CN206014705U - Burnt lime digester, quicklime slaking and dust arrester and system - Google Patents
Burnt lime digester, quicklime slaking and dust arrester and system Download PDFInfo
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Abstract
生石灰消化器、生石灰消化和除尘装置及系统,它包括生石灰消化器、水浴除尘器、抽风装置、烟囱、除尘污水处理装置、污泥处理装置、清洗装置、消石灰输送装置、混料机。生石灰消化器,它包括:进料口,密封输送段箱体,第一消化段箱体,喷水装置,密封除尘罩,上消化箱体下料处及捅料口,第二消化段箱体,第二消化箱体下料处及捅料口,第三消化段箱体,出料口;第一消化段箱体内装有一对的具有搅拌叶片的第一搅拌轴,第一搅拌轴通过第一驱动装置所驱动;第二消化段箱体内装有一对的具有搅拌叶片的第二搅拌轴,第二搅拌轴通过第二驱动装置所驱动;第三消化段箱体内装有一对的具有搅拌叶片的第三搅拌轴,第三搅拌轴通过第三驱动装置所驱动。
Quicklime digester, quicklime digestion and dust removal device and system, which includes quicklime digester, water bath dust collector, ventilation device, chimney, dust removal sewage treatment device, sludge treatment device, cleaning device, slaked lime conveying device, mixer. Lime digester, which includes: feed inlet, sealed conveying section box, first digestion section box, water spray device, sealed dust cover, upper digestion box feeding place and poking opening, second digestion section box , the feeding place and the opening of the second digestion box, the third digestion section box, and the discharge port; a pair of first stirring shafts with stirring blades are installed in the first digestion section box, and the first stirring shaft passes through the first Driven by a driving device; a pair of second stirring shafts with stirring blades are installed in the second digestion section box, and the second stirring shaft is driven by the second driving device; a pair of stirring blades with stirring blades are installed in the third digestion section box The third stirring shaft is driven by the third driving device.
Description
技术领域technical field
本实用新型涉及钢铁烧结厂生石灰消化领域,尤其涉及为生石灰消化器、生石灰消化和除尘装置及系统。主要解决生石灰的消化和消化除尘对环境污染的问题。The utility model relates to the field of quicklime digestion in iron and steel sintering plants, in particular to a quicklime digester, quicklime digestion and dust removal device and system. It mainly solves the problem of environmental pollution caused by quicklime digestion and dust removal.
背景技术Background technique
随着现代工业的发展,人民生活质量的提高,对环保的要求越来越高,安全生产、清洁生产已成为现代企业文明的标志。With the development of modern industry and the improvement of people's quality of life, the requirements for environmental protection are getting higher and higher. Safe production and clean production have become the symbol of modern enterprise civilization.
在钢铁冶金行业中,一般需要将铁矿在进高炉炼铁前进行烧结处理,而生石灰对烧结过程起着较为重要的作用,第一,提高混合物料的制粒效果,改善料层透气性,与消化前相比,混合料>3mm的粒级增加了10%以上,可以使烧结机利用系数提高3%-5%;第二,含有Ca(OH)2的烧结料小球有较高的湿容量,因而在烧结过程中热稳定性好,可抵抗干燥带的破坏作用,减轻过湿层的影响;第三,提高料温;第四,降低固体燃料的消耗。研究表明,由于料温的提高,制粒较果的改善,烧结矿产量可提高10%左右,节约焦粉1.5kg/t;目前生石灰已经成为烧结厂主要熔剂之一,配比在3%-5%。In the iron and steel metallurgical industry, it is generally necessary to sinter iron ore before entering the blast furnace for ironmaking, and quicklime plays an important role in the sintering process. First, it improves the granulation effect of the mixed material and improves the air permeability of the material layer. Compared with before digestion, the particle size of the mixture > 3mm increases by more than 10%, which can increase the utilization factor of the sintering machine by 3%-5%. Second, the sinter pellets containing Ca(OH) 2 have a higher Humidity capacity, so it has good thermal stability during the sintering process, can resist the destructive effect of the drying zone, and reduce the influence of the over-humidity layer; thirdly, increase the material temperature; fourthly, reduce the consumption of solid fuel. Studies have shown that due to the increase of material temperature and the improvement of granulation efficiency, the output of sinter can be increased by about 10%, and coke powder can be saved by 1.5kg/t; at present, quicklime has become one of the main fluxes in sinter plants, and the proportion is 3%- 5%.
当前生石灰在烧结中的使用很不理想,主要存在以下问题:The current use of quicklime in sintering is not ideal, and there are mainly the following problems:
一、烧结厂普遍采用单级消化器,消化时间短,消化率低,未消化的生石灰在一混和二混中继续消化。生石灰消化时体积膨胀1~1.5倍,破坏已经成球的制粒小球,影响料层透气性,未充分发挥生石灰的消化作用。1. Single-stage digesters are generally used in sintering plants, with short digestion time and low digestibility. Undigested quicklime continues to be digested in the first mixing and second mixing. When the quicklime is digested, the volume expands by 1 to 1.5 times, which destroys the granulated balls that have been formed into balls, affects the air permeability of the material layer, and does not give full play to the digestion of the quicklime.
二、没有专门的消化除尘器。生石灰消化时会产生大量含尘烟气,由于烟气特性的特殊性,普通除尘器的除尘效果无法满足国家排放物浓度标准,且由于石灰粉尘粘结性很强,极易造成除尘管道堵塞、风机振动等。Second, there is no special digestion and dust collector. When quicklime is digested, a large amount of dust-laden flue gas will be produced. Due to the particularity of the flue gas characteristics, the dust removal effect of ordinary dust collectors cannot meet the national emission concentration standards, and due to the strong adhesion of lime dust, it is easy to cause blockage of dust removal pipes, Fan vibration, etc.
三、此外,除尘污水、炼钢污泥、除尘污泥等并没有得到有效处理,造成浪费和二次污染。3. In addition, dust removal sewage, steelmaking sludge, dust removal sludge, etc. have not been effectively treated, resulting in waste and secondary pollution.
以上问题的存在严重影响生石灰的消化、除尘、还有污水污泥的处理。为了解决烧结中生石灰消化及除尘问题,进一步完善烧结工艺中节能减排工作,需要设计生石灰消化及除尘系统以解决生灰消化效果差的问题,又解决生石灰消化带来的除尘问题。The existence of the above problems seriously affects the digestion of quicklime, dust removal, and the treatment of sewage sludge. In order to solve the problem of quicklime digestion and dust removal in sintering and further improve the energy saving and emission reduction work in the sintering process, it is necessary to design a quicklime digestion and dust removal system to solve the problem of poor digestion of quicklime and solve the problem of dust removal caused by quicklime digestion.
实用新型内容Utility model content
本实用新型的目的在于提供一种高效生石灰消化器,以解决消化器消化效率低和消化效果差的问题,以及大量粉尘烟气污染等问题。The purpose of the utility model is to provide a high-efficiency quicklime digester to solve the problems of low digestion efficiency and poor digestion effect of the digester, as well as the pollution of a large amount of dust and smoke.
本实用新型提供一种高效生石灰消化器,该消化器为多级消化器,提供完善的多级消化工艺,生石灰从灰仓落在仓下的皮带秤上,再通过螺旋输送机送入多级消化器中进行消化。The utility model provides a high-efficiency quicklime digester, which is a multi-stage digester and provides a perfect multi-stage digestion process. The quicklime falls from the ash bin on the belt scale under the bin, and then is sent into the multi-stage digester by a screw conveyor. digestion in the digester.
本申请中所述的消化器为多级消化器,即消化段有上、下两段或两段以上。The digester described in this application is a multi-stage digester, that is, the digestion section has two or more sections, upper and lower.
本实用新型的另一个目的在于提供一种高效生石灰消化及除尘系统,以解决生石灰消化不充分,消化器除尘效率低的问题,以及除尘管道堵塞、风机振动、除尘污水处理等问题。Another purpose of this utility model is to provide a high-efficiency quicklime digestion and dust removal system to solve the problems of insufficient quicklime digestion, low dust removal efficiency of the digester, blockage of dust removal pipes, fan vibration, dust removal sewage treatment and other problems.
要解决石灰消化器除尘问题,首先必须了解石灰消化的工艺及粉尘的物理、化学特性。生石灰消化是一个化学反应过程,即生石灰(CaO)加水(H2O)生成氢氧化钙(Ca(OH)2)并放出大量的热量。消化器产生的粉尘主要成分是CaO、Ca(OH)2和水蒸汽。粉尘在收集和处理过程中,氢氧化钙(Ca(OH)2)又与空气中的二氧化碳反应部分生成碳酸钙(CaCO3),Ca(OH)2和CaCO3等极易粘附在除尘器和除尘管壁上,这就是造成除尘器和除尘管道堵塞、风机振动的真正原因。To solve the dust removal problem of lime digester, it is necessary to understand the process of lime digestion and the physical and chemical characteristics of dust. Lime digestion is a chemical reaction process, that is, quicklime (CaO) plus water (H 2 O) generates calcium hydroxide (Ca(OH) 2 ) and releases a large amount of heat. The main components of the dust produced by the digester are CaO, Ca(OH) 2 and water vapor. During the dust collection and treatment process, calcium hydroxide (Ca(OH) 2 ) reacts with carbon dioxide in the air to form calcium carbonate (CaCO 3 ), and Ca(OH) 2 and CaCO 3 are easily adhered to the dust collector. And on the wall of the dust removal pipe, this is the real cause of the blockage of the dust collector and the dust removal pipe, and the vibration of the fan.
本实用新型提供一种高效生石灰消化及除尘系统,以解决现有技术中生石灰消化不充分,有石灰粉尘收集、除尘器和除尘管道堵塞、风机振动、除尘废水循环利用等问题。The utility model provides a high-efficiency quicklime digestion and dust removal system to solve the problems in the prior art of insufficient quicklime digestion, lime dust collection, dust collector and dust removal pipeline blockage, fan vibration, dust removal waste water recycling and the like.
根据本实用新型的第一个实施方案,提供两级生石灰消化器,它包括:进料口,前端与进料口相连通的密封输送段箱体,与密封输送段箱体的后端相连通的第一消化段箱体,位于第一消化段箱体的上部或侧部的喷水装置;位于第一消化段箱体顶部的密封除尘罩,位于第一消化段箱体内且远离进料口的那一端的上消化箱体下料处及捅料口,位于第一消化段箱体下方的第二消化段箱体,位于第二消化段箱体内且靠近进料口的那一端的出料口;其中:在第一消化段箱体内装有一对的具有搅拌叶片的第一搅拌轴,这一对的第一搅拌轴两者通过第一驱动装置所驱动并且两者的旋转方向相反;另外,在第二消化段箱体内装有一对的具有搅拌叶片的第二搅拌轴,这一对的第二搅拌轴两者通过第二驱动装置所驱动并且两者的旋转方向相反;和,密封除尘罩具有收尘外接口。According to the first embodiment of the present utility model, a two-stage quicklime digester is provided, which includes: a feed inlet, a sealed conveying section box whose front end communicates with the feed inlet, and communicates with the rear end of the sealed conveying section box The first digestion section box, the water spray device located on the upper or side of the first digestion section box; the sealed dust cover located on the top of the first digestion section box, located in the first digestion section box and away from the feed port The lower end of the upper digestion box and the opening of the feed opening, the second digestion section box located below the first digestion section box, and the discharge at the end of the second digestion section box near the feed inlet Mouth; wherein: a pair of first stirring shafts with stirring blades are installed in the first digestion section box, both of the pair of first stirring shafts are driven by the first driving device and the rotation directions of the two are opposite; in addition , a pair of second agitating shafts with stirring blades are installed in the second digestion section casing, both of the pair of second agitating shafts are driven by the second driving device and the rotation directions of the two are opposite; and, sealing and dust removal The cover has an external interface for dust collection.
根据本实用新型的第二个实施方案,提供三级生石灰消化器,它包括:进料口,前端与进料口相连通的密封输送段箱体,与密封输送段箱体的后端相连通的第一消化段箱体,位于第一消化段箱体的上部或侧部的喷水装置;位于第一消化段箱体顶部的密封除尘罩,位于第一消化段箱体内且远离进料口的那一端的上消化箱体下料处及捅料口,位于第一消化段箱体下方的第二消化段箱体,位于第二消化段箱体内且靠近进料口的那一端的第二消化箱体下料处及捅料口(即出料口),位于第二消化段箱体下方的第三消化段箱体,位于第三消化段箱体内且远离进料口的那一端的出料口;其中:在第一消化段箱体内装有一对的具有搅拌叶片的第一搅拌轴,这一对的第一搅拌轴两者通过第一驱动装置所驱动并且两者的旋转方向相反;在第二消化段箱体内装有一对的具有搅拌叶片的第二搅拌轴,这一对的第二搅拌轴两者通过第二驱动装置所驱动并且两者的旋转方向相反;在第三消化段箱体内装有一对的具有搅拌叶片的第三搅拌轴,这一对的第三搅拌轴两者通过第三驱动装置所驱动并且两者的旋转方向相反;和,密封除尘罩具有收尘外接口。According to the second embodiment of the present utility model, a three-stage quicklime digester is provided, which includes: a feed inlet, a sealed delivery section box whose front end communicates with the feed inlet, and communicates with the rear end of the sealed delivery section box The first digestion section box, the water spray device located on the upper or side of the first digestion section box; the sealed dust cover located on the top of the first digestion section box, located in the first digestion section box and away from the feed port The lower part of the upper digestion box and the feed opening at the end of the upper digestion section, the second digestion section box located below the first digestion section box, and the second digestion section box at the end of the second digestion section box near the feed inlet The feeding place of the digestion box and the opening (that is, the discharge port), the third digestion section box located below the second digestion section box, and the outlet at the end of the third digestion section box that is far away from the feed port. Feed opening; wherein: a pair of first stirring shafts with stirring blades are installed in the first digestion section box, the pair of first stirring shafts are driven by the first driving device and the rotation directions of the two are opposite; A pair of second stirring shafts with stirring blades are installed in the second digestion section casing, both of the pair of second stirring shafts are driven by the second drive device and the rotation directions of the two are opposite; in the third digestion section A pair of third agitating shafts with stirring blades are installed in the box, both of the pair of third agitating shafts are driven by the third driving device and the rotation directions of the two are opposite; and, the sealed dust cover has a dust collection external interface .
在上述两个实施方案中,优选,第二搅拌轴当中的一个位于第一搅拌轴当中的一个的正下方,并且它们两者的旋转方向相反。In the above two embodiments, preferably, one of the second stirring shafts is located directly below one of the first stirring shafts, and the rotation directions of the two are opposite.
进一步优选,第二搅拌轴当中的一个位于第一搅拌轴当中的一个的正下方,并且它们两者的旋转方向相反,和第三搅拌轴当中的一个位于第二搅拌轴当中的一个的正下方,并且它们两者的旋转方向相反。Further preferably, one of the second stirring shafts is located directly below one of the first stirring shafts, and both of them rotate in opposite directions, and one of the third stirring shafts is located directly below one of the second stirring shafts , and they rotate in opposite directions.
优选,喷水装置的输入端与初始供水管道外接,输出端通过自动化流量计水阀与位于第一消化段箱体内部空间的上部的多个可伸缩的喷洒头连接;优选的是,自动化流量计水阀与总控室电连接以便对水量进行自动化控制并具有切断功能;进一步优选的是,多个可伸缩喷洒头根据消化段箱体的长短进行伸缩调整、长短错落排布。Preferably, the input end of the water spray device is externally connected to the initial water supply pipeline, and the output end is connected to a plurality of retractable sprinkler heads located in the upper part of the first digestion section box interior space through an automatic flowmeter water valve; preferably, the automatic flow rate The water metering valve is electrically connected to the master control room so as to automatically control the water volume and has a cut-off function; further preferably, a plurality of retractable sprinkler heads are stretched and adjusted according to the length of the digestion section box, and the lengths are staggered.
另外,喷水装置的初始供水管道连接至外部的换热器的热水出口。该换热器具有冷水进口和热水出口以及热的加热气体进口和换热后的冷却气体出口。如图2a中所示。In addition, the initial water supply pipe of the sprinkler is connected to the hot water outlet of the external heat exchanger. The heat exchanger has a cold water inlet and a hot water outlet as well as a hot heating gas inlet and a heat exchanged cooling gas outlet. As shown in Figure 2a.
优选,在第一消化段箱体上方所设置的密封除尘罩的高度沿该箱的物料输送方向逐渐增高,收尘外接口位于除尘罩的末端,通过该收尘外接口与外界的除尘器或除尘系统的管道相连接。Preferably, the height of the sealed dust-removing hood provided above the box body of the first digestion section gradually increases along the material conveying direction of the box. The pipes of the dust removal system are connected.
