflow pipe Q502. The water supply pipe Q201 is provided with a water supply pipe valve Q202.
本实施例除尘效率达到99.9%。本实施例的装置可以实现实时控制除尘水池中水面的位置。In this embodiment, the dust removal efficiency reaches 99.9%. The device of this embodiment can realize real-time control of the position of the water surface in the dust removal pool.
实施例3Example 3
重复实施例1,只是在污水污泥排放装置Q203中还设置有水压计Q204。Repeat Example 1, except that a water pressure gauge Q204 is also provided in the sewage sludge discharge device Q203.
本实施例除尘效率达到99.9%。本实施例的装置可以检测除尘水池中污水污泥的含量,能够及时排出污水污泥。In this embodiment, the dust removal efficiency reaches 99.9%. The device in this embodiment can detect the content of sewage sludge in the dust removal pool, and can discharge the sewage sludge in time.
实施例4Example 4
重复实施例1.只是该除尘器还包括控制系统Q10,水压计Q204、溢流管阀Q503和补水管阀Q202与控制系统Q10连接。控制系统Q10控制水压计Q204、溢流管阀Q503和补水管阀Q202。本实施例的装置可以实现只能除尘。Repeat Example 1. Only this dust remover also includes a control system Q10, a water pressure gauge Q204, an overflow pipe valve Q503 and a water supply pipe valve Q202 are connected to the control system Q10. The control system Q10 controls the water pressure gauge Q204, the overflow pipe valve Q503 and the water supply pipe valve Q202. The device of this embodiment can realize only dust removal.
本实施例除尘效率达到99.9%。In this embodiment, the dust removal efficiency reaches 99.9%.
应用实施例1Application Example 1
一种水浴除尘器的使用方法,该方法包括以下步骤:A kind of using method of water bath deduster, this method comprises the following steps:
(1)通过补水管Q201向除尘水池中蓄水,调节水位调节板Q601,使除尘水池Q2中水位到达预定值,关闭补水管阀Q202;(1) Store water in the dedusting pool through the water supply pipe Q201, adjust the water level regulating plate Q601, make the water level in the dedusting pool Q2 reach a predetermined value, and close the water supply pipe valve Q202;
(2)从生石灰消化器除尘口接来的粉尘烟气通过除尘管道Q4自上而下从除尘器壳体Q3中部进入除尘器Q1中,由烟气性质和烟气的流量大小,调节水位调节装置Q6,使除尘管道Q4插入除尘水池Q2中一定位置,除尘管道Q4插入水下的一头设置有网状结构的液下管道喷头Q401;(2) The dust flue gas from the dust removal port of the quicklime digester enters the dust collector Q1 from top to bottom through the dust removal pipe Q4 from the middle of the dust collector housing Q3, and the water level is adjusted according to the nature of the flue gas and the flow rate of the flue gas Device Q6, so that the dust removal pipeline Q4 is inserted into a certain position in the dust removal pool Q2, and the dust removal pipeline Q4 is inserted into the underwater end to be provided with a network structure underwater pipeline nozzle Q401;
(3)具有一定速度的含尘气体经进除尘管道Q4在液下管道喷头Q401处以较高速度喷出,对水层产生冲击作用后进入水中,气体的运动方向改变,而尘粒由于惯性的作用则继续按原来方向运动,其中大部分尘粒与水粘附后留在水中,烟气冲击水体经液下管道喷头Q401的网状结构切割成小气泡,增加了烟气与水的接触面积,加强了除尘水对粉尘的捕捉,实现第一级冲击式水浴除尘;(3) The dust-laden gas with a certain speed is sprayed out at a relatively high speed at the nozzle Q401 of the submerged pipe through the dust removal pipe Q4, and enters the water after impacting the water layer. The direction of movement of the gas changes, and the dust particles due to inertia The effect will continue to move in the original direction, and most of the dust particles will remain in the water after adhering to the water. The flue gas hits the water body and is cut into small bubbles by the network structure of the nozzle Q401 of the submerged pipeline, which increases the contact area between the flue gas and water. , strengthen the capture of dust by dust removal water, and realize the first-level impact water bath dust removal;
(4)经过水浴除尘,烟气中大部分粉尘被除去,剩余部分细颗粒粉尘经过第一组金属丝网Q701形成第一道水膜和第二组金属丝网Q702形成的第二道水膜,两道水膜对烟气中的微细粉尘进行捕捉,实现第二级过滤式水膜除尘,净化后的气体经挡水除雾板Q9处理后从出口处排出。(4) After water bath dedusting, most of the dust in the flue gas is removed, and the remaining part of the fine particle dust passes through the first set of wire mesh Q701 to form the first water film and the second set of wire mesh Q702 to form the second water film , Two water films capture the fine dust in the flue gas, realizing the second-stage filter water film dedusting, the purified gas is discharged from the outlet after being treated by the water retaining and defogging plate Q9.
(5)除尘水池Q2经过长时间的除尘,已变为污水,将该污水从漏斗状或“V”型除尘水池Q2底部的污水污泥排放装置Q203排出,从补水管Q201进行补水。(5) Dust removal pool Q2 has been turned into sewage after long-term dust removal, and the sewage is discharged from the sewage sludge discharge device Q203 at the bottom of the funnel-shaped or "V"-shaped dust removal pool Q2, and water is replenished from the water supply pipe Q201.
对比例1Comparative example 1
采用与图2相似的设备,只是水位调节装置采用如专利00224384.9的结构,结果,调节液面高度需要打开盖板,不便于操作,且由于水位调节不到位,除尘管道插入除尘水池中无法得到很好控制,结果,除尘效率也降低至87%以下。The equipment similar to that in Figure 2 is adopted, except that the water level adjustment device adopts the structure of patent 00224384.9. As a result, the cover plate needs to be opened to adjust the liquid level, which is not easy to operate, and because the water level adjustment is not in place, the dust removal pipe cannot be inserted into the dust removal pool. Good control, as a result, the dust removal efficiency is also reduced to below 87%.
对比例2Comparative example 2
采用与图2相似的设备,只是除尘管道的液下管道不带有网状结构喷头,而是直接作为管道插入除尘水池中,结果烟气对水有较大的冲击,并且形成较大的气泡,使得气泡中的灰尘或颗粒物与水的接触不充分,除尘效率降低至83%。The equipment similar to that in Figure 2 is used, except that the submerged pipeline of the dust removal pipeline does not have a mesh structure nozzle, but is directly inserted into the dust removal pool as a pipe, and as a result, the flue gas has a greater impact on the water and forms larger bubbles , so that the dust or particles in the air bubbles are not in sufficient contact with the water, and the dust removal efficiency is reduced to 83%.
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