优选,在两级生石灰消化器或三级生石灰消化器的箱体上还设有消化箱体检修装置,该检修装置包括一个或多个消化箱体检修装置门和一个或多个消化箱体检修装置门活动连机构;优选的是,一个或多个消化箱体检修装置门活动连接机构被安装在第二箱体的底部或同时被安装在第二箱体和第三箱体各自的底部,消化箱体检修装置门的底部与消化箱体检修装置门活动连接机构连接,门可绕该活动连接机构转动,消化箱体检修装置门的上部与下箱体上部卡扣连接,即消化箱体检修装置门上部可打开与关闭,Preferably, a digestion box inspection device is also provided on the casing of the two-stage quicklime digester or the three-stage quicklime digester, and the inspection device includes one or more digestion box inspection device doors and one or more digestion box inspection doors. The movable connection mechanism of the device door; preferably, one or more digestive tank maintenance device door movable connection mechanisms are installed at the bottom of the second tank or at the bottom of the second tank and the third tank respectively, The bottom of the door of the digestion box inspection device is connected to the movable connection mechanism of the door of the digestion box inspection device, and the door can rotate around the movable connection mechanism. The upper part of the inspection device door can be opened and closed,
在本申请中,两级消化器也可称作上下两级消化器,三级消化器也可称作上下三级消化器。In this application, a two-stage digester may also be referred to as an upper and lower two-stage digester, and a three-stage digester may also be referred to as an upper and lower three-stage digester.
本申请中的两级或三级消化器的长度一般是3-30m,优选4-20m,更优选5-10m。本申请中的两级或三级消化器能够支撑在支架上或安装在基座上。The length of the two-stage or three-stage digester in this application is generally 3-30m, preferably 4-20m, more preferably 5-10m. The two-stage or three-stage digester in this application can be supported on a stand or mounted on a pedestal.
根据本实用新型的第三个实施方案,提供生石灰消化和除尘装置,它包括上述任何一种的消化器和水浴除尘器,后者通过一个除尘管道与消化器的收尘外接口相连通;According to a third embodiment of the present utility model, there is provided quicklime digestion and dedusting device, which comprises any one of the above-mentioned digester and water bath deduster, the latter communicates with the dust collection external interface of the digester through a dedusting pipeline;
其中水浴除尘器包括:Among them, the water bath dust collector includes:
除尘水池;Dust removal pool;
位于除尘水池上方的除尘器壳体;The dust collector housing located above the dust removal pool;
除尘管道,Dust removal pipe,
其特征在于:除尘管道的一端外接至一个或多个含粉尘气体收集装置的输出端(例如石灰消化器的除尘接口),另一端自上而下穿过除尘器壳体并伸入除尘器壳体下方的除尘水池中,除尘管道伸入除尘水池中的一端设置有液下管道喷头,其中液下管道喷头的末端为网状结构或多孔结构;优选的是,除尘管道从除尘器壳体的中部穿过(即沿着中轴线)。It is characterized in that one end of the dust removal pipeline is externally connected to the output end of one or more dust-containing gas collection devices (such as the dust removal interface of the lime digester), and the other end passes through the dust collector shell from top to bottom and extends into the dust collector shell In the dust removal pool below the body, one end of the dust removal pipeline extending into the dust removal pool is provided with a submerged pipeline nozzle, wherein the end of the submerged pipeline nozzle is a mesh structure or a porous structure; Through the middle (ie along the central axis).
优选,该除尘器还包括:位于除尘水池一侧的溢流水封水池,以及在除尘水池与溢流水封水池之间,在除尘器壳体一侧的下端所开具的水位调节孔;更优选的是,在水位调节孔旁的除尘器壳体外侧设有卡放槽和水位调节装置,该水位调节装置包括水位调节板、螺旋杆、调节阀,水位调节板卡放在所述卡放槽中,螺旋杆的一端与水位调节板连接,螺旋杆的另一端与调节阀连接,其中水位调节板的竖向宽度略大于水位调节孔的竖向宽度。Preferably, the dust remover also includes: an overflow water seal pool located on one side of the dust removal pool, and a water level adjustment hole opened at the lower end of one side of the dust collector housing between the dust removal pool and the overflow water seal pool; more preferably Yes, there is a card slot and a water level adjustment device on the outside of the dust collector housing next to the water level adjustment hole. The water level adjustment device includes a water level adjustment plate, a screw rod, and a control valve. The water level adjustment plate is placed in the card slot. One end of the screw rod is connected with the water level regulating plate, and the other end of the screw rod is connected with the regulating valve, wherein the vertical width of the water level regulating plate is slightly larger than the vertical width of the water level regulating hole.
优选,该除尘器还包括:设置在溢流水封水池上方的盖板,盖板的一端与除尘器壳体连接,另一端插入溢流水封水池中;更优选的是,盖板上开有一个通孔,螺旋杆穿过该通孔。通过调节阀的作用来使螺旋杆沿着该通孔上下移动,因此带动水位调节板上下移动。Preferably, the dust collector also includes: a cover plate arranged above the overflow water sealing pool, one end of the cover plate is connected with the dust collector housing, and the other end is inserted into the overflow water sealing pool; more preferably, there is a A through hole through which the screw rod passes. The screw rod moves up and down along the through hole through the action of the regulating valve, thus driving the water level regulating plate to move up and down.
优选,溢流水封水池上部设置有溢流管,用来调节溢流水封水池中的水位;更优选的是,溢流管上设有溢流管阀。Preferably, an overflow pipe is provided on the upper part of the overflow water-sealed pool for adjusting the water level in the overflow water-sealed pool; more preferably, an overflow pipe valve is provided on the overflow pipe.
优选,在除尘水池上设置有补水管,用来为除尘水池中补充水;优选的是,补水水管上设有补水管阀。Preferably, a water supply pipe is provided on the dedusting water pool to replenish water in the dedusting water pool; preferably, a water supply pipe valve is provided on the water supply pipe.
优选,除尘水池底部为漏斗状或“V”型或呈现为倒圆锥体形,除尘水池底部设有污水污泥排放装置;更优选的是,在污水污泥排放装置中还设置有水压计。Preferably, the bottom of the dust removal pool is funnel-shaped or "V"-shaped or in the shape of an inverted cone, and a sewage sludge discharge device is provided at the bottom of the dust removal pool; more preferably, a water pressure gauge is also provided in the sewage sludge discharge device.
优选,在除尘器壳体内的除尘水池上方设置有支架,在支架下方设置有作为气泡刺破点的第一组金属丝网(优选为V型过滤网或V型金属丝网)和在支架上方设置有第二组金属丝网(优选为倒V型金属丝网);优选的是,第一组金属丝网和/或第二组金属丝网交错倾斜排列,交点处设置有密封卡。Preferably, a support is provided above the dust removal pool in the dust collector housing, a first group of wire mesh (preferably V-shaped filter screen or V-shaped wire mesh) as the bubble puncture point is arranged below the support and above the support A second group of wire meshes (preferably inverted V-shaped wire meshes) is provided; preferably, the first group of wire meshes and/or the second group of wire meshes are staggered and obliquely arranged, and sealing cards are provided at intersections.
优选,在第二组金属丝网上方设置有喷洒头,用来向第二组金属丝网上喷洒除尘水或除尘液;优选的是,在喷洒头上方设置有挡水除雾板,在挡水除雾板上方除尘器壳体上设置有净空气出口。Preferably, a sprinkler head is arranged above the second group of wire meshes for spraying dedusting water or dedusting liquid on the second group of wire meshes; A clean air outlet is arranged on the housing of the dust collector above the demister plate.
优选,除尘器还包括控制系统,水压计、溢流管阀和补水管阀与控制系统连接,控制系统控制水压计、溢流管阀和补水管阀。Preferably, the dust collector further includes a control system, the water pressure gauge, the overflow pipe valve and the water supply pipe valve are connected to the control system, and the control system controls the water pressure gauge, the overflow pipe valve and the water supply pipe valve.
本申请中所述的水浴除尘器能够安装或设置在基座上,或支撑在承重支架上。一般,水浴除尘器的壳体侧部呈现圆筒形或椭圆筒形,即水浴除尘器的壳体侧部横截面为圆形或椭圆形。也可呈现为四棱柱形,即水浴除尘器的壳体侧部横截面为长方形或正方形。水浴除尘器的主体高度(即整个壳体的高度)一般是1.2m-10m,优选1.5-7m,更优选2.0-5m。The water bath deduster described in this application can be installed or arranged on a base, or supported on a load-bearing support. Generally, the shell side of the water bath dust collector is cylindrical or elliptical, that is, the cross section of the shell side of the water bath dust collector is circular or elliptical. It can also be in the shape of a quadrangular prism, that is, the cross section of the shell side of the water bath dust collector is rectangular or square. The height of the main body of the water bath dust collector (that is, the height of the entire shell) is generally 1.2m-10m, preferably 1.5-7m, more preferably 2.0-5m.
根据本实用新型的另一个方面,提供了一种使用包括两级生石灰消化器的上述消化和除尘装置的生石灰消化和除尘方法,该方法包括以下步骤:According to another aspect of the present invention, there is provided a quicklime digestion and dedusting method using the above-mentioned digestion and dedusting device comprising a two-stage quicklime digester, the method comprising the following steps:
1)生石灰消化:将生石灰投入到两级生石灰消化器的进料口中,经由密封输送段箱体被输送至第一消化段箱体中,通过位于第一消化段箱体的上部或侧部的喷水装置向第一消化段箱体内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化,之后进入第二消化段箱体中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器底部的出料口排出;和1) Quicklime digestion: Put quicklime into the feed port of the two-stage quicklime digester, and transport it to the first digestion section box through the sealed conveying section box, and pass through the upper or side of the first digestion section box body. The water spray device sprays water on the quicklime material moving in the first digestion section so that the quicklime is mixed and digested while moving under the stirring action of the stirring shaft, and then enters the second digestion section box again under the stirring action of the stirring shaft Further mixing and digestion take place while moving, and the digested quicklime is discharged through the discharge port at the bottom of the quicklime digester; and
2)含尘气体的除尘:在密封除尘罩内的含尘气体从密封除尘罩的收尘外接口被输出到水浴除尘器的除尘管道,含尘气体通过除尘管道的液下管道喷头被喷入除尘水池的水中,通过与水接触进行除尘,除尘后的气体从除尘器壳体上设置的净空气出口被排出。2) Dedusting of dust-containing gas: the dust-containing gas in the sealed dust-removing hood is output from the dust-collecting outer interface of the sealed dust-removing hood to the dust-removing pipeline of the water-bath dust collector, and the dust-containing gas is sprayed into The water in the dedusting pool is dedusted by contacting with water, and the dedusted gas is discharged from the clean air outlet provided on the deduster housing.
根据本实用新型的再一个方面,提供了一种使用包括三级生石灰消化器的上述消化和除尘装置的生石灰消化和除尘方法,该方法包括以下步骤:According to still another aspect of the present utility model, there is provided a quicklime digestion and dust removal method using the above-mentioned digestion and dust removal device including a three-stage quicklime digester, the method comprising the following steps:
1)生石灰消化:将生石灰投入到三级生石灰消化器的进料口中,经由密封输送段箱体被输送至第一消化段箱体中,通过位于第一消化段箱体的上部或侧部的喷水装置向第一消化段箱体内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化,之后进入第二消化段箱体中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,之后进入第三消化段箱体中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器底部的出料口排出;和1) Quicklime digestion: Put quicklime into the feed port of the third-stage quicklime digester, and then transport it to the first digestion section box through the sealed conveying section box, and pass through the upper or side of the first digestion section box. The water spray device sprays water on the quicklime material moving in the first digestion section so that the quicklime is mixed and digested while moving under the stirring action of the stirring shaft, and then enters the second digestion section box again under the stirring action of the stirring shaft Further mixing and digestion occurs while moving, and then enters the third digestion section box again under the agitation of the stirring shaft, further mixing and digestion occurs while moving, and the digested quicklime is discharged through the discharge port at the bottom of the quicklime digester ;with
2)含尘气体的除尘:在密封除尘罩内的含尘气体从密封除尘罩的收尘外接口被输出到水浴除尘器的除尘管道,含尘气体通过除尘管道的液下管道喷头被喷入除尘水池的水中,通过与水接触进行除尘,除尘后的气体从除尘器壳体上设置的净空气出口被排出。2) Dedusting of dust-containing gas: the dust-containing gas in the sealed dust-removing hood is output from the dust-collecting outer interface of the sealed dust-removing hood to the dust-removing pipeline of the water-bath dust collector, and the dust-containing gas is sprayed into The water in the dedusting pool is dedusted by contacting with water, and the dedusted gas is discharged from the clean air outlet provided on the deduster housing.
一种水浴除尘器的使用方法或使用上述水浴除尘器进行除尘的方法,该方法包括以下步骤:A method for using a water-bath dust collector or a method for using the above-mentioned water-bath dust collector to remove dust, the method comprises the following steps:
(1)通过补水管向除尘水池中蓄水,调节水位调节板,使除尘水池中水位到达预定值,关闭补水管阀;(1) Store water in the dust removal pool through the water supply pipe, adjust the water level adjustment plate, make the water level in the dust removal pool reach the predetermined value, and close the water supply pipe valve;
(2)含尘气体(例如从生石灰消化器的除尘接口来的粉尘烟气)通过除尘管道自上而下从除尘器壳体中部进入除尘器中,由烟气性质和烟气的流量大小,调节水位调节装置,使除尘管道插入除尘水池中一定位置(例如0.2-0.8m),除尘管道插入水下的一头设置有网状结构或多孔结构的液下管道喷头;(2) Dust-containing gas (such as dust and flue gas from the dust removal interface of the quicklime digester) enters the dust collector from top to bottom through the dust removal pipe from the middle of the dust collector shell. According to the nature of the flue gas and the flow rate of the flue gas, Adjust the water level adjustment device so that the dust removal pipe is inserted into a certain position (for example, 0.2-0.8m) in the dust removal pool, and the end of the dust removal pipe inserted into the water is equipped with a submerged pipe nozzle with a mesh structure or a porous structure;
(3)(具有一定速度的)含尘气体流过除尘管道在液下管道喷头处(以较高速度)喷出,对水层产生冲击作用后进入水中,气体的运动方向改变,而尘粒由于惯性的作用则继续按原来方向运动,其中大部分尘粒与水粘附后留在水中,烟气冲击水体经液下管道喷头的网状结构切割成小气泡,增加了烟气与水的接触面积,加强了除尘水对粉尘的捕捉,实现第一级冲击式水浴除尘;(3) (with a certain speed) the dust-laden gas flows through the dust removal pipe and is sprayed out at the nozzle of the submerged pipe (at a higher speed). After impacting the water layer, it enters the water. Due to the effect of inertia, it continues to move in the original direction, and most of the dust particles adhere to the water and stay in the water. The flue gas hits the water body and is cut into small bubbles by the network structure of the nozzle of the submerged pipeline, which increases the interaction between the flue gas and water. The contact area strengthens the capture of dust by the dedusting water, and realizes the first-level impact water bath dedusting;
(4)经过水浴除尘,烟气中大部分粉尘被除去,剩余部分细颗粒粉尘经过第一组金属丝网形成第一道水膜和第二组金属丝网形成的第二道水膜,两道水膜对烟气中的微细粉尘进行捕捉,实现第二级过滤式水膜除尘,净化后的气体经挡水除雾板处理后从出口处排出。(4) After water bath dedusting, most of the dust in the flue gas is removed, and the remaining part of the fine particle dust passes through the first set of wire mesh to form the first water film and the second set of wire mesh to form the second water film. The water membrane captures the fine dust in the flue gas to realize the second-stage filter water membrane dedusting, and the purified gas is discharged from the outlet after being treated by the water retaining and defogging plate.
(5)除尘水池经过长时间的除尘,已变为污水,将该污水从漏斗状或“V”型除尘水池底部的污水污泥排放装置排出,从补水管进行补水。(5) After a long period of dust removal in the dust removal pool, it has become sewage. The sewage is discharged from the sewage sludge discharge device at the bottom of the funnel-shaped or "V"-shaped dust removal pool, and water is replenished from the water supply pipe.
在本实用新型中,液下管道喷头伸入进壳体底部除尘水池中一定位置,插入深度与粉尘性质有关,一般为20-80cm。粉尘密度大、颗粒粗,则插入深度为例如20~50cm;粉尘密度小、颗粒细,则插入深度为30~80cm,该管道喷头目的是将烟气分割为多个气柱进入水中,增加烟气与水的接触,提高除尘效率。In the utility model, the nozzle of the submerged pipeline extends into a certain position in the dust removal pool at the bottom of the housing, and the insertion depth is related to the nature of the dust, generally 20-80cm. If the dust density is high and the particles are coarse, the insertion depth is, for example, 20-50cm; if the dust density is small and the particles are fine, the insertion depth is 30-80cm. The contact between air and water improves the dust removal efficiency.
在本实用新型中,当通入含尘气体或烟气时会使得除尘水池中水位抬高,过高的水可从水位调节孔流向设置在调节板外侧的溢流水池,这样可使除尘水池中的水位保持合适的高度,不仅可使烟气顺利抽入,而且还保证了对喷头的没水深度;In the utility model, when the dust-containing gas or flue gas is introduced, the water level in the dust removal pool will be raised, and the water that is too high can flow from the water level adjustment hole to the overflow pool arranged outside the adjustment plate, which can make the dust removal pool The water level in the tank is kept at an appropriate height, which not only allows the smoke to be drawn in smoothly, but also ensures the water-free depth of the nozzle;
在本实用新型中,在壳体内除尘水池上方设置有支架,在支架下方设置有第一组金属丝网,该金属丝网为一组V型过滤网,用于将从除尘水池中出来的烟气泡刺破,并分散开气流。在支架上方设置有倒V型第二组金属丝网。第二组金属丝网交错倾斜排列,交点处设置有密封卡,在金属丝网上方设置有喷洒头,用来向金属丝网上喷洒除尘液,在金属网上形成向下流动的水膜,再流向支架下方的气泡刺破网形成第二道水膜,充分捕捉粉尘。In the utility model, a bracket is arranged above the dust removal pool in the housing, and a first group of wire mesh is arranged below the bracket. The air bubbles pierce and disperse the airflow. An inverted V-shaped second group of wire mesh is arranged above the support. The second group of wire meshes are arranged in a staggered and inclined manner. Sealing cards are arranged at the intersections, and sprinklers are arranged above the wire meshes, which are used to spray dedusting liquid on the wire meshes, forming a downward-flowing water film on the wire meshes, and then flowing to the The air bubbles under the bracket pierce the net to form a second water film to fully capture dust.
在本实用新型中,本除尘器设置水位调节装置,通过调节水位调节板的高低来实现水位调节功能,除尘器抽风机启动时,除尘器内负压突增,水位突然升高,但水能从水位调节孔排到溢流水封水池,保证液下管道喷头没水深度稳定在一定范围之内,从而保护风机避免阻力突增而烧毁电机。除尘器正常运行时,可通过水位调节装置调节阀控制调节板上下移动,对水位进行调节,可在线控制喷头没水深度,保证设备的稳定和高效运行。In the utility model, the dust collector is equipped with a water level adjustment device, and the water level adjustment function is realized by adjusting the height of the water level adjustment plate. Drain from the water level adjustment hole to the overflow water seal pool to ensure that the water depth of the nozzle of the submerged pipeline is stable within a certain range, so as to protect the fan from burning the motor due to a sudden increase in resistance. When the dust collector is in normal operation, the adjustment valve of the water level adjustment device can be used to control the adjustment plate to move up and down to adjust the water level, and the water depth of the nozzle can be controlled online to ensure the stable and efficient operation of the equipment.
一种高效生石灰消化及除尘系统,它包括消化器、水浴除尘器,还包括抽风装置、烟囱、除尘污水处理装置、污泥处理装置、清洗装置和消石灰输送装置和混料机,水浴除尘器通过一个除尘管道与消化器的收尘外接口相连通;消石灰输送装置位于消化器的出料口处,混料机与消石灰输送装置连接,水浴除尘器的净空气出口通过抽风装置与烟囱连接,水浴除尘器的溢流管与除尘污水处理装置连接,除尘水池底部的污水污泥排放装置与污泥处理装置连接,除尘污水处理装置与清洗装置连接。A high-efficiency quicklime digestion and dust removal system, which includes a digester, a water bath dust collector, and also includes an exhaust device, a chimney, a dust removal sewage treatment device, a sludge treatment device, a cleaning device, a slaked lime conveying device and a mixer, and the water bath dust collector passes through A dust removal pipe is connected with the dust collection external interface of the digester; the slaked lime conveying device is located at the discharge port of the digester, the mixer is connected with the slaked lime conveying device, the clean air outlet of the water bath dust collector is connected with the chimney through the exhaust device, and the water bath The overflow pipe of the dust collector is connected to the dust removal sewage treatment device, the sewage sludge discharge device at the bottom of the dust removal pool is connected to the sludge treatment device, and the dust removal sewage treatment device is connected to the cleaning device.
任选地,除尘污水处理装置与污泥处理装置连接。Optionally, the dedusting sewage treatment unit is connected with the sludge treatment unit.
作为优选,污泥处理装置包括压滤水出口和压滤污泥出口,压滤水出口与清洗装置连接,压滤污泥出口与消化器连接。Preferably, the sludge treatment device includes a filter press water outlet and a filter press sludge outlet, the filter press water outlet is connected to the cleaning device, and the filter press sludge outlet is connected to the digester.
在本实用新型中,消化器为多级生石灰消化器,例如:两级生石灰消化器、三级生石灰消化器。除尘污水处理装置包括搅拌池、沉淀池、清水池、管道设备等。污泥处理装置包括压滤装置、粉碎装置等。In the utility model, the digester is a multi-stage quicklime digester, for example: two-stage quicklime digester, three-stage quicklime digester. Dust removal and sewage treatment equipment includes mixing tanks, sedimentation tanks, clear water tanks, pipeline equipment, etc. Sludge treatment equipment includes filter press equipment, crushing equipment, etc.
一种生石灰消化、除尘和污水处理工艺,包括以下步骤:A quicklime digestion, dust removal and sewage treatment process, comprising the following steps:
(1)生石灰消化:将生石灰投入到生石灰消化器中利用水将生石灰进行消化;(1) quicklime digestion: put quicklime into quicklime digester and use water to digest quicklime;
(2)含尘气体的除尘:在生石灰消化器中排出的含尘气体输出到水浴除尘器中进行除尘,在水浴除尘器底部的除尘水池中的除尘污水被排入搅拌池中;(2) Dedusting of dust-containing gas: the dust-containing gas discharged from the quicklime digester is output to the water bath dust collector for dust removal, and the dust removal sewage in the dust removal pool at the bottom of the water bath dust collector is discharged into the stirring tank;
(3)搅拌池中的污水被转移至沉淀池中和任选地被输送至生石灰消化器中用作消化用水,在沉淀池中将污水沉淀、分层,上层为沉淀水,下层为沉淀污泥;(3) The sewage in the stirring tank is transferred to the sedimentation tank and is optionally transported to the quicklime digester for digestion water. In the sedimentation tank, the sewage is precipitated and layered. The upper layer is sedimentation water and the lower layer is sedimentation sewage. mud;
(4)将沉淀池中的沉淀水转移至清水池中,清水池中的水用清水泵通过清水管道输送到清洗装置,和任选地将清水池中的水输送到生石灰消化器中用作消化用水;(4) The sedimentation water in the settling tank is transferred to the clear water tank, and the water in the clear water tank is delivered to the cleaning device by the clear water pipeline with the clear water pump, and optionally the water in the clear water tank is delivered to the quicklime digester for use as water for digestion;
(5)沉淀池中的沉淀污泥通过压滤装置压滤,形成压滤污泥和压滤水,压滤水被输送到生石灰消化器中用作消化用水或送入搅拌池中,压滤污泥经过破碎输送到灰仓或搅拌池中或输送至生石灰消化器中。(5) The sedimented sludge in the sedimentation tank is filtered through the filter press device to form press filter sludge and press filter water, and the press filter water is transported to the quicklime digester for digestion water or sent to the stirring tank, press filter The sludge is crushed and sent to the ash bin or mixing tank or sent to the quicklime digester.
优选,步骤中含尘气体经过除尘器处理后的净化气体通过抽风机输送到烟囱进行外排。Preferably, in the step, the purified gas after the dusty gas is treated by the dust collector is transported to the chimney by the exhaust fan for discharge.
优选,所述烟囱中还设有二次除尘装置和水分收集装置。Preferably, the chimney is also provided with a secondary dust removal device and a moisture collection device.
优选,所述清洗装置对整个设备进行清洗,优选的是,清洗后所收集的污水导入搅拌池中。整个设备包括搅拌池、搅拌机、沉淀池、清水池、清水泵、清水管道、压滤装置、抽风机、除尘器、炼钢污泥、污泥泵、生石灰消化器或管道,任选的其他设备。Preferably, the cleaning device cleans the entire equipment, and preferably, the collected sewage after cleaning is introduced into the stirring tank. The whole equipment includes stirring tank, mixer, sedimentation tank, clean water tank, clean water pump, clean water pipeline, filter press device, exhaust fan, dust collector, steelmaking sludge, sludge pump, quicklime digester or pipeline, optional other equipment .
优选,搅拌池的上方设有搅拌机。Preferably, a stirrer is arranged above the stirring tank.
优选,炼钢污泥通过污泥泵输送到生石灰消化器中。Preferably, the steelmaking sludge is transported to the quicklime digester by a sludge pump.
优选,外来补水通过补水管道任选地输送到生石灰消化器、除尘器或清水池。作为优选,外来补水通过补水管道输送到抽风机,用于清洗抽风机。Preferably, the external supplementary water is optionally transported to the quicklime digester, dust collector or clean water tank through the supplementary water pipeline. Preferably, the supplementary water is delivered to the exhaust fan through the supplementary water pipeline for cleaning the exhaust fan.
优选,清水池内设有浮球阀,控制补水量,保持系统内水量动态平衡。Preferably, a float valve is provided in the clean water pool to control the amount of water replenishment and maintain the dynamic balance of water in the system.
在本实用新型中,管道与设备的清洗:石灰消化器粉尘的主要成分是CaO、Ca(OH)2和水蒸汽,这种粉尘在高温、湿润的环境下粘结性很强,当含尘气体通过除尘管道时就会粘结在管道内壁,逐渐加厚直至堵死,正常情况下除尘管路能够保持畅通的时间不到一个月。为防止除尘管道堵塞,需要对管道及时进行清洗,在管道上设计清洗装置。为了防止管道堵塞,除尘管路设计应尽量减少水平管道和缩短管道距离,并考虑清洗装置的安装位置和检修平台。水浴除尘器净化后的气体仍含有少量石灰粉尘和大量的水蒸汽,湿润的气体极容易造成风机叶片积尘和结垢,当叶片积尘达到一定厚度后会出现局部脱落,导致叶轮平衡破坏,风机出现振动。为了解决上述经常出现的问题,在风机机壳上开设清灰孔,定期清理风机叶轮的积尘;并在风机进风口前安装清洗装置,长期喷淋及时清洗风机叶片上的积尘,确保叶轮的平衡。In the utility model, the cleaning of pipelines and equipment: the main components of lime digester dust are CaO, Ca(OH) 2 and water vapor. This dust has strong cohesion in high temperature and humid environment. When the gas passes through the dust removal pipe, it will stick to the inner wall of the pipe and gradually thicken until it is blocked. Under normal circumstances, the dust removal pipe can remain unblocked for less than a month. In order to prevent the dust removal pipeline from being blocked, it is necessary to clean the pipeline in time, and a cleaning device is designed on the pipeline. In order to prevent pipeline blockage, the dust removal pipeline design should minimize the horizontal pipeline and shorten the pipeline distance, and consider the installation location and maintenance platform of the cleaning device. The gas purified by the water-bath dust collector still contains a small amount of lime dust and a large amount of water vapor. The humid gas is very easy to cause dust accumulation and scaling on the fan blades. When the dust accumulation on the blades reaches a certain thickness, it will partially fall off, resulting in damage to the balance of the impeller. The fan vibrates. In order to solve the above-mentioned frequent problems, dust cleaning holes are set on the fan casing to regularly clean the dust accumulated on the fan impeller; balance.
本实用新型完全可以解决现有消化器消化效率低、除尘器效率低、除尘管道的堵塞、风机的振动、污水污泥循环利用等一系列问题,确保除尘系统能够长期稳定运行。生石灰消化率很高,粉尘、水汽的收集效果也会达到99%以上,净化后烟气粉尘的排放浓度远小于国家规定的排放标准,也实现节能环保的目的。The utility model can completely solve a series of problems such as the low digestion efficiency of the existing digester, the low efficiency of the dust collector, the blockage of the dust removal pipeline, the vibration of the fan, and the recycling of sewage sludge, so as to ensure the long-term stable operation of the dust removal system. The digestibility of quicklime is very high, and the collection effect of dust and water vapor will reach more than 99%. The emission concentration of flue gas and dust after purification is far lower than the emission standard stipulated by the state, and the purpose of energy saving and environmental protection is also achieved.
在本实用新型中,还可以将生石灰消化器收集的粉尘与其它点的除尘一起通过除尘管道送入除尘装置。In the utility model, the dust collected by the quicklime digester can also be sent to the dust removal device through the dust removal pipeline together with the dust removal at other points.
三级生石灰消化器的使用方法,该方法包括以下步骤:The using method of three-stage quicklime digester, this method comprises the following steps:
(1)生石灰消化:将生石灰投入到三级生石灰消化器的进料口中,经由密封输送段箱体被输送至第一消化段箱体中;(1) Lime digestion: put the quicklime into the feed port of the three-stage quicklime digester, and transport it to the first digestion section box through the sealed delivery section box;
(2)通过位于第一消化段箱体的上部或侧部的喷水装置向第一消化段箱体内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化;(2) Spray water on the quicklime material moving in the first digestion section box through the water spray device located on the upper or side of the first digestion section box, so that the quicklime is mixed and digested while moving under the agitation of the stirring shaft ;
(3)之后进入第二消化段箱体中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化;(3) After entering the second digestion section box, further mixing and digestion occur while moving under the agitation of the stirring shaft;
(4)之后进入第三消化段箱体中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器底部的出料口排出。(4) After entering the third digestion section box, further mixing and digestion will occur while moving under the stirring action of the stirring shaft, and the digested quicklime will be discharged through the discharge port at the bottom of the quicklime digester.
作为优选,第一消化段箱体内装有一对的具有搅拌叶片的第一搅拌轴和,这一对的第一搅拌轴两者通过第一驱动装置所驱动并且两者的旋转方向相反。Preferably, a pair of first stirring shafts with stirring blades and a pair of first stirring shafts are installed in the tank of the first digestion section. Both of the pair of first stirring shafts are driven by the first driving device and the rotation directions of the two are opposite.
作为优选,在第二消化段箱体内装有一对的具有搅拌叶片的第二搅拌轴和,这一对的第二搅拌轴两者通过第二驱动装置所驱动并且两者的旋转方向相反。Preferably, a pair of second stirring shafts with stirring blades and a pair of second stirring shafts with stirring blades are installed in the casing of the second digestion section. Both of the pair of second stirring shafts are driven by the second driving device and the rotation directions of the two are opposite.
作为优选,在第三消化段箱体内装有一对的具有搅拌叶片的第三搅拌轴和,这一对的第三搅拌轴两者通过第三驱动装置所驱动并且两者的旋转方向相反。Preferably, a pair of third agitating shafts with stirring blades and a pair of third agitating shafts are installed in the casing of the third digestion section. Both of the pair of third agitating shafts are driven by a third driving device and the rotation directions of the two are opposite.
作为优选,第二搅拌轴和当中的一个位于第一搅拌轴和当中的一个的正下方,并且它们两者的旋转方向相反,和第三搅拌轴当中的一个位于第二搅拌轴当中的一个的正下方,并且它们两者的旋转方向相反。As preferably, one of the second stirring shafts and one of them is directly below the first stirring shafts and one of them, and their two directions of rotation are opposite, and one of the third stirring shafts is positioned at one of the second stirring shafts. directly below, and they both rotate in opposite directions.
作为优选,喷水装置的输入端与初始供水管道外接,输出端通过自动化流量计水阀与位于第一消化段箱体内部空间的上部的多个可伸缩的喷洒头连接;优选的是,自动化流量计水阀与总控室电连接以便对水量进行自动化控制并具有切断功能;进一步优选的是,多个可伸缩喷洒头根据消化段箱体的长短进行伸缩调整、长短错落排布。As preferably, the input end of the water spray device is externally connected to the initial water supply pipeline, and the output end is connected with a plurality of retractable sprinkler heads located on the upper part of the first digestion section box interior space through an automatic flowmeter water valve; preferably, the automatic The water valve of the flow meter is electrically connected with the master control room so as to automatically control the water volume and has the function of cutting off; it is further preferred that multiple retractable sprinklers are adjusted according to the length of the digestion section box, and the lengths are staggered.
作为优选,喷水装置的初始供水管道连接至外部的换热器的热水出口,该换热器具有冷水进口和热水出口以及热的加热气体进口和换热后的冷却气体出口。Preferably, the initial water supply pipe of the sprinkler is connected to the hot water outlet of an external heat exchanger having a cold water inlet and a hot water outlet as well as a hot heating gas inlet and an exchanged cooling gas outlet.
与现有技术相比较,本实用新型具有以下有益技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:
1、与单级消化相比,消化率增加1到2倍,消化程度高,科学的消化工艺参数,最大化使生石灰消化完全。在消化过程中,热量丧失较小,即温降的幅度较低。废气中粉尘明显减少,降低了后续除尘的负担。搅拌的功率由多个搅拌轴分担,降低驱动设备的磨损。1. Compared with single-stage digestion, the digestion rate increases by 1 to 2 times, and the degree of digestion is high. The scientific digestion process parameters maximize the complete digestion of quicklime. During digestion, less heat is lost, ie the temperature drop is lower. The dust in the exhaust gas is significantly reduced, reducing the burden of subsequent dust removal. Stirring power is shared by multiple stirring shafts to reduce the wear of driving equipment.
2、密封输送段箱体内的部分设有连续的输送螺旋叶片,密封输送段箱体的内壁与连续的输送螺旋叶片之间形成螺旋密封输送,只允许生石灰向前推进进入消化段箱体,可有效防止蒸汽反窜至入料口造成板结或影响皮带秤称量精度。2. There are continuous conveying screw blades in the box body of the sealed conveying section, and a spiral seal is formed between the inner wall of the sealed conveying section box and the continuous conveying spiral blades, and only quicklime is allowed to advance into the digesting section box, which can Effectively prevent the steam from flowing back to the material inlet to cause compaction or affect the weighing accuracy of the belt scale.
3、采用双轴搅拌形式,具有搅拌、粉碎结块和自清理等多重作用与功效;提高生石灰搅拌频率,使生石灰与水混合均匀、反应充分;搅拌桨叶采用锰钢板焊接硬质合金刀头,延长使用寿命。3. Double-shaft stirring is adopted, which has multiple functions and functions such as stirring, crushing agglomeration and self-cleaning; the stirring frequency of quicklime is increased to make quicklime and water mix evenly and react fully; the stirring blade is made of manganese steel plate welded hard alloy cutter head ,Extended service life.
4、由于采用了多级消化,还有水量的自动化控制,使得消化效果很好,产生的粉尘也相应大量减少,大大改善了消化场地的外部环境,消化区域粉尘浓度远低于国家排放物浓度标准,治理了现行消化区的环境污染问题。4. Due to the adoption of multi-stage digestion and the automatic control of water volume, the digestion effect is very good, and the dust generated is also greatly reduced, which greatly improves the external environment of the digestion site. The dust concentration in the digestion area is far lower than the national discharge concentration Standards, control the environmental pollution of the current digestion area.
5、针对多级消化器一级消化段以下的检修盲点,提供了一种有效的展开式检修方法,解决了多级消化器检修难题。5. Aiming at the maintenance blind spots below the first-level digestion section of the multi-stage digester, an effective expanded maintenance method is provided, which solves the difficult problem of multi-stage digester maintenance.
本实用新型完全解决现有消化器消化效率低和消化效果差的问题,以及大量粉尘烟气污染等问题。The utility model completely solves the problems of low digestion efficiency and poor digestion effect of the existing digester, as well as the pollution of a large amount of dust and smoke.
另外,本实用新型的除尘器带来以下优点:In addition, the dust collector of the present invention brings the following advantages:
1、本实用新型通过调节水位调节设备,确保烟气管的合适浸入深度(例如50cm-80cm),通过网状结构或多孔结构的喷头与水位调节设备的协同作用,使得烟气的压力的波动得到缓冲。所产生气泡的尺寸较小且均匀。实现了含灰尘烟气与水的充分接触,除尘效果好。1. The utility model ensures the appropriate immersion depth of the flue gas pipe (for example, 50cm-80cm) by adjusting the water level adjustment equipment, and through the synergistic effect of the nozzle with a mesh structure or porous structure and the water level adjustment equipment, the pressure of the flue gas fluctuates get buffered. The bubbles produced are small and uniform in size. The full contact between the dust-containing flue gas and water is realized, and the dust removal effect is good.
2、集合了冲击式水浴除尘技术和过滤式水膜除尘技术优点,有针对性地捕获大颗粒和微细粉尘,除尘效率高达99.9%。2. Combining the advantages of impact water bath dust removal technology and filter water film dust removal technology, it can capture large particles and fine dust in a targeted manner, and the dust removal efficiency is as high as 99.9%.
3、可在设备运行时调节除尘器内水位,达到较高的净化效率,同时保证净化装置运行阻力较低,设备能耗低。3. The water level in the dust collector can be adjusted during the operation of the equipment to achieve high purification efficiency, while ensuring low operating resistance of the purification device and low energy consumption of the equipment.
4、利用溢流水封,很好地控制了净化装置筒体内液面的波动范围,保证净化装置具有稳定的净化效率,并对风机起到了保护作用。4. The overflow water seal is used to well control the fluctuation range of the liquid level in the cylinder of the purification device, so as to ensure the stable purification efficiency of the purification device and protect the fan.
5、除尘污水可经过污水处理后再次循环利用,减少污水了排放量,防止二次污染。5. Dust removal sewage can be recycled after sewage treatment, reducing sewage discharge and preventing secondary pollution.
6、本实用新型结构简单,操作、维修方便。6. The utility model has the advantages of simple structure, convenient operation and maintenance.
本实用新型有效解决了生石灰消化除尘效果差的问题,以及解决了现有生石灰消化大量粉尘烟气环境污染问题。The utility model effectively solves the problem of poor effect of quicklime digestion and dust removal, and solves the environmental pollution problem of existing quicklime digestion of a large amount of dust and flue gas.
附图说明Description of drawings
图1为本实用新型的生石灰消化和除尘系统的流程示意图。Fig. 1 is the schematic flow chart of quicklime digestion and dedusting system of the present invention.
图2为本实用新型(上下)两级消化器的结构示意图。Fig. 2 is the structural representation of the utility model (upper and lower) two-stage digester.
图2a为其中喷水装置5的初始供水管道L0连接至外部的换热器X4的热水出口的本实用新型(上下)两级消化器的结构示意图。Fig. 2a is a schematic structural view of the utility model (upper and lower) two-stage digester in which the initial water supply pipe L0 of the water spray device 5 is connected to the hot water outlet of the external heat exchanger X4.
图3为本实用新型的图2所示消化器的俯视结构示意图。Fig. 3 is a top view structural diagram of the digester shown in Fig. 2 of the present utility model.
图4为本实用新型的图2所示消化器的左视示意图。Fig. 4 is a schematic left view of the digester shown in Fig. 2 of the present invention.
图5为本实用新型(上下)三级消化器的结构示意图。Fig. 5 is a schematic structural view of the utility model (upper and lower) three-stage digester.
图6为本实用新型的生石灰消化和除尘系统的水浴除尘器的结构示意图。Fig. 6 is a structural schematic diagram of the water-bath deduster of the quicklime digestion and dedusting system of the present invention.
图7为本实用新型水浴除尘器设有控制系统的结构示意图。Fig. 7 is a structural schematic diagram of a control system for the water bath dust collector of the present invention.
图8为本实用新型一种高效生石灰消化及除尘系统示意图;Fig. 8 is a schematic diagram of a high-efficiency quicklime digestion and dust removal system of the present invention;
图9为本实用新型另一种高效生石灰消化及除尘系统示意图。Fig. 9 is a schematic diagram of another high-efficiency quicklime digestion and dust removal system of the present invention.
附图标记:Reference signs:
图1中,Q-生石灰;A或1-消化器(或消化装置);B或Q1-除尘器(或除尘装置);C-抽风机;D-烟囱;E-污水处理装置;E1-搅拌池;E2-沉淀池;E3-清水池;E11-搅拌机;F1-污水泵;F2-清水泵;K-清洗装置;J-其他点除尘;L1-总水管道;L2-清水管道;L0-初始供水管道;H-炼钢污泥;G-污泥泵。In Fig. 1, Q-quicklime; A or 1-digester (or digestion device); B or Q1-dust collector (or dust removal device); C-exhauster fan; D-chimney; E-sewage treatment device; E1-stirring Pool; E2-sedimentation tank; E3-clear water tank; E11-mixer; F1-sewage pump; F2-clear water pump; K-cleaning device; J-dust removal at other points; L1-main water pipe; L2-clear water pipe; L0- Initial water supply pipe; H-steelmaking sludge; G-sludge pump.
图2-5中,1:生石灰消化器;2-进料口;201-自动密封阀;3-密封输送段箱体;301-输送螺旋叶片;4-第一消化段箱体;4a-第一床层或第一消化段箱体内的床层;401a和401b-第一搅拌轴;402-搅拌叶片;5-喷水装置;501-自动化流量计水阀;502-可伸缩喷洒头;6-密封除尘罩;601-收尘外接口;7-第一(上)消化箱体下料处及捅料口;7a-第二(中)消化箱体下料处及捅料口;8-第二消化段箱体;8a-第二床层或第二消化段箱体内的床层;801a和801b-第二搅拌轴;9-出料口;10-消化箱体检修装置;10a-消化箱体检修装置门;10b消化箱体检修装置门活动连接装置;11-第一驱动装置;11a-第一联轴器;11b-第一齿轮箱;11c-第一轴承座;12-第二驱动装置;12a-第二联轴器;12b-第二齿轮箱;12c-第二轴承座;13-第三驱动装置;13a-第三联轴器;13b-第三齿轮箱;13c-第三轴承座;14-第三消化段箱体;14a-第三床层或第三消化段箱体内的床层;1401a和1401b-第三搅拌轴(对);L0-初始供水管道;X4-热交换装置;X5-冷水;X6-加热气体(如环冷机热风)。In Fig. 2-5, 1: quicklime digester; 2-feed inlet; 201-automatic sealing valve; 3-sealed conveying section box; 301-conveying screw blade; 4-first digestion section box; 4a-the second The first bed or the bed in the first digestion section box; 401a and 401b-the first stirring shaft; 402-stirring blade; 5-water spray device; 501-automatic flowmeter water valve; 502-retractable sprinkler head; 6 -sealed dust cover; 601-dust collection external interface; 7-first (upper) digestion box feeding place and opening; 7a-second (middle) digestion box feeding place and opening; 8- The second digestion section box; 8a-the second bed or the bed in the second digestion section box; 801a and 801b-the second stirring shaft; 9-discharge port; 10-digestion box maintenance device; 10a-digestion Box maintenance device door; 10b digestion box maintenance device door movable connection device; 11-first driving device; 11a-first coupling; 11b-first gear box; 11c-first bearing seat; 12-second Driving device; 12a-the second coupling; 12b-the second gear box; 12c-the second bearing seat; 13-the third driving device; 13a-the third coupling; 13b-the third gear box; 13c-the first Three bearing seats; 14-the third digestion section box; 14a-the third bed or the bed in the third digestion section box; 1401a and 1401b-the third stirring shaft (pair); L0-initial water supply pipe; X4- Heat exchange device; X5-cold water; X6-heating gas (such as hot air of ring cooler).
图6和图7中,Q1:除尘器;Q2:除尘水池;Q201:补水管;Q202:补水管阀;Q203:污水污泥排放装置;Q204:水压计;Q3:除尘器壳体;Q301:水位调节孔;Q302:卡放槽;Q303:净空气出口;Q4:除尘管道;Q401:液下管道喷头;Q5:溢流水封水池;Q501:盖板;Q502:溢流管;Q503:溢流管阀;Q6:水位调节装置;Q601:水位调节板;Q602:螺旋杆;Q603:调节阀;Q7:支架;Q701:第一组金属丝网;Q702:第二组金属丝网;Q703:密封卡;Q8:喷洒头;Q9:挡水除雾板;Q10:控制系统。In Figure 6 and Figure 7, Q1: Dust collector; Q2: Dust removal pool; Q201: Water supply pipe; Q202: Water supply pipe valve; Q203: Sewage sludge discharge device; Q204: Water pressure gauge; Q3: Dust collector housing; Q301 : Water level adjustment hole; Q302: Card slot; Q303: Clean air outlet; Q4: Dust removal pipe; Q401: Submerged pipe nozzle; Q5: Overflow water seal pool; Q501: Cover plate; Flow pipe valve; Q6: water level adjustment device; Q601: water level adjustment plate; Q602: screw rod; Q603: regulating valve; Q7: bracket; Q701: first group of wire mesh; Q702: second group of wire mesh; Sealing card; Q8: sprinkler head; Q9: water retaining and defogging plate; Q10: control system.
图8和图9中,A1:抽风装置;A2:烟囱;A3:除尘污水处理装置;A4:污泥处理装置;A5:清洗装置;A6:消石灰输送装置;A7:混料机。In Fig. 8 and Fig. 9, A1: ventilation device; A2: chimney; A3: dust removal sewage treatment device; A4: sludge treatment device; A5: cleaning device; A6: slaked lime conveying device; A7: mixer.
具体实施方式detailed description
根据本实用新型的第一个实施方案,提供两级生石灰消化器1,它包括:进料口2,前端与进料口2相连通的密封输送段箱体3,与密封输送段箱体3的后端相连通的第一消化段箱体4,位于第一消化段箱体4的上部或侧部的喷水装置5;位于第一消化段箱体4顶部的密封除尘罩6,位于第一消化段箱体4内且远离进料口2的那一端的上消化箱体下料处及捅料口7,位于第一消化段箱体4下方的第二消化段箱体8,位于第二消化段箱体8内且靠近进料口2的那一端的出料口9;其中:在第一消化段箱体4内装有一对的具有搅拌叶片402的第一搅拌轴401a和401b,这一对的第一搅拌轴401a和401b两者通过第一驱动装置11所驱动并且两者的旋转方向相反;另外,在第二消化段箱体8内装有一对的具有搅拌叶片的第二搅拌轴801a和801b,这一对的第二搅拌轴801a和801b两者通过第二驱动装置12所驱动并且两者的旋转方向相反;和,密封除尘罩6具有收尘外接口601。According to the first embodiment of the present utility model, a two-stage quicklime digester 1 is provided, which includes: a feed port 2, a sealed conveying section box body 3 whose front end communicates with the feed port 2, and a sealed conveying section box body 3 The first digestion section casing 4 connected to the rear end of the first digestion section casing 4, the water spray device 5 on the top or side of the first digestion section casing 4; the sealed dust removal cover 6 on the top of the first digestion section casing 4, located at the first In the first digestion section box 4 and at the end far away from the feed port 2, the upper digestion box feeding place and the feed opening 7 are located at the second digestion section box 8 below the first digestion section box body 4, located at the second In the second digestion section casing 8 and near the discharge port 9 of the end of the feed port 2; wherein: a pair of first stirring shafts 401a and 401b with stirring blades 402 are housed in the first digestion section casing 4, which A pair of first agitating shafts 401a and 401b are both driven by the first driving device 11 and the rotation directions of the two are opposite; in addition, a pair of second agitating shafts with agitating blades are installed in the second digestion section casing 8 801a and 801b, the pair of second agitating shafts 801a and 801b are driven by the second driving device 12 and their rotation directions are opposite;
根据本实用新型的第二个实施方案,提供三级生石灰消化器1,它包括:进料口2,前端与进料口2相连通的密封输送段箱体3,与密封输送段箱体3的后端相连通的第一消化段箱体4,位于第一消化段箱体4的上部或侧部的喷水装置5;位于第一消化段箱体4顶部的密封除尘罩6,位于第一消化段箱体4内且远离进料口2的那一端的上消化箱体下料处及捅料口7,位于第一消化段箱体4下方的第二消化段箱体8,位于第二消化段箱体8内且靠近进料口2的那一端的第二消化箱体下料处及捅料口(即出料口)7a,位于第二消化段箱体8下方的第三消化段箱体14,位于第三消化段箱体14内且远离进料口2的那一端的出料口9;其中:在第一消化段箱体4内装有一对的具有搅拌叶片402的第一搅拌轴401a和401b,这一对的第一搅拌轴401a和401b两者通过第一驱动装置11所驱动并且两者的旋转方向相反;在第二消化段箱体8内装有一对的具有搅拌叶片的第二搅拌轴801a和801b,这一对的第二搅拌轴801a和801b两者通过第二驱动装置12所驱动并且两者的旋转方向相反;在第三消化段箱体14内装有一对的具有搅拌叶片的第三搅拌轴1401a和1401b,这一对的第三搅拌轴1401a和1401b两者通过第三驱动装置13所驱动并且两者的旋转方向相反;和,密封除尘罩6具有收尘外接口601。According to the second embodiment of the utility model, a three-stage quicklime digester 1 is provided, which includes: a feed inlet 2, a sealed delivery section box 3 whose front end communicates with the feed inlet 2, and a sealed delivery section box 3 The first digestion section casing 4 connected to the rear end of the first digestion section casing 4, the water spray device 5 on the top or side of the first digestion section casing 4; the sealed dust removal cover 6 on the top of the first digestion section casing 4, located at the first In the first digestion section box 4 and at the end far away from the feed port 2, the upper digestion box feeding place and the feed opening 7 are located at the second digestion section box 8 below the first digestion section box body 4, located at the second In the second digestion section casing 8 and near the end of the feed port 2, the second digestion casing blanking place and the opening (i.e., the discharge port) 7a, the third digestion section below the second digestion section casing 8 Section box 14, located in the third digestion section box 14 and away from the discharge port 9 at the end of the feed port 2; Stirring shafts 401a and 401b, the pair of first stirring shafts 401a and 401b are both driven by the first driving device 11 and the rotation directions of the two are opposite; The second stirring shafts 801a and 801b of the pair are driven by the second driving device 12 and the rotation directions of the two are opposite; Have the 3rd stirring shaft 1401a and 1401b of stirring blade, the 3rd stirring shaft 1401a of this pair and 1401b both are driven by the 3rd driving device 13 and the direction of rotation of both is opposite; And, sealing dust removal cover 6 has dust collecting External interface 601.
在上述两个实施方案中,优选,第二搅拌轴801a和801b当中的一个801a位于第一搅拌轴401a和401b当中的一个401a的正下方,并且它们401a和801a两者的旋转方向相反。In the above two embodiments, preferably, one 801a of the second stirring shafts 801a and 801b is located directly below one 401a of the first stirring shafts 401a and 401b, and the rotation directions of both of them 401a and 801a are opposite.
进一步优选,第二搅拌轴801a和801b当中的一个801a位于第一搅拌轴401a和401b当中的一个401a的正下方,并且它们401a和801a两者的旋转方向相反,和第三搅拌轴1401a和1401b当中的一个1401a位于第二搅拌轴801a和801b当中的一个801a的正下方,并且它们401a和801a两者的旋转方向相反。Further preferably, one 801a of the second stirring shafts 801a and 801b is located directly below one 401a of the first stirring shafts 401a and 401b, and the directions of rotation of both of them 401a and 801a are opposite, and the third stirring shafts 1401a and 1401b One 1401a of them is located directly below one 801a of the second stirring shafts 801a and 801b, and both of them 401a and 801a rotate in opposite directions.
优选,喷水装置5的输入端与初始供水管道L0外接,输出端通过自动化流量计水阀501与位于第一消化段箱体4内部空间的上部的多个可伸缩的喷洒头502连接;优选的是,自动化流量计水阀501与总控室电连接以便对水量进行自动化控制并具有切断功能;进一步优选的是,多个可伸缩喷洒头502根据消化段箱体的长短进行伸缩调整、长短错落排布。Preferably, the input end of the water spray device 5 is externally connected to the initial water supply pipeline L0, and the output end is connected to a plurality of retractable sprinkler heads 502 located in the upper part of the first digestion section box 4 through an automatic flowmeter water valve 501; preferably Preferably, the automatic flowmeter water valve 501 is electrically connected to the master control room so as to automatically control the water volume and has a cut-off function; further preferably, a plurality of retractable sprinkler heads 502 are telescopically adjusted according to the length of the digestion section box, and the lengths are staggered. arranged.
另外,喷水装置5的初始供水管道L0连接至外部的换热器X4的热水出口。该换热器X4具有冷水进口X5和热水出口以及热的加热气体进口X6和换热后的冷却气体出口,如图2a中所示。相应地,图5中,喷水装置5的初始供水管道L0也可以连接至外部的换热器X4的热水出口。In addition, the initial water supply pipe L0 of the sprinkler 5 is connected to the hot water outlet of the external heat exchanger X4. The heat exchanger X4 has a cold water inlet X5 and a hot water outlet as well as a hot heating gas inlet X6 and an exchanged cooling gas outlet, as shown in Figure 2a. Correspondingly, in FIG. 5 , the initial water supply pipe L0 of the water spray device 5 can also be connected to the hot water outlet of the external heat exchanger X4.
优选,在第一消化段箱体4上方所设置的密封除尘罩6的高度沿该箱体4的物料输送方向逐渐增高,收尘外接口601位于除尘罩6的末端,通过该收尘外接口601与外界的除尘器或除尘系统的管道相连接。Preferably, the height of the sealed dust removal cover 6 provided above the first digestion section box body 4 increases gradually along the material conveying direction of the box body 4, and the dust collection external interface 601 is located at the end of the dust removal cover 6, through which the dust collection external interface 601 is connected with the external dust collector or the pipeline of the dust removal system.
优选,在两级生石灰消化器1或三级生石灰消化器1的箱体上还设有消化箱体检修装置10,该检修装置10包括一个或多个消化箱体检修装置门10a和一个或多个消化箱体检修装置门活动连机构10b;优选的是,一个或多个消化箱体检修装置门活动连接机构10b被安装在第二箱体的底部或同时被安装在第二箱体和第三箱体各自的底部,消化箱体检修装置门10a的底部与消化箱体检修装置门活动连接机构10b连接,门10a可绕该活动连接机构10b转动,消化箱体检修装置门10a的上部与下箱体上部卡扣连接,即消化箱体检修装置门10a上部可打开与关闭,Preferably, on the casing of the two-stage quicklime digester 1 or the three-stage quicklime digester 1, a digester box overhaul device 10 is also provided, and the overhaul device 10 includes one or more digester box overhaul device doors 10a and one or more A digestive box maintenance device door movable connection mechanism 10b; preferably, one or more digestive box maintenance device door movable connection mechanisms 10b are installed on the bottom of the second box body or are installed on the second box body and the first box body at the same time The respective bottoms of the three casings, the bottom of the digestion box maintenance device door 10a are connected with the movable connection mechanism 10b of the digestion box maintenance device door, and the door 10a can rotate around the movable connection mechanism 10b, and the upper part of the digestion box maintenance device door 10a is connected with the movable connection mechanism 10b. The upper part of the lower box is snapped connected, that is, the upper part of the door 10a of the digestion box maintenance device can be opened and closed,
根据本实用新型的第三个实施方案,提供生石灰消化和除尘装置,它包括上述任何一种的消化器1和水浴除尘器Q1,后者通过一个除尘管道Q4与消化器1的收尘外接口601相连通;According to the third embodiment of the present utility model, there is provided quicklime digestion and dedusting device, which comprises any one of above-mentioned digester 1 and water bath deduster Q1, and the latter connects with the dust collection external interface of digester 1 through a dedusting pipeline Q4 601 is connected;
优选,上述水浴除尘器Q1包括:Preferably, the above-mentioned water bath dust collector Q1 includes:
除尘水池Q2;Dust removal pool Q2;
位于除尘水池Q2上方的除尘器壳体Q3;The dust collector housing Q3 located above the dust removal pool Q2;
除尘管道Q4,Dust removal pipe Q4,
其特征在于:除尘管道Q4的一端外接至一个或多个含粉尘气体收集装置的输出端(例如石灰消化器的除尘接口),另一端自上而下穿过除尘器壳体Q3并伸入除尘器壳体Q3下方的除尘水池Q2中,除尘管道Q4伸入除尘水池Q2中的一端设置有液下管道喷头Q401,其中液下管道喷头Q401的末端为网状结构或多孔结构;优选的是,除尘管道Q4从除尘器壳体Q3的中部穿过。It is characterized in that one end of the dust removal pipeline Q4 is externally connected to the output end of one or more dust-containing gas collection devices (such as the dust removal interface of the lime digester), and the other end passes through the dust collector housing Q3 from top to bottom and extends into the dust removal In the dust removal pool Q2 below the device housing Q3, one end of the dust removal pipeline Q4 extending into the dust removal pool Q2 is provided with a submerged pipeline nozzle Q401, wherein the end of the submerged pipeline nozzle Q401 has a mesh structure or a porous structure; preferably, The dust removal pipe Q4 passes through the middle of the dust collector housing Q3.
优选,该除尘器Q1还包括:位于除尘水池Q2一侧的溢流水封水池Q5,以及在除尘水池Q2与溢流水封水池Q5之间,在除尘器壳体Q3一侧的下端所开具的水位调节孔Q301;更优选的是,在水位调节孔Q301旁的除尘器壳体Q3外侧设有卡放槽Q302和水位调节装置Q6,该水位调节装置Q6包括水位调节板Q601、螺旋杆Q602、调节阀Q603,水位调节板Q601卡放在所述卡放槽Q302中,螺旋杆Q602的一端与水位调节板Q601连接,螺旋杆Q602的另一端与调节阀Q603连接,其中水位调节板Q601的竖向宽度略大于水位调节孔Q301的竖向宽度。Preferably, the dust remover Q1 also includes: an overflow water seal pool Q5 located on one side of the dust removal pool Q2, and a water level drawn at the lower end of the dust collector housing Q3 side between the dust removal pool Q2 and the overflow water seal pool Q5 Adjustment hole Q301; more preferably, on the outside of the dust collector housing Q3 next to the water level adjustment hole Q301, a card slot Q302 and a water level adjustment device Q6 are provided. The water level adjustment device Q6 includes a water level adjustment plate Q601, screw rod Q602, adjustment The valve Q603 and the water level regulating plate Q601 are stuck in the card slot Q302, one end of the screw rod Q602 is connected to the water level regulating plate Q601, and the other end of the screw rod Q602 is connected to the regulating valve Q603, wherein the vertical direction of the water level regulating plate Q601 The width is slightly larger than the vertical width of the water level adjustment hole Q301.
优选,该除尘器Q1还包括:设置在溢流水封水池Q5上方的盖板Q501,盖板Q501的一端与除尘器壳体Q3连接,另一端插入溢流水封水池Q2中;更优选的是,盖板Q501上开有一个通孔,螺旋杆Q602穿过该通孔。通过调节阀Q603的作用来使螺旋杆Q602沿着该通孔上下移动,因此带动水位调节板Q601上下移动。Preferably, the dust collector Q1 also includes: a cover plate Q501 arranged above the overflow water-sealed pool Q5, one end of the cover plate Q501 is connected to the dust collector housing Q3, and the other end is inserted into the overflow water-sealed pool Q2; more preferably, A through hole is opened on the cover plate Q501, and the screw rod Q602 passes through the through hole. The screw rod Q602 moves up and down along the through hole through the action of the regulating valve Q603, thus driving the water level regulating plate Q601 to move up and down.
优选,溢流水封水池Q5上部设置有溢流管Q502,用来调节溢流水封水池中的水位;更优选的是,溢流管Q502上设有溢流管阀Q503。Preferably, an overflow pipe Q502 is provided on the upper part of the overflow water-sealed pool Q5 for adjusting the water level in the overflow water-sealed pool; more preferably, an overflow pipe valve Q503 is provided on the overflow pipe Q502.
优选,在除尘水池Q2上设置有补水管Q201,用来为除尘水池中补充水;优选的是,补水水管Q201上设有补水管阀Q202。Preferably, a water replenishment pipe Q201 is provided on the dust removal water pool Q2 for replenishing water in the dust removal water pool; preferably, a water replenishment pipe valve Q202 is provided on the water replenishment water pipe Q201.
优选,除尘水池Q2底部为漏斗状或“V”型或呈现为倒圆锥体形,除尘水池Q2底部设有污水污泥排放装置Q203;更优选的是,在污水污泥排放装置Q203中还设置有水压计Q204。Preferably, the bottom of the dust removal pool Q2 is funnel-shaped or "V"-shaped or in the shape of an inverted cone, and the bottom of the dust removal pool Q2 is provided with a sewage sludge discharge device Q203; more preferably, the sewage sludge discharge device Q203 is also provided with Water pressure gauge Q204.
优选,在除尘器壳体Q3内的除尘水池Q2上方设置有支架Q7,在支架Q7下方设置有作为气泡刺破点的第一组金属丝网Q701(优选为V型过滤网或V型金属丝网)和在支架Q7上方设置有第二组金属丝网Q702(优选为倒V型金属丝网);优选的是,第一组金属丝网Q701和/或第二组金属丝网Q702交错倾斜排列,交点处设置有密封卡Q703。Preferably, a support Q7 is provided above the dust removal pool Q2 in the dust collector housing Q3, and a first group of wire mesh Q701 (preferably a V-shaped filter screen or a V-shaped wire) as a bubble puncture point is provided below the support Q7. net) and a second group of wire mesh Q702 (preferably an inverted V-shaped wire mesh) is arranged above the support Q7; preferably, the first group of wire mesh Q701 and/or the second group of wire mesh Q702 are staggered and inclined Arrangement, the intersection point is provided with a sealing card Q703.
优选,在第二组金属丝网Q702上方设置有喷洒头Q8,用来向第二组金属丝网Q702上喷洒除尘水或除尘液;优选的是,在喷洒头Q8上方设置有挡水除雾板Q9,在挡水除雾板Q9上方除尘器壳体上设置有净空气出口Q303。Preferably, a sprinkler head Q8 is arranged above the second group of wire mesh Q702 for spraying dedusting water or dedusting liquid on the second group of wire mesh Q702; The plate Q9 is provided with a clean air outlet Q303 on the dust collector housing above the water retaining and defogging plate Q9.
优选,除尘器Q1还包括控制系统Q10,水压计Q204、溢流管阀Q503和补水管阀Q202与控制系统Q10连接,控制系统Q10控制水压计Q204、溢流管阀Q503和补水管阀Q202。Preferably, the dust collector Q1 also includes a control system Q10, the water pressure gauge Q204, the overflow pipe valve Q503 and the water supply pipe valve Q202 are connected to the control system Q10, and the control system Q10 controls the water pressure gauge Q204, the overflow pipe valve Q503 and the water supply pipe valve Q202.
根据本实用新型的另一个方面,提供了一种使用包括两级生石灰消化器的上述消化和除尘装置的生石灰消化和除尘方法,该方法包括以下步骤:According to another aspect of the present invention, there is provided a quicklime digestion and dedusting method using the above-mentioned digestion and dedusting device comprising a two-stage quicklime digester, the method comprising the following steps:
1)生石灰消化:将生石灰投入到两级生石灰消化器1的进料口2中,经由密封输送段箱体3被输送至第一消化段箱体4中,通过位于第一消化段箱体4的上部或侧部的喷水装置5向第一消化段箱体4内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化,之后进入第二消化段箱体8中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器1底部的出料口9排出;和1) Quicklime digestion: Put quicklime into the feed port 2 of the two-stage quicklime digester 1, and transport it to the first digestion section box 4 through the sealed delivery section box 3, and pass through the first digestion section box 4 The water spray device 5 on the upper or side of the first digestion section box 4 sprays water to the quicklime material moving in the first digestion section box 4, so that the quicklime is mixed and digested while moving under the agitation of the stirring shaft, and then enters the second digestion section box In the body 8, further mixing and digestion occur while moving under the stirring effect of the stirring shaft again, and the quicklime after the digestion is discharged through the discharge port 9 at the bottom of the quicklime digester 1; and
2)含尘气体的除尘:在密封除尘罩6内的含尘气体从密封除尘罩6的收尘外接口601被输出到水浴除尘器Q1的除尘管道Q4,含尘气体通过除尘管道Q4的液下管道喷头Q401被喷入除尘水池Q2的水中,通过与水接触进行除尘,除尘后的气体从除尘器壳体上设置的净空气出口Q303被排出。2) Dedusting of dust-containing gas: the dust-containing gas in the sealed dust-removing cover 6 is output from the dust-collecting outer interface 601 of the sealed dust-removing cover 6 to the dust-removing pipeline Q4 of the water-bath dust collector Q1, and the dust-containing gas passes through the liquid of the dust-removing pipeline Q4. The nozzle Q401 of the lower pipe is sprayed into the water of the dust removal pool Q2, and the dust is removed by contacting with the water, and the gas after dust removal is discharged from the clean air outlet Q303 provided on the dust collector housing.
根据本实用新型的再一个方面,提供了一种使用包括三级生石灰消化器的上述消化和除尘装置的生石灰消化和除尘方法,该方法包括以下步骤:According to still another aspect of the present utility model, there is provided a quicklime digestion and dust removal method using the above-mentioned digestion and dust removal device including a three-stage quicklime digester, the method comprising the following steps:
1)生石灰消化:将生石灰投入到三级生石灰消化器1的进料口2中,经由密封输送段箱体3被输送至第一消化段箱体4中,通过位于第一消化段箱体4的上部或侧部的喷水装置5向第一消化段箱体4内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化,之后进入第二消化段箱体8中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,之后进入第三消化段箱体14中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器1底部的出料口9排出;和1) Quicklime digestion: Put quicklime into the feed port 2 of the three-stage quicklime digester 1, and then transport it to the first digestion section box 4 through the sealed delivery section box 3, and pass through the first digestion section box 4 The water spray device 5 on the upper or side of the first digestion section box 4 sprays water to the quicklime material moving in the first digestion section box 4, so that the quicklime is mixed and digested while moving under the agitation of the stirring shaft, and then enters the second digestion section box The body 8 is further mixed and digested while moving under the stirring action of the stirring shaft, and then enters the third digestion section box 14 to further mix and digest while moving under the stirring action of the stirring shaft, and the digested The quicklime is discharged through the outlet 9 at the bottom of the quicklime digester 1; and
2)含尘气体的除尘:在密封除尘罩6内的含尘气体从密封除尘罩6的收尘外接口601被输出到水浴除尘器Q1的除尘管道Q4,含尘气体通过除尘管道Q4的液下管道喷头Q401被喷入除尘水池Q2的水中,通过与水接触进行除尘,除尘后的气体从除尘器壳体上设置的净空气出口Q303被排出。2) Dedusting of dust-containing gas: the dust-containing gas in the sealed dust-removing cover 6 is output from the dust-collecting outer interface 601 of the sealed dust-removing cover 6 to the dust-removing pipeline Q4 of the water-bath dust collector Q1, and the dust-containing gas passes through the liquid of the dust-removing pipeline Q4. The nozzle Q401 of the lower pipe is sprayed into the water of the dust removal pool Q2, and the dust is removed by contacting with the water, and the gas after dust removal is discharged from the clean air outlet Q303 provided on the dust collector housing.
下面参考附图2~图5,在图2~图4所示的两级消化器的基础上描述图5的三级消化器,更具体地描述本实用新型的具体实施方式。Referring to accompanying drawings 2 to 5, the three-stage digester in Fig. 5 will be described on the basis of the two-stage digester shown in Fig. 2 to Fig. 4 , and the specific embodiment of the utility model will be described more specifically.
参考图1,本消化和除尘系统包括,消化装置A,采用多级消化器1,将生石灰Q和通过污泥泵G输送来的炼钢污泥H加入到消化装置A中,然后通过初始供水管道L0向消化装置中加水,进行消化作业。石灰消化器粉尘主要是在消化过程中加水产生大量水蒸汽和石灰粉尘,收集这些粉尘需要将消化器上部密闭并在已经密闭好的消化器排气口上直接通过吸尘罩外接除尘管道。将消化器收集的粉尘与其它点除尘J一起通过除尘管道送入除尘装置B(即除尘器Q1)。Referring to Fig. 1, the digestion and dedusting system includes, digestion unit A, adopts multi-stage digester 1, quicklime Q and steelmaking sludge H transported by sludge pump G are added to digestion unit A, and then through the initial water supply Pipeline L0 adds water to the digestion unit for digestion. Lime digester dust is mainly caused by adding water during the digestion process to produce a large amount of water vapor and lime dust. To collect these dusts, it is necessary to seal the upper part of the digester and directly connect the dust removal pipe to the exhaust port of the digester that has been sealed through the vacuum hood. The dust collected by the digester is sent to the dust removal device B (ie dust collector Q1) through the dust removal pipeline together with other point dust removal J.
首先,参考附图2~图4,本系统的消化装置A为两级级消化器1,包括上、下两个箱体,上箱体分为相连通的第一消化段箱体4和密封输送段箱体3,在第一消化段箱体4内平行分别设置有两根由动力装置驱动的第一搅拌轴401a和401b,两根搅拌轴401a和401b同步转动且旋转方向相反,该动力装置包括第一驱动装置11,第一驱动装置11通过第一联轴器11a连接有第一齿轮箱11b,两根搅拌轴401a和401b分别通过第一轴承座11c与所述第一齿轮箱11b内相互啮合的一对齿轮相连接,从而实现同步反向转动,第一轴承座11c位于箱体4之外,且采用分体设计,轴承工作环境好,使用寿命长;两根搅拌棒401a和401b位于第一消化段箱体4内的部分设有若干分散的搅拌叶片402,两根搅拌轴401a和401b上的搅拌叶片402相互交错设置(图2中只示出了一根搅拌轴401及其搅拌叶片402),两根搅拌轴401a和401b位于密封输送段箱体3内的部分设有输送螺旋叶片301,在密封输送段箱体3的上部设有进料口2,进料口2与密封输送段箱体3的连接处设置有自动密封阀201,密封输送段箱体3的出料口连接第一消化段箱体4的头端入料口;在第一消化段箱体4的尾端出料口设置有上消化箱体下料处及捅料口7,物料通过上消化箱体下料处及捅料口7进入下箱体第二消化段箱体8的头端,在第二消化段箱体8内也平行分别设置有两根由动力装置驱动的第二搅拌轴801a和801b,两根搅拌轴801a和801b也同步转动且旋转方向相反,该动力装置包括第二驱动装置12,第二驱动装置12通过第二联轴器12a连接有第二齿轮箱12b,两根搅拌轴801a和801b分别通过第二轴承座12c与所述第二齿轮箱12b内相互啮合的一对齿轮相连接,从而实现同步反向转动,且第二驱动装置12的转向与第一驱动装置11的转向相反;两根搅拌轴801a和801b位于第二消化段箱体8内的部分也设有若干分散的搅拌叶片,两根搅拌轴801a和801b上的搅拌叶片相互交错设置,在第二消化段箱体8的尾端设置有出料口9,在两级消化器箱体上还设有消化箱体检修装置10,包括消化箱体检修装置门10a和消化箱体检修装置门活动连机构10b,消化箱体检修装置门活动连接机构10b安装在下箱体底部,消化箱体检修装置门10a底部与消化箱体检修装置门活动连接机构10b连接,门可绕该活动连接机构10b转动,消化箱体检修装置门10a上部与下箱体上部卡扣连接,即消化箱体检修装置门10a上部可打开与关闭,检修时,打开消化箱体检修装置门10a进行检修,该检修装置整体为展开式,大大方便了消化器的检修。在第一消化段箱体4上方还设置有密封除尘罩6,除尘罩6的高度沿物料输送方向逐渐增高,在除尘罩6的末端还设有收尘外接口601,通过该收尘外接口601与外界除尘系统管道连接。在上箱体上还设置有喷水装置5,喷水装置5一端与初始供水管道L0外接,另一端通过自动化流量计水阀501与若干可伸缩喷洒头502连接,自动化流量计水阀501与总控室电连接对水量进行自动化控制并具有切断功能,若干可伸缩喷洒头502伸入第一消化段箱体4上方除尘罩6内对物料进行喷淋水,若干可伸缩喷洒头502可根据消化段箱体的长短进行伸缩调整、长短错落排布,使得加水更均匀,加水区域更广,水量也得到自动化控制。First, with reference to accompanying drawings 2 to 4, the digestion device A of this system is a two-stage digester 1, including upper and lower boxes, and the upper box is divided into a connected first digestion section box 4 and a sealed In the conveying section box 3, two first stirring shafts 401a and 401b driven by a power device are arranged in parallel in the first digestion section box 4, and the two stirring shafts 401a and 401b rotate synchronously and in opposite directions. Including the first driving device 11, the first driving device 11 is connected to the first gear box 11b through the first coupling 11a, and the two stirring shafts 401a and 401b are respectively connected to the first gear box 11b through the first bearing seat 11c. A pair of gears meshing with each other are connected to achieve synchronous reverse rotation. The first bearing seat 11c is located outside the box body 4 and adopts a split design. The bearing has a good working environment and a long service life; two stirring rods 401a and 401b The part that is positioned at the first digesting section casing 4 is provided with some dispersed stirring blades 402, and the stirring blades 402 on the two stirring shafts 401a and 401b are alternately arranged (only one stirring shaft 401 and its Stirring blade 402), two stirring shafts 401a and 401b are positioned at the part in the casing 3 of the sealed conveying section to be provided with the conveying screw blade 301, and the top of the casing 3 of the sealed conveying section is provided with the feed port 2, and the feed port 2 and An automatic sealing valve 201 is provided at the junction of the sealed delivery section box body 3, and the discharge port of the sealed delivery section box body 3 is connected to the head end feed port of the first digestion section box body 4; The discharge port at the tail end is provided with the feeding place of the upper digestion box and the opening 7, and the material enters the head end of the second digestion section box 8 of the lower box through the feeding place of the upper digestion box and the opening 7. Two second agitating shafts 801a and 801b driven by a power device are also arranged in parallel in the second digestion section box 8, and the two agitating shafts 801a and 801b also rotate synchronously and in opposite directions. The power device includes a second driving device 12. The second driving device 12 is connected to the second gear box 12b through the second coupling 12a, and the two stirring shafts 801a and 801b are respectively connected to a pair of intermeshed in the second gear box 12b through the second bearing housing 12c. The gears are connected so as to realize synchronous reverse rotation, and the turning of the second driving device 12 is opposite to that of the first driving device 11; A number of dispersed stirring blades, the stirring blades on the two stirring shafts 801a and 801b are arranged alternately, a discharge port 9 is arranged at the tail end of the second digestion section casing 8, and a discharge port 9 is arranged on the two-stage digester casing. The digestion box maintenance device 10 includes a digestion box maintenance device door 10a and a digestion box maintenance device door movable connection mechanism 10b, the digestion box maintenance device door movable connection mechanism 10b is installed at the bottom of the lower box, and the digestion box maintenance device door 10a The bottom is connected with the movable connection mechanism 10b of the door of the digestion box maintenance device, and the door can rotate around the movable connection mechanism 10b, and the digestion box maintenance device door The upper part of 10a is snap-connected with the upper part of the lower box body, that is, the upper part of the door 10a of the maintenance device of the digestion box can be opened and closed. During maintenance, the door 10a of the maintenance device of the digestion box is opened for maintenance. The maintenance device is unfolded as a whole, which is greatly convenient Digester overhaul. A sealed dust removal cover 6 is also arranged above the first digestion section box body 4. The height of the dust removal cover 6 increases gradually along the direction of material conveyance. There is also a dust collection external interface 601 at the end of the dust removal cover 6, through which the dust collection external interface 601 is connected with external dust removal system pipes. The upper box is also provided with a water spray device 5, one end of the water spray device 5 is externally connected to the initial water supply pipeline L0, and the other end is connected to a plurality of retractable sprinkler heads 502 through an automatic flow meter water valve 501, and the automatic flow meter water valve 501 is connected to The main control room is electrically connected to automatically control the water volume and has the function of cutting off. Several retractable sprinklers 502 extend into the dust cover 6 above the first digestion section box body 4 to spray water on the materials. Several retractable sprinklers 502 can be used according to the digestion The length of the section box is telescopically adjusted, and the length is staggered, so that the water is added more evenly, the water area is wider, and the water volume is automatically controlled.
参考图5,图5所示的消化器为上、中、下三级消化器1。在第二消化段箱体8的下方还设有第三消化段箱体14。第三消化段箱体14内装有一对的具有搅拌叶片的第三搅拌轴1401a和1401b,这一对的第三搅拌轴1401a和1401b两者通过第三驱动装置13所驱动并且两者的旋转方向相反。Referring to FIG. 5 , the digester shown in FIG. 5 is an upper, middle and lower three-stage digester 1 . A third digestion section box 14 is also provided below the second digestion section box body 8 . A pair of third stirring shafts 1401a and 1401b with stirring blades are housed in the third digestion section casing 14, both of the third stirring shafts 1401a and 1401b of this pair are driven by the third driving device 13 and the direction of rotation of the two on the contrary.
该三级消化装置有如下优点:1、与单级消化相比,消化率增加2到3倍,消化程度高,科学的消化工艺参数,最大化使生石灰消化完全。2、密封输送段箱体内的部分设有连续的输送螺旋叶片,密封输送段箱体的内壁与连续的输送螺旋叶片之间形成螺旋密封输送,只允许生石灰向前推进进入消化段箱体,可有效防止蒸汽反窜至入料口造成板结或影响皮带秤称量精度。3、采用双轴搅拌形式,具有搅拌、粉碎结块和自清理等多重作用与功效;提高生石灰搅拌频率,使生石灰与水混合均匀、反应充分;搅拌桨叶采用锰钢板焊接硬质合金刀头,延长使用寿命。4、由于采用了多级消化,还有水量的自动化控制,使得消化效果很好,产生的粉尘也相应大量减少,大大改善了消化场地的外部环境,消化区域粉尘浓度远低于国家排放物浓度标准,治理了现行消化区的环境污染问题。5、针对多级消化器一级消化段以下的检修盲点,提供了一种有效的展开式检修方法,解决了多级消化器检修难题。The three-stage digestion device has the following advantages: 1. Compared with single-stage digestion, the digestibility is increased by 2 to 3 times, the degree of digestion is high, and the scientific digestion process parameters maximize the complete digestion of quicklime. 2. There are continuous conveying screw blades in the box body of the sealed conveying section, and a spiral seal is formed between the inner wall of the sealed conveying section box and the continuous conveying spiral blades, and only quicklime is allowed to advance into the digesting section box, which can Effectively prevent the steam from flowing back to the material inlet to cause compaction or affect the weighing accuracy of the belt scale. 3. Double-shaft stirring is adopted, which has multiple functions and functions such as stirring, crushing agglomeration and self-cleaning; the stirring frequency of quicklime is increased to make quicklime and water mix evenly and react fully; the stirring blade is made of manganese steel plate welded hard alloy cutter head ,Extended service life. 4. Due to the adoption of multi-stage digestion and the automatic control of water volume, the digestion effect is very good, and the dust generated is also greatly reduced, which greatly improves the external environment of the digestion site. The dust concentration in the digestion area is far lower than the national discharge concentration Standards, control the environmental pollution of the current digestion area. 5. Aiming at the maintenance blind spots below the first-level digestion section of the multi-stage digester, an effective expanded maintenance method is provided, which solves the difficult problem of multi-stage digester maintenance.
生石灰消化烟气特点:1、强粘结性和亲水性,据测验,CaO的断裂强度大于600Pa,是强粘结性和强亲水性粉尘,极容易结块或粘附在除尘器及其管道的内壁上;2、高分散性,生石灰与水的化学反应是剧烈的放热反应,生成的Ca(OH)2胶体颗粒的粒度极细,平均粒径为30μm,因此,在消化过程中生石灰粉尘极易随热气流弥漫开来,而且自然沉降很慢,扩散范围广,粉尘捕集难度大;3、水硬性,生石灰加水消化生成Ca(OH)2,分散在空气中会进一步吸水与CO2反应,生成CaCO3沉淀,当CaCO3的量积累到一定程度后,便会形成硬垢而板结。生石灰消化烟气特点不仅会导致生石灰粘附在除尘管道,板结后堵塞管道,而且还严重腐蚀电除尘器的极板,影响其正常运行。采用袋式除尘器时,也会因水硬性致使布袋很快糊堵而被迫停用。The characteristics of quicklime digestion flue gas: 1. Strong cohesiveness and hydrophilicity. According to the test, the breaking strength of CaO is greater than 600Pa. On the inner wall of its pipeline; 2. High dispersion, the chemical reaction between quicklime and water is a violent exothermic reaction, and the particle size of the Ca(OH) 2 colloidal particles generated is extremely fine, with an average particle size of 30 μm. Therefore, in the digestion process Medium quicklime dust is easy to diffuse with the hot air flow, and the natural settlement is very slow, the diffusion range is wide, and the dust collection is difficult; 3. Hydraulicity, quicklime is digested with water to form Ca(OH) 2 , which will further absorb water when dispersed in the air It reacts with CO 2 to form CaCO 3 precipitates. When the amount of CaCO 3 accumulates to a certain extent, it will form hard scale and compact. The characteristics of quicklime digestion flue gas will not only cause quicklime to adhere to the dust removal pipe, block the pipe after hardening, but also seriously corrode the electrode plate of the electrostatic precipitator, affecting its normal operation. When the bag filter is used, it will also be forced to stop using the bag due to the water hardness that will quickly cause the bag to become clogged.
参考图1,针对生石灰消化烟气的特点,本系统除尘装置B(即Q1)采用水浴除尘方式,这种除尘设备是应用水浴洗涤除尘机理和过滤式净化技术于一体的新型组合式净化装置,除尘效率很高。Referring to Figure 1, in view of the characteristics of quicklime digestion flue gas, the dedusting device B (i.e. Q1) of this system adopts the water bath dedusting method. The dust removal efficiency is very high.
如图2和图6所示,首先从生石灰消化器1(即A)的除尘接口601通过除尘管道将消化含尘烟气(经由图6中所示的除尘管道Q4)接入高效生石灰消化水浴除尘器B,即图6中所示的Q1。本高效生石灰消化水浴除尘器Q1包括一端外接石灰消化器除尘接口601、另一端连接至除尘器Q1内部的除尘管道Q4,除尘管道Q4穿过除尘器壳体Q3进入除尘器Q1内,除尘管道Q4伸入除尘器Q1内的一头设置有液下管道喷头Q401,该喷头Q401为网状结构或多孔结构,该喷头伸入进壳体Q3内除尘水池Q2中一定位置(例如深度20-80cm),该管道喷头Q401d目的是切割气泡,增加烟气与水的接触,提高除尘效率;在除尘水池Q2一侧壳体Q3下端开具有水位调节孔Q301,在开孔Q301旁的壳体外侧设置有卡放槽Q302,水位调节板Q601卡放在所述卡放槽Q302中,并遮挡住所述水位调节孔Q301,该调节板Q601可通过上下活动来调节遮挡水位调节孔Q301的面积和高度,在调节板Q601外侧设置有溢流水封水池Q5,溢流水封水池Q5上部设置有溢流管Q502,用来调节溢流水封水池Q5中的水位;在除尘水池Q2的另一侧的上部设置有进水管Q201和进水阀门Q202,用来补充除尘水池中的水,在所述溢流水封水池Q5上方设置有密封盖板Q501,密封盖板Q501覆盖溢流水封水池Q5的一部分或全部,保证水位和气流稳定,在除尘水池Q2的漏斗形底部设置有污水污泥排放装置Q203,在停机清理设备时打开清泥孔Q204将含泥污水排出;在壳体Q3内除尘水池Q2上方设置有支架Q7,在支架Q7下方设置有作为气泡刺破点的一组金属丝网Q701(优选为V型过滤网),在支架Q7上方设置有金属丝网Q702(优选为倒V型金属丝网),金属丝网(Q701和Q702)交错倾斜排列,交点处设置有密封卡Q703,在金属丝网Q702上方设置有喷洒头Q8,用来向金属丝网Q702上喷洒除尘液,在过滤网Q701和Q702上形成向下流动的水膜,上下两组V型网(Q701和Q702)形成两道过滤水膜,充分捕捉粉尘;在喷洒头Q8上方设置有挡水除雾板Q9,在挡水除雾板Q9上方设置有净空气出口Q303。As shown in Figure 2 and Figure 6, firstly, the digested dusty flue gas (via the dust removal pipeline Q4 shown in Figure 6) is connected to the high-efficiency quicklime digestion water bath from the dust removal interface 601 of the quicklime digester 1 (i.e. A) through the dust removal pipeline Precipitator B, which is Q1 shown in Figure 6. This high-efficiency quicklime digestion water bath dust collector Q1 includes one end connected to the dust removal interface 601 of the lime digester, and the other end connected to the dust removal pipeline Q4 inside the dust collector Q1. The dust removal pipeline Q4 passes through the dust collector shell Q3 and enters the dust collector Q1. The dust removal pipeline Q4 One end protruding into the dust collector Q1 is provided with a submerged pipeline nozzle Q401, the nozzle Q401 has a mesh structure or a porous structure, and the nozzle extends into a certain position (such as a depth of 20-80cm) in the dust removal pool Q2 in the housing Q3. The purpose of the pipeline nozzle Q401d is to cut air bubbles, increase the contact between flue gas and water, and improve the dust removal efficiency; there is a water level adjustment hole Q301 at the lower end of the shell Q3 on the side of the dust removal pool Q2, and a card is set on the outside of the shell beside the opening Q301. Put the slot Q302, the water level adjustment plate Q601 is stuck in the card slot Q302, and cover the water level adjustment hole Q301, the adjustment plate Q601 can adjust the area and height of the water level adjustment hole Q301 by moving up and down. An overflow water seal pool Q5 is arranged on the outside of the plate Q601, and an overflow pipe Q502 is arranged on the upper part of the overflow water seal pool Q5 to adjust the water level in the overflow water seal pool Q5; a water inlet pipe is arranged on the upper part of the other side of the dust removal pool Q2 Q201 and water inlet valve Q202 are used to supplement the water in the dust removal pool. A sealing cover Q501 is arranged above the overflow water sealing pool Q5. The sealing cover Q501 covers part or all of the overflow water sealing pool Q5 to ensure the water level and The airflow is stable, and a sewage sludge discharge device Q203 is installed at the funnel-shaped bottom of the dust removal pool Q2. When the equipment is shut down to clean up, the mud cleaning hole Q204 is opened to discharge the muddy sewage; a bracket Q7 is installed above the dust removal pool Q2 in the shell Q3. A group of wire mesh Q701 (preferably a V-shaped filter screen) as the bubble puncture point is arranged below the support Q7, and a wire mesh Q702 (preferably an inverted V-shaped wire mesh) is arranged above the support Q7. The nets (Q701 and Q702) are arranged in a staggered and inclined manner, and the intersection point is provided with a sealing card Q703, and a spray head Q8 is provided above the wire mesh Q702, which is used to spray dust removal liquid on the wire mesh Q702, forming a filter on the filter mesh Q701 and Q702. The water film flowing downwards, the upper and lower sets of V-shaped nets (Q701 and Q702) form two filter water films to fully capture dust; above the sprinkler head Q8, a water retaining and defogging plate Q9 is installed, and on the top of the water retaining and defogging plate Q9 A clean air outlet Q303 is provided above.
从生石灰消化器除尘口接来的粉尘烟气通过除尘管道进入除尘器中,除尘管道插入除尘水池中一定位置,该位置由烟气量来确定,除尘管道插入水下的一头设置有网状结构的管道喷头;具有一定速度的含尘气体经进除尘管道在喷头处以较高速度喷出,对水层产生冲击作用后进入水中,气体的运动方向改变,而尘粒由于惯性的作用则继续按原来方向运动,其中大部分尘粒与水粘附后留在水中,烟气冲击水体产生的气泡经喷头的网状结构切割成小气泡,增加了气泡与水的接触面积,加强了除尘水对粉尘的捕捉,实现第一级冲击式水浴除尘;经过水浴除尘,烟气中大部分粉尘被除去,剩余部分细颗粒粉尘经过两层V型网,网中形成的水膜对烟气中的微细粉尘进行捕捉,实现第二级过滤式水膜除尘,净化后的气体经挡水除雾处理后从出口处排出。The dust flue gas from the dust removal port of the quicklime digester enters the dust collector through the dust removal pipe. The dust removal pipe is inserted into a certain position in the dust removal pool. The position is determined by the amount of flue gas. The end of the dust removal pipe inserted into the water is equipped with a mesh structure The dust-laden gas with a certain speed is sprayed out at a relatively high speed through the dust removal pipe at a high speed, impacts the water layer and then enters the water, the direction of movement of the gas changes, while the dust particles continue to press due to inertia. The movement in the original direction, most of the dust particles adhere to the water and stay in the water, the air bubbles generated by the flue gas hitting the water body are cut into small air bubbles by the network structure of the nozzle, which increases the contact area between the air bubbles and water, and strengthens the impact of the dust removal water on the air. The dust capture realizes the first-stage impact water bath dedusting; after the water bath dedusting, most of the dust in the flue gas is removed, and the remaining part of the fine particle dust passes through two layers of V-shaped nets, and the water film formed in the nets is fine for the fine particles in the flue gas. The dust is captured to realize the second-stage filter water film dust removal, and the purified gas is discharged from the outlet after being treated by water blocking and demisting.
与传统的湿式除尘器相比具有以下优点:1、集合了冲击式水浴除尘技术和过滤式水膜除尘技术优点,有针对性地捕获大颗粒和微细粉尘,除尘效率高达99.9%。2、可在设备运行时调节除尘器内水位,达到较高的净化效率,同时保证净化装置运行阻力较低,设备能耗低。3、利用溢流水封,很好地控制了净化装置筒体内液面的波动范围,保证净化装置具有稳定的净化效率,并对风机起到了保护作用。4、除尘污水可经过污水处理后再次循环利用,减少污水了排放量,防止二次污染。5、本实用新型结构简单,操作、维修方便。Compared with the traditional wet dust collector, it has the following advantages: 1. Combining the advantages of impact water bath dust removal technology and filter water film dust removal technology, it can capture large particles and fine dust in a targeted manner, and the dust removal efficiency is as high as 99.9%. 2. The water level in the dust collector can be adjusted during the operation of the equipment to achieve high purification efficiency, while ensuring low operating resistance of the purification device and low energy consumption of the equipment. 3. The overflow water seal is used to well control the fluctuation range of the liquid level in the cylinder of the purification device, to ensure the stable purification efficiency of the purification device, and to protect the fan. 4. Dust removal sewage can be recycled after sewage treatment, reducing sewage discharge and preventing secondary pollution. 5. The utility model has the advantages of simple structure, convenient operation and maintenance.
参考图1,经过除尘装置Q1(或B)处理后的净化气体,通过通风管道连接抽风机C,抽风机C又连接烟囱D,抽风机通过抽风作业将经过除尘后的烟气经烟囱排入大气。烟囱中还安装有简单再次除尘装置和水分收集装置,以实现外排空气含尘量达到国家标准和水分的收集回收再利用。Referring to Figure 1, the purified gas processed by the dust removal device Q1 (or B) is connected to the exhaust fan C through the ventilation duct, and the exhaust fan C is connected to the chimney D. The exhaust fan discharges the dust-removed flue gas through the chimney into the atmosphere. A simple re-dusting device and a moisture collection device are also installed in the chimney to achieve the dust content of the exhausted air reaching the national standard and the collection, recycling and reuse of moisture.
经过除尘装置Q1(即B)水浴除尘处理后的污水,通过污水管道导入污水处理装置E,污水处理装置包括搅拌池E1、沉淀池E2和清水池E3,在搅拌池中安装有搅拌机E11。污水经搅拌池流向沉淀池,再流向清水池。搅拌池中的水通过污水泵F1进入石灰消化装置,进行循环利用。而清水池中的水用清水泵F2通过清水管道L2输送到清洗装置K,清洗装置对整个系统中除尘管道进行清洗,将清洗后的污水又导入污水池,进行循环利用。在正常情况下,除尘器、风机的用水量会小于石灰消化器的消化用水量,必须通过进水总管道L1对系统进行补水,进水总管道L1外接水源,补水点设计于清水池内,补水量采用浮球阀控制,保持系统内水量动态平衡。The sewage treated by the dedusting device Q1 (i.e. B) in the water bath dedusting is introduced into the sewage treatment device E through the sewage pipeline. The sewage treatment device includes a stirring tank E1, a sedimentation tank E2 and a clear water tank E3, and a mixer E11 is installed in the mixing tank. The sewage flows through the stirring tank to the sedimentation tank, and then to the clean water tank. The water in the stirring tank enters the lime digestion unit through the sewage pump F1 for recycling. And the water in the clean water tank is transported to the cleaning device K through the clean water pipeline L2 by the clean water pump F2, and the cleaning device cleans the dust removal pipeline in the whole system, and imports the cleaned sewage into the sewage tank for recycling. Under normal circumstances, the water consumption of the dust collector and fan will be less than the digestion water consumption of the lime digester, and the system must be supplemented with water through the main water inlet pipe L1. The main water inlet pipe L1 is connected to the external water source. The water volume is controlled by a float valve to maintain the dynamic balance of the water volume in the system.
为了合理利用供水,设备用水采用干净清水,主要用于水浴除尘、风机和部分除尘管道清洗以及补水等,使用后的污水经排水沟直接排至搅拌池。管道清洗使用清水,将清水池中的水采用水泵再打入管道内对管道进行清洗,清洗后的污水大部分经管道流入水浴除尘器与除尘废水一起进入搅拌池,循环使用;除尘废水的去向是在搅拌池内搅拌机搅匀后经水泵打入石灰消化器或其他耗水点。In order to make reasonable use of the water supply, clean water is used for the equipment, which is mainly used for water bath dedusting, cleaning of fans and some dedusting pipes, and replenishment of water, etc. The used sewage is directly discharged to the mixing tank through the drainage ditch. Clean water is used for pipeline cleaning, and the water in the clean water pool is pumped into the pipeline to clean the pipeline. Most of the cleaned sewage flows into the water bath dust collector through the pipeline and enters the mixing tank together with the dust removal wastewater for recycling; the whereabouts of the dust removal wastewater It is pumped into the lime digester or other water consumption points after being stirred by the mixer in the mixing pool.
参考图1,搅拌池和沉淀池经长期运作后,底部会堆积有污泥,该污泥从池底管道排入压滤装置M,污泥经压滤装置压滤后,将脱水后的污泥通入生石灰消化装置A中,将滤水再次排入搅拌池,现实污泥污水循环利用。Referring to Figure 1, after long-term operation of the stirring tank and the sedimentation tank, sludge will accumulate at the bottom, and the sludge will be discharged into the filter press device M from the pipeline at the bottom of the tank. After the sludge is pressed and filtered by the filter press device, the dehydrated sewage The mud is passed into the quicklime digestion unit A, and the filtered water is discharged into the stirring tank again, so as to realize the recycling of sludge and sewage.
管道与设备的清洗:石灰消化器粉尘的主要成分是CaO、Ca(OH)2和水蒸汽,这种粉尘在高温、湿润的环境下粘结性很强,当含尘气体通过除尘管道时就会粘结在管道内壁,逐渐加厚直至堵死,正常情况下除尘管路能够保持畅通的时间不到一个月。为防止除尘管道堵塞,需要对管道及时进行清洗,在管道上设计清洗装置。为了防止管道堵塞,除尘管路设计应尽量减少水平管道和缩短管道距离,并考虑清洗装置的安装位置和检修平台。水浴除尘器净化后的气体仍含有少量石灰粉尘和大量的水蒸汽,湿润的气体极容易造成风机叶片积尘和结垢,当叶片积尘达到一定厚度后会出现局部脱落,导致叶轮平衡破坏,风机出现振动。为了解决上述经常出现的问题,在风机机壳上开设清灰孔,定期清理风机叶轮的积尘;并在风机进风口前安装清洗装置,长期喷淋及时清洗风机叶片上的积尘,确保叶轮的平衡。Cleaning of pipelines and equipment: The main components of lime digester dust are CaO, Ca(OH) 2 and water vapor. This kind of dust has strong cohesiveness in high temperature and humid environment. When the dusty gas passes through the dust removal pipeline, it will It will stick to the inner wall of the pipeline and gradually thicken until it is blocked. Under normal circumstances, the dust removal pipeline can remain unblocked for less than a month. In order to prevent the dust removal pipeline from being blocked, it is necessary to clean the pipeline in time, and a cleaning device is designed on the pipeline. In order to prevent pipeline blockage, the dust removal pipeline design should minimize the horizontal pipeline and shorten the pipeline distance, and consider the installation location and maintenance platform of the cleaning device. The gas purified by the water-bath dust collector still contains a small amount of lime dust and a large amount of water vapor. The humid gas is very easy to cause dust accumulation and scaling on the fan blades. When the dust accumulation on the blades reaches a certain thickness, it will partially fall off, resulting in damage to the balance of the impeller. The fan vibrates. In order to solve the above-mentioned frequent problems, dust cleaning holes are set on the fan casing to regularly clean the dust accumulated on the fan impeller; balance.
水浴除尘器的除尘方法,该方法包括以下步骤:The dedusting method of water bath deduster, the method comprises the following steps:
(1)通过补水管Q201向除尘水池中蓄水,调节水位调节板Q601,使除尘水池Q2中水位到达预定值,关闭补水管阀Q202;(1) Store water in the dedusting pool through the water supply pipe Q201, adjust the water level regulating plate Q601, make the water level in the dedusting pool Q2 reach a predetermined value, and close the water supply pipe valve Q202;
(2)含尘气体(如从生石灰消化器除尘口接来的粉尘烟气)通过除尘管道Q4自上而下从除尘器壳体Q3中部进入除尘器Q1中,由烟气性质和烟气的流量大小,调节水位调节装置Q6,使除尘管道Q4插入除尘水池Q2中一定位置,除尘管道Q4插入水下的一头设置有网状结构的液下管道喷头Q401;(2) Dusty gas (such as dust and flue gas from the dust removal port of the quicklime digester) enters the dust collector Q1 from the middle of the dust collector housing Q3 through the dust removal pipe Q4 from top to bottom. The flow rate is adjusted by adjusting the water level adjustment device Q6 so that the dust removal pipe Q4 is inserted into a certain position in the dust removal pool Q2, and the end of the dust removal pipe Q4 inserted into the water is provided with a network structure underwater pipe nozzle Q401;
(3)具有一定速度的含尘气体流过除尘管道Q4在液下管道喷头Q401处以较高速度喷出,对水层产生冲击作用后进入水中,气体的运动方向改变,而尘粒由于惯性的作用则继续按原来方向运动,其中大部分尘粒与水粘附后留在水中,烟气冲击水体经液下管道喷头Q401的网状结构切割成小气泡,增加了烟气与水的接触面积,加强了除尘水对粉尘的捕捉,实现第一级冲击式水浴除尘;(3) The dust-laden gas with a certain speed flows through the dust removal pipeline Q4 and is ejected at a relatively high speed at the nozzle Q401 of the submerged pipeline. After impacting the water layer, it enters the water, the direction of movement of the gas changes, and the dust particles due to inertia The effect will continue to move in the original direction, and most of the dust particles will remain in the water after adhering to the water. The flue gas hits the water body and is cut into small bubbles by the network structure of the nozzle Q401 of the submerged pipeline, which increases the contact area between the flue gas and water. , strengthen the capture of dust by dust removal water, and realize the first-level impact water bath dust removal;
(4)经过水浴除尘,烟气中大部分粉尘被除去,剩余部分细颗粒粉尘经过第一组金属丝网Q701形成第一道水膜和第二组金属丝网Q702形成的第二道水膜,两道水膜对烟气中的微细粉尘进行捕捉,实现第二级过滤式水膜除尘,净化后的气体经挡水除雾板Q9处理后从出口处排出。(4) After water bath dedusting, most of the dust in the flue gas is removed, and the remaining part of the fine particle dust passes through the first set of wire mesh Q701 to form the first water film and the second set of wire mesh Q702 to form the second water film , Two water films capture the fine dust in the flue gas, realizing the second-stage filter water film dedusting, the purified gas is discharged from the outlet after being treated by the water retaining and defogging plate Q9.
(5)除尘水池Q2经过长时间的除尘,已变为污水,将该污水从漏斗状或“V”型除尘水池Q2底部的污水污泥排放装置Q203排出,从补水管Q201进行补水。(5) Dust removal pool Q2 has been turned into sewage after long-term dust removal, and the sewage is discharged from the sewage sludge discharge device Q203 at the bottom of the funnel-shaped or "V"-shaped dust removal pool Q2, and water is replenished from the water supply pipe Q201.
一种高效生石灰消化及除尘系统,它包括消化器1、水浴除尘器Q1,还包括抽风装置A1、烟囱A2、除尘污水处理装置A3、污泥处理装置A4、清洗装置A5和消石灰输送装置A6和混料机A7,水浴除尘器Q1通过一个除尘管道Q4与消化器1的收尘外接口601相连通;消石灰输送装置A6位于消化器(1)的出料口9处,混料机A7与消石灰输送装置A6连接,水浴除尘器Q1的净空气出口Q303通过抽风装置A1与烟囱A2连接,水浴除尘器Q1的溢流管Q502与除尘污水处理装置A3连接,除尘水池Q2底部的污水污泥排放装置Q203与污泥处理装置A4连接,除尘污水处理装置A3与清洗装置A5连接,任选地,除尘污水处理装置A3与污泥处理装置A4连接。A high-efficiency quicklime digestion and dust removal system, which includes a digester 1, a water bath dust collector Q1, and also includes an exhaust device A1, a chimney A2, a dust removal sewage treatment device A3, a sludge treatment device A4, a cleaning device A5, and a slaked lime delivery device A6 and The mixer A7 and the water bath dust collector Q1 are connected to the dust collection external interface 601 of the digester 1 through a dust removal pipe Q4; The conveying device A6 is connected, the clean air outlet Q303 of the water bath dust collector Q1 is connected with the chimney A2 through the exhaust device A1, the overflow pipe Q502 of the water bath dust collector Q1 is connected with the dust removal sewage treatment device A3, and the sewage sludge discharge device at the bottom of the dust removal pool Q2 Q203 is connected to the sludge treatment device A4, the dust removal sewage treatment device A3 is connected to the cleaning device A5, and optionally, the dust removal sewage treatment device A3 is connected to the sludge treatment device A4.
作为优选,污泥处理装置A4包括压滤水出口和压滤污泥出口,压滤水出口与清洗装置A5连接,压滤污泥出口与消化器1连接。Preferably, the sludge treatment device A4 includes a filter press water outlet and a filter press sludge outlet, the filter press water outlet is connected to the cleaning device A5 , and the filter press sludge outlet is connected to the digester 1 .
三级生石灰消化器的使用方法,该方法包括以下步骤:The using method of three-stage quicklime digester, this method comprises the following steps:
(1)生石灰消化:将生石灰投入到三级生石灰消化器1的进料口2中,经由密封输送段箱体3被输送至第一消化段箱体4中;(1) quicklime digestion: put quicklime into the feed port 2 of the three-stage quicklime digester 1, and be transported to the first digestion section box 4 through the sealed delivery section box 3;
(2)通过位于第一消化段箱体4的上部或侧部的喷水装置5向第一消化段箱体4内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化;(2) Spray water to the quicklime material moving in the first digestion section box 4 through the water spray device 5 located on the top or side of the first digestion section box 4, so that the quicklime moves while being stirred by the stirring shaft. Mixing and digestion take place;
(3)之后进入第二消化段箱体8中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化;(3) After entering the second digestion section casing 8, further mixing and digestion occur while moving under the agitation of the stirring shaft;
(4)之后进入第三消化段箱体14中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器1底部的出料口9排出。(4) After entering the third digestion section box 14, further mixing and digestion occur while moving under the stirring action of the stirring shaft, and the digested quicklime is discharged through the outlet 9 at the bottom of the quicklime digester 1 .
作为优选,第一消化段箱体4内装有一对的具有搅拌叶片402的第一搅拌轴401a和401b,这一对的第一搅拌轴401a和401b两者通过第一驱动装置11所驱动并且两者的旋转方向相反。As preferably, a pair of first stirring shafts 401a and 401b with stirring blades 402 are installed in the first digestion section casing 4, both of the pair of first stirring shafts 401a and 401b are driven by the first drive device 11 and both The direction of rotation is opposite.
作为优选,在第二消化段箱体8内装有一对的具有搅拌叶片的第二搅拌轴801a和801b,这一对的第二搅拌轴801a和801b两者通过第二驱动装置12所驱动并且两者的旋转方向相反。As preferably, a pair of second stirring shafts 801a and 801b with stirring blades are installed in the second digestion section casing 8, both of the pair of second stirring shafts 801a and 801b are driven by the second drive device 12 and both The direction of rotation is opposite.
作为优选,在第三消化段箱体14内装有一对的具有搅拌叶片的第三搅拌轴1401a和1401b,这一对的第三搅拌轴1401a和1401b两者通过第三驱动装置13所驱动并且两者的旋转方向相反。As preferably, a pair of third stirring shafts 1401a and 1401b with stirring blades are installed in the third digestion section casing 14, both of the pair of third stirring shafts 1401a and 1401b are driven by the third driving device 13 and both The direction of rotation is opposite.
作为优选,第二搅拌轴801a和801b当中的一个801a位于第一搅拌轴401a和401b当中的一个401a的正下方,并且它们401a和801a两者的旋转方向相反,和第三搅拌轴1401a和1401b当中的一个1401a位于第二搅拌轴801a和801b当中的一个801a的正下方,并且它们401a和801a两者的旋转方向相反。Preferably, one 801a of the second stirring shafts 801a and 801b is located directly below one 401a of the first stirring shafts 401a and 401b, and the rotation directions of both of them 401a and 801a are opposite, and the third stirring shafts 1401a and 1401b One 1401a of them is located directly below one 801a of the second stirring shafts 801a and 801b, and both of them 401a and 801a rotate in opposite directions.
作为优选,喷水装置5的输入端与初始供水管道L0外接,输出端通过自动化流量计水阀501与位于第一消化段箱体4内部空间的上部的多个可伸缩的喷洒头502连接;优选的是,自动化流量计水阀501与总控室电连接以便对水量进行自动化控制并具有切断功能;进一步优选的是,多个可伸缩喷洒头502根据消化段箱体的长短进行伸缩调整、长短错落排布。As a preference, the input end of the water spray device 5 is externally connected to the initial water supply pipeline L0, and the output end is connected to a plurality of retractable sprinkler heads 502 located on the upper part of the inner space of the first digestion section casing 4 through an automatic flowmeter water valve 501; Preferably, the automatic flow meter water valve 501 is electrically connected to the master control room so as to automatically control the water volume and has a cut-off function; Staggered arrangement.
作为优选,喷水装置5的初始供水管道L0连接至外部的换热器X4的热水出口,该换热器X4具有冷水进口X5和热水出口以及热的加热气体进口X6和换热后的冷却气体出口。Preferably, the initial water supply pipe L0 of the sprinkler 5 is connected to the hot water outlet of the external heat exchanger X4, which has a cold water inlet X5 and a hot water outlet and a hot heating gas inlet X6 and a heat-exchanged Cooling gas outlet.
实施例1Example 1
在本实施例中,使用包括三级生石灰消化器1和除尘器Q1的消化和除尘装置,其中第二级的每一旋转轴与正上方的相对应的旋转轴的旋转方向相同,而第三级的每一旋转轴与正上方的相对应的第二级旋转轴的旋转方向相同。生石灰消化所需的理论水量是生石灰重量的32wt%。在本实施例中,在喷水的速率确保喷水的量占生石灰重量的70wt%。In this embodiment, a digestion and dedusting plant comprising a three-stage quicklime digester 1 and a deduster Q1 is used, wherein each rotation axis of the second stage rotates in the same direction as the corresponding rotation axis directly above, and the third stage Each axis of rotation of a stage rotates in the same direction as the corresponding axis of rotation of the second stage directly above. The theoretical amount of water required for quicklime digestion is 32 wt% of the quicklime weight. In this embodiment, the rate of water spraying ensures that the amount of water sprayed accounts for 70wt% of the weight of quicklime.
生石灰消化和除尘方法,该方法包括以下步骤:Quicklime digestion and dedusting method, the method comprises the following steps:
1)生石灰消化:将生石灰投入到三级生石灰消化器1的进料口2中,经由密封输送段箱体3被输送至第一消化段箱体4中,通过位于第一消化段箱体4的上部或侧部的喷水装置5向第一消化段箱体4内运动的生石灰物料喷水以使得生石灰在搅拌轴的搅拌作用下一边运动一边发生混合和消化,之后进入第二消化段箱体8中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,之后进入第三消化段箱体14中再次在搅拌轴的搅拌作用下一边运动一边发生进一步混合和消化,消化后的生石灰经由生石灰消化器1底部的出料口9排出;和1) Quicklime digestion: Put quicklime into the feed port 2 of the three-stage quicklime digester 1, and then transport it to the first digestion section box 4 through the sealed delivery section box 3, and pass through the first digestion section box 4 The water spray device 5 on the upper or side of the first digestion section box 4 sprays water to the quicklime material moving in the first digestion section box 4, so that the quicklime is mixed and digested while moving under the agitation of the stirring shaft, and then enters the second digestion section box The body 8 is further mixed and digested while moving under the stirring action of the stirring shaft, and then enters the third digestion section box 14 to further mix and digest while moving under the stirring action of the stirring shaft, and the digested The quicklime is discharged through the outlet 9 at the bottom of the quicklime digester 1; and
2)含尘气体的除尘:在密封除尘罩6内的含尘气体从密封除尘罩6的收尘外接口601被输出到水浴除尘器Q1的除尘管道Q4,含尘气体通过除尘管道Q4的液下管道喷头Q401被喷入除尘水池Q2的水中,通过与水接触进行除尘,除尘后的气体从除尘器壳体上设置的净空气出口Q303被排出。2) Dedusting of dust-containing gas: the dust-containing gas in the sealed dust-removing cover 6 is output from the dust-collecting outer interface 601 of the sealed dust-removing cover 6 to the dust-removing pipeline Q4 of the water-bath dust collector Q1, and the dust-containing gas passes through the liquid of the dust-removing pipeline Q4. The nozzle Q401 of the lower pipe is sprayed into the water of the dust removal pool Q2, and the dust is removed by contacting with the water, and the gas after dust removal is discharged from the clean air outlet Q303 provided on the dust collector housing.
连续运转10天后,出料口没有发生堵塞现象。After 10 days of continuous operation, no blockage occurred at the discharge port.
除尘器Q1的除尘效果高于99.6%。The dust removal effect of dust collector Q1 is higher than 99.6%.
在正常的操作过程中,以相同的20秒的时间间隔从生石灰消化器1底部的出料口9取样进行分析。During normal operation, samples are taken from the outlet 9 at the bottom of the quicklime digester 1 at the same 20 second intervals for analysis.
实施例2Example 2
重复实施例1,使用包括两级生石灰消化器1的消化和除尘装置,只是第二级的每一旋转轴与正上方的相对应的旋转轴的旋转方向相反,而第三级的每一旋转轴与正上方的相对应的第二级旋转轴的旋转方向相反。Example 1 is repeated, using a digestion and dedusting plant comprising a two-stage quicklime digester 1, except that each axis of rotation of the second stage rotates in the opposite direction to the corresponding axis of rotation directly above, while each axis of rotation of the third stage The shaft rotates in the opposite direction to the corresponding secondary rotation shaft directly above.
连续运转10天后,出料口没有发生堵塞现象。After 10 days of continuous operation, no blockage occurred at the discharge port.
除尘器Q1的除尘效果高于99.7%。The dust removal effect of dust collector Q1 is higher than 99.7%.
在正常的操作过程中,以相同的20秒的时间间隔从生石灰消化器1底部的出料口9取样进行分析。During normal operation, samples are taken from the outlet 9 at the bottom of the quicklime digester 1 at the same 20 second intervals for analysis.
对比例1Comparative example 1
在湖南省某钢铁企业的烧结厂,采用单级消化器进行消化,在正常的操作过程中,以相同的20秒的时间间隔从生石灰消化器的出料口取样进行分析。出料口有堵塞现象,需要定期(约3天)清理出料口。In the sintering plant of a steel company in Hunan Province, a single-stage digester is used for digestion. During normal operation, samples are taken from the discharge port of the quicklime digester at the same 20-second interval for analysis. The discharge port is blocked, and it needs to be cleaned regularly (about 3 days).
实施例3Example 3
一种高效生石灰消化及除尘系统,它包括消化器1、水浴除尘器Q1,还包括抽风装置A1、烟囱A2、除尘污水处理装置A3、污泥处理装置A4、清洗装置A5和消石灰输送装置A6和混料机A7,水浴除尘器Q1通过一个除尘管道Q4与消化器1的收尘外接口601相连通;消石灰输送装置A6位于消化器(1)的出料口9处,混料机A7与消石灰输送装置A6连接,水浴除尘器Q1的净空气出口Q303通过抽风装置A1与烟囱A2连接,水浴除尘器Q1的溢流管Q502与除尘污水处理装置A3连接,除尘水池Q2底部的污水污泥排放装置Q203与污泥处理装置A4连接,除尘污水处理装置A3与清洗装置A5连接,任选地,除尘污水处理装置A3与污泥处理装置A4连接。A high-efficiency quicklime digestion and dust removal system, which includes a digester 1, a water bath dust collector Q1, and also includes an exhaust device A1, a chimney A2, a dust removal sewage treatment device A3, a sludge treatment device A4, a cleaning device A5, and a slaked lime delivery device A6 and The mixer A7 and the water bath dust collector Q1 are connected to the dust collection external interface 601 of the digester 1 through a dust removal pipe Q4; The conveying device A6 is connected, the clean air outlet Q303 of the water bath dust collector Q1 is connected with the chimney A2 through the exhaust device A1, the overflow pipe Q502 of the water bath dust collector Q1 is connected with the dust removal sewage treatment device A3, and the sewage sludge discharge device at the bottom of the dust removal pool Q2 Q203 is connected to the sludge treatment device A4, the dust removal sewage treatment device A3 is connected to the cleaning device A5, and optionally, the dust removal sewage treatment device A3 is connected to the sludge treatment device A4.
实施例4Example 4
重复实施例3,只是污泥处理装置A4包括压滤水出口和压滤污泥出口,压滤水出口与清洗装置A5连接,压滤污泥出口与消化器1连接。Repeat Example 3, except that the sludge treatment device A4 includes a filter press water outlet and a filter press sludge outlet, the filter press water outlet is connected to the cleaning device A5, and the filter press sludge outlet is connected to the digester 1.
试验结果:test results:
对于样品采用马尔文(Malvern)粒径分析仪测量消化后得到的熟石灰的粒度分布指数I,结果如下:For sample adopt Malvern (Malvern) particle size analyzer to measure the particle size distribution index I of the slaked lime that obtains after digestion, the result is as follows:
粒度分布指数I=(d90–d10)/2d50。Particle size distribution index I=(d 90 −d 10 )/2d 50 .
从上述结果可以看出,粒度分布指数I的数值越小,表明粒度均匀。另外,实施例2中的粒度分布指数I的数值的变化幅度最小,表明整个消化过程的消化非常均匀。From the above results, it can be seen that the smaller the value of the particle size distribution index I, the more uniform the particle size. In addition, the range of variation in the value of the particle size distribution index I in Example 2 is the smallest, indicating that the digestion in the entire digestion process is very uniform.
本实用新型完全可以解决现有消化器消化效率低、除尘器效率低、除尘管道的堵塞、风机的振动、污水污泥循环利用等一系列问题,确保除尘系统能够长期稳定运行。生石灰消化率很高,粉尘、水汽的收集效果也会达到99%以上,净化后烟气粉尘的排放浓度远小于国家规定的排放标准,也实现节能环保的目的。The utility model can completely solve a series of problems such as the low digestion efficiency of the existing digester, the low efficiency of the dust collector, the blockage of the dust removal pipeline, the vibration of the fan, and the recycling of sewage sludge, so as to ensure the long-term stable operation of the dust removal system. The digestibility of quicklime is very high, and the collection effect of dust and water vapor will reach more than 99%. The emission concentration of flue gas and dust after purification is far lower than the emission standard stipulated by the state, and the purpose of energy saving and environmental protection is also achieved.
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| CN108383399A (en) * | 2018-04-23 | 2018-08-10 | 武汉市经盛机电设备制造有限公司 | Efficient quicklime slaking deduster |
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| CN112239329A (en) * | 2020-11-02 | 2021-01-19 | 成都国化环保科技有限公司 | Multistage slaked lime slaker |
| CN118771750A (en) * | 2024-07-18 | 2024-10-15 | 句容市星辰新型材料有限公司 | A kind of digestion process of calcium carbonate |
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| CN108383399A (en) * | 2018-04-23 | 2018-08-10 | 武汉市经盛机电设备制造有限公司 | Efficient quicklime slaking deduster |
| CN108383399B (en) * | 2018-04-23 | 2023-07-21 | 武汉净格节能环保设备有限公司 | High-efficiency quicklime slaking dust remover |
| CN110272047A (en) * | 2019-07-10 | 2019-09-24 | 台州长天能源技术有限公司 | Embedding carbon dioxide hydrate method and device |
| CN110272047B (en) * | 2019-07-10 | 2023-12-15 | 台州长天能源技术有限公司 | Method and device for embedding carbon dioxide hydrate |
| CN112239329A (en) * | 2020-11-02 | 2021-01-19 | 成都国化环保科技有限公司 | Multistage slaked lime slaker |
| CN112239329B (en) * | 2020-11-02 | 2023-12-01 | 成都国化环保科技有限公司 | Multistage slaked lime slaker |
| CN118771750A (en) * | 2024-07-18 | 2024-10-15 | 句容市星辰新型材料有限公司 | A kind of digestion process of calcium carbonate |
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